CN104786055B - Exhaust manifold process units - Google Patents

Exhaust manifold process units Download PDF

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Publication number
CN104786055B
CN104786055B CN201510168938.9A CN201510168938A CN104786055B CN 104786055 B CN104786055 B CN 104786055B CN 201510168938 A CN201510168938 A CN 201510168938A CN 104786055 B CN104786055 B CN 104786055B
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CN
China
Prior art keywords
exhaust manifold
test
branch pipe
supervisor
units
Prior art date
Application number
CN201510168938.9A
Other languages
Chinese (zh)
Other versions
CN104786055A (en
Inventor
汪庭文
黄柳志
杨军
Original Assignee
成都陵川特种工业有限责任公司
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Filing date
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Application filed by 成都陵川特种工业有限责任公司 filed Critical 成都陵川特种工业有限责任公司
Priority to CN201510168938.9A priority Critical patent/CN104786055B/en
Publication of CN104786055A publication Critical patent/CN104786055A/en
Application granted granted Critical
Publication of CN104786055B publication Critical patent/CN104786055B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds

Abstract

The invention discloses exhaust manifold process units, described device includes:Obtaining unit, the obtaining unit is used to be obtained from input block the operational order of user input, and is parsed, and obtains operational order;Feeding unit material, the feeding unit material is used to that transmission belt will to be expected on branch pipe, supervisor, flange based on operational order;Module units, the module units is used to, based on the default assembling rule in operational order, assemble branch pipe, supervisor, flange, is assembled into exhaust manifold;Test cell, the test cell is used to test the exhaust manifold that module units is assembled, and the certified products that will test out and waste product carry out it is separated, realizing exhaust manifold process units can automate, efficiently produce exhaust manifold, and the exhaust manifold quality produced is preferably, and finished product detection efficiency and accuracy rate technique effect higher.

