CN104780745B - A kind of regulator cubicle and its cooling control method - Google Patents
A kind of regulator cubicle and its cooling control method Download PDFInfo
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Abstract
本发明公开一种电气柜,包括柜体和一个冷气柜,在柜体内设有安装电气元件的安装板,在所述安装板上设有一个控制器安装室,在所述柜体的上方设有一条两端开放的风道,每一个柜体的顶部的出气口都通过散热管与所述风道相通;该风道的两端位于电气控制室的外面,冷气柜内设有空调,在电气控制室的地面上设有槽,冷气柜底部连接有冷气管,每个柜体内都设有第一管道和第二管道,所述第一管道连通在冷气管和控制器安装室之间,所述第二管道连通在冷气管和冷气罩之间,所述第二管道上设有冷气阀;本发明还公开一种电气柜的散热控制方法。本发明的优点是:散热效果好,利用了自然界的风能来散热,能耗小;可确保柜体内电气元件的正常工作。
The invention discloses an electrical cabinet, which comprises a cabinet body and an air-conditioning cabinet, a mounting plate for installing electrical components is arranged in the cabinet body, a controller installation room is arranged on the mounting board, and a There is an air duct with two ends open, and the air outlet on the top of each cabinet communicates with the air duct through a heat dissipation pipe; There is a groove on the ground of the electrical control room, and a cold air pipe is connected to the bottom of the air-conditioning cabinet. Each cabinet is provided with a first pipe and a second pipe. The first pipe is connected between the cold air pipe and the controller installation room. The second pipeline communicates between the cold air pipe and the cold air cover, and the second pipeline is provided with a cold air valve; the invention also discloses a heat dissipation control method for the electrical cabinet. The invention has the advantages of good heat dissipation effect, utilizes natural wind energy to dissipate heat, and has low energy consumption; it can ensure the normal operation of electrical components in the cabinet.
Description
技术领域technical field
本发明涉及电气领域,具体地说是一种电气柜及其散热控制方法。The invention relates to the electrical field, in particular to an electrical cabinet and a heat dissipation control method thereof.
背景技术Background technique
电气柜是常用的电气产品,电气柜是由钢材质加工而成用来保护元器件正常工作的柜子。电气柜制作材料一般分为热轧钢板和冷轧钢板两种。冷轧钢板相对热轧钢板更材质柔软,更适合电气柜的制作。电气柜用途广泛主要用于化工行业,环保行业,电力系统,冶金系统,工业,核电行业,消防安全监控,交通行业等等。The electrical cabinet is a commonly used electrical product. The electrical cabinet is made of steel to protect the normal operation of the components. The materials for making electrical cabinets are generally divided into two types: hot-rolled steel plates and cold-rolled steel plates. Compared with hot-rolled steel sheets, cold-rolled steel sheets are softer and more suitable for the production of electrical cabinets. Electrical cabinets are widely used mainly in chemical industry, environmental protection industry, power system, metallurgical system, industry, nuclear power industry, fire safety monitoring, transportation industry and so on.
电气柜在使用过程中,其内部的电气元件会发热,使柜体内温度升高,温度过高时容易影响其内部的电气元件的正常使用及使用寿命,为此,电气柜上都设有散热结构,一般是在电气柜上设置通风口或通风百叶窗,有的电气柜会在通风口设置风扇,利用风扇使电气柜内气流发生变化,提高散热效率。During the use of the electrical cabinet, the internal electrical components will generate heat, which will increase the temperature inside the cabinet. When the temperature is too high, it will easily affect the normal use and service life of the internal electrical components. Therefore, the electrical cabinet is equipped with a heat dissipation structure. , Generally, vents or ventilation shutters are set on the electrical cabinet, and some electrical cabinets will be provided with fans at the vents, and the fans will be used to change the airflow in the electrical cabinet to improve heat dissipation efficiency.
现有的电气柜散热存在如下技术问题:The existing electrical cabinet heat dissipation has the following technical problems:
1、采用在电气柜内设置风扇的方案,由于风扇在工作时会产生振动,这种振动通过柜体间接到传递到其内部的电气元件中,各种电气元件长期处于振动状态时,其内部的元件器容易受损,影响了使用寿命,另一方面,各种连接线与触点之间也因为受到长期的振动而脱开,使整个系统产生故障,因此采用内部风扇的方案存在问题;1. Adopt the scheme of installing a fan in the electrical cabinet. Since the fan will vibrate when it is working, this vibration will be transmitted directly to the electrical components inside it through the cabinet body. When various electrical components are in a vibrating state for a long time, their internal The components are easily damaged, which affects the service life. On the other hand, various connecting lines and contacts are also disengaged due to long-term vibration, causing the entire system to fail. Therefore, there are problems in the scheme of using an internal fan;
2、电气柜一般置于电气控制室内,如果电气控制室不设空调,整个电气控制室的温度会很高,尤其在夏天,由于外部空气温度高了,电气柜内的风扇不得不长期工作;另外如果在电气控制室设空调,空调产生的冷气大部分形成的是建筑能耗,即整个电气控制室内的空气都需要降温,这样能耗就高,不划算;2. The electrical cabinet is generally placed in the electrical control room. If the electrical control room is not equipped with an air conditioner, the temperature of the entire electrical control room will be very high, especially in summer, due to the high temperature of the external air, the fan in the electrical cabinet has to work for a long time; In addition, if an air conditioner is installed in the electrical control room, most of the cold air generated by the air conditioner is building energy consumption, that is, the air in the entire electrical control room needs to be cooled, so the energy consumption will be high, which is not cost-effective;
3、电气柜内的控制核心:控制器没有单独的散热结构,控制器一旦因散热不及时而出问题,将使整个系统瘫痪,引起不可估量的损失。3. The control core in the electrical cabinet: the controller does not have a separate heat dissipation structure. Once the controller fails due to untimely heat dissipation, the entire system will be paralyzed and cause immeasurable losses.
