CN104785832B - A kind of electric fan cutter sweep and its cutting method - Google Patents
A kind of electric fan cutter sweep and its cutting method Download PDFInfo
- Publication number
- CN104785832B CN104785832B CN201510209819.3A CN201510209819A CN104785832B CN 104785832 B CN104785832 B CN 104785832B CN 201510209819 A CN201510209819 A CN 201510209819A CN 104785832 B CN104785832 B CN 104785832B
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- CN
- China
- Prior art keywords
- graver
- flabellum
- fan
- slide block
- body frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/02—Means for moving the cutting member into its operative position for cutting
- B26D5/06—Means for moving the cutting member into its operative position for cutting by electrical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The present invention relates to a kind of electric fan cutter sweep and its cutting method, including main body frame, flabellum cutting mechanism, move horizontally slideway, fan rotating mechanism, scrap chute and safe light curtain, wherein：Flabellum cutting mechanism is fixed on the inside crossbeam of main body frame；Move horizontally slideway to be made up of supporting guide and slide block, supporting guide is fixed on main body frame, is located at the lower section that the flabellum cuts structure, and slide block is slidably disposed on supporting guide；Fan rotating mechanism slides on supporting guide with slide block on slide block；Scrap chute is arranged on supporting guide, is located at the lower section of flabellum cutting mechanism；Safe light curtain is arranged on the side that fan rotating mechanism is slipped into inside main body frame along supporting guide.The electric fan cutter sweep and its cutting method that the present invention is provided shortens whole process time, substantially reduces cutting noise and dust, reduces consumables cost, and cut surface is smoother.
Description
Technical field
The invention belongs to engineering plastics cutting technique field, and in particular to a kind of electric fan cutter sweep and its cutting side
Method.
Background technology
Due to motor vehicle and heavy construction car increasing, so also increasing to the demand of the radiator fan on car.
And different according to vehicle, the diameter of the flabellum of required fan is also not quite similar, and this is accomplished by carrying out electric fan diameter
Cut to meet different demands.At present, the main equipment for cutting electric fan in industry market has a lot, and main cutting mode is
Band saw cut, band saw blade are end to end, and connected mode is welding.Because must be very big with radius during saw rotation, thus
Make whole mechanism excessively huge, so the mechanism section for installing band saw is fixed, the movable adjusting of fan can only be relied on
Whole cut lengths.The major defect of existing electric fan cutter sweep and cutting technique is：1) the saw blade high cost with saw mode,
And fragile, consumption is big；2) noise that band saw cut mode is produced is big；3) dust that band saw cut mode is produced is more, pollution
Greatly；4) the flabellum burrs on edges after the completion of band saw cut mode is cut is more；5) drive the mechanism of saw blade rotation huge, be difficult to tie up
Shield；6) overall power is excessive；7) band saw and workpiece are unable to two-way feed, cause whole equipment inefficiency.
Content of the invention
For above-mentioned problems of the prior art, it is an object of the invention to provide one kind can avoid the occurrence of above-mentioned skill
The electric fan cutter sweep of art defect and its cutting method.
In order to realize foregoing invention purpose, the technical solution used in the present invention is as follows：
A kind of electric fan cutter sweep, including main body frame, flabellum cutting mechanism, moves horizontally slideway, fan rotation
Mechanism, scrap chute and safe light curtain, wherein：
The flabellum cutting mechanism is fixed on the inside crossbeam of the main body frame；
The slideway that moves horizontally is made up of supporting guide and slide block, and the supporting guide is fixed on the main body frame
Lower section that is upper, being located at flabellum cutting structure, the slide block are slidably disposed on the supporting guide；
The fan rotating mechanism slides on the supporting guide with the slide block on the slide block；
The scrap chute is arranged on the supporting guide, is located at the lower section of the flabellum cutting mechanism；
The safe light curtain is arranged on the fan rotating mechanism and slips in the main body frame along the supporting guide
The side in portion.
Further, also include transparent organic glass, the transparent organic glass is on the main body frame.
