CN104708758A - Automatic production equipment for electrofusion tubes - Google Patents
Automatic production equipment for electrofusion tubes Download PDFInfo
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- CN104708758A CN104708758A CN201510142939.6A CN201510142939A CN104708758A CN 104708758 A CN104708758 A CN 104708758A CN 201510142939 A CN201510142939 A CN 201510142939A CN 104708758 A CN104708758 A CN 104708758A
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- copper post
- electric smelting
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- smelting pipe
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Abstract
The invention relates to automatic production equipment for electrofusion tubes. The automatic production equipment comprises a copper post feeding mechanism, a winder, an electrofusion tube mold, a loading and unloading mechanism, an injection mold, an electrofusion tube demolding structure, a cooling system and an orientation mechanism, wherein the copper post feeding mechanism comprises a track, gaps are formed in the track, the winder adopts horizontal discharging, the copper post orientation mechanism comprises an impeller and an orientation block, the loading and unloading mechanism comprises a loading platform and a manipulator, the injection mold comprises a fixed mold and a movable mold, grooves III are formed in the fixed mold and the movable mold, pressing rods are arranged in the grooves III of the movable mold and are controlled to move by air cylinders III, the electrofusion tube demolding structure comprises a fixing plate, a supporting plate and air cylinders I, the air cylinders I push fixing members I to demold the electrofusion tubes through push rods I, the cooling system comprises an air supplying pipeline and arc-shaped blocking sheets arranged in the air supplying pipeline, and a water curtain can be generated in the arc-shaped blocking sheets. The automatic production equipment has the advantages that the rejection rate of products is lowered, and the production efficiency is increased.
Description
Technical field
The present invention relates to a kind of electric smelting pipe automatic producing device.
Background technology
In electric smelting pipe production process, following Railway Project can be encountered, 1, the feeding of copper post time, copper post carriage direction can occur contrary, copper post cannot be inserted in core rod; 2, the hole on core rod cannot be aimed at time copper post inserts core rod, cause inserting; 3, easily drop time core rod transports and damage core rod and copper post; 4, need when core rod injection moulding manipulator first take out injection moulding complete reinstall new core rod, manipulator number of rounds is too much, and production efficiency is low; 5, the electric smelting pipe demoulding that injection moulding is complete comparatively bothers, and production efficiency is low; 6, easily dust is blown to electric smelting tube-surface during the cooling of electric smelting pipe, reduce electric smelting pipe quality.The problems referred to above add product rejection rate, reduce production efficiency, unfavorable to enterprise development.
Summary of the invention
The present invention is directed to prior art deficiency, a kind of electric smelting pipe automatic producing device is provided, when it can determine to transport copper post copper post towards, the copper post that automatic blanking direction is not right, and the copper post avoiding direction not right is piled up at a place, can in the process of transporting copper post, automatically copper post is directed, subsequent production is carried out in the hole making copper post be inserted into core rod smoothly, can after core rod injection moulding be complete, along with opening of dynamic model, core rod rests on dynamic model, manipulator only needs one just can take out the complete core rod of injection moulding back and forth and put into the core rod needing injection moulding, can prevent core rod from dropping in the process transporting injection moulding to, avoid the damage of core rod, multiple core rod synchronously can be extracted out, fall fan by Water curtain filter and blow to the dust that the wind on electric smelting pipe brings, and in the process of wind movement, separate in wind with moisture, overall reduction product rejection rate, enhance productivity.
