CN104741910B - Mounting trolley for integral group-synchronizing stud tensioner - Google Patents

Mounting trolley for integral group-synchronizing stud tensioner Download PDF

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Publication number
CN104741910B
CN104741910B CN201310753415.1A CN201310753415A CN104741910B CN 104741910 B CN104741910 B CN 104741910B CN 201310753415 A CN201310753415 A CN 201310753415A CN 104741910 B CN104741910 B CN 104741910B
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China
Prior art keywords
cylinder
jacking
upper frame
machine
vehicle frame
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CN201310753415.1A
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Chinese (zh)
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CN104741910A (en
Inventor
周淼
李彦宾
周政
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Research Institute of Nuclear Power Operation
China Nuclear Power Operation Technology Corp Ltd
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Research Institute of Nuclear Power Operation
China Nuclear Power Operation Technology Corp Ltd
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Priority to CN201310753415.1A priority Critical patent/CN104741910B/en
Publication of CN104741910A publication Critical patent/CN104741910A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/10Aligning parts to be fitted together
    • B23P19/12Alignment of parts for insertion into bores

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)

Abstract

The invention relates to the technical field of nuclear power overhauling equipment, particularly to a mounting trolley for an integral group-synchronizing stud tensioner and aims to solve the problems of the conventional mounting tool for the integral group-synchronizing stud tensioner that operation time is long, and mounting personnel is prone to radiation. The mounting trolley is characterized by comprising a lifting portion, a support portion, an elastic floating positioning portion, a buffering portion and a walking portion; the lifting portion and the support portion are upon the buffering portion and respectively connected with the same, and the support portion is connected with the lifting portion; the buffering portion is upon the walking portion and connected with the same, and the elastic floating positioning portion is between the buffering portion and the walking portion and connected with the buffering portion, in this way, the tensioner mounting angle can be upwardly adjusted in three directions, thereby being accurately mounted within short period.

