CN104801646A - Manufacturing method for aluminum alloy moving and fixed plates of scroll compressor - Google Patents
Manufacturing method for aluminum alloy moving and fixed plates of scroll compressor Download PDFInfo
- Publication number
- CN104801646A CN104801646A CN201510180146.3A CN201510180146A CN104801646A CN 104801646 A CN104801646 A CN 104801646A CN 201510180146 A CN201510180146 A CN 201510180146A CN 104801646 A CN104801646 A CN 104801646A
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- Prior art keywords
- temperature
- aluminium alloy
- screw compressor
- price fixing
- manufacture method
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000005266 casting Methods 0.000 claims abstract description 11
- 238000001125 extrusion Methods 0.000 claims abstract description 4
- 239000002994 raw material Substances 0.000 claims description 11
- 238000010792 warming Methods 0.000 claims description 10
- 238000007493 shaping process Methods 0.000 claims description 8
- 238000005242 forging Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000002203 pretreatment Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 7
- 238000003754 machining Methods 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000007906 compression Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004642 transportation engineering Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Abstract
The invention discloses a manufacturing method for aluminum alloy moving and fixed plates of a scroll compressor. According to the manufacturing method, an extrusion molding method is adopted for forming, and the aluminum alloy moving and fixed plates without casting defects of the scroll compressor are obtained; the defects that when molten metal is injected to enter a mold casting cavity, air is easily involved in and misrun of the molten metal is caused are overcome, aluminum alloy moving and fixed scroll plate products with no casting defects and high quality can be effectively manufactured, the material consumption is reduced, and the machining time is shortened.
Description
Technical field
The parts that the invention belongs to screw compressor manufacture field, are specifically related to that a kind of screw compressor aluminium alloy moves, the manufacture method of price fixing.
Background technology
Screw compressor belongs to the compressor of a kind of positive displacement compression, and compression member is by orbiter and determine scroll plate and form.Screw compressor mainly runs part whirlpool dish and only has dirty to close not wearing and tearing, and thus the life-span is longer, is described as freedom from repairs compressor; And novel structure, precision, have that volume is little, noise is low, lightweight, vibrate the advantages such as little, energy consumption is little, the life-span is long, gas transmission continuous and stable, reliable, source of the gas is clean, be described as " new revolution compressor " and " without the need to keeping in repair compressor ", be pneumatic machinery ideal power source, be widely used in industry, agricultural, communications and transportation, medicine equipment, food decoration and the industry such as weaving and other needs compressed-air actuated occasion.
But screw compressor has a lot of key technical problem to need to solve when producing in enormous quantities, the production in enormous quantities quality that guarantee is stable.Especially orbiter and the quality of determining scroll plate are directly connected to the reliability of compressor.In prior art, general employing pouring procedure or overall cutting process manufacture dynamic, price fixing, but air is easily involved in when its shortcoming is to enter die cavity with motlten metal injection, and motlten metal misrun, these defects easily cause screw compressor aluminium alloy dynamic, determine scroll plate and there is casting flaw, affect the quality of compressor.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, provide that a kind of screw compressor aluminium alloy moves, the manufacture method of price fixing.The method is shaping by extrusion process, and the obtained screw compressor aluminium alloy without casting flaw moves, price fixing, effectively reduces material consumption and machining man-hour.
For achieving the above object, the present invention adopts following technical scheme:
Screw compressor aluminium alloy moves, a manufacture method for price fixing, adopts extrusion process shaping, and the obtained screw compressor aluminium alloy without casting flaw is dynamic, price fixing.
Described screw compressor aluminium alloy moves, the manufacture method of price fixing, comprises the following steps:
1) pre-treatment of raw material: furnace chamber is warming up to 490 DEG C-530 DEG C in 15-20min, then the raw material shove charge will got ready in advance, during shove charge, temperature drops to 460-470 DEG C, continues to be warming up to 500-510 DEG C in 15min, be incubated 25min at this temperature, come out of the stove;
2) extruded: mold temperature is 430-470 DEG C, initial forging temperature is 480-510 DEG C, and squeeze pressure is 125KN/CM2, constant voltage time >=2s, and part mold clearing temperature is 480-525 DEG C;
3) shaping after-baking: hardening heat is 480-510 DEG C, part leaving water temperature < 150 DEG C.
