CN104690202B - Main mould swinging type high-velocity cold headers - Google Patents

Main mould swinging type high-velocity cold headers Download PDF

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CN104690202B
CN104690202B CN201510116241.7A CN201510116241A CN104690202B CN 104690202 B CN104690202 B CN 104690202B CN 201510116241 A CN201510116241 A CN 201510116241A CN 104690202 B CN104690202 B CN 104690202B
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damping sleeve
sleeve pipe
main mold
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CN104690202A (en
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陈建德
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Wenzhou Zhanbang Machinery Co ltd
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Abstract

本发明涉及一种主模回转式高速冷镦机,其镦打装置还包括有主模回转机构,主模回转机构包括回转式主模座,主模座装配在机身上可旋转,主模座上依次设有与各冲模一一对应的若干镦打工位,以及与退料装置位置对应的退料工位,退料工位以及各镦打工位均布在同一圆周上,主模座的各工位上分别对应设有一主模,主模座连接有驱动其间歇转动实现主模工位切换的间歇分度装置,各冲模定位安装在冲模滑座上并与相应的冷镦工位位置对应。本发明采用主模回转实现工位间切换动作,结构紧凑,生产稳定性好,加工精度高以及工作效率高的优点。

The invention relates to a high-speed cold heading machine with a rotary main mold. The upsetting device also includes a rotary mechanism for the main mold. The rotary mechanism of the main mold includes a rotary main mold seat. There are a number of upsetting stations corresponding to each punching die one by one on the seat, and a material stripping station corresponding to the position of the stripping device. The stripping station and each upset station are evenly distributed on the same circumference. There is a main mold corresponding to each station, and the main mold seat is connected with an intermittent indexing device that drives its intermittent rotation to realize the switching of the main mold station. correspond. The invention adopts the rotation of the main mold to realize the switching action between stations, and has the advantages of compact structure, good production stability, high processing precision and high work efficiency.

Description

主模回转式高速冷镦机Main mold rotary high-speed cold heading machine

技术领域 technical field

本发明涉及冷镦机技术领域。 The invention relates to the technical field of cold heading machines.

背景技术 Background technique

冷镦机是以镦为主专门用来批量生产螺母、螺栓等紧固件的专用设备。根据金属塑变理论,在常温下对金属坯料施加一定的压力,使之在模腔内产生塑变,按规定的形状和尺寸成型。 Cold heading machine is a special equipment mainly used for mass production of fasteners such as nuts and bolts. According to the theory of metal plastic deformation, a certain pressure is applied to the metal blank at room temperature to cause plastic deformation in the mold cavity, and it is formed according to the specified shape and size.

冷镦机的主要结构为:包括有机身,机身上安装有动力装置、线材进料装置、切断送进装置、镦打装置、退料装置,动力装置包括有驱动电机,驱动电机的输出端经过变速箱后连接曲轴,曲轴联动连接有副轴,其他装置经相应的传动机构连接在曲轴或副轴上;线材进料装置用于线材牵引移送同时完成较直,通常包括有较直机构和牵引机构;切断送进装置用于将线材剪切出料段并移送到相应的镦打工位上进行成型;成型后由退料装置出料;镦打装置包括有两个冲模和主模,两个冲模安装在冲头换位机构的升降座上,冲头换位机构的升降座安装在冲模滑座上,冲模滑座经连杆连接到动力装置的曲轴上,这样曲轴经连杆驱动冲模滑座,带动冲模滑座上的冲模动作。现有的冷镦机结构存在的问题为:它们的主模都是固定在机身上,工序间的换位依靠冲头换位机构及夹钳机构来实现。这样冲头与主模配合时,需要执行两个动作—冲镦成型动作和工位间切换动作,存在设备精度差,工作稳定性差,模具寿命短,以及工作效率低下等缺陷。 The main structure of the cold heading machine is: including a fuselage, which is equipped with a power device, a wire feeding device, a cutting and feeding device, an upsetting device, and a material return device. The power device includes a drive motor, and the output of the drive motor The end is connected to the crankshaft after passing through the gearbox, and the crankshaft is connected to the countershaft, and other devices are connected to the crankshaft or the countershaft through the corresponding transmission mechanism; the wire feeding device is used to pull and transfer the wire and complete the straightening at the same time, usually including a straightening mechanism and traction mechanism; the cutting and feeding device is used to cut the discharge section of the wire and transfer it to the corresponding upsetting station for forming; after forming, the material is discharged by the return device; the upsetting device includes two dies and a main die, The two dies are installed on the lifting seat of the punch transposition mechanism, the lifting seat of the punch transposition mechanism is installed on the die slide seat, and the die slide seat is connected to the crankshaft of the power unit through the connecting rod, so that the crankshaft is driven by the connecting rod The die slide seat drives the die action on the die slide seat. The problems existing in the existing cold heading machine structure are: their main molds are all fixed on the fuselage, and the transposition between processes is realized by the punch transposition mechanism and the clamp mechanism. In this way, when the punch is matched with the main mold, two actions need to be performed—the upsetting action and the switching action between stations, which have defects such as poor equipment accuracy, poor work stability, short mold life, and low work efficiency.

