CN104695162A - Two-sided galling process and equipment thereof - Google Patents
Two-sided galling process and equipment thereof Download PDFInfo
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- CN104695162A CN104695162A CN201510106525.8A CN201510106525A CN104695162A CN 104695162 A CN104695162 A CN 104695162A CN 201510106525 A CN201510106525 A CN 201510106525A CN 104695162 A CN104695162 A CN 104695162A
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- cloth
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/04—Successively applying two or more different solvent-based treating materials
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
Abstract
The invention relates to a two-sided galling process and equipment thereof. The two-sided galling process comprises the following steps: (1) feeding a piece of blank cloth into a high-temperature high-pressure shaping machine for primary pre-shaping; (2) after pre-shaping is completed, feeding the blank cloth into a cold dome machine for oil removal treatment and chemical foaming treatment; (3) feeding the semi-finished product cloth into a galling machine for galling the front side; (4) feeding the semi-finished product cloth into the high-temperature high-pressure shaping machine for secondary shaping; (5) after secondary shaping is completed, feeding the semi-finished product cloth into the galling machine for galling the back side; (6) after the back side is galled, feeding the semi-finished product cloth into a shearing machine for shearing treatment; and (7) after the shearing treatment is completed, feeding the semi-finished product cloth into the high-temperature high-pressure shaping machine for a third time for shaping a finished product. Due to adoption of special cold dome foaming shearing treatment, the two-sided galled fabric treated by using the two-sided galling process and the equipment is relatively high in moisture absorption property, free of pilling and relatively good in stability when being compared with an ordinary galled fabric.
Description
[technical field]
The present invention relates to technical field of textile equipment, specifically a kind of two-sided napping technique and equipment thereof.
[background technology]
In prior art, the conventional fabric making clothes is all generally with common woven dacron or lint Flocked fabric; When making clothes with common woven dacron, its any surface finish, stiff; And when making clothes with lint Flocked fabric, its surface electrostatic flocking machine bonds on bottom by disposable for lint, its complex manufacturing technology, and easily wrinkling.Meanwhile, two sides adopts on the garment material market of terylene galling technology few.
[summary of the invention]
The object of the invention is to the defect overcoming prior art existence, a kind of two-sided napping technique and equipment thereof are provided.
For achieving the above object, design a kind of two-sided napping technique, it is characterized in that, described brushing process step is as follows:
(1) sent in High Temperature High Pressure setting machine by grey cloth and carry out pre-setting first, High Temperature High Pressure setting machine setting parameter is door width 145CM, grammes per square metre 285G/ ㎡, temperature: 180 DEG C;
(2) after pre-setting completes, grey cloth is sent in cold dome machine and carry out oil removing processing and chemical blowing process, first grey cloth is entered water and fully soaks by cold dome machine, some chemical assistants are added with in water, comprise raising agent, degreaser, antistatic injecting, silicone oil, softener, soaking is completely being with under water condition by grey cloth, seal and keep within 12-24 hour, not stopping to rotate, due to adding up of time, grey cloth fiber foam the most at last, fluffy, rotate after terminating, carry out the sizing of clear water washing and drying, obtain semi-finished product cloth;
(3) semi-finished product cloth is sent into napper and carry out front plucking, front plucking number of times is 6 times, and napper setting parameter is tension force: 14N, speed: 0.1m/s;
(4) again carry out secondary sizing by semi-finished product cloth feeding High Temperature High Pressure setting machine, High Temperature High Pressure setting machine setting parameter is door width 145CM, grammes per square metre 285G/ ㎡, temperature: 180 DEG C;
(5), after secondary sizing, semi-finished product cloth is sent into napper again and carries out reverse side plucking, number of times is 3 times, and napper setting parameter is tension force: 14N, speed: 0.1m/s;
(6) semi-finished product cloth feeding shearing machine is carried out cropping process after terminating by reverse side plucking, expects not easily balling-up after cropping process;
(7) cropping complete third time is sent in High Temperature High Pressure setting machine and carries out finished product sizing, and High Temperature High Pressure setting machine setting parameter is door width 145CM, grammes per square metre 285G/ ㎡ temperature: 180 DEG C.