Further, the fan rotating mechanism includes rotating servo motor, first shaft coupling, decelerator, the second shaft coupling
Device, thrust ball bearing, circular cone roller bearing and main shaft, wherein：
The rotating servo motor is connected with the decelerator by the first shaft coupling, and the decelerator passes through institute
State second shaft coupling to be connected with the thrust ball bearing, the thrust ball bearing is connected with the circular cone roller bearing, institute
State circular cone roller bearing to be connected with the main shaft.
Further, the fan rotating mechanism also includes fan fixed platen, and which is used for will be tight for various sizes of fan
Gu on the main shaft.
Further, the flabellum cutting mechanism includes that base plate, graver move horizontally guide rail, graver and move horizontally and watches
Take motor, graver spindle motor installing plate, graver vertical shift servomotor, graver vertical shift slide block, graver
Spindle motor, laser range sensor, graver locking device and graver, wherein：
The graver moves horizontally guide rails assembling on the base plate, and the graver moves horizontally servomotor installation
Move horizontally on guide rail in the graver, the graver spindle motor installing plate is fixed on the base plate, the engraving
Knife vertical shift servomotor is arranged on the graver spindle motor installing plate, and the graver vertical shift slide block is arranged
On the graver vertical shift servomotor, the graver spindle motor is arranged on the graver vertical shift slide block
On, the laser range sensor is arranged on the graver spindle motor, and the graver locking device is arranged on described
Graver spindle motor lower end, the graver are arranged on the graver locking device.
A kind of cutting method of use electric fan cutter sweep, comprises the following steps：
Step one：Fan rotating mechanism edge is moved horizontally slideway to reach outside main body frame；
Step 2：The fan that will be cut is placed on flabellum cutting mechanism, is fastened with fan fixed platen；
Step 3：Fan rotating mechanism edge is moved horizontally the underface that slideway slides into flabellum cutting mechanism；
Step 4：Graver moves to the centre position of two flabellums；
Step 5：Graver starts rotation；
Step 6：Fan rotating mechanism starts to rotate；
Step 7：Laser range sensor starts control graver spindle motor and moves up and down, complete according to flabellum radian
Flabellum cuts；
Step 8：Operation to remaining flabellum implementation steps seven, finishes until all flabellums are cut, and whole operation is complete
Into.
The electric fan cutter sweep and its Advantageous Effects that can reach of cutting method that the present invention is provided be：1) shorten
Whole process time, as this programme uses fan to be processed and graver while move toward one another, so workpiece row
The time consumed when walking can shorten；2) cutting noise and dust are substantially reduced, band saw cut processes flabellum, band saw itself turns
Plus noise during cutting, beyond relevant regulations, and graver of the present invention is being rotated the noise of movable property life
When the noise very little that produces, meanwhile, produced by cutting process is chip rather than dust；3) consumables cost is reduced, first
The cost of saw blade is more much higher than graver, and secondly, band saw blade easily ruptures in the course of the work, and the engraving that the present invention is adopted
Knife is hardly damaged, extremely durable；4) cut surface is smoother.
