CN104759608A - System and method for controlling operation of billet stack - Google Patents
System and method for controlling operation of billet stack Download PDFInfo
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- CN104759608A CN104759608A CN201510130786.3A CN201510130786A CN104759608A CN 104759608 A CN104759608 A CN 104759608A CN 201510130786 A CN201510130786 A CN 201510130786A CN 104759608 A CN104759608 A CN 104759608A
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- steel billet
- roller
- optoelectronic switch
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- sheet piler
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Abstract
The invention provides a system for controlling the operation of a billet stack. The system comprises a roller bed, a sheet stacking table located at the tail of the roller bed, a steel pusher and a control device both arranged on the other side of the roller bed and opposite to the sheet stacking table, a sheet stacking table detection apparatus arranged on one side, far away from the tail end of the roller bed, of the sheet stacking table, a roller bed detection apparatus, and a group of photoelectric switches B arranged at the position of the roller bed detection apparatus and the tail end of the roller bed and located on the two sides of the roller bed, respectively; the control system further comprises a group of photoelectric switches A; the group of photoelectric switches A and the sheet stacking table detection apparatus are located in the same straight line and located on the two sides of the roller bed, respectively. The system for controlling the operation of the billet stack is capable of effectively avoiding the steel billets from scratching and colliding with the sheet stacking table detection apparatus and the roller bed detection apparatus and improving the operation safety of the billet stack. The invention also provides a method for controlling the operation of the billet stack.
Description
Technical field
The present invention relates to automatic control technology field, more specifically, relate to a kind of steel billet buttress base operation control system and method.
Background technology
In steel billet Foundry Production, often need the buttress base carrying out steel billet, and then transfer to next operating process place with driving by unified for the steel billet after stacking, the stacking of steel billet be use pusher steel billet from roller-way steel stacking on sheet piler platform.Steel billet after a series of processing technologys such as steel billet casting runs to the pusher position of roller-way, through the adjustable end stop of roller-way end to the stop of steel billet, makes steel billet stop motion and have adjusted the state of steel billet, being convenient to the carrying out pushing away steel.Use checkout equipment that sheet piler platform is set in certain height simultaneously, treat the stacking in steel billet, after last block of steel billet completes stacking, regulate sheet piler platform height, be convenient to the continuation stacking of rear one block of steel billet.
Due to conticaster surrounding environment more complicated, for improving sheet piler platform positioning precision, sheet piler platform checkout equipment is arranged near sheet piler platform.Traditional push away steel time, steel billet stops on roller-way, steel billet end present position cannot be judged, when occurring the situation that steel billet end exceedes sheet piler platform and exceeds checkout equipment and roller-way checkout equipment, if control pusher to carry out pushing away steel, steel billet, by sheet piler platform checkout equipment in direct collision, very easily causes sheet piler platform checkout equipment to damage, the adjustment and the roller-way that affect sheet piler platform height run control, and making whole steel billet pile up neatly base work can not proceed.What is more, when pushing away that in steel process, deviation appears in sheet piler platform navigation system, steel billet may be caused to fall down sheet piler platform, destroys hydraulic pressure around and other electrical equipments, gives to produce and plant personnel causes damage safely.
Visible, how making steel billet pile up neatly in base process and avoid steel billet to collide sheet piler platform checkout equipment and roller-way checkout equipment, make steel billet stacking procedure safer, is current the art personnel technical barriers urgently to be resolved hurrily.
Summary of the invention
The object of this invention is to provide a kind of steel billet buttress base operation control system, steel billet is piled up neatly in base process and avoids steel billet to collide sheet piler platform checkout equipment and roller-way checkout equipment, make steel billet stacking procedure safer.