Described grey cloth adopts 75D/72F Polyester Yarns and 40D spandex, after spindle being arranged according to structure, go up 4 shuttle warp knitting machines again to carry out weaving forming, weave machine grey cloth door width at present: 140CM grammes per square metre: 290G/ ㎡, described spindle arrangement architecture is, adopt the altogether some row spindles of several rows, 40D spandex yarn respectively the 2nd, between 1 row, the 3rd, between 2 row, the 4th, between 3 row ... alternate cycles broken line arrangement successively; 75D/72F Polyester Yarns respectively the 2nd, between 4 row, the 3rd, between 5 row, the 4th, between 6 row ... between successively alternate cycles broken line arrangement.
The chemical assistant ratio of adding in water is, water 79%, raising agent 9%, degreaser 3%, antistatic injecting 5%, silicone oil 2%, softener 2%; Grey cloth, under band water condition, during seal rotary, utilizes the slight fiber structure of hydrone to grey cloth fabric constantly to soak into and micro tribology.
A kind of High Temperature High Pressure setting machine for above-mentioned two-sided napping technique, comprise High Temperature High Pressure setting machine main body, entering cloth rack, folder, cloth car, tank and pressure roller, it is characterized in that, cloth car is settled immediately below entering cloth rack, the other bottom, side of entering cloth rack is provided with tank, the top of tank is provided with some pressure rollers, grey cloth is alternately around all sides of some pressure rollers, the side of tank is other is provided with High Temperature High Pressure setting machine main body, grey cloth passage is provided with in described High Temperature High Pressure setting machine main body, the side of High Temperature High Pressure setting machine main body is other is provided with folder, bottom folder, correspondence is provided with a cloth car, entering cloth rack, tank, some pressure rollers, High Temperature High Pressure setting machine main body, some transmission roll shafts are provided with between folder, composition grey cloth transmission roller channel.
The High Temperature High Pressure setting machine of described two-sided napping technique, it is characterized in that, high pressure generator, steam generator, sizing pin folder, steam generator four layer assembly is provided with from top to bottom successively in described High Temperature High Pressure setting machine body cavity, described four layer assemblies stack gradually, and are provided with grey cloth passage between steam generator and sizing pin press from both sides.
A kind of cold dome machine for above-mentioned two-sided napping technique, comprise entering cloth rack, cloth car, pressure roller, tank, swivel mount and motor, it is characterized in that, cloth car is settled immediately below entering cloth rack, the bottom right side of entering cloth rack is provided with tank, the top of tank is provided with some pressure rollers, grey cloth is alternately around all sides of some pressure rollers, the right side of tank is provided with swivel mount, described swivel mount is by motor control rotation, some transmission roll shafts are provided with, composition grey cloth transmission roller channel between entering cloth rack, tank, some pressure rollers and swivel mount.
The cold dome machine of described two-sided napping technique, is characterized in that, described swivel mount adopts A type frame, and all sides of A type frame are sealing baffle.
A kind of napper for above-mentioned two-sided napping technique, comprise napper main body, entering cloth rack, folder, cloth car, syringe, it is characterized in that, the bottom center of described napper main body is provided with circular syringe, plucking pin is along circular syringe all sides annular arrangement, the bilateral symmetry of circular syringe is provided with entering cloth rack and folder, some transmission roll shafts are provided with between the side of entering cloth rack and circular syringe, be provided with some transmission roll shafts between folder and circular syringe opposite side, entering cloth rack is provided with one group of cloth car with corresponding respectively bottom folder.
The napper of described two-sided napping technique, is characterized in that, the transmission roller channel that entering cloth rack, folder and round pin cylinder are formed is respectively equipped with opposite side device and deduster, around circular syringe 3/4 periphery during grey cloth transmission.
Through the two-sided napping fabric of two-sided napping technique of the present invention and device processes thereof, through special cold dome foaming cropping process, stronger than common plucking fabric hygroscopicity, not balling-up, the stability of fabric is better.
