CN104762667B - Feather down washing charging method and accurate charging washing machine - Google Patents

Feather down washing charging method and accurate charging washing machine Download PDF

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Publication number
CN104762667B
CN104762667B CN201510208263.6A CN201510208263A CN104762667B CN 104762667 B CN104762667 B CN 104762667B CN 201510208263 A CN201510208263 A CN 201510208263A CN 104762667 B CN104762667 B CN 104762667B
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CN
China
Prior art keywords
washing
conductivity
cleaning agent
interval
feather
Prior art date
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Expired - Fee Related
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CN201510208263.6A
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Chinese (zh)
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CN104762667A (en
Inventor
刘晨
吴开明
刘建国
刘显静
卢兵
翁伟胜
曹文金
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Ancient Qi Eider Down Joint-Stock Co
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Ancient Qi Eider Down Joint-Stock Co
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Priority to CN201510208263.6A priority Critical patent/CN104762667B/en
Publication of CN104762667A publication Critical patent/CN104762667A/en
Application granted granted Critical
Publication of CN104762667B publication Critical patent/CN104762667B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01BMECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
    • D01B3/00Mechanical removal of impurities from animal fibres
    • D01B3/04Machines or apparatus for washing or scouring loose wool fibres
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01CCHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C3/00Treatment of animal material, e.g. chemical scouring of wool

Abstract

The invention discloses a feather down washing charging method. The feather down washing charging method includes the steps that firstly, water injection is conducted, feather down to be washed is placed, and an intensive washing agent with the amount smaller than the standard amount is added for the first time, wherein the intensive washing agent is an anionic or zwitter-ion down intensive washing agent; secondly, after washing is conducted in rated time, the conductivity of washing liquid is measured, and the intensive washing agent is supplemented and added till the conductivity reaches the standard washing conductivity interval; thirdly, washing is continuously conducted, and the feather down washing procedure is finished. The method has the following advantages that environment friendliness is achieved, wherein the assistant is accurately added multiple times, on the premise that down intensive washing quality is guaranteed, the charging volume of the assistant is reduced by 1/3 to 1/2, the content of the assistant in drained water is reduced, water pollution is relieved, and the technical difficulty of drainage treatment is lowered; the expenditure of the assistant is saved, wherein the expenditure of the intensive washing assistant is saved due to reduction of the use amount of the assistant; the process is accurately controlled, wherein production of defective intensive washing down with defects is reduced, and the intensive washing down quality is improved.