Description

Exhaust manifold process units
Technical field
The present invention relates to exhaust manifold research field, more particularly to a kind of exhaust manifold process units.
Background technology
Exhaust manifold, is connected with engine cylinder block, the exhaust of each cylinder is put together and imports exhaust main, band The pipeline disagreed.Requirement to it is mainly, and exhaust resistance is reduced as far as possible, and avoids being interfered between each cylinder.It was vented Can be produced when in diversity, between each cylinder and interfered, that is, certain cylinder be vented when, just encounter other cylinder alter come without emptying Waste gas.So, the resistance of exhaust will be increased, and then reduces the power output of engine.Solution is to make each cylinder Exhaust is separated as far as possible, per one branch of cylinder, or Liang Gangyige branches, and make each branch try one's best lengthen and be molded-to reduce Gas in different pipes influences each other.
Wherein, in the prior art, it is main in the production of existing exhaust manifold to carry out welding assembly using artificial, efficiency compared with It is low, and the product quality produced is uneven, causes production cost higher, and do not possess the testing equipment of specialty, cause to produce Quality is poor.
In sum, present inventor is during inventive technique scheme in realizing the embodiment of the present application, in discovery State technology and at least there is following technical problem:
In the prior art, existing exhaust manifold production has that production efficiency is relatively low, and the product quality produced is poor, And finished product detection efficiency and the relatively low technical problem of accuracy rate.
The content of the invention
The invention provides a kind of exhaust manifold process units, solve existing exhaust manifold production and there is production efficiency Relatively low, the product quality produced is poor, and finished product detection efficiency and the relatively low technical problem of accuracy rate, realizes exhaust manifold Process units can be automated, efficiently produce exhaust manifold, and the exhaust manifold quality produced is preferably, and finished product detection is imitated Rate and accuracy rate technique effect higher.
In order to solve the above technical problems, the embodiment of the present application provides exhaust manifold process units, described device includes:
Obtaining unit, the obtaining unit is used to be obtained from input block the operational order of user input, and is solved Analysis, obtains operational order;
Feeding unit material, the feeding unit material is used to that transmission belt will to be expected on branch pipe, supervisor, flange based on operational order;
Module units, the module units is used for based on the default assembling rule in operational order, to branch pipe, supervisor, method Orchid is assembled, and is assembled into exhaust manifold;
Test cell, the test cell is used to test the exhaust manifold that module units is assembled, and will test The certified products and waste product for going out carry out separated.
Wherein, the assembling also includes machining cell, the institute that the machining cell is used for before being assembled to the module units The inwall for stating branch pipe and the supervisor carries out smooth treatment.
Wherein, the module units assembling exhaust manifold is specially:N number of branch pipe one end is fixed with the flange and is connected Connect, the other end of N number of branch pipe is fixedly connected with the supervisor, the N is the positive integer more than or equal to 2.
Wherein, the branch pipe, the supervisor are made of stainless steel.
Wherein, the test cell is tested specially the exhaust manifold that module units is assembled:
Air-flow generation module in the test cell carries out gas shock to a branch pipe in N number of branch pipe;
Air-flow test module in the test cell is separately mounted in remaining N-1 branch pipe and in supervisor, survey respectively Air-flow size in examination branch pipe and supervisor;
Data and preset standard data that analysis module in the test cell is obtained according to the air-flow test module Compare, test out whether exhaust manifold is certified products.
One or more technical schemes provided in the embodiment of the present application, at least have the following technical effect that or advantage:
It is designed as including as a result of by exhaust manifold process units:Obtaining unit, the obtaining unit is used for from defeated Enter the operational order of acquisition user input in unit, and parsed, obtain operational order;Feeding unit material, the feeding unit material For based on operational order transmission belt will to be expected on branch pipe, supervisor, flange;Module units, the module units is used for based on behaviour Default assembling rule in instructing, assembles to branch pipe, supervisor, flange, is assembled into exhaust manifold;Test cell, it is described Test cell is used to test the exhaust manifold that module units is assembled, and the certified products that will test out and waste product are divided The technical scheme that opening is put, i.e. after raw material is placed on predeterminated position by user, the type of input product in the input block of device Number and production quantity etc., the obtaining unit in device parses operational order according to the information of user input, and according to operation Instruction carries out automation mechanized operation, and feeding unit material carries out raw material to be automatically transferred in module units, and module units carries out automatic group Dress, then gives test cell and is tested, so, efficiently solve the production of existing exhaust manifold exist production efficiency compared with Low, the product quality produced is poor, and finished product detection efficiency and the relatively low technical problem of accuracy rate, and then realizes exhaust discrimination Pipe process units can be automated, efficiently produce exhaust manifold, and the exhaust manifold quality produced is preferably, and finished product detection Efficiency and accuracy rate technique effect higher.
Brief description of the drawings
Fig. 1 is the composition schematic diagram of exhaust manifold process units in the embodiment of the present application one;
Wherein, 1- obtaining units, 2- input blocks, 3- feeding unit materials, 4- module units, 5- test cells.
Specific embodiment
The invention provides a kind of exhaust manifold process units, solve existing exhaust manifold production and there is production efficiency Relatively low, the product quality produced is poor, and finished product detection efficiency and the relatively low technical problem of accuracy rate, realizes exhaust manifold Process units can be automated, efficiently produce exhaust manifold, and the exhaust manifold quality produced is preferably, and finished product detection is imitated Rate and accuracy rate technique effect higher.
