CN104759537B - A kind of particular manufacturing craft that angle steel is bent to U-shaped - Google Patents

A kind of particular manufacturing craft that angle steel is bent to U-shaped Download PDF

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Publication number
CN104759537B
CN104759537B CN201510163425.9A CN201510163425A CN104759537B CN 104759537 B CN104759537 B CN 104759537B CN 201510163425 A CN201510163425 A CN 201510163425A CN 104759537 B CN104759537 B CN 104759537B
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China
Prior art keywords
lower mold
fixed plate
rectangle
mold
angle steel
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CN201510163425.9A
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CN104759537A (en
Inventor
许连辅
许雁冰
于晶
谷彦军
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Harbin Jiancheng Group Co Ltd
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Harbin Jiancheng Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

A kind of particular manufacturing craft that angle steel bends to U-shaped, it relates to a kind of mould by angle steel bending forming.Till solving up to now, the problem that no-trump angle steel bends to the particular manufacturing craft of U-shaped.The bottom of lower mold is arranged in the rectangle installing hole of lower mold fixed plate, the rectangular boss of lower mold is arranged in the rectangle shoulder hole of lower mold fixed plate, the top of upper mold is arranged in the rectangle installing hole of upper mould fixed plate, the rectangular boss of upper mold is arranged in the rectangle shoulder hole of upper mould fixed plate, below upper mold two end angles are nose circle angle, the length of the rectangle upright plate of upper mold with spacing between bending U-shaped angle steel two medial surface equal;Lower mold fixed plate is arranged on die shoe upper surface and the two is detachably fastenedly connected, and upper mould fixed plate is arranged on upper bolster lower surface and the two is detachably fastenedly connected;Upper mold is detachably fastenedly connected with back pieces device and side shield.The mould of the present invention is exclusively used in and angle steel is bent to U-shaped.

Description

A kind of particular manufacturing craft that angle steel is bent to U-shaped
Technical field
The present invention relates to a kind of mould by angle steel bending forming, belong to machining Sheet Metal Forming Technology and mould Design field.
Background technology
Punching press is a kind of process of machining, is to use forcing press to be added metal blank by mould Pressure so that it is produce plastic deformation, thus obtain the part of definite shape, size and performance, it is machinery One of processing method important in manufacture.The part category utilizing process for stamping to produce is a lot, its molding side Method is the most varied, by molding procedure kind, sums up point two big classes, and one is separation circuit, and two are Molding procedure.Molding procedure refers under conditions of not destroying material, makes material generation plastic deformation, from And obtain the product of required form and size.Bending operation is the one of molding, and bool includes multiple shape Formula, wherein U-bend song is exactly one therein.Bending ram is typically all and is curved sheet material, right In section bar (such as angle steel), being difficult to be curved section bar (angle steel) with process for stamping, shape bending is maximum Problem be exactly buckling deformation, especially angle steel little radius of curvature bending, it is easy to buckling deformation, therefore Urgently need to design a kind of particular manufacturing craft that angle steel can bend to U-shaped.
Summary of the invention
It is an object of the invention to provide a kind of particular manufacturing craft that angle steel is bent to U-shaped, to solve cut-off mesh Till before, the problem that no-trump angle steel bends to the particular manufacturing craft of U-shaped.