Description of the drawings
Fig. 1 is the positive structure diagram of the electric fan cutter sweep of the present invention；
Fig. 2 is the left view structural representation of the electric fan cutter sweep of the present invention；
Fig. 3 is the top view structural representation of the electric fan cutter sweep of the present invention；
Fig. 4 is the dimensional structure diagram of the electric fan cutter sweep of the present invention, will carry out the fan position of flabellum cutting
Underface in flabellum cutting mechanism；
Fig. 5 is the dimensional structure diagram of the electric fan cutter sweep of the present invention, will carry out the fan position of flabellum cutting
Outside in main body frame；
Fig. 6 is the front view of the fan rotating mechanism of the electric fan cutter sweep of the present invention；
Fig. 7 is the top view of the fan rotating mechanism of the electric fan cutter sweep of the present invention；
Fig. 8 is the front view of the flabellum cutting mechanism of the electric fan cutter sweep of the present invention；
Fig. 9 is the left view of the flabellum cutting mechanism of the electric fan cutter sweep of the present invention；
Figure 10 is the dimensional structure diagram of the flabellum cutting mechanism of the electric fan cutter sweep of the present invention；
In figure, 1- fan rotating mechanisms, 2- scrap chutes, 3- flabellum cutting mechanisms, 4- safe light curtains, 5- move horizontally cunning
Road, 6- transparent organic glass, 7- main body frames, 8- box covers, 9- case supports posts, 10- box bottoms, 11- rotating servos
Motor, 12- first shaft couplings, 13- decelerators, 14- second shaft couplings, 15- thrust ball bearings, 16- circular cone roller bearings, 17-
Main shaft, 18- fans, 19- fan fixed platens, 20- base plates, 21- gravers move horizontally guide rail, and 22- gravers are moved horizontally
Servomotor, 23- graver spindle motor installing plates, 24- graver vertical shift servomotors, 25- graver vertical shifts
Slide block, 26- graver spindle motors, 27- laser range sensors, 28- graver locking devices, 29- gravers, 30- are supported
Guide rail.
Specific embodiment
The present invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, a kind of electric fan cutter sweep is cut including main body frame 7, flabellum
Cutting mill structure 3, slideway 5, fan rotating mechanism 1, scrap chute 2 and safe light curtain 4, transparent organic glass 6 is moved horizontally, wherein：
Main body frame 7 is formed by profile material assembling；
The flabellum cutting mechanism 3 is fixed on the inside crossbeam of the main body frame 7；
The slideway 5 that moves horizontally is made up of supporting guide 30 and slide block, and the supporting guide 30 is fixed on the main body
On framework 7, the lower section that the flabellum cuts structure 3 is located at, the slide block is slidably disposed on the supporting guide 30；
The fan rotating mechanism 1 slides on the supporting guide 30 with the slide block on the slide block, wind
The power of the fan movement of rotating mechanism 1 is provided by cylinder, and advantage is mobile rapid, and repeatability is precisely；
The scrap chute 2 is arranged on the supporting guide 30, is located at the lower section of the flabellum cutting mechanism 3, waste material
The interface of chute 2 can cover the flabellum of all fans, and the waste material after the completion of cutting can be slipped in scrap chute 2；
The safe light curtain 4 is arranged on the fan rotating mechanism 1 and slips into the body frame along the supporting guide 30
Side inside frame 7, after the fan that will be cut reaches specified location, safe light curtain 4 starts；
The transparent organic glass 6 is arranged on the main body frame 7, in addition to mouth placed by fan, whole main body frame 7
Surface is inlaid with transparent organic glass 6, and theme framework 7 is closed by transparent organic glass 6.
As shown in Figure 6, Figure 7, the fan rotating mechanism 1 includes rotating servo motor 11, first shaft coupling 12, decelerator
13rd, second shaft coupling 14, thrust ball bearing 15, circular cone roller bearing 16, main shaft 17 and fan fixed platen 19, wherein：
The rotating servo motor 11 is connected with the decelerator 13 by the first shaft coupling 12, the decelerator
13 are connected with the thrust ball bearing 15 by the second shaft coupling 14, the thrust ball bearing 15 and the circular cone roller
Bearing 16 is connected, and the circular cone roller bearing 16 is connected with the main shaft 17, can place various different chis on main shaft 17
Very little fan；
Fan fixed platen 19 is used for for various sizes of fan being fastened on the main shaft 17.
As shown in Fig. 8, Fig. 9 and Figure 10, the flabellum cutting mechanism 3 include base plate 20, graver move horizontally guide rail 21,
Graver moves horizontally servomotor 22, graver spindle motor installing plate 23, graver vertical shift servomotor 24, engraving
Knife vertical shift slide block 25, graver spindle motor 26, laser range sensor 27, graver locking device 28 and graver
29, wherein：
The graver moves horizontally guide rail 21 on the base plate 20, and the graver moves horizontally servomotor
22 move horizontally on guide rail 21 installed in the graver, and 26 installing plate of graver spindle motor is fixed on the base plate 20
On, the graver vertical shift servomotor 24 is arranged on the graver spindle motor installing plate 23, the graver
Vertical shift slide block 25 is arranged on the graver vertical shift servomotor 24, and the graver spindle motor 26 is arranged on
On the graver vertical shift slide block 25, the laser range sensor 27 is arranged on the graver spindle motor 26,
Laser range sensor 27 is responsible for the radian for making the cutter head of graver 29 follow the trail of electric fan, and the graver locking device 28 sets
Put in 26 lower end of graver spindle motor, the graver 29 is arranged on the graver locking device 28.