In order to solve the problems of the technologies described above, the present invention is solved by following technical proposals: a kind of electric smelting pipe automatic producing device, comprise the feed mechanism of copper post, fuel manipulator crane structure, injection mold, electric smelting pipe demolding structure, coil winding machine, electric smelting pipe mold and cooling system, also comprise the attitude reference device of copper post, the feed mechanism of described copper post comprises the track transported workpiece, described track offers several breach, the attitude reference device of described copper post comprises a support, the charging line transporting copper post is connected with above a described support, described charging line is connected with described track, a described support offers one number service hole, described charging line and described one number service hole are interconnected, No. two grooves are offered in described one number service hole, impeller is provided with in described No. two grooves, described impeller is driven by blowning installation and rotates, be positioned in described one number service hole below described No. two grooves and be provided with directed block, described directed block offers No. two through holes with copper column end mating shapes, core rod is arranged on below described lower through hole, described fuel manipulator crane structure comprises filling place and manipulator, described manipulator is arranged on described filling place, described filling place is provided with No. two supports, described No. two supports slidably connect connecting rod, described connecting rod is provided with a stator, a described stator is provided with several suckers for connecting tee tube connector, described manipulator is provided with the connecting plate for connecting tee tube connector, described connecting plate side offers several No. four grooves, all buckle is rotatably connected in all described No. four grooves, all described buckle ends are all rotatably connected to No. three push rods, all described No. three push rods all control mobile by being arranged on No. four cylinders corresponding to described connecting plate downside, described injection mold comprises fixed half and moving half, described cover half and described dynamic model side bonded to each other all offer No. three grooves, and described No. three groove left and right are through and be interconnected with die cavity, depression bar is provided with in described No. three grooves of described dynamic model, described depression bar is controlled mobile by No. three cylinders, described electric smelting pipe demolding structure comprises fixed head and supports the gripper shoe of electric smelting pipe, described gripper shoe side is fixed with some groups of air cylinder group, each described air cylinder group comprises two and pushes a contrary cylinder of direction, a described cylinder promotes a fixture by a push rod and carries out the demoulding to electric smelting pipe, described coil winding machine comprises bobbin winding head, described bobbin winding head comprises terminal, the horizontal outlet of described terminal, described electric smelting pipe mold comprises die ontology, described die ontology offers the installing hole installing copper post, described installing hole madial wall is provided with some rubber tooth bars, described rubber tooth bar and copper post interference fit, described rubber tooth bar downside is fixedly installed arc-like sheet, No. three elastic parts are provided with between described arc-like sheet and described installing hole inwall, described cooling system comprises air supply duct, described air supply duct air inlet is provided with fan, some arc block plates are provided with in described air supply duct, be interconnected by arc baffle plate between adjacent described arc block plate, described arc block plate offers several No. six through holes in top-down direction, described arc block plate is by front to direction, the back side offering several No. seven through holes, the opening of all described No. seven through holes is all towards on the arc convex face of a described arc baffle plate of correspondence, described No. six through holes and described No. seven through holes are interconnected, and in described No. six through holes on the most forward arc block plate, be provided with the nozzle spraying water smoke, described nozzle is connected with water inlet pipe.
During use, first by the feed mechanism of copper post copper post arranged and carry out, one end of lighter in weight is front, then by charging line, copper post is transported to the place of attitude reference device of copper post, determine the anglec of rotation of copper post, copper post is directly inserted on core rod, copper post is inserted into after on core rod and carries out coiling, winding mode is same as the prior art, by fuel manipulator crane structure core rod put in mould again and carry out injection moulding, cooled by cooling system again after injection moulding, taken out to put in electric smelting pipe demolding structure finally by manipulator and carry out the demoulding.
In technique scheme, described directed block also offers several No. three through holes, be provided with air nozzle in all described No. three through holes, described air nozzle is by air pump air feed jet above directed block.Air nozzle is set and provides cushion effect when copper post falls to copper post, reduce the speed that copper post falls, reduce the wearing and tearing between copper post and directed block.
In technique scheme, described dynamic model is provided with curved support sheet, and described curved support sheet end is provided with No. three baffle plates, described No. three cylinders are arranged in described curved support sheet.Curved support sheet is set and No. three baffle plates are not only convenient to the fixing of No. three cylinders, and plays the effect of protection No. three cylinders.
In technique scheme, described connecting plate upper side is provided with the limited block for spacing core rod.By arranging limited block, core rod cannot be moved on connecting plate, ensureing that core rod cannot drop from connecting plate.
In technique scheme, described air supply duct lower wall offers several apopores.Setting out water hole makes the water of nozzle spray can flow out from apopore, and anti-sealing is accumulated and on runner machine, caused the damage to machine in air supply duct.
The present invention compared with prior art, there is following beneficial effect: when the present invention can determine to transport copper post copper post towards, the copper post that automatic blanking direction is not right, and the copper post avoiding direction not right is piled up at a place, can in the process of transporting copper post, automatically copper post is directed, subsequent production is carried out in the hole making copper post be inserted into core rod smoothly, can after core rod injection moulding be complete, along with opening of dynamic model, core rod rests on dynamic model, manipulator only needs one just can take out the complete core rod of injection moulding back and forth and put into the core rod needing injection moulding, can prevent core rod from dropping in the process transporting injection moulding to, avoid the damage of core rod, multiple core rod synchronously can be extracted out, fall fan by Water curtain filter and blow to the dust that the wind on electric smelting pipe brings, and in the process of wind movement, separate in wind with moisture, overall reduction product rejection rate, enhance productivity.Air nozzle is set and provides cushion effect when copper post falls to copper post, reduce the speed that copper post falls, reduce the wearing and tearing between copper post and directed block.Curved support sheet is set and No. three baffle plates are not only convenient to the fixing of No. three cylinders, and plays the effect of protection No. three cylinders.By arranging limited block, core rod cannot be moved on connecting plate, ensureing that core rod cannot drop from connecting plate.Setting out water hole makes the water of nozzle spray can flow out from apopore, and anti-sealing is accumulated and on runner machine, caused the damage to machine in air supply duct.
