CN104723418A - Technology for processing fireproof bamboo plywood - Google Patents

Technology for processing fireproof bamboo plywood Download PDF

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CN104723418A
CN104723418A CN201510179181.3A CN201510179181A CN104723418A CN 104723418 A CN104723418 A CN 104723418A CN 201510179181 A CN201510179181 A CN 201510179181A CN 104723418 A CN104723418 A CN 104723418A
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processing technology
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CN104723418B (en
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章冬华
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08Manufacture of shaped articles; Presses specially designed therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/02Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)

Abstract

本发明涉及竹胶板,目的是提供一种美观、耐用的防火竹胶板的加工工艺。步骤包括:干燥:到含水率15%以下;浸胶:浸胶8-13min,再干燥到整体含水率12%以下;组坯;热压固化:坯体在1.35-1.75MPa,140-155℃下成型30-40min,然后保压冷却至常温得基板;加工面层:基板的竹席层表面用砂光机砂光定厚,切割定形,然后涂胶;同时防火板表面涂胶;将基板与防火板胶面相对在0.35-0.75MPa下压合2-3h即得。本发明工艺加工的防火竹胶板结构简单,外形美观,牢固、耐磨,而且具有隔水性,不变形,防火性能优越。可广泛用于车厢底板、行李舱板、侧板,防火性要求较高的包装箱等使用。而且加工方便,加工成本低,加工效率高。

The invention relates to a bamboo plywood, and aims to provide a processing technology for a beautiful and durable fireproof bamboo plywood. The steps include: drying: until the moisture content is below 15%; dipping: dipping for 8-13 minutes, and then drying until the overall moisture content is below 12%; forming blanks; hot pressing curing: blanks at 1.35-1.75MPa, 140-155°C Forming for 30-40 minutes, then keeping pressure and cooling to normal temperature to obtain the substrate; processing surface layer: the surface of the bamboo mat layer of the substrate is sanded with a sander to determine the thickness, cut and shaped, and then glued; at the same time, the surface of the fireproof board is glued; the substrate It can be obtained by pressing against the rubber surface of the fireproof board at 0.35-0.75MPa for 2-3 hours. The fireproof bamboo rubber board processed by the process of the invention has the advantages of simple structure, beautiful appearance, firmness, wear resistance, water resistance, no deformation, and superior fireproof performance. It can be widely used in car floor, luggage compartment, side panels, packing boxes with high fire resistance requirements, etc. Moreover, the processing is convenient, the processing cost is low, and the processing efficiency is high.

Description

防火竹胶板的加工工艺Processing technology of fireproof bamboo plywood

技术领域 technical field

本发明涉及一种板材,具体涉及竹胶板。 The invention relates to a board, in particular to a bamboo plywood.

背景技术 Background technique

竹胶板是以竹片做主要架构和填充材料,经高压成坯的板材。竹胶板主要用于:建筑架模,车箱箱体板和箱底板,大型机械外包装板等场合。竹胶板的硬度、抗折、抗压等性能都显著强于木板,甚至在很多场合已经替代了钢模板。且竹子是易培养,成林快的林木,三到五年就可以砍伐,再生速度快。因此,国家林业部政策支持大力发展以竹为主要原材料的人造板。 Bamboo plywood is a board made of bamboo slices as the main structure and filling material, which is formed into a blank under high pressure. Bamboo plywood is mainly used in: building formwork, car box body board and box bottom board, large-scale machinery outer packaging board and other occasions. The hardness, flexural resistance, and compression resistance of bamboo plywood are significantly stronger than those of wood boards, and have even replaced steel formwork in many occasions. Moreover, bamboo is easy to cultivate and quickly grows into a forest. It can be felled in three to five years, and its regeneration speed is fast. Therefore, the policy of the Ministry of Forestry of the People's Republic of China supports the vigorous development of wood-based panels with bamboo as the main raw material.