Description

A kind of feather down washing charging process and the rinsing machine that accurately feeds thereof
Technical field
The present invention relates to eider down/feather washing field, the side of particularly relate to accurately to feed during washing (fine cleaning agent) Method and equipment.
Background technology
Washing process occupies critical role in feather down produces chain.Through washing process, contamination is at feather down The dirts such as greasy dirt on fiber surface, bloodstain, fat, feces will be removed, the quality of washing process, directly Connect the quality being related to produce eider down, such as indexs such as loft, oxygen consumption, cleannes, content of microorganisms. The important chemical agent removing above-mentioned dirt is eider down fine cleaning agent, and commercially available eider down fine cleaning agent is mostly compounding Anionic, amphoteric ionic surfactant.
By virtue of experience, Artificial Control adds the amount of fine cleaning agent to tradition feather down washing process, can not accomplish to use The accurate control of amount.And in actual production process, the amount adding fine cleaning agent should have with the dirty degree of feather down Close, and traditional artificial experience adding method obviously accurately cannot be adjusted according to every a batch of feather down dirt degree Whole, the most then there is situation about adding more or less, affect feather down quality, if fine cleaning agent adds deficiency, Then causing decontamination not thorough, eider down part index number is the most up to standard;If fine cleaning agent is excessive, also result in chemical assistant Waste, water pollute and the increase of water consumption, also influence whether the quality such as oxygen consumption of eider down simultaneously.
Summary of the invention
The technical problem to be solved is to realize a kind of method of accurate interpolation eider down fine cleaning agent and set Standby.
To achieve these goals, the technical solution used in the present invention is: a kind of feather down washing charging process:
Step 1, water filling also put into feather down to be washed, and add the fine cleaning agent less than standardized amount, essence first Lotion selects anionic or amphoteric ion type eider down fine cleaning agent;
After step 2, washing time rating, measure the water lotion mixed solution of fine cleaning agent (water with) electrical conductivity, And supplement interpolation fine cleaning agent until electrical conductivity arrives cleans standard conductivity interval;
Step 3, persistently wash, complete feather down water wash procedures.
In described step 2, supplement interpolation fine cleaning agent and complete several times, add a small amount of fine cleaning agent every time, and Persistently measure electrical conductivity after washing a period of time, if it is interval not up to clean standard conductivity, then circulate this mistake Journey, if it is interval to reach to clean standard conductivity, then completes to supplement and adds fine cleaning agent process.
Described cleaning standard conductivity interval is prepared by the following:
A, determine fine cleaning agent brand, model;
B, interval in different temperatures, measure the electrical conductivity of variable concentrations water lotion successively;
Washed feather & down floss performance in the case of c, test and appraisal different temperatures, different electrical conductivity;
D, each temperature range show that the electrical conductivity section definition that washed feather & down floss performance is the highest is cleaning standard electric Conductance is interval.
In order to clean, respective concentration water lotion under standard conductivity interval is required to be injected the fine cleaning agent of described standardized amount Fine purifiation dosage.
In described step 1, first measure water temperature and determine that the cleaning standard conductivity selecting relevant temperature interval is interval; The described weight put into wait the feather down washed and the feather down weight put into when measuring and clean standard conductivity district Identical.
One accurately feeds rinsing machine, including rinsing machine body, is provided with in the service sink of described rinsing machine body Conductivity measurement unit, described conductivity measurement unit output induced signal is to controller, and described rinsing machine is originally Being provided with flow valve at the fine cleaning agent inlet of body, described controller output control command is to flow valve.
Temperature sensor and heating unit, described temperature sensing it is provided with in the service sink of described rinsing machine body Device output induced signal is to controller, and described controller output control command is to heating unit.
The accurately control method of charging rinsing machine:
1), rinsing machine water filling in service sink, and inject less than the fine cleaning agent of standardized amount, wait to be placed into treating The feather down of washing;
2) unlatching water scrub function persistently time rating;
3) detection water lotion electrical conductivity;
4) if electrical conductivity is interval less than cleaning standard conductivity, then turn-on flow rate valve injects and adds a small amount of fine cleaning agent, And return 2),
5) persistently wash, complete feather down water wash procedures.
Described rinsing machine detects water lotion water temperature in real time, and according to the cleaning standard conductance selected by water temperature adjustment Rate is interval.
Artificial presetting most preferably washes water temperature, and rinsing machine detects water lotion water temperature in real time, if temperature is less than preset value, Then open heating unit until temperature reaches preset value.
The invention have the advantages that
1, environment-friendly advantage: accurately apply auxiliary agent by several times, on the premise of guaranteeing eider down fine purifiation quality, auxiliary agent is thrown High-volume decrease 1/3-1/2;In draining, auxiliary agent content reduces, and alleviates and pollutes with water, reduces drainage sunk well Technical difficulty;
2, save auxiliary agent spending: because of the minimizing of auxiliary dosage, the spending of fine purifiation auxiliary agent will be saved;
3, the accurate control of technique: reduce defect, the production of inferior fine purifiation eider down, promote fine purifiation Down and Feather.
Accompanying drawing explanation
The content expressed every width accompanying drawing in description of the invention below is briefly described:
Fig. 1 is the rinsing machine electric control schematic diagram that accurately feeds;
Fig. 2 is conductivity measurement oscillogram in water-washing process.
Detailed description of the invention
Feather down of the present invention washing charging process is applicable to anionic or amphoteric ion type eider down fine cleaning agent, merit The finlling automatically technique of energy finishing agent, due to anionic, the amphoteric ionic surfactant electricity in water Conductance changes with the change of its concentration, and in decontamination process, changes according to soil removal efficiency process. When reaching decontamination equilibrium valve, its electrical conductivity is stationary value.Eider down fine purifiation and function is built with pilot scale according to experiment Arrange parameter library, set electrical conductivity and limit, use the mode progressively adding fine cleaning agent, it is achieved eider down fine purifiation work The accurate control of skill.