由于现有技术中存在上述技术问题,影响使用,因此必须进行改进。Because there are above-mentioned technical problems in prior art, affect use, therefore must improve.
发明内容Contents of the invention
本发明的目的是:提供一种散热效果好的电气柜。The purpose of the present invention is to provide an electrical cabinet with good heat dissipation effect.
本发明的方案是:一种电气柜,包括若干并排设置的柜体和一个冷气柜,在柜体内设有安装电气元件的安装板,在柜体下部设有进风口,在进风口上设有风扇,在柜体内还设有温度传感器;在所述安装板上设有一个控制器安装室,控制器安装室上部具有溢出孔,在柜体内壁上设有一个冷气罩,所述冷气罩表面布满出气孔;在所述柜体的上方设有一条两端开放的风道,每一个柜体的顶部的出气口都通过散热管与所述风道相通;该风道的两端位于电气控制室的外面,且在风道的两端都设有可打开、关闭的风门,在该风道的其中一个端部还设有抽风管,在抽风管上设有抽风机;所述的冷气柜内设有空调,在电气控制室的地面上设有槽,所述冷气柜底部连接有冷气管,该冷气管位于槽内,所述柜体设在槽的上方,每个柜体内都设有第一管道和第二管道,所述第一管道连通在冷气管和控制器安装室之间,所述第二管道连通在冷气管和冷气罩之间,所述第二管道上设有冷气阀;在所述冷气柜内设有总控制器,每一个柜体内的温度传感器信号都输入至该总控制器内,该总控制器的输出端控制连接所述风门、抽风机、风扇和冷气阀。The solution of the present invention is: an electrical cabinet, including several cabinets arranged side by side and a cold air cabinet, a mounting plate for installing electrical components is arranged in the cabinet, an air inlet is provided at the lower part of the cabinet, and an air inlet is provided on the air inlet. The fan is also provided with a temperature sensor in the cabinet; a controller installation room is provided on the mounting plate, and the upper part of the controller installation room has an overflow hole, and a cold air cover is provided on the inner wall of the cabinet, and the surface of the cold air cover It is full of air outlets; an air duct with open ends is provided above the cabinet body, and the air outlet on the top of each cabinet communicates with the air duct through heat dissipation pipes; the two ends of the air duct are located at the electrical On the outside of the control room, there are dampers that can be opened and closed at both ends of the air duct, and an exhaust pipe is provided at one end of the air duct, and an exhaust fan is arranged on the exhaust duct; The air-conditioning cabinet is equipped with an air conditioner, and a groove is provided on the ground of the electrical control room. The bottom of the air-conditioning cabinet is connected with a cold air pipe, and the air-conditioning pipe is located in the groove. The cabinet body is located above the groove. Both are provided with a first pipeline and a second pipeline, the first pipeline communicates between the cold air pipe and the controller installation room, the second pipeline communicates between the cold air pipe and the cold air cover, and the second pipeline is provided with There is a cold air valve; a general controller is provided in the air-conditioning cabinet, and the temperature sensor signals in each cabinet are input into the general controller, and the output terminal of the general controller controls the connection of the damper, exhaust fan, and fan and cold air valve.
本发明还设计了一种电气柜的散热控制方法,它采用上面所述的电气柜,其特征在于包括如下措施:The present invention also designs a kind of heat radiation control method of electric cabinet, and it adopts above-mentioned electric cabinet, it is characterized in that comprising following measures:
a、冷气柜内空调对冷气柜内的空气制冷,并将冷空气通过冷气管及每个柜体内的第一管道直接输送到控制器安装室内,第一管道长期保证通畅,冷空气进入控制器安装室内对所安装的控制器进行降温同时部分冷空气通过溢出孔散出以降低柜体内的温度;冷气阀平时保持关闭阻断冷气管和冷气罩的连通;a. The air conditioner in the air-conditioning cabinet cools the air in the air-conditioning cabinet, and sends the cold air directly to the controller installation room through the cold air pipe and the first pipe in each cabinet. The first pipe is guaranteed to be unobstructed for a long time, and the cold air enters the controller The installed controller is cooled in the installation room while part of the cold air is released through the overflow hole to reduce the temperature in the cabinet; the cold air valve is usually kept closed to block the connection between the cold air pipe and the cold air cover;
b、风道两端的风门平时处于打开状态,风道内空气的流向与室外空气的流向相同,各个柜体内的热空气从散热管溢出进入风道内并最终散出风道;b. The dampers at both ends of the air duct are usually open, and the flow direction of the air in the air duct is the same as that of the outdoor air. The hot air in each cabinet overflows from the cooling pipe into the air duct and finally escapes from the air duct;
c、每一个柜体内的温度传感器测量该柜体内的温度t1并输入至总控制器,在总控制器预先存储有四个温度值ta、tb、tc和td,ta代表标准温度,tb代表中温,tc代表中高温,td代表高温,每一个柜体的温度t1输入总控制器后,总控制器将其与四个温度值进行比较;c. The temperature sensor in each cabinet measures the temperature t1 in the cabinet and inputs it to the master controller. Four temperature values ta, tb, tc and td are pre-stored in the master controller, ta represents the standard temperature, and tb represents the medium temperature , tc stands for medium high temperature, td stands for high temperature, after the temperature t1 of each cabinet is input into the master controller, the master controller compares it with the four temperature values;
当t1大于ta的柜体的数量占总数的一半时,或者t1大于tb的柜体的数量占总数的三分之一时,启动抽风机、关闭风门,并持续一段时间T;When the number of cabinets with t1 greater than ta accounts for half of the total, or when the number of cabinets with t1 greater than tb accounts for one-third of the total, start the exhaust fan and close the damper for a period of time T;
当某一个柜体的温度t1大于tc时,总控制器控制该柜体内的冷气阀打开,使冷气管与冷气罩相通,冷空气通过冷气罩上的出气孔散出,以降低柜体内的温度,直到该柜体内t1小于tb时才关闭冷气阀;When the temperature t1 of a certain cabinet is greater than tc, the master controller controls the cold air valve in the cabinet to open, so that the cold air pipe communicates with the air-conditioning hood, and the cold air is released through the air outlet on the air-conditioning hood to reduce the temperature in the cabinet , the cold air valve is not closed until t1 in the cabinet is less than tb;
当某一个柜体的温度t1大于td时,总控制器控制该柜体的风扇持续工作同时关闭该柜体的冷气阀,风扇工作到该柜体的t1小于tb为止。When the temperature t1 of a certain cabinet is greater than td, the general controller controls the fan of the cabinet to continue to work and close the cold air valve of the cabinet, and the fan works until t1 of the cabinet is smaller than tb.