现有竹胶板一般是多层竹帘层纵横交错排布,上下侧各一层竹席层,用胶黏剂一起热压成型。这样的竹胶板外观老旧,在车厢板、车厢底板、行李舱板等场合使用时,严重影响美观。需要在上面再铺设垫子。这样浪费成本,也很不方便,还容易褶皱,影响使用。并且竹胶板和垫子都易燃,防火性差。而现有的竹胶板或者木质压缩板的阻燃技术无一例外地都是将竹材或木材浸透阻燃药剂后获得。这样加工效率低,加工成本高。 The existing bamboo plywood is generally arranged in a criss-cross pattern with multiple layers of bamboo curtains, and each layer of bamboo mats on the upper and lower sides is hot-pressed together with an adhesive. The appearance of such bamboo plywood boards is old, and when used in occasions such as carriage boards, carriage floor boards, and luggage compartment boards, it seriously affects the appearance. A mat needs to be laid on top. This wastes cost, is also very inconvenient, and is easy to wrinkle, affecting use. Moreover, bamboo plywood and mats are flammable and have poor fire resistance. And the flame retardant technology of existing bamboo plywood or wooden compressed board all is obtained after bamboo or wood is soaked with flame retardant agent without exception. The processing efficiency is low like this, and the processing cost is high.

发明内容 Contents of the invention

本发明的目的是提供一种美观、耐用的防火竹胶板及该防火竹胶板的加工工艺。 The object of the present invention is to provide a beautiful and durable fireproof bamboo plywood and the processing technology of the fireproof bamboo plywood.

为实现上述发明目的,本发明所采用的技术方案是:一种防火竹胶板的加工工艺,步骤包括: In order to realize the above-mentioned purpose of the invention, the technical scheme adopted in the present invention is: a kind of processing technology of fireproof bamboo plywood, and step comprises:

干燥:部分竹片编织竹席,部分竹片用线连接成竹帘,然后干燥到含水率15%以下; Drying: Some bamboo pieces are woven into bamboo mats, some bamboo pieces are connected with wires to form bamboo curtains, and then dried to a moisture content of less than 15%;

浸胶:干燥后的竹席和竹帘浸胶8-13min,然后再干燥到整体含水率12%以下; Dipping: Dried bamboo mats and curtains are dipped in glue for 8-13 minutes, and then dried until the overall moisture content is below 12%;

组坯:按防水覆膜纸、竹席层、多个竹帘层、竹席层的顺序组坯;其中相邻竹帘层纵横交叉布置; Blank assembly: according to the sequence of waterproof coated paper, bamboo mat layer, multiple bamboo curtain layers, and bamboo mat layer; the adjacent bamboo curtain layers are arranged vertically and horizontally;

热压固化:坯体在1.35-1.75MPa,140-155℃下成型30-40min,然后保压冷却至常温得基板; Hot press solidification: the green body is molded at 1.35-1.75MPa, 140-155°C for 30-40min, and then cooled to room temperature under pressure to obtain the substrate;

加工面层:基板的竹席层表面用砂光机砂光定厚,切割定形,然后涂胶;同时防火板表面涂胶;将基板与防火板胶面相对在0.35-0.75MPa下压合2-3h即得。 Processed surface layer: The surface of the bamboo mat layer of the substrate is sanded with a sander to determine the thickness, cut and shaped, and then glued; at the same time, the surface of the fireproof board is glued; the substrate and the rubber surface of the fireproof board are pressed together at 0.35-0.75MPa 2 -3h that is.

优选的,组坯过程中,在竹席层和竹帘层之间按每平米130-150g的用量均匀布置天然纤维;或者浸胶后立即在竹席层或对应的竹帘层表面按每平米130-150g的用量均匀布置天然纤维,然后继续干燥。 Preferably, in the blank forming process, the natural fibers are evenly arranged in an amount of 130-150g per square meter between the bamboo mat layer and the bamboo curtain layer; Use 130-150g to distribute the natural fibers evenly, then continue to dry.

优选的,所述浸胶中所用胶为热固性酚醛树脂胶。 Preferably, the glue used in the dipping is thermosetting phenolic resin glue.

优选的,所述的浸胶时间为10min。 Preferably, the dipping time is 10 minutes.

优选的,所述加工面层所用胶为环保氯丁胶。 Preferably, the glue used in the processing surface layer is environmentally friendly neoprene.

优选的,所述热压固化条件为1.5MPa,150℃,35min。 Preferably, the hot press curing conditions are 1.5MPa, 150°C, 35min.

优选的,所述的加工面层时压合压力为0.5MPa。 Preferably, the lamination pressure is 0.5 MPa when the surface layer is processed.

优选的,所述的热压固化时,坯体置于通有蒸汽的空心钢模之间,冷却时空心钢模内通入冷水进行冷却。 Preferably, when the hot pressing is solidified, the green body is placed between hollow steel molds with steam, and when cooling, cold water is passed into the hollow steel molds for cooling.