A kind of cutting method using the electric fan cutter sweep, comprises the following steps：
Step one：Fan rotating mechanism edge is moved horizontally slideway to reach outside main body frame；
Step 2：The fan that will be cut is placed on flabellum cutting mechanism, is fastened with fan fixed platen；
Step 3：Fan rotating mechanism edge is moved horizontally the underface that slideway slides into flabellum cutting mechanism；
Step 4：Graver moves to the centre position of two flabellums；
Step 5：Graver starts rotation；
Step 6：Fan rotating mechanism starts to rotate；
Step 7：Laser range sensor starts control graver spindle motor and moves up and down, to protect according to flabellum radian
The effective knife edge part of card graver touches flabellum all the time, completes flabellum cutting；
Step 8：Operation to remaining flabellum implementation steps seven, finishes until all flabellums are cut, and whole operation is complete
Into.
The electric fan cutter sweep of the present invention to swivel feeding, is touched itself and is rotated at a high speed by electric fan circumference
Graver, complete the cutting of flabellum.
The electric fan cutter sweep and its Advantageous Effects that can reach of cutting method that the present invention is provided be：1) shorten
Whole process time, as this programme uses fan to be processed and graver while move toward one another, so workpiece row
The time consumed when walking can shorten；2) cutting noise and dust are substantially reduced, band saw cut processes flabellum, band saw itself turns
Plus noise during cutting, beyond relevant regulations, and graver of the present invention is being rotated the noise of movable property life
When the noise very little that produces, meanwhile, produced by cutting process is chip rather than dust；3) consumables cost is reduced, first
The cost of saw blade is more much higher than graver, and secondly, band saw blade easily ruptures in the course of the work, and the engraving that the present invention is adopted
Knife is hardly damaged, extremely durable；4) cut surface is smoother.
Embodiment described above only expresses embodiments of the present invention, and its description is more concrete and detailed, but can not
Therefore the restriction to the scope of the claims of the present invention is interpreted as.It should be pointed out that for the person of ordinary skill of the art,
Without departing from the inventive concept of the premise, some deformations and improvement can also be made, these belong to the protection model of the present invention
Enclose.Therefore, the protection domain of patent of the present invention should be defined by claims.
Claims (3)
1. a kind of electric fan cutter sweep, it is characterised in that including main body frame, flabellum cutting mechanism, move horizontally slideway,
Fan rotating mechanism, scrap chute and safe light curtain, wherein：
The flabellum cutting mechanism is fixed on the inside crossbeam of the main body frame；
The slideway that moves horizontally is made up of supporting guide and slide block, and the supporting guide is fixed on the main body frame, position
In the lower section that the flabellum cuts structure, the slide block is slidably disposed on the supporting guide；
The fan rotating mechanism slides on the supporting guide with the slide block on the slide block；
The scrap chute is arranged on the supporting guide, is located at the lower section of the flabellum cutting mechanism；
The safe light curtain is arranged on the fan rotating mechanism and slips into inside the main body frame along the supporting guide
Side；
Also include transparent organic glass, the transparent organic glass is on the main body frame；
The fan rotating mechanism include rotating servo motor, first shaft coupling, decelerator, second shaft coupling, thrust ball bearing,
Circular cone roller bearing and main shaft, wherein：
The rotating servo motor is connected with the decelerator by the first shaft coupling, and the decelerator is by described the
Two shaft couplings are connected with the thrust ball bearing, and the thrust ball bearing is connected with the circular cone roller bearing, the circle
Cone roller bearing is connected with the main shaft.