发明内容 Contents of the invention

针对现有技术存在的不足,本发明的目的在于提供一种采用主模回转实现工位间切换动作,结构紧凑,生产稳定性好,加工精度高以及工作效率高的主模回转式高速冷镦机。 In view of the deficiencies in the prior art, the purpose of the present invention is to provide a main mold rotary high-speed cold heading that uses the main mold rotation to realize the switching action between stations, has a compact structure, good production stability, high machining accuracy and high work efficiency. machine.

为实现上述目的,本发明提供了如下技术方案:一种主模回转式高速冷镦机,包括有机身,安装在机身上的动力装置、线材进料装置、切断送进装置、镦打装置以及退料装置,镦打装置包括有主模、至少两个冲模以及冲模滑座,冲模安装在冲模滑座上,冲模滑座滑动配合在机身上,其特征在于:所述的镦打装置还包括有主模回转机构,主模回转机构包括回转式主模座,主模座装配在机身上可旋转,主模座上依次设有与各冲模一一对应的若干镦打工位,以及与退料装置位置对应的退料工位,退料工位以及各镦打工位均布在同一圆周上,主模座的各工位上分别对应设有一主模,所述主模座连接有驱动其间歇转动实现主模工位切换的间歇分度装置,各冲模定位安装在冲模滑座上并与相应的镦打工位位置对应。 In order to achieve the above object, the present invention provides the following technical solutions: a main mold rotary high-speed cold heading machine, including a fuselage, a power device installed on the fuselage, a wire feeding device, a cutting and feeding device, an upsetting The device and the material return device, the upsetting device includes a main mold, at least two punches and a die slide, the punch is installed on the die slide, and the punch slide is slidably fitted on the fuselage, it is characterized in that: the upsetting The device also includes a main mold rotary mechanism, which includes a rotary main mold base, the main mold base is assembled on the machine body and can rotate, and the main mold base is sequentially provided with a number of upsetting stations corresponding to each punching die. And the material-removing station corresponding to the position of the material-removing device, the material-removing station and each upsetting station are evenly distributed on the same circumference, and each station of the main mold base is respectively provided with a main mold, and the main mold base is connected There is an intermittent indexing device that drives its intermittent rotation to realize the switching of the main die station. Each punch is positioned on the die slide and corresponds to the position of the corresponding upsetting station.

本发明的冷镦机,主模座经间歇分度装置驱动间歇旋转,实现主模在各个工位依次切换,冲模与相应的镦打工位对应后定位安装在冲模滑座,具有结构紧凑,工作稳定性好,生产稳定性好,加工精度高以及工作效率高的优点。 In the cold heading machine of the present invention, the main mold seat is driven to rotate intermittently by an intermittent indexing device, so that the main mold can be switched in sequence at each station, and the punching die is positioned and installed on the punching die slide seat after corresponding to the corresponding upsetting station. Good stability, good production stability, high processing precision and high work efficiency.

