CN104711429A - Automatic aluminum shaving conveying and energy-saving drying device - Google Patents
Automatic aluminum shaving conveying and energy-saving drying device Download PDFInfo
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- CN104711429A CN104711429A CN201510120001.4A CN201510120001A CN104711429A CN 104711429 A CN104711429 A CN 104711429A CN 201510120001 A CN201510120001 A CN 201510120001A CN 104711429 A CN104711429 A CN 104711429A
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Abstract
An automatic aluminum shaving conveying and energy-saving drying device particularly structurally comprises a frame body, a rolling drying pipeline, a ropeway frame body, an aluminum shaving conveying ropeway, a motor, a speed reducer, an aluminum shaving conveying pipeline, chimneys and heat energy circulation pipelines. With the adoption of the device, hot gas exhausted from a smelting furnace and a holding furnace is collected to dry aluminum shavings; water and emulsion adhered on the aluminum shavings are removed; the aluminum shavings can be directly put into a melting furnace for smelting; a link of preparing an aluminum ingot by a pit furnace is omitted; and at the same time, automation is achieved in an aluminum shaving conveying process. The device achieves four effects of recycling the waste hot gas, removing the water and the emulsion from the aluminum shavings, automatically conveying the aluminum shavings and directly smelting and using the aluminum shavings, reduces a repetitive operation flow, labor intensity, energy consumption and burning loss at the same time, effectively improves productive capacity and embodies effects of energy conservation, synergism, quality guaranteeing and yield increase.
Description
Technical field
The invention belongs to a kind of facilities and equipment in aluminum products production field, be specifically related to a kind of aluminium and cut transmission and energy-saving drying device automatically.
Background technology
Automotive hub in process of production, is first cast hub blank piece by aluminium liquid, needs to repair hub blank piece, both the corner of hub blank piece and protuberance were eliminated before finished product wheel hub is shaping, then can produce a large amount of aluminium and cut.These aluminium are cut by can again recycle after melting.
The way that traditional aluminium recycles after cutting melting is: because aluminium is cut containing moisture and emulsion, if not removing moisture, and the aluminium water hydrogen content cast is overweight, causes the finished product cast to produce pin hole, then produces waste product.So, first aluminium is cut and render in pit furnace, aluminium is cut and is dissolved into aluminium liquid, then aluminium liquid is cast aluminium ingot, finally again aluminium ingot is dropped into again melting furnace and carry out melting and be just used.
Above-mentioned technical process has following shortcoming in the middle of actual operation: cut by aluminium and be dissolved into aluminium liquid, then cast aluminium ingot, then again aluminium ingot is carried out melting.Realize above-mentioned technique not only complicated and loaded down with trivial details, and labour intensity is large, inefficiency, production capacity is also equally very low; Meanwhile, need to consume a large amount of energy, also need a large amount of artificial.Therefore, production cost is added virtually.
Summary of the invention
Object of the present invention is exactly overcome deficiency that existing method exists and provide brand-new a kind of aluminium to cut automatically to transmit and energy-saving drying device.Specifically comprise: the structure of this device cuts conveying cableway by support body, rolling drying pipeline, cableway support body, aluminium, motor, step-down gear, aluminium cut transfer canal, chimney, heat energy circulation duct form.Use the present invention, the hot gas that smelting furnace and holding furnace are arranged is collected and cut aluminium and dries, sticking to moisture that aluminium cuts and emulsion is removed, aluminium is cut directly to put in melting furnace and is carried out melting, eliminate pit furnace and prepare aluminium ingot link, aluminium is cut in transport process and is realized automatization simultaneously.Present invention achieves and waste hot gas is recycled again, remove that aluminium cuts moisture and emulsion, aluminium cuts automatic transport, aluminium cuts the four-in-one effect that direct melting uses, decrease the flow process of repetition operation, reduce labour intensity, reduce energy consumption and scaling loss simultaneously, also effectively raise production capacity, and the effect embodying energy-conservation, synergy, guarantee the quality, increase production.