Accompanying drawing explanation
Fig. 1 is a kind of electric smelting pipe of the present invention automatic producing device overall schematic.
Fig. 2 is vibrating disk schematic diagram in the feed mechanism of copper post of the present invention.
Fig. 3 is the schematic cross-section that in the feed mechanism of copper post of the present invention, on blanking channel, each parts connect.
Fig. 4 is fixed strip schematic top plan view in the feed mechanism of copper post of the present invention.
Fig. 5 is attitude reference device's schematic diagram of copper post of the present invention.
Fig. 6 is electric smelting pipe mold schematic diagram of the present invention.
Fig. 7 is the schematic cross-section at electric smelting pipe mold position of mounting hole place of the present invention.
Fig. 8 is installing hole schematic top plan view of the present invention.
Fig. 9 is coil winding machine overall schematic of the present invention.
Figure 10 is bobbin winding head partial schematic diagram in coil winding machine of the present invention.
Figure 11 is that in injection mold of the present invention, dynamic model is separated schematic diagram (check for convenience, eliminate the structure of No. three cylinders of side, depression bar, curved support sheet and No. three baffle plates) with cover half.
Figure 12 is dynamic model schematic diagram in injection mold of the present invention (checks for convenience, eliminate the structure of No. three cylinders of side, depression bar, curved support sheet and No. three baffle plates).
Figure 13 is each block diagram on No. two supports in fuel manipulator crane structure of the present invention.
Figure 14 is manipulator schematic diagram in fuel manipulator crane structure of the present invention.
Figure 15 is schematic diagram when connecting plate being installed in fuel manipulator crane structure of the present invention three-limb tube.
Figure 16 is connecting plate schematic diagram in fuel manipulator crane structure of the present invention.
Figure 17 is electric smelting pipe demolding structure schematic diagram of the present invention.
Figure 18 is electric smelting pipe demolding structure bottom schematic view of the present invention.
Figure 19 is a fixture schematic diagram in electric smelting pipe demolding structure of the present invention.
Figure 20 is fixed head, stator and gripper shoe connection diagram in electric smelting pipe demolding structure of the present invention.
Figure 21 is air supply duct schematic diagram in cooling system of the present invention.
Figure 22 is arc baffle plate schematic diagram in cooling system of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is described in further detail: see Fig. 1, a kind of electric smelting pipe automatic producing device, comprises the feed mechanism of copper post, the attitude reference device of copper post, coil winding machine, electric smelting pipe mold, injection mold 93, fuel manipulator crane structure 94, electric smelting pipe demolding structure 95 and cooling system 96.
During use, first by the feed mechanism of copper post copper post arranged and carry out, one end of lighter in weight is front, then by charging line, copper post is transported to the place of attitude reference device of copper post, determine the anglec of rotation of copper post, copper post is directly inserted on core rod, copper post is inserted into after on core rod and carries out coiling, by fuel manipulator crane structure core rod put in mould again and carry out injection moulding, cooled by cooling system again after injection moulding, taken out to put in electric smelting pipe demolding structure finally by manipulator and carry out the demoulding.
See Fig. 2-4, the feed mechanism of copper post, involving vibrations dish, described vibrating disk involving vibrations dish body 11 and track 12, described vibrating disk body 11 splendid attire workpiece, described track 12 to be arranged on described vibrating disk body 11 and to transport described workpiece, described track 12 offers several breach 13, described breach 13 rotated down is connected with blanking channel 14, described blanking channel 13 lower wall is provided with pulley support frame 15, described pulley support frame 15 is provided with pulley 151, on described vibrating disk body 11 inner bottom surface, offer the chute 111 slidably reciprocated for described pulley 151 simultaneously, the conduit wall of described blanking channel 13 offers No. four through holes 141, No. three connectors 16 are equipped with in described No. four through holes 141, described No. three connectors 16 are rotationally connected with described No. four through holes 141, described No. three connectors 16 comprise the buffer part 161 being positioned at described blanking channel 13 and the hook part 162 be positioned at outside described blanking channel 13, an elastic parts 163 is provided with between described buffer part 161 and described blanking channel 13 inwall, an elastic parts is spring, described hook part 162 end is provided with snap fit 1621, described snap fit 1621 and one with several groove 171 fixed strip 17 with the use of, described fixed strip 17 two ends are separately fixed on the madial wall of described vibrating disk body 11.
Described chute 111 be arranged in parallel with described fixed strip about 17.Ensure that blanking channel is when moving along chute, snap fit can be connected from different groove part.
Described buffer part 161 is arc, and described buffer part about 161 sidewall is all rotatably connected to several balls.The buffer part of arc helps avoid the damage to copper post, and ball be provided with the wearing and tearing helped between buffer part and blanking channel, the service life of extension fixture.