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
Steel billet buttress base operation control system provided by the invention, comprising:
Transmit the roller-way of steel billet;
Be arranged on the sheet piler platform of described roller-way side, and be positioned at the afterbody of described roller-way;
Be arranged on described roller-way opposite side, the pusher relative with described sheet piler platform and control device;
Sheet piler platform checkout equipment, described sheet piler platform checkout equipment is arranged on the side of the described sheet piler platform away from roller-way end;
Roller-way checkout equipment, is arranged on described sheet piler platform checkout equipment position and roller-way end and lays respectively at one group of optoelectronic switch B of roller-way both sides;
Preferably, in above-mentioned steel billet buttress base operation control system, described one group of optoelectronic switch A comprises optoelectronic switch transmitting terminal and optoelectronic switch receiving terminal, and optoelectronic switch transmitting terminal and optoelectronic switch receiving terminal lay respectively at the both sides of described roller-way; Wherein,
Described optoelectronic switch receiving terminal and described sheet piler platform checkout equipment are positioned at same position, and the photosignal between described optoelectronic switch transmitting terminal with described optoelectronic switch receiving terminal is vertical with the traffic direction of described roller-way.
Preferably, in above-mentioned steel billet buttress base operation control system, also comprise mechanical collision device, described mechanical collision device is connected with described sheet piler platform, and described mechanical collision device is arranged on and is parallel to roller-way traffic direction and the side of described sheet piler platform away from roller-way.
Preferably, in above-mentioned steel billet buttress base operation control system, described mechanical collision device comprises the collision bar for contacting stacking steel billet, and the signal be connected with described collision bar triggers and keeps off chi, trigger with described signal and keep off the corresponding limit switch of chi, described limit switch is connected with described pusher.
Preferably, in above-mentioned steel billet buttress base operation control system, described mechanical collision device also comprises the described collision bar of connection and described signal triggers the connecting rod keeping off chi, described connecting rod is through sleeve, also spring is provided with, by supporting the support of mechanical collision device described in described housing supports in described sleeve.
Preferably, in above-mentioned steel billet buttress base operation control system, also comprise warning device, described warning device is connected with described control device.
Based on above-mentioned steel billet buttress base operation control system, the present invention also provides a kind of steel billet to pile up neatly base progress control method, it is characterized in that, comprising:
Receive put in place steel billet that signal and optoelectronic switch B send of sheet piler platform to put in place signal;
Control described roller-way to stop;
Judge whether optoelectronic switch A place has steel billet;
If there is steel billet at optoelectronic switch A place, controls warning device and report to the police;
If optoelectronic switch A place is without steel billet, controls pusher and steel billet is pushed into sheet piler platform;
Receive described pusher original position triggering signal, control sheet piler platform and regulate height and control the operation of described roller-way.
Preferably, in said method, also comprise and receive mechanical crash device transmission collision alarm; Control pusher to stop pushing away steel.
Preferably, in said method, control pusher stops pushing away ladle and draws together: control pusher magnetic valve dead electricity, stops pushing away steel to make pusher.
When steel billet buttress base operation control system provided by the invention uses, steel billet runs to roller-way afterbody along roller-way, when control device controls roller-way stopping, steel billet stops with the stopping of roller-way, at pusher steel billet from before roller-way shifts sheet piler platform onto, control device carries out the judgement that optoelectronic switch A place does not have steel billet, namely when optoelectronic switch A place is the signal of conducting, control device controls pusher and pushes away steel, when optoelectronic switch A place be not Continuity signal time, control device controls pusher to be stopped, and does not carry out pushing away steel.Can ensure that when pushing away steel being pushed away steel billet can not scrape, touch sheet piler platform checkout equipment, ensureing the safety of sheet piler platform checkout equipment, improve the security of steel billet buttress base running.
Steel billet buttress base progress control method is the detailed description used above-mentioned steel billet buttress base operation control system, ensures effective utilization of steel billet buttress base operation control system, no longer adds to describe for its benefit herein.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, for those of ordinary skills, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is embodiment of the present invention steel billet buttress base operation control system schematic diagram;
Fig. 2 is embodiment of the present invention mechanical collision device and sheet piler platform relative position simple structure schematic diagram;
Fig. 3 is embodiment of the present invention mechanical collision apparatus design sketch;
Fig. 4 is the steel billet buttress base progress control method flow chart that the embodiment of the present invention one provides;
Fig. 5 is the steel billet buttress base progress control method flow chart that the embodiment of the present invention two provides.
