CN104786055A - Production device for exhaust manifold - Google Patents

Production device for exhaust manifold Download PDF

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Publication number
CN104786055A
CN104786055A CN201510168938.9A CN201510168938A CN104786055A CN 104786055 A CN104786055 A CN 104786055A CN 201510168938 A CN201510168938 A CN 201510168938A CN 104786055 A CN104786055 A CN 104786055A
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CN
China
Prior art keywords
exhaust manifold
arm
supervisor
test
module
Prior art date
Application number
CN201510168938.9A
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Chinese (zh)
Other versions
CN104786055B (en
Inventor
汪庭文
黄柳志
杨军
Original Assignee
成都陵川特种工业有限责任公司
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Priority to CN201510168938.9A priority Critical patent/CN104786055B/en
Publication of CN104786055A publication Critical patent/CN104786055A/en
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Publication of CN104786055B publication Critical patent/CN104786055B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds

Abstract

The invention discloses a production device for an exhaust manifold. The production device comprises an obtaining unit, a feeding unit, an assembly unit and a test unit, wherein the obtaining unit is used for obtaining an operation instruction input by a user from an input unit and analyzing the operation instruction; the feeding unit is used for feeding a branch pipe, a main pipe and a flange to a conveying belt based on the operation instruction; the assembly unit is used for assembling the branch pipe, the main pipe and the flange into the exhaust manifold based on preset assembly rules in the operation instruction; the test unit is used for testing the exhaust manifold assembled through the assembly unit, and tested qualified products and rejected products are arranged separately. The technical effects that the production device for the exhaust manifold can produce exhaust manifolds automatically and efficiently, produced exhaust manifolds are good in quality, and the finished product detection efficiency and accuracy are high are achieved.