2. electric fan cutter sweep according to claim 1, it is characterised in that the flabellum cutting mechanism includes bottom
Plate, graver move horizontally guide rail, graver, and to move horizontally servomotor, graver spindle motor installing plate, graver vertical
Shift servo motor, graver vertical shift slide block, graver spindle motor, laser range sensor, graver locking device
And graver, wherein：
The graver moves horizontally guide rails assembling on the base plate, and the graver moves horizontally servomotor installed in institute
State graver to move horizontally on guide rail, the graver spindle motor installing plate is fixed on the base plate, the graver is erected
The dynamic servomotor of translation is arranged on the graver spindle motor installing plate, and the graver vertical shift slide block is arranged on institute
State on graver vertical shift servomotor, the graver spindle motor is arranged on the graver vertical shift slide block,
The laser range sensor is arranged on the graver spindle motor, and the graver locking device is arranged on the engraving
Knife spindle motor lower end, the graver are arranged on the graver locking device.
3. a kind of cutting method using electric fan cutter sweep as claimed in claim 1, it is characterised in that including following
Step：
Step one：Fan rotating mechanism edge is moved horizontally slideway to reach outside main body frame；
Step 2：The fan that will be cut is placed on flabellum cutting mechanism, is fastened with fan fixed platen；
Step 3：Fan rotating mechanism edge is moved horizontally the underface that slideway slides into flabellum cutting mechanism；
Step 4：Graver moves to the centre position of two flabellums；
Step 5：Graver starts rotation；
Step 6：Fan rotating mechanism starts to rotate；
Step 7：Laser range sensor starts control graver spindle motor and moves up and down, complete flabellum according to flabellum radian
Cutting；
Step 8：Operation to remaining flabellum implementation steps seven, finishes until all flabellums are cut, and whole operation is completed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510209819.3A CN104785832B (en) | 2015-04-29 | 2015-04-29 | A kind of electric fan cutter sweep and its cutting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510209819.3A CN104785832B (en) | 2015-04-29 | 2015-04-29 | A kind of electric fan cutter sweep and its cutting method |
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| Publication Number | Publication Date |
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| CN104785832A CN104785832A (en) | 2015-07-22 |
| CN104785832B true CN104785832B (en) | 2017-03-15 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105345113B (en) * | 2015-12-11 | 2019-06-14 | 东莞市佳积智能科技有限公司 | A kind of flabellum balanced cutting machine |
| CN108015355A (en) * | 2017-11-30 | 2018-05-11 | 无锡市天运五金机电有限公司 | A kind of hardware Novel rotary cutter device |
| CN108655744A (en) * | 2018-06-11 | 2018-10-16 | 苏州德弗朗空气控制技术有限公司 | Efficient flabellum guillotine |
| CN118455620A (en) * | 2024-07-09 | 2024-08-09 | 溧阳市茂景达科技有限公司 | Elevator guide rail fixed-length sawing and turning device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR100562871B1 (en) * | 2004-06-26 | 2006-03-22 | 김선오 | Welding stud bolt head cutting machine device |
| DE202006020904U1 (en) * | 2005-05-16 | 2010-09-23 | Starragheckert Ag | machine tool |
| CN201776492U (en) * | 2010-08-20 | 2011-03-30 | 东莞市巨冈机械工业有限公司 | Environment-protecting numerically-controlled engraving and milling machine |
| JP2014014914A (en) * | 2012-07-11 | 2014-01-30 | Kashiwagi Tekko Kk | Cutting device and cutting method |
| CN103084637B (en) * | 2013-02-04 | 2015-07-22 | 西北工业大学 | Blisk composite numerical-control milling folded-structured machine tool |
| CN103111674A (en) * | 2013-02-04 | 2013-05-22 | 西北工业大学 | Composite numerical control milling parallel-structure machine tool for blisk machining |
| CN204639266U (en) * | 2015-04-29 | 2015-09-16 | 北京恒信凯博科技有限公司 | A kind of electric fan cutter sweep |
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