Description

A kind of monoblock type synchronization bolt stretching-machine installation carriage in groups
Technical field
The present invention relates to nuclear power repair apparatus technical field and in particular to a kind of monoblock type in groups synchronization bolt stretching-machine peace Dress dolly.
Background technology
In nuclear power station maintenance process, need to carry out the operation of primary side of steam generator manhole switch cover.In operation, need To realize by primary side of steam generator manhole bolt stretching machine.The steam generator one that domestic nuclear power is used at present Secondary side manhole bolt stretching machine mostly is import, and due to monoblock type, synchronization bolt stretching-machine is heavier in groups, is mainly hung using row or rises Weight is installed by calabash.Above-mentioned mounting means cannot realize the essence of stretching-machine and primary side of steam generator manhole cover tensile bolt Really centering, operating process is loaded down with trivial details, and installation period is long, high labor intensive, and installation personnel raying dosage is larger.
Content of the invention
Present invention aim to address existing monoblock type synchronization bolt stretching-machine installation tool disappears in operation in groups Time-consuming is long, the problem of the easy raying of installation personnel, provides one kind to can be implemented in the short time and realizes monoblock type synchronization in groups Bolt stretching machine and the monoblock type synchronization bolt stretching-machine in groups of primary side of steam generator manhole cover tensile bolt precise alignment Installation carriage.
The present invention is achieved in that
A kind of monoblock type synchronization bolt stretching-machine installation carriage in groups, fixed including jacking part, support section, elastic floating Bit position, buffer portion and running gear;Jacking part and support section are located above buffer portion, jacking part and supporting part Divide and be connected with buffer portion respectively, support section is connected with jacking part;Buffer portion is located above running gear, elastic floating Position portion be located between buffer portion and running gear, elastic floating position portion is connected with buffer portion, buffer portion with Running gear connects.
Jacking part as above includes stretching-machine alignment pin, elastic locating mechanism, jacking cylinder and guiding trestle;? Support part is divided including support cylinder;Floating position portion includes check lock lever, horizontal float unit, altitude mixture control handwheel and baffle plate;Slow Punching part includes elastic floating supporting mechanism, upper frame and guardrail;Running gear includes lower vehicle frame and band brake universal caster wheel;
Jacking cylinder generally rectangle as above, jacking cylinder afterbody is hinged with upper frame, middle part and support gas The piston rod of cylinder is hinged, and guiding trestle has two, and positioned at jacking cylinder and support cylinder both sides, guiding trestle lower end is fixing even It is connected in upper frame, jacking cylinder is located in the arc sliding track of guiding trestle with the jointed shaft supporting cylinder, jointed shaft edge Arc sliding track lifts;Jacking cylinder upper surface is connected with u shape platform, and the left and right two ends of u shape platform connect stretching-machine respectively Alignment pin and elastic locating mechanism;By stretching-machine alignment pin and elastic locating mechanism collective effect, bolt stretching machine is fixed On the u shape platform of jacking cylinder upper end;Support the afterbody of cylinder hinged with upper frame, support cylinder piston masthead by adjusting Rise, the inclination angle of scalable jacking cylinder;By adjusting the piston rod height of jacking cylinder, it is arranged on the u shape of jacking cylinder Bolt stretching machine on platform is by jacking to desired location;Lock lever body is arranged in upper frame, and location hole is located at lower vehicle frame On, after it is inserted into location hole, lock upper and lower vehicle frame relative position;Horizontal float unit has four groups, is separately mounted to On four angles of vehicle frame lower end, it is placed on lower vehicle frame supporting plane, after check lock lever is extracted from location hole, more than upper frame Realize the movement of horizontal direction by horizontal float unit between integrated model and lower vehicle frame;Baffle plate is located at lower vehicle frame horizontal float Unit supports face periphery, moves in the range of the supporting plane of lower vehicle frame for limit levels floating unit;Altitude mixture control handwheel Totally four groups, above elastic floating supporting mechanism, its lower end is connected with elastic floating supporting mechanism;Upper frame is dumbbell shape; Totally four groups of elastic floating supporting mechanism, is located at the lower section of altitude mixture control handwheel and the top of horizontal float unit respectively;Guardrail is Cylindrical, overall trapezoidal, it is fixedly connected on the both sides of upper frame, for protecting dolly when by external blow;Under Vehicle frame is dumb-bell shape, and size is consistent with upper frame, is connected with upper frame by check lock lever, due to upper frame and lower vehicle frame be mute Bell-shaped, the convenient dolly that passes through is entirely through 90 degree of right-angled bend narrow passages;The universal caster wheel of band brake is arranged on lower vehicle frame lower end Four angles on, be capable of the overall movement of dolly and stopping.