本发明进一步设置为:所述间歇分度装置包括有间歇转动齿轮以及驱动轮,所述间歇转动齿轮安装在主模座上,主模座抵触配合有阻尼组件,所述驱动轮经支承轴呈旋转动配合装配在机身上,驱动轮外圆周面上设有与所述间歇转动齿轮间歇啮合的弧形齿条,弧形齿条沿驱动轮旋转方向延伸,弧形齿条的长度与所述主模在相邻工位间的切换距离相适配,所述驱动轮连接有驱动其旋转的动力输入机构。 The present invention is further configured as follows: the intermittent indexing device includes an intermittent rotating gear and a driving wheel, the intermittent rotating gear is installed on the main mold base, and the main mold base is conflicted with a damping assembly, and the driving wheel is formed by a supporting shaft. The rotating and moving fit is assembled on the fuselage, and the outer circumference of the drive wheel is provided with an arc-shaped rack that is intermittently meshed with the intermittently rotating gear. The arc-shaped rack extends along the direction of rotation of the drive wheel. The switching distance of the main mold between adjacent stations is adapted, and the driving wheel is connected with a power input mechanism for driving its rotation.

采用上述进一步结构设置,驱动轮上弧形齿条与间歇转动齿轮啮合时,间歇齿轮转动一定角度,驱动主模座转动一定角度,实现主模工位切换,驱动轮上弧形齿条脱开间歇转动齿轮时,主模座停止转动,在阻尼组件作用下,主模座实现位置的锁定;从而实现主模的工位切换驱动,具有结构紧凑,动作稳定可靠的优点,阻尼组件不仅实现主模座位置锁定,同时避免主模座转动过程,因惯性出现晃动现象,保证主模座转动稳定可靠。 With the above-mentioned further structural settings, when the arc-shaped rack on the driving wheel meshes with the intermittent rotation gear, the intermittent gear rotates at a certain angle, and the main mold base is driven to rotate at a certain angle to realize the switching of the main mold station, and the arc-shaped rack on the driving wheel is disengaged. When the gear is rotated intermittently, the main mold base stops rotating, and under the action of the damping component, the main mold base realizes the position locking; thereby realizing the position switching drive of the main mold, it has the advantages of compact structure, stable and reliable action, and the damping component not only realizes the main The position of the mold base is locked, and at the same time, it prevents the main mold base from shaking due to inertia during the rotation process, so as to ensure the stable and reliable rotation of the main mold base.

本发明再进一步设置为:所述动力输入机构连接驱动轮与动力装置的副轴,动力输入机构包括有主动伞齿轮、从动伞齿轮、第一联动轴、万向轴以及第二联动轴,主动伞齿轮安装在动力装置的副轴上,从动伞齿轮安装在第一联动轴上,主动伞齿轮与从动伞齿轮啮合配合,第一联动轴与万向轴连接,万向轴相对于与第一联动轴连接一端的另一端与第二联动轴连接,所述第二联动轴上安装有第一传动齿轮,第一传动齿轮啮合配合有第二传动齿轮,第一传动齿轮与所述驱动轮同轴连动连接。 The present invention is further set as: the power input mechanism connects the driving wheel and the secondary shaft of the power device, the power input mechanism includes a driving bevel gear, a driven bevel gear, a first linkage shaft, a cardan shaft and a second linkage shaft, The driving bevel gear is installed on the auxiliary shaft of the power unit, and the driven bevel gear is installed on the first linkage shaft. The driving bevel gear and the driven bevel gear mesh and cooperate. The first linkage shaft is connected with the cardan shaft. The other end of one end connected with the first linkage shaft is connected with the second linkage shaft, the first transmission gear is installed on the second linkage shaft, the first transmission gear meshes with the second transmission gear, the first transmission gear and the The driving wheels are coaxially linked.

采用上述再进一步结构设置,动力装置的副轴经主动伞齿轮和从动伞齿轮,驱动第一联动轴转动,第一联动轴经万向轴驱动第二联动轴转动,第二联动轴经第一传动齿轮和第二传动齿轮,最终驱动驱动轮转动;该动力输入机构,实现动力传递方向的改变,具有结构紧凑,安装布置方便,传动稳定可靠,且实现与冷镦机上动力装置连接,无需另外设置,使得协同工作可靠。 With the above-mentioned further structural arrangement, the auxiliary shaft of the power unit drives the first linkage shaft to rotate through the driving bevel gear and the driven bevel gear, the first linkage shaft drives the second linkage shaft to rotate through the cardan shaft, and the second linkage shaft passes through the second linkage shaft. The first transmission gear and the second transmission gear finally drive the drive wheel to rotate; the power input mechanism realizes the change of the power transmission direction, has the advantages of compact structure, convenient installation and arrangement, stable and reliable transmission, and realizes the connection with the power device on the cold heading machine without Additional settings make the collaborative work reliable.