Concrete feather down washing charging process is as follows:
Injected clear water in step 1, service sink, throws in feather down to be washed, adds first less than standardized amount Fine cleaning agent, such as can put into standardized amount fine cleaning agent 80%, if the feather down dirt degree being cleaned by is low, Then may meet fine cleaning agent consumption requirement, then need not in step 2 again add fine cleaning agent, if Consumption is inadequate, then then persistently add fine cleaning agent according to step 2;
After step 2, washing time rating (such as 3 minutes), make fine cleaning agent fully dissolve, measure water lotion electricity Conductance, and supplement interpolation fine cleaning agent until electrical conductivity arrives cleans standard conductivity interval, this process such as Fig. 2 Shown in, it is preferably divided into multistep and completes, i.e. supplement interpolation fine cleaning agent and complete several times, add a small amount of fine purifiation every time Agent (such as the 3%-8% of fine cleaning agent of standardized amount), and persistently wash a period of time (such as 3 minutes) and measure afterwards Electrical conductivity, if it is interval not up to clean standard conductivity, then circulates this process, if reaching cleaning standard conductance Rate is interval, then complete to supplement and add fine cleaning agent process.When entering fine cleaning agent on a small quantity owing to adding every time, electrical conductivity meeting Produce fluctuation, the most directly measure electrical conductivity inaccurate, after needing persistently to wash a period of time, measure electrical conductivity, When conductivity values is steady (between the 7.5-10.5 of monitoring point), now measure, can guarantee that the essence put into The opportunity of lotion is accurate;
Step 3, repeatedly added after the process of fine cleaning agent completes until last time, persistently wash, complete feather down washing Program, then decontamination balance, stable conductivity, eider down decontamination stay in grade.
The method realizes the auto-control of fine cleaning agent consumption by the electrical conductivity of test feather down water lotion system, Decontamination usefulness and lasting dirt-removing power thereof is utilized to there is linear relationship with its electrical conductivity, and according to cleaning mixture system Conductivity data monitoring, regulation and control fine cleaning agent consumption, follow the tracks of fine purifiation process progress.Utilize the method, It is considered that the difference of feather down raw material, the difference of water quality, client's difference to converted products quality requirements Deng factors, utilize the conductivity values of standard to add fine cleaning agent accurately, improve feather cleaning quality, Avoid the extensive style production and processing of traditional handicraft.
Above-mentioned steps 2 is cleaned standard conductivity interval be prepared by the following:
A, determine fine cleaning agent brand, model;
B, interval in different temperatures, measure the electrical conductivity of variable concentrations water lotion successively;
Washed feather & down floss performance in the case of c, test and appraisal different temperatures, different electrical conductivity;
D, each temperature range show that the electrical conductivity section definition that washed feather & down floss performance is the highest is cleaning standard electric Conductance is interval.
The standardized amount of fine cleaning agent is then for washing the required injection of respective concentration water lotion under standard conductivity interval Fine purifiation dosage, measurement data is as follows:
Table 1 is electrical conductivity (unit: the μ s/cm) base of the white hair fine cleaning agent of Tonghua, Wuhu auxiliary agent company YR01 Plinth data.
Table 2 washing down performance, in table, index all according to FZ/T 80001-2002, " test by washing down feather Method " test.
Table 3 is Tonghua, Wuhu auxiliary agent company, the electrical conductivity basic data of No. YR04 white hair fine cleaning agent
Table 4 is Wuhu Xun Teng auxiliary agent company, the electrical conductivity basic data of XTENG-07 Herba Menthae aromatizing agent
It is to be noted that in step 1, need to first measure water temperature and determine the cleaning mark selecting relevant temperature interval Quasi-electrical conductivity is interval;And put into the weight wait the feather down washed and put into when measuring and clean standard conductivity district Feather down weight identical (such as 500kg).
Based on said method, existing rinsing machine can be improved, pacify in the service sink of rinsing machine body Dress conductivity measurement unit, and controller is set, receive the signal of conductivity measurement unit, and in washing Being provided with flow valve at the fine cleaning agent inlet of machine body, controller output control command, to flow valve, is mended in real time Fill a small amount of fine cleaning agent, thus be finally reached suitable electrical conductivity by constantly filling up.
Additionally, due to electrical conductivity is relevant with water temperature, needs in the service sink of rinsing machine body, be provided with temperature and pass Sensor and heating unit, temperature sensor output induced signal, to controller, is used for detecting water temperature, controller Output control command is to heating unit, it is possible to use heating unit keeps optimum water temperature.
Rinsing machine equipment based on above-mentioned improvement, its control method is as follows:
1), rinsing machine water filling in service sink, and inject less than the fine cleaning agent of standardized amount, wait to be placed into treating The feather down of washing;
2) unlatching water scrub function persistently time rating;
3) detection water lotion electrical conductivity;
4) if electrical conductivity is interval less than cleaning standard conductivity, then turn-on flow rate valve injects and adds a small amount of fine cleaning agent, And return 2),
5) persistently wash, complete feather down water wash procedures.
Owing to season or region are different, in rinsing machine, water temperature there are differences, accurate for guaranteeing the electrical conductivity measured, Rinsing machine detects water lotion water temperature in real time, and interval according to the cleaning standard conductivity selected by water temperature adjustment. The most also can obtain optimum water temperature by previous experiments, i.e. use fine cleaning agent amount minimum, and can reach good The water temperature of cleaning performance, then this water temperature location preset value, rinsing machine detects water lotion water temperature in real time, if temperature Less than preset value, then unlatching heating unit is until temperature reaches preset value, thus improves cleaning quality further.
Above in conjunction with accompanying drawing, the present invention is exemplarily described, it is clear that the present invention implements not by upper State the restriction of mode, if the various unsubstantialities that the method design that have employed the present invention is carried out with technical scheme Improvement, or the most improved design by the present invention and technical scheme directly apply to other occasion, all exists Within protection scope of the present invention.