Technical scheme during the application is implemented is solution above-mentioned technical problem.General thought is as follows:
Employ and be designed as including by exhaust manifold process units:Obtaining unit, the obtaining unit is used for single from input The operational order of user input is obtained in unit, and is parsed, obtain operational order;Feeding unit material, the feeding unit material is used for Transmission belt will be expected on branch pipe, supervisor, flange based on operational order;Module units, the module units is used to refer to based on operation Default assembling rule in order, assembles to branch pipe, supervisor, flange, is assembled into exhaust manifold;Test cell, the test Unit is used to test the exhaust manifold that module units is assembled, and the certified products that will test out and waste product are separately put The technical scheme put, i.e. after raw material is placed on predeterminated position by user, in the input block of device the model of input product and Quantity of production etc., the obtaining unit in device parses operational order according to the information of user input, and according to operational order Automation mechanized operation is carried out, feeding unit material carries out raw material to be automatically transferred in module units, and module units is assembled automatically, so After give test cell and tested, so, efficiently solve existing exhaust manifold production relatively low, the production that there is production efficiency The product quality for going out is poor, and finished product detection efficiency and the relatively low technical problem of accuracy rate, and then realizes exhaust manifold production Device can automate, efficiently produce exhaust manifold, and the exhaust manifold quality produced is preferably, and finished product detection efficiency and Accuracy rate technique effect higher.
In order to be better understood from above-mentioned technical proposal, below in conjunction with Figure of description and specific embodiment to upper Technical scheme is stated to be described in detail.
Embodiment one:
In embodiment one, there is provided exhaust manifold process units, Fig. 1 is refer to, described device includes:
Obtaining unit 1, the obtaining unit 1 is used to be obtained from input block 2 operational order of user input, and carries out Parsing, obtains operational order;
Feeding unit material 3, the feeding unit material 3 is used to that transmission belt will to be expected on branch pipe, supervisor, flange based on operational order;
Module units 4, the module units 4 is used for based on the default assembling rule in operational order, to branch pipe, supervisor, Flange is assembled, and is assembled into exhaust manifold;
Test cell 5, the test cell 5 is used to test the exhaust manifold that module units is assembled, and will survey The certified products and waste product for trying out carry out separated.
Wherein, in the embodiment of the present application, the assembling also includes machining cell, and the machining cell is used for described group The inwall of the branch pipe and the supervisor before dress unit assembling carries out smooth treatment.
Wherein, in actual applications, smooth treatment is specifically as follows polishing, because the inwall of exhaust manifold is more smooth, Then resistance is smaller, is more conducive to the discharge of gas.
Wherein, in the embodiment of the present application, the module units assembling exhaust manifold is specially:N number of branch pipe one end is equal It is fixedly connected with the flange, the other end of N number of branch pipe is fixedly connected with the supervisor, the N is more than or equal to 2 just Integer.
Wherein, in the embodiment of the present application, the branch pipe, the supervisor are made of stainless steel.
Wherein, in the embodiment of the present application, the test cell is tested the exhaust manifold that module units is assembled Specially:
Air-flow generation module in the test cell carries out gas shock to a branch pipe in N number of branch pipe;
Air-flow test module in the test cell is separately mounted in remaining N-1 branch pipe and in supervisor, survey respectively Air-flow size in examination branch pipe and supervisor;
Data and preset standard data that analysis module in the test cell is obtained according to the air-flow test module Compare, test out whether exhaust manifold is certified products.
Technical scheme in above-mentioned the embodiment of the present application, at least has the following technical effect that or advantage:
It is designed as including as a result of by exhaust manifold process units:Obtaining unit, the obtaining unit is used for from defeated Enter the operational order of acquisition user input in unit, and parsed, obtain operational order;Feeding unit material, the feeding unit material For based on operational order transmission belt will to be expected on branch pipe, supervisor, flange;Module units, the module units is used for based on behaviour Default assembling rule in instructing, assembles to branch pipe, supervisor, flange, is assembled into exhaust manifold;Test cell, it is described Test cell is used to test the exhaust manifold that module units is assembled, and the certified products that will test out and waste product are divided The technical scheme that opening is put, i.e. after raw material is placed on predeterminated position by user, the type of input product in the input block of device Number and production quantity etc., the obtaining unit in device parses operational order according to the information of user input, and according to operation Instruction carries out automation mechanized operation, and feeding unit material carries out raw material to be automatically transferred in module units, and module units carries out automatic group Dress, then gives test cell and is tested, so, efficiently solve the production of existing exhaust manifold exist production efficiency compared with Low, the product quality produced is poor, and finished product detection efficiency and the relatively low technical problem of accuracy rate, and then realizes exhaust discrimination Pipe process units can be automated, efficiently produce exhaust manifold, and the exhaust manifold quality produced is preferably, and finished product detection Efficiency and accuracy rate technique effect higher.
, but those skilled in the art once know basic creation although preferred embodiments of the present invention have been described Property concept, then can make other change and modification to these embodiments.So, appended claims are intended to be construed to include excellent Select embodiment and fall into having altered and changing for the scope of the invention.
Obviously, those skilled in the art can carry out various changes and modification without deviating from essence of the invention to the present invention God and scope.So, if these modifications of the invention and modification belong to the scope of the claims in the present invention and its equivalent technologies Within, then the present invention is also intended to comprising these changes and modification.