Described No. four through hole 141 inwalls are provided with and semicircle connect ball 142, described No. three connectors 16 are provided with to be connected with described semicircle ball 142 with the use of arc brace 164.Connected the combination of ball and arc brace by semicircle, make to be rotationally connected between No. three connectors and No. four through holes, and reduce mutual wearing and tearing.
During use, in copper post is mobile on the track of vibrating disk, when the lighter head of copper post is when front, by the effect of that copper post is heavier, its lighter head, when encountering breach, can not drop down from indentation, there through breach, and finally makes copper post continue to be transported to follow-up location place; When the heavier head of copper post is when front, because its gravity is comparatively large, one, to indentation, there, just directly can drop down from indentation, there, get back in vibrating disk body, when so just determining transport copper post copper post towards.Do not meet towards copper post drop from indentation, there in, its heavier one end is when touching buffer part, buffer part is exerted a force, make buffer part close toward blanking vias inner walls, an elastic parts shrinks, meanwhile, hook part moves along with the movement of buffer part, hook part is close toward blanking channel outer wall, snap fit leaves a connected groove, in the vibration along with vibrating disk, blanking channel by pulley in chute left or move right, and vibrating disk rocks vibration around its vertical axis, therefore, blanking channel is turned left or is depended on the vibrating disk at a moment of movement just in time rocks vibration toward which direction toward moving right, thus make copper post from blanking channel out time can not pile up, each position out all can change, avoid because copper post causes copper post cannot fall from indentation, there in the place's accumulation of blanking channel mouth.
See Fig. 5, the attitude reference device of copper post, comprise a support 21, the charging line 22 transporting copper post is connected with above a described support 21, a described support 21 offers one number service hole 23, described charging line 22 is interconnected with described one number service hole 23, No. two grooves 24 are offered in described one number service hole 23, impeller 25 is provided with in described No. two grooves 24, described impeller 25 is driven by blowning installation and rotates, the air-supply pipe of blowning installation penetrates in a support 21, the air outlet of air-supply pipe aims at impeller 25, impeller 25 is blown, described blowning installation is fan, be positioned in described one number service hole 23 below described No. two grooves 24 and be provided with directed block 26, described directed block 26 offers No. two through holes 27 with copper column end mating shapes.
Described No. two through hole 27 edge of opening offer a circle angle.Arranging angle facilitates copper post to drop in No. two through holes, and the mistake preventing the position because of copper post and No. two through holes from staggering is convinced by patient analysis and caused the mode that copper post cannot be driven by wheel rotation and make it enter in No. two through holes.
Described directed block 26 also offers several No. three through holes 28, be provided with air nozzle 29 in all described No. three through holes 28, described air nozzle 29 is jet above directed block by air pump air feed.Air nozzle is set and provides cushion effect when copper post falls to copper post, reduce the speed that copper post falls, reduce the wearing and tearing between copper post and directed block.
Described charging line 22 inwall is rotatably connected to some buffer substrate tablets 221, and being provided with No. two elastic parts 222, No. two elastic parts 222 between described buffer substrate tablet 221 and described charging line 22 inwall is spring.Buffer substrate tablet being set in order to reduce copper post falling speed, reducing the wearing and tearing between copper post and directed block.
Described impeller 25 inner ring is provided with some tooth bars 251.Tooth bar is set and increases frictional force to impeller and copper post, facilitate impeller to drive copper post to rotate.
During use, copper post is transported from charging line 22, send from the discharging opening of charging line 22, enter in one number service hole 23, move down along one number service hole 23, through the position reaching directed block 26 after impeller 25, here two kinds of situations are had, the first is that copper post is in the right direction, namely directly can enter and pass No. two through holes 27, and copper post can not rest on No. two through hole 27 places of directed block; The second is that copper post poor direction is true, and it is after passing impeller 25, and one end rests on No. two through hole 27 edges of locating piece 26, the other end leans against on impeller 25 inner ring sidewall, and impeller 25 is driven by blowning installation and is in rotary state, along with the rotation of impeller 25, copper post also rotation slightly slowly itself, in rotary course, copper post will certainly rotate into and match with No. two through holes 27, and after matching, copper post enters and passes No. two through holes 27, complete directional operation, then carry out subsequent production.
See Fig. 6-Fig. 8, electric smelting pipe mold, namely core rod, comprise die ontology 81, described die ontology 81 offers the installing hole 82 installing copper post, described installing hole 82 madial wall is provided with some rubber tooth bars 83, described rubber tooth bar 83 and copper post interference fit, described rubber tooth bar 83 downside is fixedly installed arc-like sheet 84, is provided with No. three elastic parts 85 between described arc-like sheet 84 and described installing hole 82 inwall.By arc-like sheet, copper post lower end is fixed clamping, better to the fixed effect of copper post.