本发明与现有技术相比的有益效果是:首先,在平时,各个柜体内因电气元件工作而升温的热空气,由于热空气上升的原理会直接通过散热管溢出进入风道内,风道的两端位于电气控制室的外面,风道内的空气与外部相通,室外的大气基本处于流动状态,会将风道积集的热空气及时地散出,这利用了自然界的风能来散热,能耗小,另外散出的热空气直接到了室外,不会使电气控制室的温度升高,电气控制室内空气温度低时,其进入柜体内冷却效率可提高;其次,单独的冷气柜通过空调制冷,冷空气通过冷气管及每个柜体内的直接第一管道输送到控制器安装室内,第一管道长期保证通畅,冷空气进入控制器安装室内对所安装的控制器进行降温,这样,作为控制核心的控制器得到了优待,长期可处于空调环境中,不易产生故障,减少因此产生的损失;另外控制器安装室内的冷空气可通过溢出孔散出,可以降低柜体内的温度,这样由于空调只与每个柜体相通,而不与柜体外的空气相通,空调不用降低整个电气控制室的温度,不需要产生过多的建筑能耗可起到节能作用;当柜体内温度过高时可通过打开冷气阀,使冷气管和冷气罩的连通,这样空调不单与控制器安装室相通,而且能更好将冷气通过冷气罩直接散入柜体中,以降低温度;再者,风道两端的风门可关闭,抽风机可工作,能将所有柜体的热空气往上抽,可降低柜体内的温度。上面所述散热、冷却方案,风扇都不工作,柜体不会产生轻微频繁的振动,可以减少对电气元件的影响,可以防止端子与电线的连接稳定性,只有在上面的散热、冷却方案达不到要求的情况下,风扇可持续工作,把外部的风抽入柜体内,将柜体内的热空气从顶部压出,这种情况出现有概率较小,风扇工作时间很少,且电气控制室的空气温度也相对低一点,可保证柜体内电气元件的正常工作。Compared with the prior art, the present invention has the following beneficial effects: first, at ordinary times, the hot air heated up by the electrical components in each cabinet will directly overflow into the air duct through the heat dissipation pipe due to the principle of the rising of the hot air, and the air duct The two ends are located outside the electrical control room, the air in the air duct communicates with the outside, and the outdoor atmosphere is basically in a flowing state, which will dissipate the hot air accumulated in the air duct in time, which uses the natural wind energy to dissipate heat and reduce energy consumption. In addition, the hot air released directly to the outside will not increase the temperature of the electrical control room. When the air temperature in the electrical control room is low, the cooling efficiency of the air entering the cabinet can be improved; secondly, the separate air-conditioning cabinet is cooled by the air conditioner, The cold air is sent to the controller installation room through the cold air pipe and the direct first pipe in each cabinet. The first pipe is guaranteed to be unobstructed for a long time, and the cold air enters the controller installation room to cool down the installed controller. In this way, as the control core The controller has been given preferential treatment, and can be placed in an air-conditioned environment for a long time, which is not easy to cause failure and reduce the resulting loss; in addition, the cold air in the controller installation room can be released through the overflow hole, which can reduce the temperature in the cabinet, so that the air conditioner only It communicates with each cabinet, but not with the air outside the cabinet. The air conditioner does not need to lower the temperature of the entire electrical control room, and does not need to generate excessive building energy consumption, which can save energy; when the temperature inside the cabinet is too high, it can pass through Open the air-conditioning valve to connect the air-conditioning pipe and the air-conditioning cover, so that the air conditioner is not only connected to the controller installation room, but also can better disperse the air-conditioning directly into the cabinet through the air-conditioning cover to reduce the temperature; moreover, the two ends of the air duct The damper can be closed, and the exhaust fan can work, which can draw up the hot air in all the cabinets and reduce the temperature in the cabinet. For the heat dissipation and cooling scheme mentioned above, the fan does not work, and the cabinet will not generate slight and frequent vibrations, which can reduce the impact on electrical components and prevent the connection stability between terminals and wires. Only when the above heat dissipation and cooling scheme reaches If it is less than required, the fan can continue to work, draw the external wind into the cabinet, and press the hot air in the cabinet out from the top. The probability of this situation is small, the working time of the fan is very small, and the electrical control The air temperature in the cabinet is also relatively low, which can ensure the normal operation of the electrical components in the cabinet.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1是实施例1的结构示意图;Fig. 1 is the structural representation of embodiment 1;
图2是图1中A处的放大图;Fig. 2 is the enlarged view of place A in Fig. 1;
图3是图1中B处的放大图;Fig. 3 is the enlarged view of place B in Fig. 1;
图4是图1中C处的放大图;Figure 4 is an enlarged view at C in Figure 1;
图5是实施例2风道的示意图;Fig. 5 is the schematic diagram of embodiment 2 air duct;
图6是实施例3的结构示意图;Fig. 6 is the structural representation of embodiment 3;
图中标注部件:柜体1、冷气柜2、安装板3、进风口4、风扇5、温度传感器6、控制器安装室7、冷气罩8、风道9、出气孔10、出气口11、散热管12、风门13、电气控制室14、抽风管15、抽风机16、空调17、槽18、冷气管19、第一管道20、第二管道21、控制器22、冷气阀23、总控制器24、溢出孔25、防虫网26。Components marked in the figure: cabinet body 1, air-conditioning cabinet 2, mounting plate 3, air inlet 4, fan 5, temperature sensor 6, controller installation room 7, air-conditioning cover 8, air duct 9, air outlet 10, air outlet 11, Heat dissipation pipe 12, damper 13, electrical control room 14, exhaust pipe 15, exhaust fan 16, air conditioner 17, slot 18, cold air pipe 19, first pipe 20, second pipe 21, controller 22, cold air valve 23, total Controller 24, overflow hole 25, insect-proof net 26.