For achieving the above object, the technical scheme taked is as follows for the present invention:
A kind of particular manufacturing craft that angle steel bends to U-shaped, it includes upper die component and lower mold assemblies, described Upper die component be positioned at the surface of lower mold assemblies, upper die component include upper bolster, upper mould fixed plate, on Mould, back pieces device and side shield;Lower mold assemblies includes die shoe, lower mold fixed plate and lower mold;Described is upper Die holder and die shoe are rectangular slab, upper bolster and die shoe and are all horizontally disposed with;Under described lower mold The upper end of end and upper mold is rectangular boss, and the upper end of lower mold and the lower end of upper mold are rectangle upright plate, The rectangular boss of lower mold is made as one with the rectangle upright plate lower end of lower mold, and the rectangular boss of upper mold is with upper The rectangle upright plate upper end of mould is made as one;Lower mold fixed plate upper surface center and upper mould fixed plate Lower surface center is machined with rectangle installing hole respectively;Lower mold fixed plate lower surface center and on Mould fixed plate upper surface center is machined with rectangle shoulder hole respectively;The rectangle installing hole of lower mold fixed plate Communicate with the rectangle shoulder hole of lower mold fixed plate, the rectangle installing hole of upper mould fixed plate and upper mould fixed plate Rectangle shoulder hole communicates;The rectangle upright plate bottom of lower mold is arranged on the rectangle installing hole of lower mold fixed plate In and the two interference fits, in the rectangular boss of lower mold is arranged on the rectangle shoulder hole of lower mold fixed plate and two Person's matched in clearance, is provided with U-lag in the middle part of the upper surface of lower mold, be provided with use in the middle part of the U-lag bottom surface of lower mold Accommodate the deep gouge of back pieces device, the one side upper end that lower mold is paralleled and U-lag side with its long limit Edge is machined with the square groove communicated;
In the rectangle upright plate top of upper mold is arranged on the rectangle installing hole of upper mould fixed plate and the two transition Coordinate, in the rectangular boss of upper mold is arranged on the rectangle shoulder hole of upper mould fixed plate and the two matched in clearance, Two end angles below upper mold are nose circle angle, described nose circle angular radius and bending U-shaped angle steel Fillet radius identical, the length of the rectangle upright plate of upper mold with institute bending U-shaped angle steel two in Spacing between side is equal;Lower mold fixed plate is arranged on die shoe upper surface and the two detachable company of fastening Connecing, upper mould fixed plate is arranged on upper bolster lower surface and the two is detachably fastenedly connected;Upper mold one side with Back pieces device is detachably fastenedly connected, described side shield be arranged on upper mold another side and with back pieces device phase To setting, side shield is detachably fastenedly connected with upper mold.
The present invention provides the benefit that relative to prior art:
Utilize the mould of the present invention when angle steel is bent to U-shaped, it is ensured that vertical with axis of bending is straight The arm of angle not unstability, it is ensured that the angle steel right-angle side flexural deformation position vertical with axis of bending and not deformed position Keeping parallelism, place in the same plane, does not occur unstable phenomenon (during angle steel bending, substantially to bend Deforming at fillet, other positions are indeformable, if there is unstability in deformation position, and would not be with indeformable Position is in the same plane) utilize the mould of the present invention can process U-shaped angle steel workpiece in high volume, Time saving and energy saving, improve work efficiency, work efficiency can improve 50 times, reduces production cost, every Cost about 150 yuan can be reduced.
Accompanying drawing explanation
Fig. 1 is a kind of particular manufacturing craft front view that angle steel bends to U-shaped of the present invention;
Fig. 2 is Fig. 1 left view;
Fig. 3 is Fig. 1 top view;
Fig. 4 is the K direction view of Fig. 2;
Fig. 5 is lower mold assemblies front view;
Fig. 6 is Fig. 5 left view;
Fig. 7 is upper die component front view;
Fig. 8 is Fig. 7 left view;
Fig. 9 is the P direction view of Fig. 8;
Figure 10 is U-shaped angle steel front view;
Figure 11 is Figure 10 top view;
Figure 12 is Figure 10 left view.