[accompanying drawing explanation]
Fig. 1 is spindle arrangement architecture of the present invention;
Fig. 2 is High Temperature High Pressure setting machine structural representation of the present invention;
Fig. 3 is cold dome machine structural representation of the present invention;
Fig. 4 is napper structural representation of the present invention;
Description of symbols in figure
21 cloth cars, 22 entering cloth racks, 23 pressure rollers, 24 tanks, 25 folders, 26 cloth cars, 27 high pressure generators, 28 steam generators, 29 sizing pin folders, 210 steam generators
31 entering cloth racks, 32 cloth cars, 33 pressure rollers, 34 tanks, 35 swivel mounts, 36 motors
41 cloth cars, 42 entering cloth racks, 43 syringes, 44 folders, 45 cloth cars, 46 opposite side devices, 47 dedusters.
[detailed description of the invention]
Now by reference to the accompanying drawings and embodiment technical scheme of the present invention is further elaborated, believe it is clearly for a person skilled in the art.
Two-sided napping processing step is as follows:
(1) sent in High Temperature High Pressure setting machine by grey cloth and carry out pre-setting first, High Temperature High Pressure setting machine setting parameter is door width 145CM, grammes per square metre 285G/ ㎡, temperature: 180 DEG C;
(2) after pre-setting completes, grey cloth is sent in cold dome machine and carry out oil removing processing and chemical blowing process, first grey cloth is entered water and fully soaks by cold dome machine, some chemical assistants are added with in water, comprise raising agent, degreaser, antistatic injecting, silicone oil, softener, soaking is completely being with under water condition by grey cloth, seal and keep within 12-24 hour, not stopping to rotate, due to adding up of time, grey cloth fiber foam the most at last, fluffy, rotate after terminating, carry out the sizing of clear water washing and drying, obtain semi-finished product cloth;
(3) semi-finished product cloth is sent into napper and carry out front plucking, front plucking number of times is 6 times, and napper setting parameter is tension force: 14N, speed: 0.1m/s;
(4) again carry out secondary sizing by semi-finished product cloth feeding High Temperature High Pressure setting machine, High Temperature High Pressure setting machine setting parameter is door width 145CM, grammes per square metre 285G/ ㎡, temperature: 180 DEG C;
(5), after secondary sizing, semi-finished product cloth is sent into napper again and carries out reverse side plucking, number of times is 3 times, and napper setting parameter is tension force: 14N, speed: 0.1m/s;
(6) semi-finished product cloth feeding shearing machine is carried out cropping process after terminating by reverse side plucking;
(7) cropping complete third time is sent in High Temperature High Pressure setting machine and carries out finished product sizing, and High Temperature High Pressure setting machine setting parameter is door width 145CM, grammes per square metre 285G/ ㎡ temperature: 180 DEG C.
Described grey cloth adopts 75D/72F Polyester Yarns and 40D spandex, after spindle being arranged according to structure, go up 4 shuttle warp knitting machines again to carry out weaving forming, weave machine grey cloth door width at present: 140CM grammes per square metre: 290G/ ㎡, described spindle arrangement architecture is, adopt the some row spindles of several rows altogether, 40D spandex yarn respectively the 2nd, between 1 row, the 3rd, between 2 row, the 4th, between 3 row ... alternate cycles broken line arrangement successively, specifically, 2nd row the 1st arranges, the 1st row the 2nd arranges, 2nd row the 3rd arranges, the 1st row the 4th arranges ..., circulation broken line arrangement in this way, the like; 75D/72F Polyester Yarns respectively the 2nd, between 4 row, the 3rd, between 5 row, the 4th, between 6 row ... between successively alternate cycles broken line arrangement, specifically, 2nd ranks the 1st arrange, the 4th row the 2nd arranges, the 2nd ranks the 3rd arrange, the 4th row the 4th arranges ... circulation broken line arrangement in this way, the like.