Description

Exhaust manifold process units
Technical field
The present invention relates to exhaust manifold research field, particularly relate to a kind of exhaust manifold process units.
Background technology
Exhaust manifold, is connected with engine cylinder block, the exhaust of each cylinder to be put together and imports exhaust main, is with the pipeline of disagreeing.To its requirement mainly, reduce exhaust resistance as far as possible, and avoid mutually disturbing between each cylinder.During exhaust undue concentration, between each cylinder, mutual interference can be produced, during namely certain cylinder exhaust, just in time meet other cylinder and alter the waste gas not having emptying come.Like this, the resistance of exhaust will be increased, and then reduce the power output of engine.Solution is, makes the exhaust of each cylinder as far as possible separately, Mei Gangyige branch, or Liang Gangyige branch, and each branch is lengthened as far as possible and shaping-influence each other with the gas reduced in different pipe.
Wherein, in the prior art, in existing exhaust manifold production, main employing manually carries out welding assembly, and efficiency is lower, and the product quality produced is uneven, causes production cost higher, and does not possess the checkout equipment of specialty, causes product quality poor.
In sum, present inventor, in the process realizing invention technical scheme in the embodiment of the present application, finds that above-mentioned technology at least exists following technical problem:
In the prior art, existing exhaust manifold produces that to there is production efficiency lower, and the product quality produced is poor, and finished product detection efficiency and the lower technical problem of accuracy rate.
Summary of the invention
The invention provides a kind of exhaust manifold process units, solve existing exhaust manifold and produce that to there is production efficiency lower, the product quality produced is poor, and finished product detection efficiency and the lower technical problem of accuracy rate, achieve exhaust manifold process units can automation, produce exhaust manifold efficiently, and the exhaust manifold quality produced is better, and finished product detection efficiency and the higher technique effect of accuracy rate.
For solving the problems of the technologies described above, the embodiment of the present application provides exhaust manifold process units, and described device comprises:
Obtain unit, described acquisition unit is used for the operational order obtaining user's input from input block, and resolves, and obtains operational order;
Feeding unit material, described feeding unit material is for expecting transport tape based on operational order by arm, supervisor, flange;
Module units, described module units is used for, based on the default assembling rule in operational order, assembling, be assembled into exhaust manifold to arm, supervisor, flange;
Test cell, described test cell is used for testing the exhaust manifold that module units assembles, and is undertaken separated by the certified products tested out and waste product.
Wherein, described assembling also comprises machining cell, and the inwall that described machining cell is used for the described arm before to described module units assembling and described supervisor carries out smooth treatment.
Wherein, described module units assembling exhaust manifold is specially: be all fixedly connected with described flange N number of arm one end, be all fixedly connected with described supervisor by the other end of N number of arm, described N be more than or equal to 2 positive integer.
Wherein, described arm, described supervisor all adopt stainless steel to make.
Wherein, described test cell carries out test to the exhaust manifold that module units assembles and is specially:
Air-flow generation module in described test cell carries out gas shock to the arm of in N number of arm;
Air-flow test module in described test cell is arranged in all the other N-1 arm and in supervisor respectively, tests the air-flow size in arm and supervisor respectively;
The data that analysis module in described test cell obtains according to described air-flow test module and preset standard data are compared, and whether test out exhaust manifold is certified products.
The one or more technical schemes provided in the embodiment of the present application, at least have following technique effect or advantage:
Be designed to comprise by exhaust manifold process units owing to have employed: obtain unit, described acquisition unit is used for the operational order obtaining user's input from input block, and resolves, and obtains operational order, feeding unit material, described feeding unit material is for expecting transport tape based on operational order by arm, supervisor, flange, module units, described module units is used for, based on the default assembling rule in operational order, assembling, be assembled into exhaust manifold to arm, supervisor, flange, test cell, described test cell is used for testing the exhaust manifold that module units assembles, and the certified products tested out and waste product are carried out separated technical scheme, namely, after raw material is placed on predeterminated position by user, the model of input product and the quantity etc. of production in the input block of device, the information that acquisition unit in device inputs according to user, parse operational order, and carry out automation mechanized operation according to operational order, raw material carries out being automatically transferred in module units by feeding unit material, module units carries out automatic Composition, then give test cell to test, so, efficiently solve existing exhaust manifold and produce that to there is production efficiency lower, the product quality produced is poor, and finished product detection efficiency and the lower technical problem of accuracy rate, and then achieve exhaust manifold process units can automation, efficient production exhaust manifold, and the exhaust manifold quality produced is better, and finished product detection efficiency and the higher technique effect of accuracy rate.
Accompanying drawing explanation
Fig. 1 is the composition schematic diagram of exhaust manifold process units in the embodiment of the present application one;
Wherein, 1-obtains unit, 2-input block, 3-feeding unit material, 4-module units, 5-test cell.
Detailed description of the invention
The invention provides a kind of exhaust manifold process units, solve existing exhaust manifold and produce that to there is production efficiency lower, the product quality produced is poor, and finished product detection efficiency and the lower technical problem of accuracy rate, achieve exhaust manifold process units can automation, produce exhaust manifold efficiently, and the exhaust manifold quality produced is better, and finished product detection efficiency and the higher technique effect of accuracy rate.
Technical scheme during the application implements is for solving the problems of the technologies described above.General thought is as follows:
Have employed and be designed to comprise by exhaust manifold process units: obtain unit, described acquisition unit is used for the operational order obtaining user's input from input block, and resolves, and obtains operational order, feeding unit material, described feeding unit material is for expecting transport tape based on operational order by arm, supervisor, flange, module units, described module units is used for, based on the default assembling rule in operational order, assembling, be assembled into exhaust manifold to arm, supervisor, flange, test cell, described test cell is used for testing the exhaust manifold that module units assembles, and the certified products tested out and waste product are carried out separated technical scheme, namely, after raw material is placed on predeterminated position by user, the model of input product and the quantity etc. of production in the input block of device, the information that acquisition unit in device inputs according to user, parse operational order, and carry out automation mechanized operation according to operational order, raw material carries out being automatically transferred in module units by feeding unit material, module units carries out automatic Composition, then give test cell to test, so, efficiently solve existing exhaust manifold and produce that to there is production efficiency lower, the product quality produced is poor, and finished product detection efficiency and the lower technical problem of accuracy rate, and then achieve exhaust manifold process units can automation, efficient production exhaust manifold, and the exhaust manifold quality produced is better, and finished product detection efficiency and the higher technique effect of accuracy rate.
In order to better understand technique scheme, below in conjunction with Figure of description and concrete embodiment, technique scheme is described in detail.
Embodiment one:
In embodiment one, provide exhaust manifold process units, please refer to Fig. 1, described device comprises:
Obtain unit 1, described acquisition unit 1 for obtaining the operational order of user's input from input block 2, and is resolved, and obtains operational order;
Feeding unit material 3, described feeding unit material 3 is for expecting transport tape based on operational order by arm, supervisor, flange;
Module units 4, described module units 4, for based on the default assembling rule in operational order, is assembled arm, supervisor, flange, is assembled into exhaust manifold;
Test cell 5, described test cell 5 is tested for the exhaust manifold assembled module units, and is undertaken separated by the certified products tested out and waste product.
Wherein, in the embodiment of the present application, described assembling also comprises machining cell, and the inwall that described machining cell is used for the described arm before to described module units assembling and described supervisor carries out smooth treatment.
Wherein, in actual applications, smooth treatment is specifically as follows polishing, and because the inwall of exhaust manifold is more smooth, then resistance is less, is more conducive to gas purging.
Wherein, in the embodiment of the present application, described module units assembling exhaust manifold is specially: be all fixedly connected with described flange N number of arm one end, be all fixedly connected with described supervisor by the other end of N number of arm, described N be more than or equal to 2 positive integer.
Wherein, in the embodiment of the present application, described arm, described supervisor all adopt stainless steel to make.
Wherein, in the embodiment of the present application, described test cell carries out test to the exhaust manifold that module units assembles and is specially:
Air-flow generation module in described test cell carries out gas shock to the arm of in N number of arm;
Air-flow test module in described test cell is arranged in all the other N-1 arm and in supervisor respectively, tests the air-flow size in arm and supervisor respectively;
The data that analysis module in described test cell obtains according to described air-flow test module and preset standard data are compared, and whether test out exhaust manifold is certified products.
Technical scheme in above-mentioned the embodiment of the present application, at least has following technique effect or advantage:
Be designed to comprise by exhaust manifold process units owing to have employed: obtain unit, described acquisition unit is used for the operational order obtaining user's input from input block, and resolves, and obtains operational order, feeding unit material, described feeding unit material is for expecting transport tape based on operational order by arm, supervisor, flange, module units, described module units is used for, based on the default assembling rule in operational order, assembling, be assembled into exhaust manifold to arm, supervisor, flange, test cell, described test cell is used for testing the exhaust manifold that module units assembles, and the certified products tested out and waste product are carried out separated technical scheme, namely, after raw material is placed on predeterminated position by user, the model of input product and the quantity etc. of production in the input block of device, the information that acquisition unit in device inputs according to user, parse operational order, and carry out automation mechanized operation according to operational order, raw material carries out being automatically transferred in module units by feeding unit material, module units carries out automatic Composition, then give test cell to test, so, efficiently solve existing exhaust manifold and produce that to there is production efficiency lower, the product quality produced is poor, and finished product detection efficiency and the lower technical problem of accuracy rate, and then achieve exhaust manifold process units can automation, efficient production exhaust manifold, and the exhaust manifold quality produced is better, and finished product detection efficiency and the higher technique effect of accuracy rate.
Although describe the preferred embodiments of the present invention, those skilled in the art once obtain the basic creative concept of cicada, then can make other change and amendment to these embodiments.So claims are intended to be interpreted as comprising preferred embodiment and falling into all changes and the amendment of the scope of the invention.
Obviously, those skilled in the art can carry out various change and modification to the present invention and not depart from the spirit and scope of the present invention.Like this, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these change and modification.