The present invention is achieved through the following technical solutions:
1, aluminium is cut and is automatically transmitted and an energy-saving drying device, it is characterized in that: the structure of this device cuts conveying cableway (4) by support body (1), rolling drying pipeline (2), cableway support body (3), aluminium, motor (5), step-down gear (6), aluminium cut transfer canal (7), chimney (8), heat energy circulation duct (9) form;
The square cubic framework that described support body (1) is made up of angle bar;
Described rolling drying pipeline (2) is conventional commercial goods, and rolling drying pipeline (2) is placed in above support body (1);
Described cableway support body (3) is the framework of a square and interior sky, motor placing frame (10) and pedal frame (11) is respectively arranged with at the top of cableway support body (3), be mounted with revolving gear all respectively at its top, inside of cableway support body (3) and bottom, cableway support body (3) is the front end being placed in support body (1);
Described aluminium is cut conveying cableway (4) and is made up of hopper (12) and chain (13); Wherein, hopper (12) has several, and each hopper (12) is fixed on chain (13) by 4 bolts (14), keep at a certain distance away between two hoppers (12), then form a mass transport cableway; It is be placed in cableway support body (3) that aluminium cuts conveying cableway (4), specifically aluminium is cut conveying cableway (4) and is enclosed within the revolving gear that in cableway support body (3), its top and bottom are provided with respectively;
Described motor (5) is conventional commercial goods, and motor (5) is placed on motor placing frame (10) that cableway support body (3) top is provided with;
Described step-down gear (6) is conventional commercial goods, and step-down gear (6) is also be placed on motor placing frame (10) that cableway support body (3) top is provided with; Wherein, step-down gear (6) is connected with motor (5), and step-down gear (6) is connected with the gear being located at its top in cableway support body (3);
It is a square interior vacant duct that described aluminium cuts transfer canal (7), aluminium is cut transfer canal (7) and is divided into front and back two joint, wherein above a joint is one and is connected to cableway support body (3), other end is connected to the front end of rolling drying pipeline (2), and a joint is a bottom being connected to rolling drying pipeline (2) rear end below, other end is connected to smelting furnace (15);
Described chimney (8) is a cylindrical interior vacant duct, and chimney (8) has two, and one of them is mounted on smelting furnace (15), and another is mounted on holding furnace (16);
Described heat energy circulation duct (9) is also a cylindrical interior vacant duct, heat energy circulation duct (9) is divided into two joints, wherein a joint is communicated with holding furnace (16) by smelting furnace (15), and an other joint is the rear end being connected to rolling drying pipeline (2).
Tool of the present invention has the following advantages:
1, aluminium proposed by the invention cuts transmission automatically and its scientific structure design of energy-saving drying device is reasonable, measure is unique, effect is remarkable.
2, because aluminium is cut containing moisture and emulsion, if not removing moisture, the aluminium water hydrogen content cast is overweight, causes the finished product cast to produce pin hole, then produces waste product.Use the present invention, aluminium is cut by drying the moisture and emulsion that rear removal aluminium cuts, and ensure that the aluminium liquid added in smelting furnace is qualified, institute's final product does not then have waste product.
3, the way that traditional aluminium recycles after cutting melting is: because aluminium is cut containing moisture and emulsion, if not removing moisture, and the aluminium water hydrogen content cast is overweight, causes the finished product cast to produce pin hole, then produces waste product.So, first aluminium is cut and render in pit furnace, aluminium is cut and is dissolved into aluminium liquid, then aluminium liquid is cast aluminium ingot, finally again aluminium ingot is dropped into again melting furnace and carry out melting and be just used.Use the present invention, aluminium is cut directly to put in melting furnace and is carried out melting, eliminates pit furnace and prepares aluminium ingot link, not only energy-conservation, also considerably reduces labour intensity.
4, use the present invention, drying link is that the waste gas utilizing smelting furnace and holding furnace to arrange is cut aluminium and dried, and does not consume energy, eliminates special drying unit, recycled by waste gas, efficient energy-saving in drying course, energy-conservationly reaches 50-60%.
5, by implementing the present invention, aluminium is cut transmission and is realized automatization, and working efficiency also increases substantially.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation that in the present invention, aluminium cuts conveying cableway (4).
In FIG, 1 is support body, and 2 is rolling drying pipelines, and 3 is cableway support bodys, and 5 is motors, 6 is step-down gears, and 7 is that aluminium cuts transfer canal, and 8 is chimneys, and 9 is heat energy circulation ducts, and 10 is motor placing frames, 11 is pedal frames, and 12 is hoppers, and 13 is chains, and 15 is smelting furnaces, and 16 is holding furnaces.