Wherein:
1-roller-way, 2-optoelectronic switch, 3-piles up neatly base platform checkout equipment, 4-sheet piler platform, 5-pusher, 6-optoelectronic switch, 7-mechanical collision device, 8-collision bar, 9-connecting rod, 10-spring, 11-sleeve, and 12-signal triggers gear chi, 13-limit switch, 14-support.
Detailed description of the invention
The invention provides a kind of steel billet buttress base operation control system, make steel billet stacking procedure safer, buttress base process is convenient.
Technical scheme in the embodiment of the present invention is understood better in order to make those skilled in the art person, and enable the above-mentioned purpose of the embodiment of the present invention, feature and advantage become apparent more, below in conjunction with accompanying drawing, the technical scheme in the embodiment of the present invention is described in further detail.
Please refer to accompanying drawing 1, this figure is the top view of the steel billet buttress base operation control system that the embodiment of the present invention provides, and shows the basic composition of the steel billet buttress base operation control system that the embodiment of the present invention provides.Wherein optoelectronic switch 2 is above-mentioned optoelectronic switch B, and optoelectronic switch 6 is above-mentioned optoelectronic switch A.
The steel billet buttress base operation control system that the embodiment of the present invention provides, for buttress base and the transfer of steel billet, comprising:
Roller-way 1, the steel billet that this roller-way is produced for transmitting transport conticaster;
Sheet piler platform 4, be arranged on described roller-way 1 side and be positioned at the afterbody of roller-way 1, this sheet piler platform 4 is mainly used in the stacking realizing steel billet, and on sheet piler platform 4 after stacking one block of steel billet, by adjust sheet piler platform 4 height (as by the Height Adjustment of sheet piler platform 4 and adjustment sheet piler platform height be the thickness of steel billet), carry out the stacking of next block steel billet;
Pusher 5, is arranged on roller-way 1 opposite side, relative with sheet piler platform 4, and the steel billet be positioned on roller-way 1, for after roller-way 1 stops, by this pusher 5 action, is pushed on sheet piler platform 4 by this pusher 5;
Control device, this control device connects this sheet piler platform checkout equipment 3, one group of optoelectronic switch 6 and one group of optoelectronic switch B2 and pusher 5, roller-way 1, mechanical collision device 7 etc. respectively, thus carries out pushing away steel and stopping by this control device control pusher 5;
Sheet piler platform checkout equipment 3, this sheet piler platform checkout equipment 3 is arranged on the side of the sheet piler platform 4 away from roller-way end, and this sheet piler platform checkout gear 3 is for detecting the height of this sheet piler platform 4, ensureing that this sheet piler platform 4 adjusts the accuracy of rear height, avoiding occurring pushing away the situation that in steel process, steel billet bumps against;
One group of optoelectronic switch 2, is arranged on sheet piler platform checkout equipment 3 position and roller-way 1 end and lays respectively at roller-way 1 both sides;
One group of optoelectronic switch 6, described one group of optoelectronic switch 6 and described sheet piler platform checkout equipment 3 are on the same line and lay respectively at the both sides of described roller-way 1.
In the present embodiment, optoelectronic switch 6 comprises optoelectronic switch transmitting terminal and optoelectronic switch receiving terminal, and optoelectronic switch transmitting terminal and optoelectronic switch receiving terminal lay respectively at the both sides of roller-way 1; Wherein, this optoelectronic switch receiving terminal and sheet piler platform checkout equipment 3 are positioned at same position, photosignal between optoelectronic switch transmitting terminal with optoelectronic switch receiving terminal be in line vertical with the traffic direction of roller-way 1, thus ensure pushing away in steel process, if when the position of this optoelectronic switch 6 can detect that steel billet exists, optoelectronic switch 6 sends a signal to control device, controls this pusher do not carry out pushing away steel and operate by control device.But the position of this optoelectronic switch receiving terminal and optoelectronic switch transmitting terminal is not limited to above embodiment, can also by this optoelectronic switch receiving terminal and optoelectronic switch transmitting terminal reversing of position, detailed description of the invention no longer elaborates at this.
When the steel billet buttress base operation control system provided in the embodiment of the present invention uses, steel billet runs to roller-way afterbody along roller-way 1, when roller-way 1 stops, steel billet stops thereupon, at pusher 5 steel billet from before roller-way 1 shifts sheet piler platform 4 onto, carry out judgement optoelectronic switch 6 place and do not have steel billet, namely connection signal is sent out in control device by optoelectronic switch 6 place, performs when pushing away steel and can ensure that steel billet can not be scraped, touches sheet piler platform checkout equipment.