The chemical assistant ratio of adding in water is, water 79%, raising agent 9%, degreaser 3%, antistatic injecting 5%, silicone oil 2%, softener 2%; Grey cloth, under band water condition, during seal rotary, utilizes the slight fiber structure of hydrone to grey cloth fabric constantly to soak into and micro tribology.
As shown in Figure 2, for the High Temperature High Pressure setting machine of above-mentioned two-sided napping technique, comprise High Temperature High Pressure setting machine main body, entering cloth rack, folder, cloth car, tank and pressure roller, it is characterized in that, cloth car is settled immediately below entering cloth rack, the other bottom, side of entering cloth rack is provided with tank, the top of tank is provided with some pressure rollers, grey cloth is alternately around all sides of some pressure rollers, the side of tank is other is provided with High Temperature High Pressure setting machine main body, grey cloth passage is provided with in described High Temperature High Pressure setting machine main body, the side of High Temperature High Pressure setting machine main body is other is provided with folder, bottom folder, correspondence is provided with a cloth car, entering cloth rack, tank, some pressure rollers, High Temperature High Pressure setting machine main body, some transmission roll shafts are provided with between folder, composition grey cloth transmission roller channel.
The High Temperature High Pressure setting machine of described two-sided napping technique, it is characterized in that, high pressure generator, steam generator, sizing pin folder, steam generator four layer assembly is provided with from top to bottom successively in described High Temperature High Pressure setting machine body cavity, described four layer assemblies stack gradually, and are provided with grey cloth passage between steam generator and sizing pin press from both sides.
As shown in Figure 3, for the cold dome machine of above-mentioned two-sided napping technique, comprise entering cloth rack, cloth car, pressure roller, tank, swivel mount and motor, it is characterized in that, cloth car is settled immediately below entering cloth rack, the bottom right side of entering cloth rack is provided with tank, the top of tank is provided with some pressure rollers, grey cloth is alternately around all sides of some pressure rollers, the right side of tank is provided with swivel mount, described swivel mount, by motor control rotation, is provided with some transmission roll shafts between entering cloth rack, tank, some pressure rollers and swivel mount, composition grey cloth transmission roller channel.
The cold dome machine of described two-sided napping technique, is characterized in that, described swivel mount adopts A type frame, and all sides of A type frame are sealing baffle.Fabric, under band water condition, after sealing, 24 hours, keeps ceaselessly rotating.Utilize hydrone, to the slight fiber structure of fabric, constantly soak into and micro tribology.Due to adding up of time, fiber foam is the most at last fluffy.So just can carry out next step fluffing operation, otherwise fiber is too flat, plucking pin, draws less than fiber, cannot fluff.
As shown in Figure 4, for the napper of above-mentioned two-sided napping technique, comprise napper main body, entering cloth rack, folder, cloth car, syringe, it is characterized in that, the bottom center of described napper main body is provided with circular syringe, plucking pin is along circular syringe all sides annular arrangement, the bilateral symmetry of circular syringe is provided with entering cloth rack and folder, some transmission roll shafts are provided with between the side of entering cloth rack and circular syringe, be provided with some transmission roll shafts between folder and circular syringe opposite side, entering cloth rack is provided with one group of cloth car with corresponding respectively bottom folder.
The napper of described two-sided napping technique, is characterized in that, the transmission roller channel that entering cloth rack, folder and round pin cylinder are formed is respectively equipped with opposite side device and deduster, around circular syringe 3/4 periphery during grey cloth transmission.