Claims (8)

1. a feather down washing charging process, it is characterised in that:
Step 1, water filling also put into feather down to be washed, and add the fine cleaning agent less than standardized amount first, and fine cleaning agent selects anionic or amphoteric ion type eider down fine cleaning agent;
After step 2, washing time rating, measure water lotion electrical conductivity, and supplement and add fine cleaning agent to clean standard conductivity interval until electrical conductivity arrives;
Step 3, persistently wash, complete feather down water wash procedures;
Described cleaning standard conductivity interval is prepared by the following:
A, determine fine cleaning agent brand, model;
B, interval in different temperatures, measure the electrical conductivity of variable concentrations water lotion successively;
Washed feather & down floss performance in the case of c, test and appraisal different temperatures, different electrical conductivity;
D, each temperature range show that the electrical conductivity section definition that washed feather & down floss performance is the highest is interval for cleaning standard conductivity;
The fine cleaning agent of described standardized amount is to clean the required fine purifiation dosage injected of respective concentration water lotion under standard conductivity interval.
Feather down the most according to claim 1 washing charging process, it is characterized in that: in described step 2, supplement interpolation fine cleaning agent to complete several times, add a small amount of fine cleaning agent every time, and measure electrical conductivity after persistently washing a period of time after adding every time, if it is interval not up to clean standard conductivity, then circulate this process, if it is interval to reach to clean standard conductivity, then completes to supplement and add fine cleaning agent process.
Feather down the most according to claim 1 washing charging process, it is characterised in that: in described step 1, first measure water temperature and determine that the cleaning standard conductivity selecting relevant temperature interval is interval;The described weight put into wait the feather down washed is identical with the feather down weight put into when measuring and clean standard conductivity interval.
4. one kind uses the rinsing machine that accurately feeds of feather down washing charging process according to any one of claim 1-3, including rinsing machine body, it is characterized in that: in the service sink of described rinsing machine body, be provided with conductivity measurement unit, described conductivity measurement unit output induced signal is to controller, being provided with flow valve at the fine cleaning agent inlet of described rinsing machine body, described controller output control command is to flow valve.
Accurate charging rinsing machine the most according to claim 4, it is characterized in that: in the service sink of described rinsing machine body, be provided with temperature sensor and heating unit, described temperature sensor output induced signal is to controller, and described controller output control command is to heating unit.
6. control method based on the rinsing machine that accurately feeds described in claim 4, it is characterised in that:
1), rinsing machine water filling in service sink, and inject less than the fine cleaning agent of standardized amount, wait to be placed into feather down to be washed;
2) unlatching water scrub function persistently time rating;
3) detection water lotion electrical conductivity;
4) if electrical conductivity is interval less than cleaning standard conductivity, then turn-on flow rate valve injects and adds a small amount of fine cleaning agent, and returns 2),
5) persistently wash, complete feather down water wash procedures.
Control method the most according to claim 6, it is characterised in that: described rinsing machine detects water lotion water temperature in real time, and interval according to the cleaning standard conductivity selected by water temperature adjustment.
Control method the most according to claim 7, it is characterised in that: artificial presetting most preferably washes water temperature, and rinsing machine detects water lotion water temperature in real time, if temperature is less than preset value, then opens heating unit until temperature reaches preset value.
CN201510208263.6A 2015-04-28 2015-04-28 Feather down washing charging method and accurate charging washing machine Expired - Fee Related CN104762667B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107164806B (en) * 2017-07-12 2019-07-23 古麒羽绒股份公司 Cut down feather down washing process, mating dehydration equipment and its control method of dust
CN109183161A (en) * 2018-05-28 2019-01-11 皖西学院 A kind of feather down washing charging process and its rinsing machine that feeds
CN109452916A (en) * 2018-08-15 2019-03-12 浙江绍兴苏泊尔生活电器有限公司 Dishwasher and rinsing method thereof
CN110965133A (en) * 2019-12-06 2020-04-07 亳州新诚达时装有限公司 Belt cleaning device is used in eiderdown production with disinfection function

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