When there is steel billet at optoelectronic switch 6 place, the transmitting terminal of optoelectronic switch 6 and receiving terminal not conducting, do not signal in control device, and control device controls pusher and is in halted state.Optoelectronic switch 2 signal is for controlling roller-way, when steel billet runs to optoelectronic switch 2, the transmitting terminal of optoelectronic switch 2 and receiving terminal not conducting, optoelectronic switch 2 signals and control device, control device judges that con current control roller-way 1 stops. in order to make the stand of steel billet safer, roller-way 1 stops there is delay time T between optoelectronic switch 2 signal, namely control device to receive after optoelectronic switch 2 signal after delay time T, send roller-way 1 to cease and desist order, time T is limited by the length of steel billet and the roller-way speed of service.
Due to conticaster surrounding environment more complicated, existing sheet piler platform checkout equipment is when completing sheet piler platform altitude location, often there is error, when occurring treating the upper surface of the steel billet lower surface of stacking lower than stacking steel billet on sheet piler platform, when pushing away steel when meeting other conditions, treat that stacking steel billet can push sheet piler platform stacking steel billet, may surrounding devices be destroyed, affect the whole production in workshop.Optimize above-mentioned steel billet buttress base operation control system, arrange mechanical collision device 7, mechanical collision device 7 is connected with sheet piler platform, and mechanical collision device 7 is arranged on and is parallel to roller-way 1 traffic direction and the side of sheet piler platform away from roller-way 1.Please examine accompanying drawing 2, show the installation site of mechanical collision device 7 on sheet piler platform.
In time occurring just being promoted last block of steel billet by the steel billet that pusher promotes, last block of steel billet can touch mechanical collision device 7, and mechanical collision device 7, signals to control device, and control device controls pusher 5 and quits work and control warning device warning.Described warning device belongs to a part for control device.
Please refer to accompanying drawing 3, the figure shows the basic comprising of mechanical collision device 7.For optimizing the mechanical collision device 7 of the steel billet buttress base operation control system provided in the invention described above embodiment, for contacting the collision bar 8 of stacking steel billet, the signal be connected with collision bar 8 triggers and keeps off chi 12, trigger with signal and keep off the corresponding limit switch of chi 12 13, described limit switch is connected with described pusher.Steel billet touches collision bar 8, and signal triggers gear chi 12 and spacing 13 connections of opening the light, and signal and control device, control device receives signal, controls pusher 5 and stops.
Mechanical collision device 7 in further optimization above-mentioned steel billet buttress base operation control system, mechanical collision device 7 also comprises connection collision bar 8 and triggers with signal the connecting rod 9 keeping off chi 12, connecting rod 9 is through sleeve 11, also be provided with spring 10 in sleeve 11, supported the support 14 of described mechanical collision device by stop sleeve 11 and limit switch 13.The improvement of device like this, collision bar 8 can be made to touch steel billet, and collision bar 8 moves, and promotes connecting rod 9, causes the signal on connecting rod 9 to trigger gear chi 12, leaves original position, connect, triggering signal, signal to control device with limit switch 13.Compression sleeve 11 inner spring 10 when connecting rod 9 moves, after the steel billet touching collision bar 8 is removed, because the elasticity of spring 10 is recovered, spring 10 can drive connecting rod 9 to playback, and whole like this crash device gets back to reset condition.
For optimizing the steel billet buttress base operation control system that the embodiment of the present invention provides, please refer to accompanying drawing 1, one group of optoelectronic switch 6 comprises optoelectronic switch transmitting terminal and optoelectronic switch receiving terminal, and optoelectronic switch transmitting terminal and optoelectronic switch receiving terminal lay respectively at the both sides of roller-way 1; Wherein, optoelectronic switch receiving terminal and sheet piler platform checkout equipment are positioned at same position, and the photosignal between described optoelectronic switch transmitting terminal with described optoelectronic switch receiving terminal is vertical with the traffic direction of roller-way 1.Ensure that the accuracy of the signal transmission of optoelectronic switch 6.