Claims (9)
1. a two-sided napping technique, is characterized in that, described brushing process step is as follows:
(1) sent in High Temperature High Pressure setting machine by grey cloth and carry out pre-setting first, High Temperature High Pressure setting machine setting parameter is door width 145CM, grammes per square metre 285G/ ㎡, temperature: 180 DEG C;
(2) after pre-setting completes, grey cloth is sent in cold dome machine and carry out oil removing processing and chemical blowing process, first grey cloth is entered water and fully soaks by cold dome machine, some chemical assistants are added with in water, comprise raising agent, degreaser, antistatic injecting, silicone oil, softener, soaking is completely being with under water condition by grey cloth, seal and keep within 12-24 hour, not stopping to rotate, due to adding up of time, grey cloth fiber foam the most at last, fluffy, rotate after terminating, carry out the sizing of clear water washing and drying, obtain semi-finished product cloth;
(3) semi-finished product cloth is sent into napper and carry out front plucking, front plucking number of times is 6 times, and napper setting parameter is tension force: 14N, speed: 0.1m/s;
(4) again carry out secondary sizing by semi-finished product cloth feeding High Temperature High Pressure setting machine, High Temperature High Pressure setting machine setting parameter is door width 145CM, grammes per square metre 285G/ ㎡, temperature: 180 DEG C;
(5), after secondary sizing, semi-finished product cloth is sent into napper again and carries out reverse side plucking, number of times is 3 times, and napper setting parameter is tension force: 14N, speed: 0.1m/s;
(6) semi-finished product cloth feeding shearing machine is carried out cropping process after terminating by reverse side plucking;
(7) cropping complete third time is sent in High Temperature High Pressure setting machine and carries out finished product sizing, and High Temperature High Pressure setting machine setting parameter is door width 145CM, grammes per square metre 285G/ ㎡ temperature: 180 DEG C.
2. two-sided napping technique as claimed in claim 1, it is characterized in that, described grey cloth adopts 75D/72F Polyester Yarns and 40D spandex, after spindle being arranged according to structure, go up 4 shuttle warp knitting machines again to carry out weaving forming, weave machine grey cloth door width at present: 140CM grammes per square metre: 290G/ ㎡, described spindle arrangement architecture is, adopt the altogether some row spindles of several rows, 40D spandex yarn respectively the 2nd, between 1 row, the 3rd, between 2 row, the 4th, between 3 row ... alternate cycles broken line arrangement successively; 75D/72F Polyester Yarns respectively the 2nd, between 4 row, the 3rd, between 5 row, the 4th, between 6 row ... alternate cycles broken line arrangement successively.
3. two-sided napping technique as claimed in claim 1, it is characterized in that, the chemical assistant ratio of adding in water is, water 79%, raising agent 9%, degreaser 3%, antistatic injecting 5%, silicone oil 2%, softener 2%; Grey cloth, under band water condition, during seal rotary, utilizes the slight fiber structure of hydrone to grey cloth fabric constantly to soak into and micro tribology.
4. the High Temperature High Pressure setting machine for two-sided napping technique as claimed in claim 1, comprise High Temperature High Pressure setting machine main body, entering cloth rack, folder, cloth car, tank and pressure roller, it is characterized in that, cloth car is settled immediately below entering cloth rack, the other bottom, side of entering cloth rack is provided with tank, the top of tank is provided with some pressure rollers, grey cloth is alternately around all sides of some pressure rollers, the side of tank is other is provided with High Temperature High Pressure setting machine main body, grey cloth passage is provided with in described High Temperature High Pressure setting machine main body, the side of High Temperature High Pressure setting machine main body is other is provided with folder, bottom folder, correspondence is provided with a cloth car, entering cloth rack, tank, some pressure rollers, High Temperature High Pressure setting machine main body, some transmission roll shafts are provided with between folder, composition grey cloth transmission roller channel.
5. the High Temperature High Pressure setting machine of two-sided napping technique as claimed in claim 4, it is characterized in that, high pressure generator, steam generator, sizing pin folder, steam generator four layer assembly is provided with from top to bottom successively in described High Temperature High Pressure setting machine body cavity, described four layer assemblies stack gradually, and are provided with grey cloth passage between steam generator and sizing pin press from both sides.
6. the cold dome machine for two-sided napping technique as claimed in claim 1, comprise entering cloth rack, cloth car, pressure roller, tank, swivel mount and motor, it is characterized in that, cloth car is settled immediately below entering cloth rack, the bottom right side of entering cloth rack is provided with tank, the top of tank is provided with some pressure rollers, grey cloth is alternately around all sides of some pressure rollers, the right side of tank is provided with swivel mount, described swivel mount is by motor control rotation, some transmission roll shafts are provided with, composition grey cloth transmission roller channel between entering cloth rack, tank, some pressure rollers and swivel mount.