本发明工艺所加工的防火竹胶板结构简单;且加工方便,加工成本低,加工效率高。防火竹胶板外形美观,牢固、耐磨,而且具有隔水性,不变形。可广泛用于车厢底板、行李舱板、侧板,防火性要求较高的包装箱等使用。本发明的产品作为防火包装箱、车厢侧板、底板等使用时,因为裸露在环境空气中的部分都包覆在防火板构成的面层内,故而能够有限防火阻燃。 The fireproof bamboo plywood processed by the process of the invention has simple structure, convenient processing, low processing cost and high processing efficiency. The fireproof bamboo plywood has a beautiful appearance, is strong, wear-resistant, and has water-repellent properties without deformation. It can be widely used in the bottom plate of the carriage, the luggage compartment plate, the side plate, and the packaging box with high fire resistance requirements. When the product of the present invention is used as a fireproof packaging box, side panel of a carriage, and bottom plate, because the parts exposed to the ambient air are covered in the surface layer made of fireproof boards, it can be limited in fire and flame retardancy.

附图说明 Description of drawings

图1为本发明的断面结构示意图。 Fig. 1 is a schematic cross-sectional structure diagram of the present invention.

具体实施方式 Detailed ways

如图1所示的防火竹胶板,包括基板,基板由两竹席层1、2和之 间的多个竹帘层3、3`与胶黏剂热压成型。相邻竹帘层3、3`纵横交叉布置。基板正面黏贴面层5、背面黏贴防水覆膜纸4;所述的面层5为防火板,防火板表面设置为具有凹凸的防滑面6。竹帘层3、3`由竹片经细线串联而成。具有凹凸的防滑面6也就是面层5表面具有凹凸的纹路,起到防滑作用。 The fireproof bamboo plywood as shown in Figure 1 comprises base plate, and base plate is by two bamboo mat layers 1,2 and a plurality of bamboo curtain layers 3,3 ' and adhesive thermocompression molding between. Adjacent bamboo curtain layers 3, 3' are arranged vertically and horizontally. A surface layer 5 is pasted on the front of the substrate, and a waterproof coated paper 4 is pasted on the back; the surface layer 5 is a fireproof board, and the surface of the fireproof board is set as a non-slip surface 6 with bumps. Bamboo curtain layers 3, 3' are formed by series connection of bamboo slices through thin wires. The non-slip surface 6 with concavo-convex, that is, the surface layer 5 has concavo-convex lines on the surface, which plays an anti-slip effect.

防火板又名耐火板,学名为热固性树脂浸渍纸高压层积板,有丰富的表面色彩,纹路可供选择,便于根据需求获得美化的竹胶板外观。本发明将该材料应用到竹胶板上弥补了现有竹胶板的不足。细线一般为棉线或者麻,成本低廉。细线可以将竹片连接,便于铺展、收纳,以便加工。 Fireproof board, also known as fire-resistant board, is scientifically called thermosetting resin impregnated paper high-pressure laminated board. It has rich surface colors and textures to choose from, and it is convenient to obtain a beautified appearance of bamboo plywood according to needs. The invention applies the material to the bamboo plywood to make up for the deficiency of the existing bamboo plywood. The thin thread is generally cotton thread or hemp, and the cost is low. Thin wires can connect bamboo slices, which is convenient for spreading, storage and processing.

更好是所述的竹席层1、2与竹帘层3、3`之间设置一体热压成型的天然纤维层7、8。天然纤维指的就是棉、麻、毛等纤维原料。天然纤维层7、8可以设置在上侧竹席层2处,也可以设置在下侧竹席层1处,两处设置效果更佳,能更大程度提高竹胶板强度。图1中所示就是上下两侧均设置天然纤维层7、8。竹帘层3、3`在图1的实施例中设置了九层,这样防火竹胶板产品总厚一般控制在9±0.5mm。 More preferably, natural fiber layers 7, 8 integrally formed by thermocompression are set between the bamboo mat layers 1, 2 and the bamboo curtain layers 3, 3'. Natural fibers refer to fiber raw materials such as cotton, hemp, and wool. The natural fiber layers 7 and 8 can be arranged at the upper side bamboo mat layer 2, or at the lower side bamboo mat layer 1, the effect of the two settings is better, and the strength of the bamboo plywood can be improved to a greater extent. As shown in Fig. 1, the natural fiber layers 7, 8 are arranged on the upper and lower sides. Bamboo curtain layer 3, 3 ' is provided with nine layers in the embodiment of Fig. 1, and the total thickness of fireproof bamboo plywood product is generally controlled at 9 ± 0.5mm like this.