Based on above-mentioned steel billet buttress base operation control system, the embodiment of the present invention also provides a kind of steel billet to pile up neatly base progress control method, please refer to accompanying drawing 4, comprising:
S101: receive put in place steel billet that signal and optoelectronic switch 2 send of sheet piler platform and to put in place signal;
S102: control described roller-way and stop;
S103: judge whether optoelectronic switch A place has steel billet;
S104: if there is steel billet at optoelectronic switch A place, controls warning device and reports to the police;
S105: if optoelectronic switch A place is without steel billet, controls pusher and steel billet is pushed into sheet piler platform;
S106: receive described pusher original position triggering signal, controls sheet piler platform and regulates height and control the operation of described roller-way.
By reference to the accompanying drawings 4, the concrete elaboration of the steel billet buttress base progress control method that the embodiment of the present invention provides:
Step S101, before beginning sheet piler platform buttress base or after completing lastblock steel billet buttress base, control device controls sheet piler platform and completes Height Adjustment, and after completing sheet piler platform Height Adjustment, control device receives sheet piler platform and to put in place signal.Control device receive that optoelectronic switch 2 sends steel billet to put in place signal, namely steel billet runs to optoelectronic switch 2 place, blocking light electric switch 2 conducting,
Step S102, when after completing steps S101, control device controls roller-way to be stopped.Control device triggers optoelectronic switch moment life period interval T in control roller-way stop timing and steel billet, and this time interval T is depending on the condition of production.
Step S103, before execution pushes away steel, carries out the judgement whether optoelectronic switch 6 place has steel billet, performs S104 step when there is steel billet at optoelectronic switch 6 place, and control device controls alarm equipment alarm; When optoelectronic switch 6 place performs step S105 without during steel billet, control device controls pusher and pushes away steel.Concrete use, when there is steel billet at optoelectronic switch 6 place, the not conducting of optoelectronic switch 6 signal, control device controls alarm equipment alarm, when optoelectronic switch 6 place is without steel billet, and optoelectronic switch 6 signal conduction, control device Received signal strength, controls pusher and is pushed on sheet piler platform from roller-way by steel billet.
Complete after pushing away steel, pusher is returned to original position, pusher valve signal and control device, control device receives the signal that pusher original position triggers, perform step S106 control device to control sheet piler platform adjustment height and control roller-way to run, roller-way continues to transport steel billet, forwards step S101 to.
Based on said method, after step S105, increase step S205 judge whether mechanical device receives mechanical collision device transmission collision alarm, if so, then perform S104 and control alarm equipment alarm, and pusher stops; Otherwise, perform S106.Because the Height Adjustment of sheet piler platform exists error, the lower surface of rear one block of steel billet is lower than the upper surface of last block of steel billet on sheet piler platform, going out to occur rear one block of steel billet when pushing away steel does not directly shift onto above last block of steel billet, but directly hit on the steel billet of last piece, promote lastblock steel billet, if continue to push away steel, lastblock steel billet may be pushed from sheet piler platform, destroy surrounding devices, increase for what avoid this type of thing the generation that this step effectively avoids this type of thing.Steel billet touches mechanical collision device, triggering signal, and control device receives this signal, stops pusher work, and controls warning device warning.With reference to accompanying drawing 5, the figure shows the concrete steps of this method, be defined as steel billet provided by the invention buttress base progress control method second embodiment herein.
Based on the method in the embodiment of the present invention, above-mentioned control device controls pusher to be stopped can being by controlling pusher magnetic valve dead electricity, stops pushing away steel to make pusher, convenient and swift.
Each embodiment in this description all adopts the mode of going forward one by one to describe, between each embodiment identical similar part mutually see, what each embodiment stressed is the difference with other embodiment.