The screw compressor aluminium alloy that a kind of manufacture method as above obtains is dynamic, price fixing.
beneficial effect of the present invention is:
(1) the present invention adopts specific heating temperature curve to heat raw material, adjustable aluminium alloy phase structure; (2) extruded on special mould, reduce material consumption and reduce following process man-hour, improve production efficiency;
(3) Technology for Heating Processing after extruded can make materials consumption rate decline 35%, and presentation quality and dimensional accuracy high; Without casting flaw.
Accompanying drawing explanation
The product photo that Fig. 1 embodiment 1 is obtained;
Fig. 2 is heating curves.
Detailed description of the invention
The present invention's the following example further illustrates the present invention, but protection scope of the present invention is not limited to the following example.
embodiment
1
Screw compressor aluminium alloy moves, the manufacture method of price fixing, comprises the following steps:
1) pre-treatment of raw material: furnace chamber is warming up to 500 DEG C in 15min, the raw material shove charge then will got ready in advance, during shove charge, temperature has dropped to 460 DEG C, continues to be warming up to 500 DEG C in 15min, is incubated 25min at this temperature, comes out of the stove;
2) extruded: mold temperature is 430 DEG C, initial forging temperature is 480 DEG C, and squeeze pressure is 125KN/CM2, constant voltage time 2s, and part mold clearing temperature is 480 DEG C;
3) shaping after-baking: hardening heat is 480 DEG C, part leaving water temperature 120 DEG C.
The aluminium alloy obtained through this manufacture method is dynamic, price fixing presentation quality is good, without any casting flaw, effectively reduces material consumption and machining man-hour.
embodiment
2
Screw compressor aluminium alloy moves, the manufacture method of price fixing, comprises the following steps:
1) pre-treatment of raw material: furnace chamber is warming up to 530 DEG C in 20min, the raw material shove charge then will got ready in advance, during shove charge, temperature has dropped to 470 DEG C, continues to be warming up to 510 DEG C in 15min, is incubated 25min at this temperature, comes out of the stove;
2) extruded: mold temperature is 470 DEG C, initial forging temperature is 510 DEG C, and squeeze pressure is 125KN/CM2, constant voltage time 3s, and part mold clearing temperature is 510 DEG C;
3) shaping after-baking: hardening heat is 510 DEG C, part leaving water temperature 130 DEG C.
The aluminium alloy obtained through this manufacture method is dynamic, price fixing presentation quality is good, without any casting flaw, effectively reduces material consumption and machining man-hour.
embodiment
3
Screw compressor aluminium alloy moves, the manufacture method of price fixing, comprises the following steps:
1) pre-treatment of raw material: furnace chamber is warming up to 490 DEG C in 15min, the raw material shove charge then will got ready in advance, during shove charge, temperature has dropped to 465 DEG C, continues to be warming up to 500 DEG C in 15min, is incubated 25min at this temperature, comes out of the stove;
2) extruded: mold temperature is 450 DEG C, initial forging temperature is 500 DEG C, and squeeze pressure is 125KN/CM2, constant voltage time 2s, and part mold clearing temperature is 525 DEG C;
3) shaping after-baking: hardening heat is 500 DEG C, part leaving water temperature 140 DEG C.
The aluminium alloy obtained through this manufacture method is dynamic, price fixing presentation quality is good, without any casting flaw, effectively reduces material consumption and machining man-hour.
The foregoing is only preferred embodiment of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.
Claims (3)
1. screw compressor aluminium alloy move, the manufacture method of price fixing, it is characterized in that: adopt extrusion process shaping, the obtained screw compressor aluminium alloy without casting flaw move, price fixing.