加工工艺如下述实施例: Processing technology is as following embodiment:

实施例一:  Embodiment one:

干燥:部分竹片编织竹席,部分竹片用线连接成竹帘,然后干燥到含水率15%以下; Drying: Some bamboo pieces are woven into bamboo mats, some bamboo pieces are connected with wires to form bamboo curtains, and then dried to a moisture content of less than 15%;

浸胶:干燥后的竹席和竹帘浸胶10min,然后再干燥到整体含水率12%以下;所用胶为热固性酚醛树脂胶; Glue dipping: the dried bamboo mats and curtains are dipped in glue for 10 minutes, and then dried until the overall moisture content is below 12%; the glue used is thermosetting phenolic resin glue;

组坯:按防水覆膜纸、竹席层、9层竹帘层、竹席层的顺序组坯;其中相邻竹帘层纵横交叉布置; Blank assembly: according to the sequence of waterproof coated paper, bamboo mat layer, 9-layer bamboo curtain layer, and bamboo mat layer; the adjacent bamboo curtain layers are arranged vertically and horizontally;

热压固化:坯体置于通有蒸汽的空心钢模之间,利用压力机压空心钢模提供高压条件,设定压力1.5MPa,空心钢模通蒸汽加热到150℃下成型35min;然后保持压力,空心钢模之间通冷却水冷却10min,坯体温 度降到常温,出料即得基板; Hot press curing: the green body is placed between hollow steel molds with steam, and the hollow steel mold is pressed by a press to provide high pressure conditions. The pressure is set at 1.5MPa, and the hollow steel mold is heated to 150°C for 35 minutes by steam; then keep pressure, cooling water between the hollow steel molds for 10 minutes, the temperature of the billet drops to normal temperature, and the substrate is obtained when the material is discharged;

加工面层:基板的竹席层表面用砂光机砂光定厚9±0.5mm,切割定形,然后涂胶;同时防火板表面涂胶;所用胶为环保氯丁胶;将基板与防火板胶面相对在0.5MPa下压合2h即得。产品规格:2440mm*1220mm*9mm。 Processed surface layer: The surface of the bamboo mat layer of the substrate is sanded with a sander to determine the thickness of 9±0.5mm, cut and shaped, and then glued; at the same time, the surface of the fireproof board is glued; the glue used is environmentally friendly neoprene; the substrate and the fireproof board The rubber surface is relatively pressed at 0.5MPa for 2 hours. Product specification: 2440mm*1220mm*9mm.

切割3块500mm*500mm*9mm的样品,检测后获得的检测结果如下表所示: Cut 3 samples of 500mm*500mm*9mm, and the test results obtained after testing are shown in the table below:

可见,本发明的防火竹胶板强度高,耐磨性好。 It can be seen that the fireproof bamboo plywood of the present invention has high strength and good wear resistance.

实施例二:  Embodiment two:

干燥:部分竹片编织竹席,部分竹片用线连接成竹帘,然后干燥到含水率15%以下; Drying: Some bamboo pieces are woven into bamboo mats, some bamboo pieces are connected with wires to form bamboo curtains, and then dried to a moisture content of less than 15%;

浸胶:干燥后的竹席和竹帘浸胶12min,然后在两竹席层表面按每平米150g的用量均匀摊放麻丝;再干燥到整体含水率12%以下;所用胶为热固性酚醛树脂胶; Glue dipping: soak the dried bamboo mats and curtains for 12 minutes, then evenly spread hemp silk on the surface of the two bamboo mat layers at an amount of 150g per square meter; then dry until the overall moisture content is below 12%; the glue used is thermosetting phenolic resin glue;

组坯:按防水覆膜纸、竹席层、9层竹帘层、竹席层的顺序组坯;其中相邻竹帘层纵横交叉布置; Blank assembly: according to the sequence of waterproof coated paper, bamboo mat layer, 9-layer bamboo curtain layer, and bamboo mat layer; the adjacent bamboo curtain layers are arranged vertically and horizontally;