Above-described embodiment of the present invention, does not form limiting the scope of the present invention.Any amendment done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. a steel billet buttress base operation control system, comprising:
Transmit the roller-way of steel billet;
Be arranged on described roller-way side and be positioned at the sheet piler platform of the afterbody of described roller-way;
Be arranged on described roller-way opposite side, the pusher relative with described sheet piler platform and control device;
Sheet piler platform checkout equipment, described sheet piler platform checkout equipment is arranged on the side of the described sheet piler platform away from roller-way end;
Roller-way checkout equipment, is separately positioned on described sheet piler platform checkout equipment position and roller-way end and lays respectively at one group of optoelectronic switch B of roller-way both sides; It is characterized in that, described control system also comprises one group of optoelectronic switch A;
Described one group of optoelectronic switch A and described sheet piler platform checkout equipment are on the same line and lay respectively at the both sides of described roller-way.
2. steel billet buttress base operation control system according to claim 1, it is characterized in that, described one group of optoelectronic switch A comprises optoelectronic switch transmitting terminal and optoelectronic switch receiving terminal, and optoelectronic switch transmitting terminal and optoelectronic switch receiving terminal lay respectively at the both sides of described roller-way; Wherein,
Described optoelectronic switch receiving terminal and described sheet piler platform checkout equipment are positioned at same position, and the photosignal between described optoelectronic switch transmitting terminal with described optoelectronic switch receiving terminal is vertical with the traffic direction of described roller-way.
3. steel billet buttress base operation control system according to claim 1, it is characterized in that, described control system also comprises mechanical collision device, described mechanical collision device is connected with described sheet piler platform, and described mechanical collision device is arranged on and is parallel to roller-way traffic direction and the side of described sheet piler platform away from roller-way.
4. steel billet buttress base operation control system according to claim 2, it is characterized in that, described mechanical collision device comprises the collision bar for contacting stacking steel billet, the signal be connected with described collision bar triggers and keeps off chi, trigger with described signal and keep off the corresponding limit switch of chi, described signal triggers the signal of the described limit switch that gear chi can trigger.
5. steel billet buttress base operation control system according to claim 3, it is characterized in that, described mechanical collision device also comprises the described collision bar of connection and described signal triggers the connecting rod keeping off chi, described connecting rod is through sleeve, also spring is provided with, by supporting the support of mechanical collision device described in described housing supports in described sleeve.
6. steel billet buttress base operation control system according to claim 1, it is characterized in that, described control system also comprises warning device, and described warning device is connected with described control device.
7. a steel billet buttress base progress control method, is characterized in that, comprise the following steps:
Receive put in place steel billet that signal and optoelectronic switch B send of sheet piler platform to put in place signal;
Control described roller-way to stop;
Judge whether optoelectronic switch A place has steel billet;
If there is steel billet at optoelectronic switch A place, controls warning device and report to the police;
If optoelectronic switch A place is without steel billet, controls pusher and steel billet is pushed into sheet piler platform;
Receive described pusher original position triggering signal, control sheet piler platform and regulate height and control the operation of described roller-way.
8. method according to claim 7, is characterized in that, also comprises the collision alarm receiving the transmission of mechanical crash device; Control pusher to stop pushing away steel.
9. method according to claim 8, is characterized in that, described control pusher stops pushing away ladle and draws together: control pusher magnetic valve dead electricity, stops pushing away steel to make pusher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510130786.3A CN104759608B (en) | 2015-03-24 | 2015-03-24 | A kind of steel billet pile base operation control system and method |
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| CN201510130786.3A CN104759608B (en) | 2015-03-24 | 2015-03-24 | A kind of steel billet pile base operation control system and method |
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| CN104759608B CN104759608B (en) | 2017-06-06 |
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| CN113798334A (en) * | 2021-09-23 | 2021-12-17 | 重庆钢铁股份有限公司 | Automatic control method for pusher |
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| CN106984784A (en) * | 2017-05-11 | 2017-07-28 | 中冶华天南京工程技术有限公司 | Strand is heat-fed system and method |
| CN113102713A (en) * | 2021-04-13 | 2021-07-13 | 陕西龙门钢铁有限责任公司 | Continuous casting and blank discharging method and system based on machine vision |
| CN113798334A (en) * | 2021-09-23 | 2021-12-17 | 重庆钢铁股份有限公司 | Automatic control method for pusher |
| CN113798334B (en) * | 2021-09-23 | 2023-10-20 | 重庆钢铁股份有限公司 | Automatic control method of pusher |
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