具体实施方式detailed description
下面通过实施例结合附图对本发明作进一步的描述。The present invention will be further described below with reference to the accompanying drawings.
实施例1:Example 1:
如图1、2、3、4所示,本实施例所描述的电气柜,包括若干并排设置的柜体1和一个冷气柜2,其中柜体1的数量一般在一排3个-8个,当然也可更多,根据实际情况选择,在柜体1内设有安装电气元件的安装板3,在柜体1下部设有进风口4,在进风口4上设有风扇5,在柜体1内还设有温度传感器6;在所述安装板3上设有一个控制器安装室7,控制器安装室7上部具有溢出孔25,在柜体1内壁上设有一个冷气罩8,所述冷气罩8表面布满出气孔10;在所述柜体1的上方设有一条两端开放的风道9,每一个柜体1的顶部的出气口11都通过散热管12与所述风道9相通;该风道9的两端位于电气控制室14的外面,且在风道9的两端都设有可打开、关闭的风门13,风门13属于现有技术,最简单的风门可以是一个电动插板阀,在该风道9的其中一个端部还设有抽风管15,在抽风管15上设有抽风机16;所述的冷气柜2内设有空调17,在电气控制室14的地面上设有槽18,所述冷气柜2底部连接有冷气管19,该冷气管19位于槽18内,所述柜体1设在槽18的上方,每个柜体1内都设有第一管道20和第二管道21,所述第一管道20连通在冷气管19和控制器安装室7之间,所述第二管道21连通在冷气管19和冷气罩8之间,所述第二管道21上设有冷气阀23;在所述冷气柜2内设有总控制器24,每一个柜体1内的温度传感器6信号都输入至该总控制器24内,该总控制器24的输出端控制连接所述风门13、抽风机16、风扇5和冷气阀23。As shown in Figures 1, 2, 3, and 4, the electrical cabinet described in this embodiment includes several cabinets 1 and an air-conditioning cabinet 2 arranged side by side, wherein the number of cabinets 1 is generally 3-8 in a row , of course, can be more, according to the actual situation, there is a mounting plate 3 for installing electrical components in the cabinet 1, an air inlet 4 is provided at the lower part of the cabinet 1, and a fan 5 is provided on the air inlet 4. A temperature sensor 6 is also provided in the body 1; a controller installation chamber 7 is arranged on the installation plate 3, and the upper part of the controller installation chamber 7 has an overflow hole 25, and a cold air cover 8 is arranged on the inner wall of the cabinet body 1, The surface of the cold air cover 8 is covered with air outlet holes 10; an air duct 9 with open ends is arranged on the top of the cabinet body 1, and the air outlet 11 on the top of each cabinet body 1 is connected to the air outlet 11 through a cooling pipe 12. The air duct 9 communicates; the two ends of the air duct 9 are located outside the electrical control room 14, and the two ends of the air duct 9 are provided with openable and closable dampers 13, the damper 13 belongs to the prior art, the simplest damper It can be an electric flapper valve, and one of the ends of the air duct 9 is also provided with an exhaust pipe 15, and an exhaust fan 16 is arranged on the exhaust pipe 15; A groove 18 is provided on the ground of the electrical control room 14, and the bottom of the air-conditioning cabinet 2 is connected with a cold air pipe 19, and the cold air pipe 19 is located in the groove 18, and the cabinet body 1 is arranged above the groove 18, and each cabinet body 1 is provided with a first pipeline 20 and a second pipeline 21, the first pipeline 20 communicates between the cold air pipe 19 and the controller installation room 7, and the second pipeline 21 communicates between the cold air pipe 19 and the cold air cover 8 In between, the second pipeline 21 is provided with a cold air valve 23; a general controller 24 is provided in the cold air cabinet 2, and the signals of the temperature sensors 6 in each cabinet 1 are input into the general controller 24 , the output terminal of the master controller 24 is connected to the damper 13 , the suction fan 16 , the fan 5 and the cold air valve 23 .