热压固化:坯体置于通有蒸汽的空心钢模之间,利用压力机压空心钢模提供高压条件,设定压力1.55MPa,空心钢模通蒸汽加热到145℃ 下成型35min;然后保持压力,空心钢模之间通冷却水冷却10min出料即得基板; Hot press curing: the green body is placed between hollow steel molds with steam, and the hollow steel mold is pressed by a press to provide high pressure conditions. The pressure is set at 1.55MPa, and the hollow steel mold is heated to 145°C for 35 minutes by steam; then keep Pressure, cooling water between hollow steel molds to cool for 10 minutes to get the substrate;

加工面层:基板的竹席层表面用砂光机砂光定厚9±0.5mm,切割定形,然后涂胶;同时防火板表面涂胶;所用胶为环保氯丁胶;将基板与防火板胶面相对在0.5MPa下压合3h即得。 Processed surface layer: The surface of the bamboo mat layer of the substrate is sanded with a sander to determine the thickness of 9±0.5mm, cut and shaped, and then glued; at the same time, the surface of the fireproof board is glued; the glue used is environmentally friendly neoprene; the substrate and the fireproof board The rubber surface is relatively pressed at 0.5MPa for 3 hours.

产品规格:2440mm*1220mm*9mm。 Product specification: 2440mm*1220mm*9mm.

切割3块500mm*500mm*9mm的样品,检测后获得的检测结果如下表所示: Cut 3 samples of 500mm*500mm*9mm, and the test results obtained after testing are shown in the table below:

可见,增加了天然纤维层7、8的防火竹胶板结构性能显著提升。 It can be seen that the structural performance of the fireproof bamboo plywood with natural fiber layers 7 and 8 is significantly improved.

Claims (8)

1. prevent fires the processing technology of bamboo slab rubber, step comprises:
Dry: part bamboo chip braiding bamboo mat, part bamboo chip line connects into bamboo curtain splint, is then dried to moisture content less than 15%;
Impregnation: dried bamboo mat and bamboo curtain splint impregnation 8-13min, and then be dried to overall moisture content less than 12%;
Assembly: by the order assembly of waterproof tectorial paper, bamboo mat layer, multiple bamboo curtain splint layer, bamboo mat layer; Wherein adjacent bamboo curtain splint layer arranged crosswise in length and breadth;
Hot-press solidifying: base substrate is at 1.35-1.75MPa, 140-155 DEG C of compacted under 30-40min, and then pressurize is cooled to normal temperature and obtains substrate;
Processing surface layer: the bamboo mat layer sand for surface ray machine sanding of substrate is fixed thick, cutting setting, then gluing; Fire shield surface gluing simultaneously; By relative with PLASTIC LAMINATED glue face for substrate under 0.35-0.75MPa pressing 2-3h and get final product.
2. the processing technology of fire prevention bamboo slab rubber according to claim 1, is characterized in that: in assembly process, between bamboo mat layer and bamboo curtain splint layer, be evenly arranged natural fiber by the consumption of every square meter 130-150g; Or be evenly arranged natural fiber on the bamboo curtain splint layer surface of bamboo mat layer or correspondence by the consumption of every square meter 130-150g immediately after impregnation, then continue drying.
3. the processing technology of fire prevention bamboo slab rubber according to claim 1 and 2, is characterized in that: in described impregnation, glue used is thermosetting phenolic resin glue.
4. the processing technology of fire prevention bamboo slab rubber according to claim 1 and 2, is characterized in that: described processing surface layer glue used is environment friendly chloroprene rubber.
5. the processing technology of fire prevention bamboo slab rubber according to claim 1 and 2, is characterized in that: described hot-press solidifying condition is 1.5MPa, 150 DEG C, 35min.
6. the processing technology of fire prevention bamboo slab rubber according to claim 1 and 2, is characterized in that: during described processing surface layer, pressing pressure is 0.5MPa.
7. the processing technology of fire prevention bamboo slab rubber according to claim 1 and 2, is characterized in that: during described hot-press solidifying, base substrate be placed in be connected with steam hollow punching block between, pass into cold water in hollow punching block during cooling and cool.
8. the processing technology of fire prevention bamboo slab rubber according to claim 1 and 2, is characterized in that: in described impregnation, the impregnation time is 10min.
CN201510179181.3A 2015-04-15 2015-04-15 The processing technology of fire prevention bamboo slab rubber Expired - Fee Related CN104723418B (en)

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CN2902693Y (en) * 2006-03-23 2007-05-23 李一明 Artificial composite board
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