Embodiment
Now the present invention will be described in detail by reference to the accompanying drawings:
The present invention cuts conveying cableway (4) by support body (1), rolling drying pipeline (2), cableway support body (3), aluminium, motor (5), step-down gear (6), aluminium cut transfer canal (7), chimney (8), heat energy circulation duct (9) form.
Shown in Fig. 1 is structural representation of the present invention.Wherein, 1 is support body (1), 2 is rolling drying pipeline (2), 3 is cableway support body (3), 5 is motor (5), 6 is step-down gear (6), 7 is that aluminium cuts transfer canal (7), and 8 is chimney (8), and 9 is heat energy circulation duct (9), 10 is motor placing frame (10), 11 is pedal frame (11), and 12 is hopper (12), and 13 is chain (13), 15 is smelting furnace (15), and 16 is holding furnace (16).
The square cubic framework that support body (1) is made up of angle bar.
Rolling drying pipeline (2) is conventional commercial goods, and rolling drying pipeline (2) is placed in above support body (1).
Cableway support body (3) is the framework of a square and interior sky, motor placing frame (10) and pedal frame (11) is respectively arranged with at the top of cableway support body (3), be mounted with revolving gear all respectively at its top, inside of cableway support body (3) and bottom, cableway support body (3) is the front end being placed in support body (1);
Shown in Fig. 2 is the structural representation that aluminium cuts conveying cableway (4).Aluminium is cut conveying cableway (4) and is made up of hopper (12) and chain (13); Wherein, hopper (12) has several, and each hopper (12) is fixed on chain (13) by 4 bolts (14), keep at a certain distance away between two hoppers (12), then form a mass transport cableway; It is be placed in cableway support body (3) that aluminium cuts conveying cableway (4), specifically aluminium is cut conveying cableway (4) and is enclosed within the revolving gear that in cableway support body (3), its top and bottom are provided with respectively;
Motor (5) is conventional commercial goods, and motor (5) is placed on motor placing frame (10) that cableway support body (3) top is provided with;
Step-down gear (6) is conventional commercial goods, and step-down gear (6) is also be placed on motor placing frame (10) that cableway support body (3) top is provided with; Wherein, step-down gear (6) is connected with motor (5), and step-down gear (6) is connected with the gear being located at its top in cableway support body (3);
It is a square interior vacant duct that aluminium cuts transfer canal (7), aluminium is cut transfer canal (7) and is divided into front and back two joint, wherein above a joint is one and is connected to cableway support body (3), other end is connected to the front end of rolling drying pipeline (2), and a joint is a bottom being connected to rolling drying pipeline (2) rear end below, other end is connected to smelting furnace (15);
Chimney (8) is a cylindrical interior vacant duct, and chimney (8) has two, and one of them is mounted on smelting furnace (15), and another is mounted on holding furnace (16);
Heat energy circulation duct (9) is also a cylindrical interior vacant duct, heat energy circulation duct (9) is divided into two joints, wherein a joint is communicated with holding furnace (16) by smelting furnace (15), and an other joint is the rear end being connected to rolling drying pipeline (2).
Application Example of the present invention:
Starter motor (5), step-down gear (6) rotates thereupon, and drives aluminium to cut conveying cableway (4) operation.In the bottom of cableway support body (3), aluminium is cut and is positioned in each hopper (12) endlessly, along with aluminium cuts the operation of conveying cableway (4), aluminium cuts the top being transported to cableway support body (3) by hopper (12), along with the angular transition of hopper (12), the aluminium being placed on hopper (12) is cut and is poured on the aluminium being arranged at cableway support body (3) joint above thereupon and cuts in transfer canal (7), and in circulation to rolling drying pipeline (2), and the drying pipeline that rolls (2) then aluminium is cut circulation to be arranged on bottom rolling drying pipeline (2) rear end another joint aluminium cut in transfer canal (7), and circulation is to smelting furnace (15).It is that the hot gas arranged by smelting furnace (15) and holding furnace (16) is dried that aluminium is cut in rolling drying pipeline (2) circulation process.
Use the present invention, eliminate the transhipment of aluminium liquid and repeat intensification, repeat the flow process of operation, effectively raise production capacity, reduce labour intensity, and reduce energy consumption and scaling loss.Embody effect that is energy-conservation, that guarantee the quality, increase production.