需要说明的是:冷气柜2内设有空调17制冷后,冷空气会通过冷气管19散出,这是扩散的作用,同时空调17也有一定的作用,为了使冷气柜2内的冷空气更好地散出,可以在冷气柜2上加装一个由外向内吸气的小风扇,使冷气柜2内的空气能更好地从冷气管19出去,或者可在冷气管19上加装一只小风扇(功率10W-20W),将冷气柜2内的冷空气向外抽。It should be noted that: after the air conditioner 2 is provided with the air conditioner 17 for refrigeration, the cold air will escape through the air conditioner 19, which is the effect of diffusion, and the air conditioner 17 also has a certain effect. Dispersed well, can install a small fan that inhales from the outside on the air-conditioning cabinet 2 additionally, make the air in the air-conditioning cabinet 2 go out from the air-conditioning pipe 19 better, perhaps can install an additional one on the air-conditioning pipe 19 Only a small fan (power 10W-20W) draws the cold air in the air-conditioning cabinet 2 outwards.
本实施例所描述的电气柜的优点是:首先,在平时,各个柜体1内因电气元件工作而升温的热空气,由于热空气上升的原理会直接通过散热管12溢出进入风道9内,风道9的两端位于电气控制室14的外面,风道9内的空气与外部相通,室外的大气基本处于流动状态,会将风道9积集的热空气及时地散出,这利用了自然界的风能来散热,能耗小,另外散出的热空气直接到了室外,不会使电气控制室14的温度升高,电气控制室14内空气温度低时,其进入柜体1内冷却效率可提高;其次,单独的冷气柜2通过空调17制冷,冷空气通过冷气管19及每个柜体1内的直接第一管道20输送到控制器安装室7内,第一管道20长期保证通畅,冷空气进入控制器安装室7内对所安装的控制器22(比如可编程控制器PLC)进行降温,这样,作为控制核心的控制器22得到了优待,长期可处于空调环境中,不易产生故障,减少因此产生的损失;另外控制器安装室7内的冷空气可通过溢出孔25散出,可以降低柜体1内的温度,这样由于空调17只与每个柜体1相通,而不与柜体1外的空气相通,空调17不用降低整个电气控制室14的温度,不需要产生过多的建筑能耗可起到节能作用;当柜体1内温度过高时可通过打开冷气阀23,使冷气管19和冷气罩8的连通,这样空调17不单与控制器安装室7相通,而且能更好将冷气通过冷气罩8直接散入柜体1中,以降低温度;再者,风道9两端的风门13可关闭,抽风机16可工作,能将所有柜体1的热空气往上抽,可降低柜体1内的温度。上面所述散热、冷却方案,风扇5都不工作,柜体1不会产生轻微频繁的振动,可以减少对电气元件的影响,可以防止端子与电线的连接稳定性,只有在上面的散热、冷却方案达不到要求的情况下,风扇5可持续工作,把外部的风抽入柜体1内,将柜体1内的热空气从顶部压出,这种情况出现有概率较小,风扇5工作时间很少,且电气控制室14的空气温度也相对低一点,可保证柜体1内电气元件的正常工作。The advantages of the electrical cabinet described in this embodiment are: first, at ordinary times, the hot air heated up by the operation of the electrical components in each cabinet body 1 will directly overflow into the air duct 9 through the cooling pipe 12 due to the principle of rising hot air, Both ends of the air duct 9 are located outside the electrical control room 14, the air in the air duct 9 communicates with the outside, the outdoor atmosphere is basically in a flowing state, and the hot air accumulated in the air duct 9 will be released in time, which utilizes the The natural wind can dissipate heat, and the energy consumption is small. In addition, the hot air emitted directly to the outside will not increase the temperature of the electrical control room 14. When the air temperature in the electrical control room 14 is low, the cooling efficiency when it enters the cabinet body 1 It can be improved; secondly, the separate air-conditioning cabinet 2 is refrigerated by the air conditioner 17, and the cold air is transported to the controller installation room 7 through the air-conditioning pipe 19 and the direct first pipeline 20 in each cabinet body 1, and the first pipeline 20 is guaranteed to be unobstructed for a long time , the cold air enters the controller installation room 7 and cools down the installed controller 22 (such as programmable logic controller PLC). In this way, the controller 22 as the control core has been given preferential treatment, and can be in an air-conditioned environment for a long time, which is not easy to produce failure, reduce the loss thus produced; in addition, the cold air in the controller installation room 7 can be released through the overflow hole 25, which can reduce the temperature in the cabinet 1, so that the air conditioner 17 only communicates with each cabinet 1, and does not Connected with the air outside the cabinet 1, the air conditioner 17 does not need to reduce the temperature of the entire electrical control room 14, and does not need to generate too much building energy consumption to play an energy-saving role; when the temperature inside the cabinet 1 is too high, it can be opened by opening the cold air valve 23, make the cold air pipe 19 communicate with the cold air cover 8, so that the air conditioner 17 not only communicates with the controller installation room 7, but also can better disperse the cold air directly into the cabinet body 1 through the cold air cover 8 to reduce the temperature; moreover, The damper 13 at air duct 9 two ends can be closed, and exhaust fan 16 can work, and the hot air of all cabinets 1 can be pumped up, and the temperature in cabinet 1 can be reduced. In the heat dissipation and cooling scheme mentioned above, the fan 5 does not work, and the cabinet body 1 will not generate slight and frequent vibrations, which can reduce the impact on electrical components and prevent the stability of the connection between the terminals and the wires. Only the heat dissipation and cooling on the top If the solution fails to meet the requirements, the fan 5 can continue to work, draw the external wind into the cabinet 1, and press the hot air in the cabinet 1 out from the top. The probability of this situation is small, and the fan 5 The working hours are few, and the air temperature in the electrical control room 14 is also relatively low, which can ensure the normal operation of the electrical components in the cabinet 1.