Described rubber tooth bar 83 side is provided with a catch 86 under some being tilted to, between a described catch 86 and described rubber tooth bar 83, is provided with No. four elastic parts 87.By arranging the combination of a catch and No. four elastic parts, copper post middle part being fixed, making the fixed effect of copper post in installing hole better.
Several No. two suckers are provided with between described rubber tooth bar 83.By arranging No. two suckers, make the fixed effect of copper post in installing hole better.
During use, directly copper post is inserted in installing hole 82, copper post is fixed by the rubber tooth bar 83 of projection and interference fit, simultaneously, what the elastic force of No. three elastic parts 85 pairs of arc-like sheets 84 made arc-like sheet 84 pairs of copper posts fixedly plays effective effect, meanwhile, after copper post is inserted into installing hole 82, can touch and fit with No. two suckers, thus No. two suckers also can play the effect of fixed copper post.
See Fig. 9 and Figure 10, coil winding machine, comprises bobbin winding head 71, and described bobbin winding head 71 comprises terminal 72, the horizontal outlet of described terminal 72.
Described bobbin winding head 71 is arranged on fixed mount 73, described fixed mount 73 is provided with the adjustment part 74 of described bobbin winding head 71 being carried out to WidFin, described adjustment part 74 comprises the fixed block 741 be fixed on described fixed mount 73 and No. four push rods 742 be rotatably connected on described fixed block 741.Side is provided with ball to fixed block, and No. four push rod sides arrange the shrinkage pool coordinated with ball, and fixed block and No. four push rods are rotationally connected.By rotating No. four push rods, change the contact position of No. four push rods and bobbin winding head, thus reach the effect of finely tuning bobbin winding head position in the horizontal direction.
Described bobbin winding head 71 to be slidably connected on described fixed mount 73 and to be controlled to move up and down by cylinder, and is provided with blade 75 on described fixed mount 73, and described blade 75 is positioned at directly over described terminal 72 line outlet.By being arranged to by bobbin winding head to slide up and down, and blade being set at correspondence position, after facilitating coiling to complete, cut-out process being carried out to copper wire.
During use, by the movement in bobbin winding head all around direction, carry out coiling to copper post and core rod, meanwhile, copper wire outlet method adopts the mode of horizontal outlet.
See Fig. 6 and Fig. 7, injection mold, comprise cover half 31 and dynamic model 32, described cover half 31 and described dynamic model 32 side bonded to each other all offer No. three grooves 33, the side contacted with each other when side bonded to each other i.e. matched moulds, and described No. three grooves about 33 are through and be interconnected with die cavity, No. three groove 33 one end are communicated with die cavity, opposite side leads to mould side, in described No. three grooves 33 of described dynamic model 32, be provided with depression bar 34, and described depression bar 34 is controlled mobile by No. three cylinders 35.
Described depression bar 34 end is provided with the projection 341 matched with the recess on core rod.The projection of depression bar leans the recess on core rod, plays a supportive role, and facilitates depression bar to support core rod and can prevent core rod from rocking.
Described depression bar 34 matches with described No. three grooves 33, and is provided with flange 331 in described No. three grooves 33.The placement that flange is the three-limb tube in order to two core rods that are connected on the one hand is set, plays the effect that when preventing injection moulding, injection moulding liquid flows out from No. three grooves on the other hand.
The shape of No. three grooves 33 near one end of die cavity and the mating shapes of three-limb tube end, two connectors that three-limb tube is located along the same line connect different core rods respectively, another connector is placed in No. three grooves 33, after matched moulds, depression bar to extend in this connector and withstands core rod.
Described dynamic model 32 is provided with curved support sheet 36, and described curved support sheet 36 end is provided with No. three baffle plates 37, described No. three cylinders 35 are arranged in described curved support sheet 36.Curved support sheet is set and No. three baffle plates are not only convenient to the fixing of No. three cylinders, and plays the effect of protection No. three cylinders.
During use, core rod is put in cover half 31 by manipulator, No. three cylinders 35 are started after matched moulds, depression bar 34 to extend in three-limb tube and withstands core rod, carry out injection moulding again, after injection moulding, open dynamic model 32, be positioned at the connector of three-limb tube due to depression bar 34 and withstood core rod, core rod rests on dynamic model 32 after dynamic model 32 is opened, manipulator can directly be put in cover half 31 after needing the core rod of injection moulding to pick up, again core rod complete for injection moulding in dynamic model 32 is picked up, No. three cylinders 35 are closed, core rod complete for injection moulding is put on the position of next step operation, recirculation above-mentioned steps.