Claims (5)

1. exhaust manifold process units, is characterized in that, described device comprises:
Obtain unit, described acquisition unit is used for the operational order obtaining user's input from input block, and resolves, and obtains operational order;
Feeding unit material, described feeding unit material is for expecting transport tape based on operational order by arm, supervisor, flange;
Module units, described module units is used for, based on the default assembling rule in operational order, assembling, be assembled into exhaust manifold to arm, supervisor, flange;
Test cell, described test cell is used for testing the exhaust manifold that module units assembles, and is undertaken separated by the certified products tested out and waste product.
2. device according to claim 1, is characterized in that, described assembling also comprises machining cell, and the inwall that described machining cell is used for the described arm before to described module units assembling and described supervisor carries out smooth treatment.
3. device according to claim 1, it is characterized in that, described module units assembling exhaust manifold is specially: be all fixedly connected with described flange N number of arm one end, be all fixedly connected with described supervisor by the other end of N number of arm, described N be more than or equal to 2 positive integer.
4. device according to claim 1, is characterized in that, described arm, described supervisor all adopt stainless steel to make.
5. device according to claim 3, is characterized in that, described test cell carries out test to the exhaust manifold that module units assembles and is specially:
Air-flow generation module in described test cell carries out gas shock to the arm of in N number of arm;
Air-flow test module in described test cell is arranged in all the other N-1 arm and in supervisor respectively, tests the air-flow size in arm and supervisor respectively;
The data that analysis module in described test cell obtains according to described air-flow test module and preset standard data are compared, and whether test out exhaust manifold is certified products.
CN201510168938.9A 2015-04-11 2015-04-11 Exhaust manifold process units CN104786055B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105729107A (en) * 2016-02-22 2016-07-06 成都振中电气有限公司 Automatic assembling system for power distribution equipment
CN106078199A (en) * 2016-08-01 2016-11-09 上海超路自动化设备有限公司 A kind of automation integrated equipment processing inlet manifold

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63196334A (en) * 1987-02-06 1988-08-15 Honda Motor Co Ltd Assembling method and device for exhaust manifold
JP2000145447A (en) * 1998-11-12 2000-05-26 Mitsubishi Automob Eng Co Ltd Exhaust manifold
CN201464127U (en) * 2009-06-15 2010-05-12 河南省西峡汽车水泵股份有限公司 Exhaust manifold leakage test device
CN103868666A (en) * 2014-03-05 2014-06-18 柳州恒耀汽车零部件有限公司 Exhaust manifold gas detection machine and detection method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63196334A (en) * 1987-02-06 1988-08-15 Honda Motor Co Ltd Assembling method and device for exhaust manifold
JP2000145447A (en) * 1998-11-12 2000-05-26 Mitsubishi Automob Eng Co Ltd Exhaust manifold
CN201464127U (en) * 2009-06-15 2010-05-12 河南省西峡汽车水泵股份有限公司 Exhaust manifold leakage test device
CN103868666A (en) * 2014-03-05 2014-06-18 柳州恒耀汽车零部件有限公司 Exhaust manifold gas detection machine and detection method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105729107A (en) * 2016-02-22 2016-07-06 成都振中电气有限公司 Automatic assembling system for power distribution equipment
CN106078199A (en) * 2016-08-01 2016-11-09 上海超路自动化设备有限公司 A kind of automation integrated equipment processing inlet manifold
CN106078199B (en) * 2016-08-01 2018-11-30 上海超路自动化设备有限公司 A kind of automation integrated equipment handling inlet manifold

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