7. the cold dome machine of two-sided napping technique as claimed in claim 6, is characterized in that, described swivel mount adopts A type frame, and all sides of A type frame are sealing baffle.
8. the napper for two-sided napping technique as claimed in claim 1, comprise napper main body, entering cloth rack, folder, cloth car, syringe, it is characterized in that, the bottom center of described napper main body is provided with circular syringe, plucking pin is along circular syringe all sides annular arrangement, the bilateral symmetry of circular syringe is provided with entering cloth rack and folder, some transmission roll shafts are provided with between the side of entering cloth rack and circular syringe, be provided with some transmission roll shafts between folder and circular syringe opposite side, entering cloth rack is provided with one group of cloth car with corresponding respectively bottom folder.
9. the napper of two-sided napping technique as claimed in claim 8, is characterized in that, the transmission roller channel that entering cloth rack, folder and round pin cylinder are formed is respectively equipped with opposite side device and deduster, around circular syringe 3/4 periphery during grey cloth transmission.
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| CN201510106525.8A CN104695162B (en) | 2015-03-10 | 2015-03-10 | A kind of two-sided napping technique and its equipment |
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| CN201510106525.8A CN104695162B (en) | 2015-03-10 | 2015-03-10 | A kind of two-sided napping technique and its equipment |
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| CN104695162B CN104695162B (en) | 2017-06-20 |
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| CN107587296A (en) * | 2016-07-07 | 2018-01-16 | 浙江南旋针纺有限公司 | A kind of two-sided knitting people leather base cloth fabric brushing process |
| CN108166186A (en) * | 2018-03-05 | 2018-06-15 | 苏州堂贝纺织品有限公司 | A kind of woolen fabric anti-fluffing and anti-pilling device |
| CN108796928A (en) * | 2018-07-02 | 2018-11-13 | 储晓慧 | A kind of textile cloth napping automatic assembly line and its napping processing method |
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| CN107587296A (en) * | 2016-07-07 | 2018-01-16 | 浙江南旋针纺有限公司 | A kind of two-sided knitting people leather base cloth fabric brushing process |
| CN107447416A (en) * | 2017-08-13 | 2017-12-08 | 浙江雅雪染整有限公司 | A kind of modified technique of the anti-PYTHON of fabric fluffing |
| CN108166186A (en) * | 2018-03-05 | 2018-06-15 | 苏州堂贝纺织品有限公司 | A kind of woolen fabric anti-fluffing and anti-pilling device |
| CN108166186B (en) * | 2018-03-05 | 2024-01-12 | 苏州堂贝纺织品有限公司 | Anti-pilling device for wool spinning fabric |
| CN108796928A (en) * | 2018-07-02 | 2018-11-13 | 储晓慧 | A kind of textile cloth napping automatic assembly line and its napping processing method |
| CN110835821A (en) * | 2019-11-08 | 2020-02-25 | 上海嘉麟杰纺织科技有限公司 | Method for improving plush exposed bottom and unhairing |
| CN114086292A (en) * | 2020-08-03 | 2022-02-25 | 宁波大千纺织品有限公司 | Heating cotton functional fabric |
| CN113981599A (en) * | 2021-10-25 | 2022-01-28 | 宁波大千纺织品有限公司 | Antistatic super-soft warm-keeping imitation lamb cashmere knitted fabric and preparation method thereof |
| CN114775203A (en) * | 2022-01-13 | 2022-07-22 | 浙江阳福针织有限公司 | Washing-free treatment process for washed cloth |
| CN115305732A (en) * | 2022-08-31 | 2022-11-08 | 华懋（厦门）特种材料有限公司 | Acid digital printing manufacturing process for nylon 66 filament woven fabric |
| CN116084119A (en) * | 2022-09-27 | 2023-05-09 | 浙江同辉纺织股份有限公司 | Novel white imitation cotton velvet production process |
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