本实施例所描述的电气柜的散热控制方法,它采用上面实施例1所述的电气柜,其特征在于包括如下措施:The heat dissipation control method of the electric cabinet described in this embodiment adopts the electric cabinet described in the above embodiment 1, and is characterized in that it includes the following measures:
a、冷气柜2内空调17对冷气柜2内的空气制冷,并将冷空气通过冷气管19及每个柜体1内的第一管道20直接输送到控制器安装室7内,第一管道20长期保证通畅,冷空气进入控制器安装室7内对所安装的控制器22进行降温同时部分冷空气通过溢出孔25散出以降低柜体1内的温度;冷气阀23平时保持关闭阻断冷气管19和冷气罩8的连通;a, the air conditioner 17 in the air-conditioning cabinet 2 cools the air in the air-conditioning cabinet 2, and directly transports the cold air to the controller installation room 7 through the cold air pipe 19 and the first pipeline 20 in each cabinet 1, the first pipeline 20 Long-term unobstructed, cold air enters the controller installation room 7 to cool down the installed controller 22 while part of the cold air escapes through the overflow hole 25 to reduce the temperature in the cabinet 1; the cold air valve 23 is usually kept closed to block The communication of the cold air pipe 19 and the cold air cover 8;
b、风道9两端的风门13平时处于打开状态,风道9内空气的流向与室外空气的流向相同,各个柜体1内的热空气从散热管12溢出进入风道9内并最终散出风道9;b. The dampers 13 at both ends of the air duct 9 are usually in an open state, the flow direction of the air in the air duct 9 is the same as that of the outdoor air, and the hot air in each cabinet 1 overflows from the cooling pipe 12 into the air duct 9 and finally escapes air duct 9;
c、每一个柜体1内的温度传感器6测量该柜体1内的温度t1并输入至总控制器24,在总控制器24预先存储有四个温度值ta、tb、tc和td,ta代表标准温度,tb代表中温,tc代表中高温,td代表高温,每一个柜体1的温度t1输入总控制器24后,总控制器24将其与四个温度值进行比较;c. The temperature sensor 6 in each cabinet 1 measures the temperature t1 in the cabinet 1 and inputs it to the master controller 24, where four temperature values ta, tb, tc and td are pre-stored in the master controller 24, ta represents standard temperature, tb represents medium temperature, tc represents medium and high temperature, and td represents high temperature. After the temperature t1 of each cabinet 1 is input to the master controller 24, the master controller 24 compares it with the four temperature values;
当t1大于ta的柜体1的数量占总数的一半时,或者t1大于tb的柜体1的数量占总数的三分之一时,启动抽风机16、关闭风门13,并持续一段时间T;When the number of cabinets 1 whose t1 is greater than ta accounts for half of the total, or when the number of cabinets 1 whose t1 is greater than tb accounts for one-third of the total, start the exhaust fan 16 and close the damper 13 for a period of time T;
当某一个柜体1的温度t1大于tc时,总控制器24控制该柜体1内的冷气阀23打开,使冷气管19与冷气罩8相通,冷空气通过冷气罩8上的出气孔10散出,以降低柜体1内的温度,直到该柜体1内t1小于tb时才关闭冷气阀23;When the temperature t1 of a certain cabinet 1 is greater than tc, the general controller 24 controls the cold air valve 23 in the cabinet 1 to open, so that the cold air pipe 19 communicates with the cold air cover 8, and the cold air passes through the air outlet 10 on the cold air cover 8 To reduce the temperature in the cabinet 1, the cold air valve 23 is not closed until t1 in the cabinet 1 is less than tb;
当某一个柜体1的温度t1大于td时,总控制器24控制该柜体1的风扇5持续工作同时关闭该柜体1的冷气阀23,风扇5工作到该柜体1的t1小于tb为止。When the temperature t1 of a certain cabinet 1 is greater than td, the general controller 24 controls the fan 5 of the cabinet 1 to continue to work and close the cold air valve 23 of the cabinet 1, and the fan 5 works until the t1 of the cabinet 1 is less than tb until.
这种散热方法的优点除了上面所说的外,还具有如下优点:In addition to the advantages mentioned above, this cooling method also has the following advantages:
一、集中散热方案:1. Centralized heat dissipation scheme:
当较多的柜体1温度升高(当t1大于ta的柜体1的数量占总数的一半时),或者有一部分的柜体1温度处于中温时(即t1大于tb的柜体1的数量占总数的三分之一时),启动抽风散热方案,使所有柜体一起降温,让它们能正常工作,这是集中散热的方案,并且这种方案持续一段时间T(T可取1分钟-5分钟),可使柜体1内的热量基本被抽走,使电气元件正常工作;而这种方式运行时,控制器安装室7内的空气也会被抽出,这样等于对控制器安装室7内的空气进行了更新,使控制器安装室7的温度更低一点。When the temperature of more cabinets 1 rises (when the number of cabinets 1 with t1 greater than ta accounts for half of the total), or when the temperature of some cabinets 1 is at medium temperature (that is, the number of cabinets 1 with t1 greater than tb accounted for one-third of the total), start the ventilation and heat dissipation scheme to cool all the cabinets together so that they can work normally. minutes), the heat in the cabinet 1 can be basically drawn away, so that the electrical components can work normally; The air inside has been updated to make the temperature of the controller installation room 7 a little lower.