Wherein, die shoe 1-1, lower mold fixed plate 1-2, lower mold 1-3, under hang mould post 1-4, U-lag 1-5, deep gouge 1-6, square groove 1-7, upper bolster 2-1, hang oneself mould post 2-2, upper mould fixed plate 2-3, upper mold 2-4, back pieces device 2-5, side shield 2-6, U-shaped angle steel 3.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Detailed description of the invention one: as shown in Fig. 1~Figure 12, a kind of die for special purpose that angle steel is bent to U-shaped Having, it includes that upper die component and lower mold assemblies, described upper die component are positioned at the surface of lower mold assemblies, Upper die component includes upper bolster 2-1, upper mould fixed plate 2-3, upper mold 2-4, back pieces device 2-5 and side shield 2-6;Lower mold assemblies includes die shoe 1-1, lower mold fixed plate 1-2 and lower mold 1-3;Described upper bolster 2-1 and die shoe 1-1 is rectangular slab, upper bolster 2-1 and die shoe 1-1 and is all horizontally disposed with;Institute The lower end of lower mold 1-3 stated and the upper end of upper mold 2-4 are rectangular boss, the upper end of lower mold 1-3 and on The lower end of mould 2-4 is rectangle upright plate, the rectangular boss of lower mold 1-3 and the rectangle of lower mold 1-3 Upright plate lower end is made as the rectangle upright plate upper end of one, the rectangular boss of upper mold 2-4 and upper mold 2-4 It is made as one;Lower mold fixed plate 1-2 upper surface center and upper mould fixed plate 2-3 lower surface centre bit Put and be machined with rectangle installing hole respectively;Lower mold fixed plate 1-2 lower surface center and upper mould fixed plate 2-3 upper surface center is machined with rectangle shoulder hole respectively;The rectangle installing hole of lower mold fixed plate 1-2 Communicate with the rectangle shoulder hole of lower mold fixed plate 1-2, the rectangle installing hole of upper mould fixed plate 2-3 and upper mold The rectangle shoulder hole of fixed plate 2-3 communicates;It is solid that the rectangle upright plate bottom of lower mold 1-3 is arranged on lower mold In determining the rectangle installing hole of plate 1-2 and the two interference fits, the rectangular boss of lower mold 1-3 is arranged on lower mold In the rectangle shoulder hole of fixed plate 1-2 and the two matched in clearance, in the middle part of the upper surface of lower mold 1-3, it is provided with U Shape groove 1-5, is provided with the deep gouge for accommodating back pieces device 2-5 in the middle part of the U-lag 1-5 bottom surface of lower mold 1-3 1-6, the one side upper end that lower mold 1-3 is paralleled with its long limit and U-lag 1-5 mono-lateral edges add Work has the square groove 1-7 communicated;
In the rectangle upright plate top of upper mold 2-4 is arranged on the rectangle installing hole of upper mould fixed plate 2-3 and The two interference fits, the rectangular boss of upper mold 2-4 is arranged in the rectangle shoulder hole of upper mould fixed plate 2-3 And the two matched in clearance, two end angles below upper mold 2-4 are respectively nose circle angle, described nose circle angle half Footpath with the fillet radius of bending U-shaped angle steel 3 identical, the rectangle upright plate of upper mold 2-4 Length with spacing between 3 liang of medial surface of bending U-shaped angle steel equal;Lower mold fixed plate 1-2 sets Put die shoe 1-1 upper surface and the two be detachably fastenedly connected by bolt, upper mould fixed plate 2-3 sets Put upper bolster 2-1 lower surface and the two be detachably fastenedly connected by bolt;Upper mold 2-4 one side with Back pieces device 2-5 is detachably fastenedly connected by bolt, and described side shield 2-6 is arranged on upper mold 2-4 Another side is also oppositely arranged with back pieces device 2-5, and side shield 2-6 and upper mold 2-4 are detachable by bolt It is fastenedly connected.
The purpose arranging side shield 2-6 is, it is ensured that the right-angle side that angle steel is vertical with axis of bending does not loses Surely.
The purpose arranging back pieces device 2-5 is, it is ensured that after angle steel bending forming from lower mold 1-3 by under Pull out the most smoothly.
Preferably, as shown in Fig. 6, Fig. 8, the rectangular boss circumferential lateral surface of described lower mold 1-3 away from There is between the inner circumferential side in the rectangle shoulder hole of lower mold fixed plate 1-2 the gap of 1mm;Described upper mold The rectangular boss circumferential lateral surface of 2-4 has between the inner circumferential side in the rectangle shoulder hole of upper mould fixed plate 2-3 There is the gap of 1mm.Purpose is to ensure that the rectangular boss of lower mold 1-3 can be assembled to lower mold fixed plate smoothly In the rectangle shoulder hole of 1-2.