Claims (1)

1. exhaust manifold process units, it is characterised in that described device includes:
Obtaining unit, the obtaining unit is used to be obtained from input block the operational order of user input, and is parsed, and obtains Obtain operational order;
Feeding unit material, the feeding unit material is used to that transmission belt will to be expected on branch pipe, supervisor, flange based on operational order;
Module units, the module units is used to, based on the default assembling rule in operational order, enter branch pipe, supervisor, flange Row assembling, is assembled into exhaust manifold;
Test cell, the test cell is used to test the exhaust manifold that module units is assembled, and will test out Certified products and waste product carry out separated;The assembling also includes machining cell, and the machining cell is used for single to the assembling The inwall of the branch pipe and the supervisor before unit's assembling carries out smooth treatment;The module units assembling exhaust manifold is specific For:N number of branch pipe one end is fixedly connected with the flange, the other end of N number of branch pipe is fixedly connected with the supervisor, institute It is the positive integer more than or equal to 2 to state N;The branch pipe, the supervisor are made of stainless steel;The test cell is single to assembling The exhaust manifold that unit assembles is tested specially:
Air-flow generation module in the test cell carries out gas shock to a branch pipe in N number of branch pipe;
Air-flow test module in the test cell is separately mounted in remaining N-1 branch pipe and in supervisor, respectively test branch Air-flow size in pipe and supervisor;
The data that analysis module in the test cell is obtained according to the air-flow test module are carried out with preset standard data Compare, test out whether exhaust manifold is certified products.
CN201510168938.9A 2015-04-11 2015-04-11 Exhaust manifold process units CN104786055B (en)

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Application Number Priority Date Filing Date Title
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CN104786055B true CN104786055B (en) 2017-06-09

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105729107A (en) * 2016-02-22 2016-07-06 成都振中电气有限公司 Automatic assembling system for power distribution equipment
CN106078199B (en) * 2016-08-01 2018-11-30 上海超路自动化设备有限公司 A kind of automation integrated equipment handling inlet manifold

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201464127U (en) * 2009-06-15 2010-05-12 河南省西峡汽车水泵股份有限公司 Exhaust manifold leakage test device
CN103868666A (en) * 2014-03-05 2014-06-18 柳州恒耀汽车零部件有限公司 Exhaust manifold gas detection machine and detection method thereof

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2504439B2 (en) * 1987-02-06 1996-06-05 本田技研工業株式会社 Exhaust manifold mounting method and apparatus
JP3500989B2 (en) * 1998-11-12 2004-02-23 三菱自動車エンジニアリング株式会社 Exhaust manifold

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201464127U (en) * 2009-06-15 2010-05-12 河南省西峡汽车水泵股份有限公司 Exhaust manifold leakage test device
CN103868666A (en) * 2014-03-05 2014-06-18 柳州恒耀汽车零部件有限公司 Exhaust manifold gas detection machine and detection method thereof

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Granted publication date: 20170609

Termination date: 20180411