Fig. 8-Figure 11, fuel manipulator crane structure, comprise filling place and manipulator 42, described manipulator 42 is arranged on described filling place, described filling place is provided with No. two supports 43, described No. two supports 43 slidably connect connecting rod 44, described connecting rod 44 is provided with a stator 45, a described stator 45 is provided with several suckers 46 for connecting tee tube connector, described manipulator 42 is provided with the connecting plate 47 for connecting tee tube connector, described connecting plate 47 side offers several No. four grooves 471, buckle 472 is all rotatably connected in all described No. four grooves 471, all described buckle 472 ends are all rotatably connected to No. three push rods 473, all described No. three push rods 473 all control mobile by being arranged on No. four cylinders 474 corresponding to described connecting plate 47 downside.
Described connecting plate 47 upper side is provided with the limited block 475 for spacing core rod.By arranging limited block, core rod cannot be moved on connecting plate, ensureing that core rod cannot drop from connecting plate.
Described manipulator 42 comprises a base 421, support member 422, connector 423, No. two support members 424 and No. two connectors 425, a described base 421 is fixedly connected with a described support member 422, a described support member 422 is rotationally connected with a described connector 423, a described connector 423 is rotationally connected with described No. two support members 424, and described No. two support members 424 are rotationally connected with described No. two connectors 425.
During use, three-limb tube is held by a sucker 46, again core rod is encased in three-limb tube, then connecting plate 47 moves to below three-limb tube by manipulator 42, manipulator 42 up moves subsequently, by No. four cylinders 474, No. three push rods 473 are moved, No. three push rods 473 drive buckle 472 to fasten core rod, manipulator 42 moves and a sucker 46 just can be made to be separated with three-limb tube, and injection step is carried out in core rod to be transported to injection moulding by manipulator 42 again position by connecting plate 47.
See Figure 12-Figure 15, electric smelting pipe demolding structure, comprise fixed head 51, described fixed head 51 is fixed with No. two stators 52 and some gripper shoes 53 arranged in parallel, described No. two stators 52 are arranged with described gripper shoe 53 is mutually vertical, all described gripper shoes 53 all offer the recess 531 for placing electric smelting pipe, described No. two stators 52 offer the opening 521 for placing three-limb tube connector, described gripper shoe 53 side is fixed with some groups of air cylinder group, each described air cylinder group comprises two and pushes a contrary cylinder 54 of direction, a described cylinder 54 is connected with a push rod 541, a described push rod 541 is fixedly connected with a fixture 55, No. two fixtures 552 that a described fixture 55 comprises No. two bases 551 and is arranged on described No. two bases 551, described No. two fixtures 552 comprise No. two cylinders 5521, No. two push rods 5522, back-up block 5523 and briquetting 5524, described back-up block 5523 is fixed on described No. two cylinders 5521, described No. two push rods 5522 control to move up and down by described No. two cylinders 5521, described briquetting 5524 is arranged on the end of described No. two push rods 5522 and moves along with the movement of described No. two push rods 5522, a described fixture 55 is slidably connected on slide rail 56, described slide rail 56 is arranged on described gripper shoe 53 side.
Described No. two fixtures 552 are slidably connected on described No. two bases 551.No. two fixtures be slidably connected can carry out adjusting thus fixing core rod when deviation occurs in core rod installation site.
Described fixed head 51 offers several No. five through holes 511.Fixed head arranges No. five through holes facilitates part waste material to drop, and prevents waste material from piling up on fixed head, not only causes electric smelting pipe installation site to diminish, cannot be fixed, but also can cause damage to electric smelting tube-surface.
During use, the complete core rod of injection moulding is put in the recess 531 of gripper shoe 53, and the connector of the non-attaching parts of three-limb tube is put in the opening 521 of No. two stators 52, briquetting 5524 is controlled toward pressing down by No. two cylinders 5521, briquetting 5524 is made to fix the end of core rod with the combination of back-up block 5523, restart a cylinder 54, by a fixture 55 along slide rail 56 toward extrapolation, now, because three-limb tube is opened at opening part motionless, thus make core rod can directly along with a fixture 55 is drawn out outward, be separated with electric smelting pipe, complete the stripping operation of electric smelting pipe.
See Figure 16 and Figure 17, electric smelting pipe cooling system, comprise air supply duct 61, described air supply duct 61 air inlet is provided with fan 62, some arc block plates 63 are provided with in described air supply duct 61, be interconnected by arc baffle plate 64 between adjacent described arc block plate 63, described arc block plate 63 offers several No. six through holes 631 in top-down direction, described arc block plate 63 is by front to direction, the back side offering several No. seven through holes 632, the opening of all described No. seven through holes 632 is all towards on the arc convex face of a described arc baffle plate 64 of correspondence, described No. six through holes 631 are interconnected with described No. seven through holes 632, and in described No. six through holes 631 on the most forward arc block plate 63, be provided with the nozzle 65 spraying water smoke, described nozzle 65 is connected with water inlet pipe 66.
Described air supply duct 61 lower wall offers several apopores 67.Setting out water hole makes the water of nozzle spray can flow out from apopore, and anti-sealing is accumulated and on runner machine, caused the damage to machine in air supply duct.