Preferably, as shown in Fig. 6, Fig. 8, the rectangle shoulder hole of described lower mold fixed plate 1-2 The degree of depth is consistent with the thickness of the rectangular boss of lower mold 1-3;The rectangle platform of described upper mould fixed plate 2-3 The degree of depth in shoulder hole is consistent with the thickness of the rectangular boss of upper mold 2-4.Purpose is to ensure that lower mold 1-3 and upper Mould 2-4 is immovable in upper and lower vertical direction.
Detailed description of the invention two: as shown in Fig. 1~Fig. 9, the one described in detailed description of the invention one is by angle steel Bending to the particular manufacturing craft of U-shaped, described lower mold assemblies also includes hanging mould post 1-4 under four, described Upper die component also includes four mould post 2-2 that hang oneself;Two opposite long sides of described die shoe 1-1 are each It is provided with under two and hangs mould post 1-4, hang mould post 1-4 under described four by self screw thread and die shoe Two opposite long sides of 1-1 are threaded, and (i.e. two opposite long sides of die shoe 1-1 are respectively provided with two Individual screwed hole one, hangs the mould post 1-4 two relatively long sides by self screw thread with die shoe 1-1 under four Four screwed holes one in face are threaded), two opposite long sides of described upper bolster 2-1 are each provided with Two mould post 2-2 that hang oneself, described four hang oneself mould post 2-2 by self screw thread and upper bolster 2-1 Two opposite long sides are threaded, and (i.e. two opposite long sides of upper bolster 2-1 are respectively provided with two screw threads Hole two, hangs oneself on the mould post 2-2 two opposite long sides by self screw thread and upper bolster 2-1 for four Four screwed holes two are threaded).Arrange down and hang mould post 1-4 and the purpose of mould post 2-2 of hanging oneself is, just In moving of upper die component and lower mold assemblies.
Detailed description of the invention three: as shown in Figure 1, Figure 2, shown in Fig. 8, the one described in detailed description of the invention one Angle steel bends to the particular manufacturing craft of U-shaped, and described back pieces device 2-5 is L shaped plate, described in upper mold 2-4 The vertical plate medial surface of one side and L shaped plate be detachably fastenedly connected by bolt.Back pieces device 2-5 is L shaped plate, while ensureing to be connected fastening with upper mold 2-4, is also convenient for bending U-shaped angle steel 3 Pull out from lower mold 1-3.
As shown in Fig. 1~Figure 12, a kind of particular manufacturing craft that angle steel bends to U-shaped of the present invention is used for liquid Pressure pressure machine uses, and the die shoe 1-1 of lower mold assemblies is connected fixing with hydraulic press lower table face, The upper bolster 2-1 of upper die component is connected fixing with hydraulic press top shoe, upper die component and lower mold assemblies Can mutually disengage, working procedure is as follows: starts hydraulic press, makes hydraulic press top shoe up, And make upper mold 2-4 lower plane about plane 20mm in lower mold 1-3.Hydraulic press is slack, Angle steel to be bent is put into from described mould one end upper mold 2-4 lower plane and lower mold 1-3 plane it Between, make that one right-angle side of described angle steel is parallel to be placed in lower mold 1-3 in plane, another right-angle side of angle steel It is close on the square groove 1-7 side of lower mold 1-3 side, starts hydraulic press descending, until Upper and lower mould assembly is of completely closed angle steel is pressed into U-shaped till, stop hydraulic press top shoe descending, And make hydraulic press top shoe upwards return, until U-shaped angle steel 3 is pulled out lower mold 1-3 by back pieces device 2-5 Till, complete a workpiece (U-shaped angle steel 3) and make cyclic process.