Stretching-machine alignment pin as above is cylinder, and one end is threaded, the u shape platform spiral shell with jacking cylinder upper end Stricture of vagina connects, and the other end is bright finish, is inserted in the fixing hole of bolt stretching machine.
Elastic locating mechanism as above is hollow shaft sleeve, hollow built with spring, top has screw, and screw is from sky Pass through in the upper end through hole of spindle sleeve, screw is contacted with spring, for adjusting the thrust of hollow shaft sleeve, elastic locating mechanism with Bolt stretching machine lower surface contacts.
Altitude mixture control handwheel as above includes handwheel and feed screw nut, and handwheel is located above feed screw nut, Neng Gouzhuan Dynamic feed screw nut.
Elastic floating supporting mechanism as above includes support base and spring, and support base is hollow cylinder, pacifies respectively It is contained on four angles of dolly upper frame, spring is placed in support base, spring top is sleeved on altitude mixture control handwheel feed screw nut Bottom, the upper-end contact of lower spring end and horizontal float unit;During carriage walking, when wherein any one group of elasticity is floating Band brake universal caster wheel below dynamic supporting mechanism is elevated, in this group elastic floating supporting mechanism of horizontal float cell compression Spring, plays cushioning effect;The relatively high of upper frame is adjusted by altitude mixture control handwheel hand wheel rotating feed screw nut compression spring Degree.
Jacking part as above, support section, elastic floating position portion, buffer portion and running gear all adopt Stainless steel material is made.
The invention has the beneficial effects as follows:
The present invention includes jacking part, support section, elastic floating position portion, buffer portion and running gear, compares In existing monoblock type, synchronization bolt stretching-machine installation tool has the spy adjusting stretching-machine setting angle in three directions in groups Point, can realize the accurate installation of stretching-machine at short notice, can also realize suitable in slype and on rough ground Profit is passed through.
Brief description
Fig. 1 is a kind of cross-sectional view of monoblock type synchronization bolt stretching-machine installation carriage in groups of the present invention.
In figure: 1. stretching-machine alignment pin, 2. elastic locating mechanism, 3. bolt stretching machine, 4. support cylinder, 5. elastic floating Supporting mechanism, 6. band brake universal caster wheel, 7. upper frame, 8. descend vehicle frame, 9. check lock lever, 10. horizontal float unit, 11. height Adjusting handle, 12. guardrails, 13. jacking cylinders, 14. guiding trestles, 15. baffle plates.
Specific embodiment
Below in conjunction with the accompanying drawings with specific embodiment to a kind of monoblock type of the present invention in groups synchronization bolt stretching-machine install little Car is described in detail:
As shown in figure 1, a kind of monoblock type synchronization bolt stretching-machine installation carriage in groups, including jacking part, support section, Elastic floating position portion, buffer portion and running gear.Jacking part and support section are located above buffer portion, jacking portion Divide and support section is connected with buffer portion respectively, support section is connected with jacking part;Buffer portion is located on running gear Side, elastic floating position portion is located between buffer portion and running gear, and elastic floating position portion is connected with buffer portion, Buffer portion and running gear connect.
Jacking part includes stretching-machine alignment pin 1, elastic locating mechanism 2, jacking cylinder 13 and guiding trestle 14;Supporting part Divide and include supporting cylinder 4;Floating position portion includes check lock lever 9, horizontal float unit 10, altitude mixture control handwheel 11 and baffle plate 15;Buffer portion includes elastic floating supporting mechanism 5, upper frame 7 and guardrail 12;Running gear includes lower vehicle frame 8 and band brake Universal caster wheel 6, fixes support base as dolly.
Jacking cylinder 13 generally rectangle, jacking cylinder 13 afterbody is hinged with upper frame 7, middle part with support cylinder 4 Piston rod is hinged, and guiding trestle 14 is " l " shape tabular, has two, is located at jacking cylinder 13 respectively and supports cylinder 4 both sides, Guiding trestle 14 lower end is fixedly connected in upper frame 7, and jacking cylinder 13 is located at guiding trestle 14 with the jointed shaft supporting cylinder 4 Arc sliding track in, jointed shaft can arcuately sliding rail lifting;Jacking cylinder 13 upper surface is connected with u shape platform, u The left and right two ends of shape platform connect stretching-machine alignment pin 1 and elastic locating mechanism 2 respectively.Stretching-machine alignment pin 1 is cylinder, one End is threaded, and threadeds with the u shape platform of jacking cylinder 