Described air supply duct 61 inwall is also rotatably connected to arc No. two baffle plates 68, the arc convex of described arc No. two baffle plates 68 is facing to described arc block plate 63, and described arc No. two baffle plates 68 are positioned at the air outlet place of described air supply duct 61.Arc No. two baffle plates be rotationally connected are set, at it along with in the wiggly process of wind, again stop are carried out to the steam in wind and be separated, make from the wind of air supply duct blowout drier.
Described arc baffle plate 64 offers tank 641, the curved shape of described tank 641 and offer direction from top to bottom.Arrange tank, time in wind a to curved baffle, the depressed area of tank, adds the blocking time to wind, simultaneously little again on the impact of wind speed, the better effects if of Separation of Water, and water is flowed down along tank.
During use, fan 62 is toward blowing in air supply duct 61, nozzle 65 will flow into water ejection from water inlet pipe 66, make, in No. seven through holes 632, there is water curtain, the wind that fan 62 blows out is after water curtain, by water curtain adsorb in wind with dust, afterwards, wind front blows on the arc convex face of an arc baffle plate 64, part water is stayed on the surface of an arc baffle plate 64, after multiple arc baffle plate 64, wind becomes more and more drier, with water fewer and feweri, this part water final cools electric smelting pipe, dry wind carries out cooling to electric smelting pipe and ensures electric smelting pipe quality, avoid because portion excess moisture causes electric smelting pipe to be out of shape.
Claims (5)
1. an electric smelting pipe automatic producing device, comprise the feed mechanism of copper post, fuel manipulator crane structure (94), injection mold (93), electric smelting pipe demolding structure (95), coil winding machine, electric smelting pipe mold and cooling system (96), it is characterized in that: the attitude reference device also comprising copper post, the feed mechanism of described copper post comprises the track (12) transported workpiece, described track (12) offers several breach (13), the attitude reference device of described copper post comprises a support (21), a described support (21) top is connected with the charging line (22) transporting copper post, described charging line (22) is connected with described track (12), a described support (21) offers one number service hole (23), described charging line (22) and described one number service hole (23) are interconnected, No. two grooves (24) are offered in described one number service hole (23), impeller (25) is provided with in described No. two grooves (24), described impeller (25) is driven by blowning installation and rotates, be positioned at described No. two grooves (24) below in described one number service hole (23) and be provided with directed block (26), described directed block (26) offers No. two through holes (27) with copper column end mating shapes, core rod is arranged on described lower through hole (27) below, described fuel manipulator crane structure (94) comprises filling place and manipulator (42), described manipulator (42) is arranged on described filling place, described filling place is provided with No. two supports (43), described No. two supports (43) slidably connect connecting rod (44), described connecting rod (44) is provided with a stator (45), a described stator (45) is provided with several suckers (46) for connecting tee tube connector, described manipulator (42) is provided with the connecting plate (47) for connecting tee tube connector, described connecting plate (47) side offers several No. four grooves (471), buckle (472) is all rotatably connected in all described No. four grooves (471), all described buckle (472) ends are all rotatably connected to No. three push rods (473), all described No. three push rods (473) all control mobile by being arranged on No. four cylinders (474) corresponding to described connecting plate (47) downside, described injection mold (93) comprises cover half (31) and dynamic model (32), described cover half (31) and described dynamic model (32) side bonded to each other all offer No. three grooves (33), and described No. three groove (33) left and right are through and be interconnected with die cavity, depression bar (34) is provided with in described No. three grooves (33) of described dynamic model (32), described depression bar (34) is controlled mobile by No. three cylinders (35), described electric smelting pipe demolding structure (95) comprises fixed head (51) and supports the gripper shoe (53) of electric smelting pipe, described gripper shoe (53) side is fixed with some groups of air cylinder group, each described air cylinder group comprises two and pushes a contrary cylinder (54) of direction, a described cylinder (54) promotes a fixture (55) by a push rod (541) and carries out the demoulding to electric smelting pipe, described coil winding machine comprises bobbin winding head (71), described bobbin winding head (71) comprises terminal (72), described terminal (72) horizontal outlet, described electric smelting pipe mold comprises die ontology (81), described die ontology (81) offers the installing hole (82) installing copper post, described installing hole (82) madial wall is provided with some rubber tooth bars (83), described rubber tooth bar (83) and copper post interference fit, described rubber tooth bar (83) downside is fixedly installed arc-like sheet (84), No. three elastic parts (85) are provided with between described arc-like sheet (84) and described installing hole (82) inwall, described cooling system (96) comprises air supply duct (61), described air supply duct (61) air inlet is provided with fan (62), some arc block plates (63) are provided with in described air supply duct (61), be interconnected by arc baffle plate (64) between adjacent described arc block plate (63), described arc block plate (63) offers several No. six through holes (631) in top-down direction, described arc block plate (63) is by front to direction, the back side offering several No. seven through holes (632), the opening of all described No. seven through holes (632) is all towards on the arc convex face of a described arc baffle plate (64) of correspondence, described No. six through holes (631) and described No. seven through holes (632) are interconnected, and in described No. six through holes (631) on the most forward arc block plate (63), be provided with the nozzle (65) spraying water smoke, described nozzle (65) is connected with water inlet pipe (66).