二、个别散热方案:2. Individual heat dissipation scheme:
而对于单个柜体1,温度比较高,再其他柜体1温度不高达不到上述集中抽风的散热条件时,有两种方式,一是当某一个柜体1的温度t1大于tc时,即中高温时,总控制器24控制该柜体1内的冷气阀23打开,使冷气管19与冷气罩8相通,冷空气通过冷气罩8上的出气孔10散出,以降低柜体1内的温度,利用空调17进行单个降温,这种方式尚不能满足,柜体1内的温度处于高温时,即柜体1的温度t1大于td时,总控制器24控制该柜体1的风扇5持续工作同时关闭该柜体1的冷气阀23,风扇5工作到该柜体1的t1小于tb为止。利用风扇5持续工作降温。这种个别散热方案都到柜体1内温度小于tb为止,在tb以下,等待更多的柜体1温度上升达到tb,可启动集中散热方案。For a single cabinet 1, the temperature is relatively high, and when the temperature of other cabinets 1 is not as high as the heat dissipation conditions of the above-mentioned centralized ventilation, there are two ways. One is when the temperature t1 of a certain cabinet 1 is greater than tc, that is During medium and high temperature, the master controller 24 controls the cold air valve 23 in the cabinet 1 to open, so that the cold air pipe 19 communicates with the cold air cover 8, and the cold air is released through the air outlet 10 on the cold air cover 8 to reduce the temperature in the cabinet 1. When the temperature in the cabinet body 1 is at a high temperature, that is, when the temperature t1 of the cabinet body 1 is greater than td, the general controller 24 controls the fan 5 of the cabinet body 1. Continue to work and close the cold air valve 23 of the cabinet 1 at the same time, and the fan 5 works until t1 of the cabinet 1 is less than tb. Utilize fan 5 to continuously work and cool down. This kind of individual heat dissipation scheme is until the temperature in the cabinet 1 is lower than tb, below tb, wait for the temperature of more cabinets 1 to rise to tb, and then start the centralized heat dissipation scheme.
这样的集中散热方案加个别散热方案,既确保了整体,又确保了单个柜体的正常工作,效果较佳。Such a centralized heat dissipation scheme plus individual heat dissipation schemes not only ensures the overall operation, but also ensures the normal operation of a single cabinet, and the effect is better.
ta、tb、tc和td四个温度值,本领域的技术人员可以根据情况自已设置,比如:ta为35摄氏度;tb为40摄氏度;tc为45摄氏度;td为50摄氏度;明显地,根据地域的不同,情况的不同,四个温度值可以调节,但必确保证ta小于tb小于tc小于td。The four temperature values of ta, tb, tc and td can be set by those skilled in the art according to the situation, such as: ta is 35 degrees Celsius; tb is 40 degrees Celsius; tc is 45 degrees Celsius; td is 50 degrees Celsius; obviously, according to the region The four temperature values can be adjusted according to different situations, but it must be ensured that ta is smaller than tb and smaller than tc and smaller than td.
作为上述方案的一些改进:风道9的两个端部相距风道口50厘米到1米的位置可以设置漏水口,即在风道9底面划出多条槽口,可防止雨水进入。As some improvements of the above-mentioned scheme: the two ends of the air duct 9 can be provided with leaking openings at a distance of 50 centimeters to 1 meter from the air duct opening, that is, a plurality of notches are drawn on the bottom surface of the air duct 9 to prevent rainwater from entering.
实施例2:Example 2:
如图5所示,本实施例所描述的电气柜,与实施例1不同的是:风道9的底面是中间高两边低的结构,这样的方案可防止雨水进入风道,使雨水不能住中心流,防止雨水进入柜体1内。As shown in Figure 5, the electrical cabinet described in this embodiment is different from Embodiment 1 in that: the bottom surface of the air duct 9 is a structure with a high middle and low sides. Such a scheme can prevent rainwater from entering the air duct, so that rainwater cannot The central flow prevents rainwater from entering the cabinet body 1.
另外在风道9的底面上还可设置若干排挡水杆进行防水。Also can be provided with some rows of water retaining rods on the bottom surface of air duct 9 and carry out waterproofing.