本发明再进一步设置为:所述第二传动齿轮的轮盘上设有若干沿旋转方向延伸及排布的弧形条状孔,所述驱动轮与支承轴旋转动配合,驱动轮的轮盘上设有螺钉孔,驱动轮的螺钉孔内螺纹旋装有锁紧螺钉,第二传动齿轮经锁紧螺钉锁固在驱动轮上,第二传动齿轮设置在驱动轮上位置可调节。 The present invention is further set as follows: the wheel disc of the second transmission gear is provided with a number of arc-shaped strip holes extending and arranged along the direction of rotation, the driving wheel and the support shaft rotate and move, and the wheel disc of the driving wheel A screw hole is arranged on the top, and a locking screw is screwed in the screw hole of the driving wheel. The second transmission gear is locked on the driving wheel through the locking screw. The second transmission gear is arranged on the driving wheel and its position can be adjusted.

通过采用上述再进一步结构设置,旋松锁紧螺钉,实现对主模座的转动对时,达到主模座与切换时机与冷镦机的冲模协同配合可靠,提高工作的可靠性,具有装配方便可靠,以及调试方便的优点。 By adopting the above-mentioned further structural settings and loosening the locking screws, the timing of the rotation of the main mold base can be realized, so that the main mold base and the switching timing can be reliably coordinated with the punching die of the cold heading machine, which improves the reliability of the work and has the advantages of easy assembly. Reliable, and the advantages of easy debugging.

本发明再进一步设置为:所述阻尼组件包括有第一阻尼套管、第二阻尼套管、连接螺栓以及涨紧弹簧,所述第一阻尼套管和第二阻尼套管同轴向间隔布置,第一阻尼套管和第二阻尼套管活动装配在机身上可沿两阻尼套管的各自轴向滑动,第一阻尼套管和第二阻尼套管相对的端部均设有斜切面,第一阻尼套管的斜切面以及第二阻尼套管的斜切面均适配抵触在主模座侧壁上,所述连接螺栓的螺杆一端穿过第一阻尼套管并固定连接在第二阻尼套管上,第一阻尼套管和涨紧弹簧活动套装在连接螺栓上,涨紧弹簧位于第一阻尼套管远离第二阻尼套管的一端,涨紧弹簧一端抵接在第一阻尼套管端部,涨紧弹簧另一端抵接在连接螺栓的头部。 In the present invention, it is further set that: the damping assembly includes a first damping sleeve, a second damping sleeve, a connecting bolt and a tension spring, and the first damping sleeve and the second damping sleeve are coaxially arranged at intervals , the first damping sleeve and the second damping sleeve are movably assembled on the fuselage and can slide along the respective axial directions of the two damping sleeves, and the opposite ends of the first damping sleeve and the second damping sleeve are provided with chamfered surfaces , the beveled surface of the first damping sleeve and the beveled surface of the second damping sleeve are fitted against the side wall of the main mold base, and one end of the screw of the connecting bolt passes through the first damping sleeve and is fixedly connected to the second On the damping sleeve, the first damping sleeve and the tensioning spring are movably fitted on the connecting bolt, the tensioning spring is located at the end of the first damping sleeve away from the second damping sleeve, and one end of the tensioning spring abuts against the first damping sleeve At the end of the pipe, the other end of the tension spring abuts against the head of the connecting bolt.

通过采用上述再进一步结构设置下,涨紧弹簧顶推第一阻尼套管压向主模座上,涨紧弹簧顶推连接螺栓,连接螺栓拉动第二阻尼套管压向主模座,从而实现第一阻尼套管和第二阻尼套管夹持在主模座上,同时采用斜切面接触,接触面积大,接触可靠,具有工作可靠,使用寿命长的优点。 By adopting the above further structural settings, the tension spring pushes the first damping sleeve to press against the main mold base, the tension spring pushes the connecting bolt, and the connecting bolt pulls the second damping sleeve to press against the main mold base, thereby realizing The first damping sleeve and the second damping sleeve are clamped on the main mold base, and at the same time adopt oblique section contact, the contact area is large, the contact is reliable, and it has the advantages of reliable operation and long service life.