2. screw compressor aluminium alloy according to claim 1 move, the manufacture method of price fixing, it is characterized in that: comprise the following steps:
1) pre-treatment of raw material: furnace chamber is warming up to 490 DEG C-530 DEG C in 15-20min, then the raw material shove charge will got ready in advance, during shove charge, temperature drops to 460-470 DEG C, continues to be warming up to 500-510 DEG C in 15min, be incubated 25min at this temperature, come out of the stove;
2) extruded: mold temperature is 430-470 DEG C, initial forging temperature is 480-510 DEG C, and squeeze pressure is 125KN/CM2, constant voltage time >=2s, and part mold clearing temperature is 480-525 DEG C;
3) shaping after-baking: hardening heat is 480-510 DEG C, part leaving water temperature < 150 DEG C.
3. the screw compressor aluminium alloy that a manufacture method as claimed in claim 1 or 2 is obtained is dynamic, price fixing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510180146.3A CN104801646B (en) | 2015-04-16 | 2015-04-16 | Manufacturing method for aluminum alloy moving and fixed plates of scroll compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510180146.3A CN104801646B (en) | 2015-04-16 | 2015-04-16 | Manufacturing method for aluminum alloy moving and fixed plates of scroll compressor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104801646A true CN104801646A (en) | 2015-07-29 |
| CN104801646B CN104801646B (en) | 2017-01-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510180146.3A Active CN104801646B (en) | 2015-04-16 | 2015-04-16 | Manufacturing method for aluminum alloy moving and fixed plates of scroll compressor |
Country Status (1)
| Country | Link |
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| CN (1) | CN104801646B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107214282A (en) * | 2017-07-19 | 2017-09-29 | 浙江易锋机械有限公司 | Screw compressor STR Moving plate hot forged moulds |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05331604A (en) * | 1992-05-29 | 1993-12-14 | Nippon Light Metal Co Ltd | Production of scroll made of aluminum |
| CN1799765A (en) * | 2005-12-17 | 2006-07-12 | 江苏飞船股份有限公司 | Warm-extrusion forming method for vortex disc |
| JP2006192450A (en) * | 2005-01-12 | 2006-07-27 | Mitsubishi Heavy Ind Ltd | Forging die for scroll, method for forging scroll and scroll |
| JP2008132513A (en) * | 2006-11-28 | 2008-06-12 | Showa Denko Kk | Forging method |
| JP2011218368A (en) * | 2010-04-05 | 2011-11-04 | Nippon Light Metal Co Ltd | Forging metal mold and hot-forging method |
| KR20140116999A (en) * | 2013-03-25 | 2014-10-07 | 한국생산기술연구원 | Closed type back pressure forging die device for manufacturing a scroll for compressor |
-
2015
- 2015-04-16 CN CN201510180146.3A patent/CN104801646B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05331604A (en) * | 1992-05-29 | 1993-12-14 | Nippon Light Metal Co Ltd | Production of scroll made of aluminum |
| JP2006192450A (en) * | 2005-01-12 | 2006-07-27 | Mitsubishi Heavy Ind Ltd | Forging die for scroll, method for forging scroll and scroll |
| CN1799765A (en) * | 2005-12-17 | 2006-07-12 | 江苏飞船股份有限公司 | Warm-extrusion forming method for vortex disc |
| JP2008132513A (en) * | 2006-11-28 | 2008-06-12 | Showa Denko Kk | Forging method |
| JP2011218368A (en) * | 2010-04-05 | 2011-11-04 | Nippon Light Metal Co Ltd | Forging metal mold and hot-forging method |
| KR20140116999A (en) * | 2013-03-25 | 2014-10-07 | 한국생산기술연구원 | Closed type back pressure forging die device for manufacturing a scroll for compressor |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107214282A (en) * | 2017-07-19 | 2017-09-29 | 浙江易锋机械有限公司 | Screw compressor STR Moving plate hot forged moulds |
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| Publication number | Publication date |
|---|---|
| CN104801646B (en) | 2017-01-18 |
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