2. a kind of electric smelting pipe automatic producing device as claimed in claim 1, it is characterized in that: described directed block (26) also offers several No. three through holes (28), be provided with air nozzle (29) in all described No. three through holes (28), described air nozzle (29) is jet above directed block by air pump air feed.
3. a kind of electric smelting pipe automatic producing device as claimed in claim 1, it is characterized in that: described dynamic model (32) is provided with curved support sheet (36), and described curved support sheet (36) end is provided with No. three baffle plates (37), described No. three cylinders (35) are arranged in described curved support sheet (36).
4. a kind of electric smelting pipe automatic producing device as claimed in claim 1, is characterized in that: described connecting plate (47) upper side is provided with the limited block (475) for spacing core rod.
5. a kind of electric smelting pipe automatic producing device as claimed in claim 1, is characterized in that: described air supply duct (61) lower wall offers several apopores (67).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510142939.6A CN104708758B (en) | 2015-03-30 | 2015-03-30 | A kind of electric smelting pipe automatic producing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510142939.6A CN104708758B (en) | 2015-03-30 | 2015-03-30 | A kind of electric smelting pipe automatic producing device |
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| CN104708758A true CN104708758A (en) | 2015-06-17 |
| CN104708758B CN104708758B (en) | 2016-08-17 |
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| CN201510142939.6A Expired - Fee Related CN104708758B (en) | 2015-03-30 | 2015-03-30 | A kind of electric smelting pipe automatic producing device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105904648A (en) * | 2016-07-01 | 2016-08-31 | 成都华麒顺新材料有限公司 | Polystyrene injection molding ribbed tube production line |
| CN106217760A (en) * | 2016-07-28 | 2016-12-14 | 四川森普管材股份有限公司 | A kind of electric smelting pipe coiling device |
| CN107877780A (en) * | 2017-12-14 | 2018-04-06 | 宁波市宇华电器有限公司 | A kind of electric melting pipe fittings core automatic winding device and method |
| CN108705288A (en) * | 2018-06-25 | 2018-10-26 | 苏州富强科技有限公司 | A kind of automatic assembly equipment |
| CN109159353A (en) * | 2018-08-06 | 2019-01-08 | 华东交通大学 | A kind of bioengineering gene culture dish processing cooling and demolding device |
| CN113146938A (en) * | 2021-05-07 | 2021-07-23 | 友信精密实业(深圳)有限公司 | Injection molding equipment capable of automatically embedding iron part |
| CN114082867A (en) * | 2021-11-12 | 2022-02-25 | 宁波市宇华电器有限公司 | Automatic wire winding equipment for multi-specification electric melting pipe core and using method thereof |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105904648A (en) * | 2016-07-01 | 2016-08-31 | 成都华麒顺新材料有限公司 | Polystyrene injection molding ribbed tube production line |
| CN106217760A (en) * | 2016-07-28 | 2016-12-14 | 四川森普管材股份有限公司 | A kind of electric smelting pipe coiling device |
| CN107877780A (en) * | 2017-12-14 | 2018-04-06 | 宁波市宇华电器有限公司 | A kind of electric melting pipe fittings core automatic winding device and method |
| CN107877780B (en) * | 2017-12-14 | 2023-09-08 | 宁波宇华实业股份有限公司 | Automatic filament winding equipment and method for electric melting pipe fitting mold core |
| CN108705288A (en) * | 2018-06-25 | 2018-10-26 | 苏州富强科技有限公司 | A kind of automatic assembly equipment |
| CN109159353A (en) * | 2018-08-06 | 2019-01-08 | 华东交通大学 | A kind of bioengineering gene culture dish processing cooling and demolding device |
| CN113146938A (en) * | 2021-05-07 | 2021-07-23 | 友信精密实业(深圳)有限公司 | Injection molding equipment capable of automatically embedding iron part |
| CN113146938B (en) * | 2021-05-07 | 2022-02-11 | 友信精密实业(深圳)有限公司 | Injection molding equipment capable of automatically embedding iron part |
| CN114082867A (en) * | 2021-11-12 | 2022-02-25 | 宁波市宇华电器有限公司 | Automatic wire winding equipment for multi-specification electric melting pipe core and using method thereof |
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|---|---|
| CN104708758B (en) | 2016-08-17 |
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