The operation principle of this patent:
As shown in Fig. 1~Figure 12, utilize the plasticity of metal, under the effect of external force, produce permanent deformation, Thus obtain the workpiece of definite shape and size.The present invention utilizes hydraulic press to pump, band Dynamic upper die component moves up and down, the U-lag 1-5 shape of lower mold 1-3 and U-shaped angle steel 3 outer shape phase With, upper mold 2-4 working position (i.e. the lower end of upper mold 2-4) makes and shape phase similar shape in U-shaped angle steel 3 Shape, hydraulic press top shoe drives upper die component to pump.When upper die component is moved downwardly to Certain position, when making upper mold 2-4 lower plane about plane 20mm in lower mold 1-3, by the one of angle steel Individual right-angle side is placed in lower mold 1-3 in plane, and another right-angle side of angle steel is close to lower mold 1-3 side On square groove 1-7 side, start hydraulic press and continue traveling downwardly, until upper and lower membrane module is complete Till angle steel is pressed into U-shaped by Guan Bi, it is attached to the angle steel right-angle side of lower mold 1-3 side, in lower mold 1-3 Square groove 1-7 side and upper die component side shield 2-6 common effect under, will not lose Steady deformation.After swaging terminates, stop hydraulic press top shoe descending, and make hydraulic press top shoe Upwards return, till U-shaped angle steel 3 is pulled out lower mold 1-3 by back pieces device 2-5, completes a workpiece Make circulation.
It is 50 × 50 × 5mm that the mould of the present invention is particularly well-suited to angle steel specification, bending U-shaped angle The fillet radius of steel 3 is that (the least bending fillet radius, adds for the U-shaped angle steel workpiece of 50mm This warp architecture, does not has particular manufacturing craft to realize, more can not process in high volume).

Claims (5)

1. angle steel is bent to a particular manufacturing craft for U-shaped, it is characterized in that: it include upper die component and under Membrane module, described upper die component is positioned at the surface of lower mold assemblies, upper die component include upper bolster (2-1), Upper mould fixed plate (2-3), upper mold (2-4), back pieces device (2-5) and side shield (2-6);Lower mold assemblies Including die shoe (1-1), lower mold fixed plate (1-2) and lower mold (1-3);Described upper bolster (2-1) It is rectangular slab, upper bolster (2-1) and die shoe (1-1) with die shoe (1-1) to be all horizontally disposed with; The lower end of described lower mold (1-3) and the upper end of upper mold (2-4) are rectangular boss, lower mold (1-3) Upper end and the lower end of upper mold (2-4) be rectangle upright plate, the rectangular boss of lower mold (1-3) with under The rectangle upright plate lower end of mould (1-3) is made as one, the rectangular boss of upper mold (2-4) and upper mold (2-4) Rectangle upright plate upper end be made as one;Lower mold fixed plate (1-2) upper surface center and upper mold are solid Determine plate (2-3) lower surface center and be machined with rectangle installing hole respectively;Lower mold fixed plate (1-2) following table Center, face and upper mould fixed plate (2-3) upper surface center are machined with rectangle shoulder hole respectively; The rectangle installing hole of lower mold fixed plate (1-2) communicates with the rectangle shoulder hole of lower mold fixed plate (1-2), on The rectangle installing hole of mould fixed plate (2-3) communicates with the rectangle shoulder hole of upper mould fixed plate (2-3);Lower mold (1-3) in rectangle upright plate bottom is arranged on the rectangle installing hole of lower mold fixed plate (1-2) and the two Interference fits, the rectangular boss of lower mold (1-3) is arranged in the rectangle shoulder hole of lower mold fixed plate (1-2) And the two matched in clearance, it is provided with U-lag (1-5), lower mold (1-3) in the middle part of the upper surface of lower mold (1-3) U-lag (1-5) bottom surface in the middle part of be provided with the deep gouge (1-6) for accommodating back pieces device (2-5), lower mold (1-3) The upper one side upper end the most parallel with its long limit and U-lag (1-5) lateral edges are machined with communicate straight Dihedral groove (1-7);
The rectangle upright plate top of upper mold (2-4) is arranged on the rectangle installing hole of upper mould fixed plate (2-3) In and the two interference fits, the rectangular boss of upper mold (2-4) is arranged on the rectangle of upper mould fixed plate (2-3) Two end angles in shoulder hole and below the two matched in clearance, upper mold (2-4) are respectively nose circle angle, described Nose circle angular radius with the fillet radius of bending U-shaped angle steel (3) identical, upper mold (2-4) The length of rectangle upright plate with spacing between bending U-shaped angle steel (3) two medial surface equal; Lower mold fixed plate (1-2) is arranged on die shoe (1-1) upper surface and the two is detachably fastenedly connected, upper mold Fixed plate (2-3) is arranged on upper bolster (2-1) lower surface and the two is detachably fastenedly connected;Upper mold (2-4) One side is detachably fastenedly connected with back pieces device (2-5), and described side shield (2-6) is arranged on upper mold (2-4) Another side and be oppositely arranged with back pieces device (2-5), side shield (2-6) is removable with upper mold (2-4) Unload and be fastenedly connected.