13 upper end, and the other end is bright finish, is inserted into bolt tension In the fixing hole of machine 3.Elastic locating mechanism 2 be hollow shaft sleeve, hollow built with spring, top has screw, and screw is from hollow Pass through in the upper end through hole of axle sleeve, screw bottom surface is pressed on spring upper end face, for adjusting the thrust of hollow shaft sleeve, elasticity is fixed Position mechanism 2 is contacted with bolt stretching machine 3 lower surface;Permissible by stretching-machine alignment pin 1 and elastic locating mechanism 2 collective effect Bolt stretching machine 3 is fixed on the u shape platform of jacking cylinder 13 upper end;Support the afterbody of cylinder 4 hinged with upper frame 7, Support cylinder 4 piston rod top lifting height, the inclination angle of scalable jacking cylinder 13 by adjusting.By adjusting the work of jacking cylinder 13 Stopper rod height, the bolt stretching machine 3 being arranged on the u shape platform of jacking cylinder 13 can be by jacking to desired location.Check lock lever 9 Main body is arranged in upper frame 7, and location hole is located on lower vehicle frame 8, after it is inserted into location hole, can lock upper and lower vehicle frame phase To position.Horizontal float unit 10 has four groups, is separately mounted on four angles of upper frame 7 lower end, is placed on lower vehicle frame 8 In support plane, after check lock lever 9 is extracted from location hole, upper frame more than 7 integrated model can pass through water and lower vehicle frame 8 between Flat floating unit 10 realizes the movement of horizontal direction.Baffle plate 15 is rectangle tabular, positioned at lower vehicle frame horizontal float unit supports Face periphery, moves in the range of the supporting plane of lower vehicle frame 8 for limit levels floating unit 10;Altitude mixture control handwheel 11 totally four Group, above elastic floating supporting mechanism 5, its lower end is connected with elastic floating supporting mechanism 5;Altitude mixture control handwheel 11 includes Handwheel and feed screw nut, handwheel is located above feed screw nut, can be with rotational lead screw nut.Upper frame 7 is dumbbell shape;Elastic floating Totally four groups of supporting mechanism 5, is located at the lower section of altitude mixture control handwheel 11 and the top of horizontal float unit 10 respectively;Elastic floating props up Support mechanism 5 includes support base and spring, and support base is hollow cylinder, is separately mounted on four angles of dolly upper frame 7, bullet Spring is placed in support base, the upper-end contact of lower spring end and horizontal float unit 10;During carriage walking, when wherein any The band brake universal caster wheel 6 of one group of elastic floating supporting mechanism 5 lower section is elevated, and this group elasticity of horizontal float unit 10 compression is floating Spring in dynamic supporting mechanism 5, can play cushioning effect;Bullet is compressed by altitude mixture control handwheel 11 hand wheel rotating feed screw nut Spring can adjust the relative altitude of upper frame 7;Guardrail 12 is cylindrical, overall trapezoidal, is fixedly connected on upper frame 7 Both sides, for protecting dolly when by external blow.Lower vehicle frame 8 is dumb-bell shape, size with get on the bus and 7 consistent, by locking Bar 9 is connected with upper frame 7, because upper frame 7 and lower vehicle frame 8 are dumb-bell shape, can conveniently pass through dolly entirely through 90 degree Right-angled bend narrow passage;The universal caster wheel 6 of band brake is arranged on four angles of lower vehicle frame 8 bottom end face, it is possible to achieve dolly Overall movement and stopping.
Whole parts of monoblock type synchronization bolt stretching-machine installation carriage in groups are all made using stainless steel material.
During work, bolt stretching machine 3 is passed through stretching-machine alignment pin 1 and elastic locating mechanism 2 is positioned jacking cylinder 13 Upper end, opens support cylinder 4 pneumatic operated valve, supports cylinder 4 to promote jacking cylinder 13 to be rocked to extreme position along clockwise direction;Will Check lock lever 9 extracts from lower vehicle frame 8 location hole so that upper frame 7 above section is in quick condition, upper frame 7 and lower vehicle frame 8 Between fixed relationship be released from, upper and lower two vehicle frames can perform relative motion, and adjusts upper and lower vehicle frame by horizontal float unit 10 Relative position, and using altitude mixture control handwheel 11, lift angle is finely adjusted, thus realizing the essence of bolt stretching machine and stretching nut Really centering;Start jacking cylinder 13, bolt stretching machine is set on tensile bolt, screws on stretching nut, exit stretching-machine fixed Position pin 1, so that dolly is separated with bolt stretching machine, returns jacking cylinder 13.
The present invention adopts jacking part, support section, elastic floating position portion, buffer portion and running gear, compares In existing monoblock type, synchronization bolt stretching-machine installation tool has the spy adjusting stretching-machine setting angle in three directions in groups Point, can realize the accurate installation of stretching-machine at short notice, can also realize suitable in slype and on rough ground Profit is passed through.