Claims (1)
1. aluminium is cut and is automatically transmitted and an energy-saving drying device, it is characterized in that: the structure of this device cuts conveying cableway (4) by support body (1), rolling drying pipeline (2), cableway support body (3), aluminium, motor (5), step-down gear (6), aluminium cut transfer canal (7), chimney (8), heat energy circulation duct (9) form;
The square cubic framework that described support body (1) is made up of angle bar;
Described rolling drying pipeline (2) is conventional commercial goods, and rolling drying pipeline (2) is placed in above support body (1);
Described cableway support body (3) is the framework of a square and interior sky, motor placing frame (10) and pedal frame (11) is respectively arranged with at the top of cableway support body (3), be mounted with revolving gear all respectively at its top, inside of cableway support body (3) and bottom, cableway support body (3) is the front end being placed in support body (1);
Described aluminium is cut conveying cableway (4) and is made up of hopper (12) and chain (13); Wherein, hopper (12) has several, and each hopper (12) is fixed on chain (13) by 4 bolts (14), keep at a certain distance away between two hoppers (12), then form a mass transport cableway; It is be placed in cableway support body (3) that aluminium cuts conveying cableway (4), specifically aluminium is cut conveying cableway (4) and is enclosed within the revolving gear that in cableway support body (3), its top and bottom are provided with respectively;
Described motor (5) is conventional commercial goods, and motor (5) is placed on motor placing frame (10) that cableway support body (3) top is provided with;
Described step-down gear (6) is conventional commercial goods, and step-down gear (6) is also be placed on motor placing frame (10) that cableway support body (3) top is provided with; Wherein, step-down gear (6) is connected with motor (5), and step-down gear (6) is connected with the gear being located at its top in cableway support body (3);
It is a square interior vacant duct that described aluminium cuts transfer canal (7), aluminium is cut transfer canal (7) and is divided into front and back two joint, wherein above a joint is one and is connected to cableway support body (3), other end is connected to the front end of rolling drying pipeline (2), and a joint is a bottom being connected to rolling drying pipeline (2) rear end below, other end is connected to smelting furnace (15);
Described chimney (8) is a cylindrical interior vacant duct, and chimney (8) has two, and one of them is mounted on smelting furnace (15), and another is mounted on holding furnace (16);
Described heat energy circulation duct (9) is also a cylindrical interior vacant duct, heat energy circulation duct (9) is divided into two joints, wherein a joint is communicated with holding furnace (16) by smelting furnace (15), and an other joint is the rear end being connected to rolling drying pipeline (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510120001.4A CN104711429A (en) | 2015-03-19 | 2015-03-19 | Automatic aluminum shaving conveying and energy-saving drying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510120001.4A CN104711429A (en) | 2015-03-19 | 2015-03-19 | Automatic aluminum shaving conveying and energy-saving drying device |
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| Publication Number | Publication Date |
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| CN104711429A true CN104711429A (en) | 2015-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510120001.4A Pending CN104711429A (en) | 2015-03-19 | 2015-03-19 | Automatic aluminum shaving conveying and energy-saving drying device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106017080A (en) * | 2016-05-30 | 2016-10-12 | 合肥雄川机械销售有限公司 | Double-smelting furnace system with aluminum scrap furnace and reverberating furnace |
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| CN204490967U (en) * | 2015-03-19 | 2015-07-22 | 广西平果铝合金精密铸件有限公司 | A kind of aluminium is cut and is automatically transmitted and energy-saving drying device |
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- 2015-03-19 CN CN201510120001.4A patent/CN104711429A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE10259309B4 (en) * | 2002-12-18 | 2004-12-16 | Metallwerk Oetinger Berlin-Tempelhof Gmbh | Process and plant for the continuous drying of contaminated metal chips |
| CN201915130U (en) * | 2010-11-26 | 2011-08-03 | 浙江精一重工有限公司 | Production line for producing aluminium ingots by aluminium alloy fragments |
| CN201896188U (en) * | 2010-12-02 | 2011-07-13 | 浙江今飞凯达轮毂有限公司 | Aluminum scrap pretreatment device |
| RO127530A0 (en) * | 2011-07-19 | 2012-06-29 | Automobile Dacia S.A. | Process and installation for recycling iron cuttings |
| CN202530134U (en) * | 2012-01-17 | 2012-11-14 | 苏州啸波科技有限公司 | Pretreatment production line for aluminum scraps |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106017080A (en) * | 2016-05-30 | 2016-10-12 | 合肥雄川机械销售有限公司 | Double-smelting furnace system with aluminum scrap furnace and reverberating furnace |
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Application publication date: 20150617 |
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