A kind of particular manufacturing craft that angle steel bends to U-shaped the most according to claim 1, is characterized in that: The rectangular boss circumferential lateral surface of described lower mold (1-3) the rectangle shoulder hole away from lower mold fixed plate (1-2) There is between inner circumferential side the gap of 1mm;The rectangular boss circumferential lateral surface of described upper mold (2-4) is away from upper There is between the inner circumferential side in the rectangle shoulder hole of mould fixed plate (2-3) gap of 1mm.
A kind of particular manufacturing craft that angle steel bends to U-shaped the most according to claim 1 and 2, it is special Levy and be: the degree of depth in the rectangle shoulder hole of described lower mold fixed plate (1-2) is convex with the rectangle of lower mold (1-3) The thickness of platform is consistent;The degree of depth in the rectangle shoulder hole of described upper mould fixed plate (2-3) and upper mold (2-4) The thickness of rectangular boss consistent.
A kind of particular manufacturing craft that angle steel bends to U-shaped the most according to claim 1, is characterized in that: Described lower mold assemblies also includes hanging mould post (1-4) under four, and described upper die component also includes that four are hung oneself Mould post (2-2);Two opposite long sides of described die shoe (1-1) are each provided with under two hanging mould post (1-4) the mould post (1-4) two phases by self screw thread with die shoe (1-1) are hung under, described four Threaded to long side surface, two opposite long sides of described upper bolster (2-1) are each provided with on two Hanging mould post (2-2), described four hang oneself mould post (2-2) by self screw thread and upper bolster (2-1) Two opposite long sides are threaded.
A kind of particular manufacturing craft that angle steel bends to U-shaped the most according to claim 1, is characterized in that: Described back pieces device (2-5) is L shaped plate, the one side described in upper mold (2-4) and the vertical plate of L shaped plate Medial surface is detachably fastenedly connected.
CN201510163425.9A 2015-04-09 2015-04-09 A kind of particular manufacturing craft that angle steel is bent to U-shaped Active CN104759537B (en)

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CN107457289B (en) * 2017-08-02 2023-03-14 江门市南洋船舶工程有限公司 Marine square steel step pressing die device
CN107639164B (en) * 2017-10-31 2024-03-26 徐州徐工施维英机械有限公司 Workpiece bending die and workpiece bending processing assembly
CN109482696A (en) * 2018-11-30 2019-03-19 宁波凯荣船用机械有限公司 Film-type liquefied natural gas cargo tank maintenance system stainless steel wave card ripplet making apparatus and manufacture craft

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BE761205A (en) * 1970-01-28 1971-06-16 Maschf Augsburg Nuernberg Ag DEVICE FOR BENDING PARTS MADE OF DEFORMABLE MATERIAL, IN PARTICULAR SHEET, IN PARTICULAR FOR THE MANUFACTURE OF DUCTS FOR FUEL ELEMENTS OF NUCLEAR REACTORS
DE3629270A1 (en) * 1985-09-10 1987-03-19 Volkswagen Ag DEVICE FOR WEAR-FREE SHAPING OF TAILORED SHEET METAL COMPONENTS WITH AT LEAST APPROXIMATELY L-SHAPED OR U-SHAPED CROSS-SECTION OF SHEET METAL CUTTINGS OR SHEET PARTS
CN1264621C (en) * 2003-07-25 2006-07-19 上海外高桥造船有限公司 Manufacturing mould for large-scale angular steel plate structure and its use method
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