实施例3:Example 3:
如图6所示,本实施例所描述的电气柜,包括若干并排设置的柜体1和一个冷气柜2,其中柜体1的数量一般在一排3个-8个,当然也可更多,根据实际情况选择,在柜体1内设有安装电气元件的安装板3,在柜体1下部设有进风口4,在进风口4上设有风扇5,在柜体1内还设有温度传感器6;在所述安装板3上设有一个控制器安装室7,控制器安装室7上部具有溢出孔25,在柜体1内壁上设有一个冷气罩8,所述冷气罩8表面布满出气孔10;在所述柜体1的上方设有一条两端开放的风道9,每一个柜体1的顶部的出气口11都通过散热管12与所述风道9相通;该风道9的两端位于电气控制室14的外面,且在风道9的两端都设有可打开、关闭的风门13,在该风道9的其中一个端部还设有抽风管15,在抽风管15上设有抽风机16;所述的冷气柜2内设有空调17,在电气控制室14的地面上设有槽18,所述冷气柜2底部连接有冷气管19,该冷气管19位于槽18内,所述柜体1设在槽18的上方,每个柜体1内都设有第一管道20和第二管道21,所述第一管道20连通在冷气管19和控制器安装室7之间,所述第二管道21连通在冷气管19和冷气罩8之间,所述第二管道21上设有冷气阀23;在所述冷气柜2内设有总控制器24,每一个柜体1内的温度传感器6信号都输入至该总控制器24内,该总控制器24的输出端控制连接所述风门13、抽风机16、风扇5和冷气阀23;在风道9内两端都设有防虫网26,防虫网26与风道口相距1米至2米;防虫网26可采用金属网;防虫网26最好的结构为防虫电网,对进入风道9内的虫子进行电杀防虫,防虫电网的结构为现有技术,在中国专利ZL2009201214549防虫窗就公开了这种防虫电网,另外在现有的电蚊拍中也具有防虫电网的结构,只要将电蚊拍放大即可,防虫电网的具体结构为现有技术,在此不详述。As shown in Figure 6, the electrical cabinet described in this embodiment includes several cabinets 1 and an air-conditioning cabinet 2 arranged side by side, wherein the number of cabinets 1 is generally 3-8 in a row, and of course there can be more According to the actual situation, there is a mounting plate 3 for installing electrical components in the cabinet 1, an air inlet 4 is provided at the lower part of the cabinet 1, a fan 5 is provided on the air inlet 4, and a fan 5 is provided in the cabinet 1. Temperature sensor 6; a controller installation chamber 7 is provided on the mounting plate 3, the upper part of the controller installation chamber 7 has an overflow hole 25, and a cold air cover 8 is provided on the inner wall of the cabinet body 1, and the surface of the cold air cover 8 is Covered with air outlet holes 10; an air duct 9 with open ends is provided above the cabinet body 1, and the air outlet 11 on the top of each cabinet body 1 communicates with the air duct 9 through a heat dissipation pipe 12; Both ends of the air duct 9 are located outside the electrical control room 14, and both ends of the air duct 9 are provided with openable and closable dampers 13, and one of the ends of the air duct 9 is also provided with an exhaust pipe 15 , an exhaust fan 16 is provided on the exhaust pipe 15; an air conditioner 17 is provided in the air-conditioning cabinet 2, a groove 18 is provided on the ground of the electrical control room 14, and an air-conditioning pipe 19 is connected to the bottom of the air-conditioning cabinet 2, The cold air pipe 19 is located in the groove 18, the cabinet body 1 is arranged above the groove 18, and each cabinet body 1 is provided with a first pipeline 20 and a second pipeline 21, and the first pipeline 20 communicates with the cold air pipe. 19 and the controller installation room 7, the second pipeline 21 communicates between the cold air pipe 19 and the cold air cover 8, and the second pipeline 21 is provided with a cold air valve 23; General controller 24, the temperature sensor 6 signal in each cabinet 1 is all input in this general controller 24, and the output terminal of this general controller 24 controls and connects described damper 13, exhaust fan 16, fan 5 and cold air valve 23; both ends in the air duct 9 are provided with an insect-proof net 26, and the insect-proof net 26 is 1 meter to 2 meters apart from the air duct mouth; the insect-proof net 26 can adopt a metal mesh; The insects in the air duct 9 are electro-killed and insect-proof. The structure of the insect-proof grid is a prior art. The insect-proof grid is disclosed in the Chinese patent ZL2009201214549. In addition, the existing electric mosquito swatter also has the structure of the insect-proof grid. As long as the electric mosquito swatter is amplified, the specific structure of the insect-proof grid is the prior art, and will not be described in detail here.
本实施例所描述的电气柜的散热控制方法,其与实施例1所述的散热控制方法不同在于:还包括如下措施:在风道9内两端都设有防虫电网,对进入风道9内的虫子进行电杀防虫。The heat dissipation control method of the electrical cabinet described in this embodiment is different from the heat dissipation control method described in Embodiment 1 in that it also includes the following measures: both ends of the air duct 9 are provided with an insect-proof grid, and the air duct 9 The insects inside are electrocuted to prevent insects.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| CN105101759B (en) * | 2015-09-25 | 2016-10-12 | 连云港市港圣开关制造有限公司 | A kind of solar powered and can the regulator cubicle of Local cooling |
| CN105246295A (en) * | 2015-09-25 | 2016-01-13 | 肖小玉 | Electric cabinet capable of selectively cooling electric device |
| CN105101712A (en) * | 2015-09-25 | 2015-11-25 | 毕王珅 | Electrical cabinet capable of local cooling and adjustment on control speed |
| CN105163566B (en) * | 2015-09-25 | 2016-08-24 | 国网浙江天台县供电公司 | A kind of electric power electric cabinet of effective cooling electric device |
| CN105357913A (en) * | 2015-10-30 | 2016-02-24 | 范全有 | Electric switch installation assembly |
| WO2017206114A1 (en) * | 2016-06-01 | 2017-12-07 | 林楚萍 | Power box for electrical engineering |
| CN106231875B (en) * | 2016-08-26 | 2018-06-19 | 穆勇华 | A kind of replacing options of the conduction oil medium of electrical cabinet intelligent constant-temperature device |
| CN108803714A (en) * | 2016-08-26 | 2018-11-13 | 穆勇华 | Electrical JP cabinet thermal equilibrium type refrigerating and heating combined equipments |
| CN106817882B (en) * | 2017-02-20 | 2023-04-25 | 国家电网公司 | A cooling device in an electrical cabinet |
| CN107105606B (en) * | 2017-06-14 | 2019-04-02 | 江苏健雄电气有限公司 | A kind of electrical cabinet heat radiation arrangement units and control method |
| CN112437596B (en) * | 2020-12-04 | 2022-11-04 | 金陵科技学院 | A closed cold aisle of a computer room |
| CN120049315A (en) * | 2025-04-23 | 2025-05-27 | 江苏瑞然电器有限公司 | Outdoor high-voltage power distribution cabinet |
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