Claims (7)

1. a kind of monoblock type in groups synchronization bolt stretching-machine installation carriage it is characterised in that: it includes jacking part, supporting part Point, elastic floating position portion, buffer portion and running gear;Jacking part and support section are located above buffer portion, top Rise part and support section is connected with buffer portion respectively, support section is connected with jacking part;Buffer portion is located at running part Point top, elastic floating position portion is located between buffer portion and running gear, elastic floating position portion and buffer portion Connect, buffer portion and running gear connect;Described jacking part includes stretching-machine alignment pin (1), elastic locating mechanism (2), jacking cylinder (13) and guiding trestle (14);Support section includes supporting cylinder (4);Elastic floating position portion includes locking Tight bar (9), horizontal float unit (10), altitude mixture control handwheel (11) and baffle plate (15);Buffer portion includes elastic floating and supports Mechanism (5), upper frame (7) and guardrail (12);Running gear includes lower vehicle frame (8) and band brake universal caster wheel (6).
2. monoblock type according to claim 1 in groups synchronization bolt stretching-machine installation carriage it is characterised in that: described top Rise cylinder (13) generally rectangle, jacking cylinder (13) afterbody is hinged with upper frame (7), the work of middle part and support cylinder (4) Stopper rod is hinged, and guiding trestle (14) is " l " shape tabular, has two, is located at jacking cylinder (13) respectively and supports cylinder (4) two Side, guiding trestle (14) lower end is fixedly connected in upper frame (7), the hinged axle position of jacking cylinder (13) and support cylinder (4) In the arc sliding track of guiding trestle (14), jointed shaft arcuately sliding rail lifting;Jacking cylinder (13) upper surface is even It is connected to u shape platform, the left and right two ends of u shape platform connect stretching-machine alignment pin (1) and elastic locating mechanism (2) respectively;By drawing Stretch machine alignment pin (1) and elastic locating mechanism (2) collective effect so that bolt stretching machine (3) is fixed on jacking cylinder (13) upper end U shape platform on;Support the afterbody of cylinder (4) hinged with upper frame (7), support cylinder (4) piston rod jacking high by adjusting Degree, the inclination angle of scalable jacking cylinder (13);By adjusting the piston rod height of jacking cylinder (13), it is arranged on jacking cylinder (13) the bolt stretching machine (3) on u shape platform is by jacking to desired location;Check lock lever (9) main body is arranged on upper frame (7) On, location hole is located on lower vehicle frame (8), after it is inserted into location hole, locks upper and lower vehicle frame relative position;Horizontal float unit (10) have four groups, be separately mounted on four angles of upper frame (7) lower end, be placed on lower vehicle frame (8) supporting plane, work as lock After tight bar (9) is extracted from location hole, between the above integrated model of upper frame (7) and lower vehicle frame (8), pass through horizontal float unit (10) realize the movement of horizontal direction;Baffle plate (15) is rectangle tabular, positioned at lower vehicle frame (8) horizontal float unit supports face week Side, moves in the range of the supporting plane of lower vehicle frame (8) for limit levels floating unit (10);Altitude mixture control handwheel (11) is altogether Four groups, above elastic floating supporting mechanism (5), its lower end is connected with elastic floating supporting mechanism (5);Upper frame (7) is Dumbbell shape;Totally four groups of elastic floating supporting mechanism (5), is located at lower section and the horizontal float unit of altitude mixture control handwheel (11) respectively (10) top;Guardrail (12) is cylindrical, overall trapezoidal, is fixedly connected on the both sides of upper frame (7), for being subject to To protection dolly during external blow;Lower vehicle frame (8) is dumb-bell shape, and size is consistent with upper frame (7), by check lock lever (9) with upper Vehicle frame (7) connects, and because upper frame (7) and lower vehicle frame (8) are dumb-bell shape, facilitates dolly narrow entirely through 90 degree of right-angled bends Passage;The universal caster wheel (6) of band brake is arranged on four angles of lower vehicle frame (8) bottom end face, is capable of dolly entirety Move and stop.
3. monoblock type according to claim 1 in groups synchronization bolt stretching-machine installation carriage it is characterised in that: described draws Stretching machine alignment pin (1) is cylinder, and one end is threaded, and threadeds with the u shape platform of jacking cylinder (13) upper end, the other end For bright finish, it is inserted in the fixing hole of bolt stretching machine (3).
4. monoblock type according to claim 1 in groups synchronization bolt stretching-machine installation carriage it is characterised in that: described bullet Property detent mechanism (2) be hollow shaft sleeve, hollow built with spring, top has screw, and screw is from the upper end through hole of hollow shaft sleeve In pass through, screw bottom surface is pressed on spring upper end face, for adjusting the thrust of hollow shaft sleeve, elastic locating mechanism (2) and spiral shell Bolt stretching-machine (3) lower surface contacts.
5. monoblock type according to claim 1 in groups synchronization bolt stretching-machine installation carriage it is characterised in that: described height Degree adjusting handle (11) includes handwheel and feed screw nut, and handwheel is located above feed screw nut, being capable of rotational lead screw nut.
6. monoblock type according to claim 2 in groups synchronization bolt stretching-machine installation carriage it is characterised in that: described bullet Property Floatable supporting mechanism (5) include support base and spring, support base is hollow cylinder, is separately mounted to dolly upper frame (7) Four angles on, spring is placed in support base, the upper-end contact of lower spring end and horizontal float unit (10);In carriage walking mistake Cheng Zhong, the band brake universal caster wheel (6) below wherein any one group of elastic floating supporting mechanism (5) is elevated, horizontal float Unit (10) compresses the spring in this group elastic floating supporting mechanism (5), plays cushioning effect;By altitude mixture control handwheel (11) Hand wheel rotating feed screw nut compression spring adjusts the relative altitude of upper frame (7).
7. monoblock type according to claim 1 in groups synchronization bolt stretching-machine installation carriage it is characterised in that: described top Rise part, support section, elastic floating position portion, buffer portion and running gear all to make using stainless steel material.
CN201310753415.1A 2013-12-31 2013-12-31 Mounting trolley for integral group-synchronizing stud tensioner Active CN104741910B (en)

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