本发明再进一步设置为:所述第二阻尼套管上设有螺纹孔,所述连接螺栓螺纹旋接在第二阻尼套管的螺纹孔内。 The present invention is further configured as follows: the second damping sleeve is provided with a threaded hole, and the connecting bolt is screwed into the threaded hole of the second damping sleeve.

采用上述再进一步结构设置下,旋入、旋出连接螺栓,实现对涨紧弹簧的压缩量调节,从而实现阻尼力的调节,方便使用以及工作可靠。 With the above-mentioned further structural settings, the connecting bolts are screwed in and out to adjust the compression amount of the tension spring, thereby realizing the adjustment of the damping force, which is convenient to use and reliable in operation.

本发明进一步设置为:所述机身上可拆卸安装有安装法兰,所述主模座装配在安装法兰的孔腔内,主模座与安装法兰旋转动配合,所述切断送进装置的切断模安装在安装法兰上。 The present invention is further configured as follows: a mounting flange is detachably installed on the fuselage, the main mold base is assembled in the cavity of the mounting flange, the main mold base and the mounting flange are rotatably matched, and the cutting feed The cutting die of the device is installed on the mounting flange.

采用上述结构设置下,方便主模座以及切断模的安装和位置对应配合,装配更为可靠。 Under the arrangement of the above structure, the installation and positional matching of the main mold base and the cutting mold are convenient, and the assembly is more reliable.

本发明进一步设置为:所述退料装置包括有后托被动摇臂、后托连杆以及偏心轮,所述后托被动摇臂铰接安装在机身上,后托被动摇臂经铰接点分成上摆臂和下摆臂,后托被动摇臂的上摆臂安装有出料顶杆,出料顶杆与退料工位位置对应,所述偏心轮偏心安装在动力装置的副轴上,后托连杆一端安装在偏心轮上,后托连杆与偏心轮旋转动配合,后托连杆另一端铰接连接在后托被动摇臂的下摆臂上。 The present invention is further configured as follows: the material ejection device includes a rear support rocker arm, a rear support connecting rod and an eccentric wheel, the rear support is hingedly mounted on the fuselage by a rocker arm, and the rear support is divided into two parts by a hinge point through a hinge point. The upper swing arm and the lower swing arm, and the upper swing arm of the rear support passive rocker arm are equipped with a discharge ejector rod, which corresponds to the position of the ejection station. The eccentric wheel is eccentrically installed on the secondary shaft of the power unit. One end of the support connecting rod is installed on the eccentric wheel, and the rear support connecting rod rotates and movably cooperates with the eccentric wheel, and the other end of the rear support connecting rod is hingedly connected on the lower swing arm of the rear support passive rocker arm.

采用上述结构设置下,动力装置的副轴转动,偏心轮随之旋转,经后托连杆驱动后托被动摇臂摆动,后托被动摇臂的上摆臂上出料顶杆动作,当主模上的物料成型后切入退料工位时,出料顶杆撞击相应主模上的导杆,实现将主模型腔内的物料推出,完成出料;具有结构紧凑,运转平稳,工作可靠,以及噪音低的优点。 With the above-mentioned structure setting, the sub-shaft of the power unit rotates, and the eccentric wheel rotates accordingly. The rear support is driven by the rocker arm to swing through the rear support connecting rod, and the discharge ejector rod on the upper swing arm of the rear support is driven by the rocker arm. When the main mold When the material on the machine is cut into the ejection station after being formed, the discharge ejector rod hits the guide rod on the corresponding main mold to push out the material in the main mold cavity and complete the discharge; it has the advantages of compact structure, stable operation, reliable work, and The advantage of low noise.

本发明进一步设置为:所述后托连杆铰接连接有力臂长度调节座,在后托被动摇臂的下摆臂上设有沿其长度方向延伸的条形安装孔,所述力臂长度调节座装配在条形安装孔内可滑动,力臂长度调节座螺纹配合有调节螺杆,调节螺杆沿着条形安装孔长度布置,调节螺杆与后托被动摇臂的下摆臂旋转动配合。 The present invention is further configured as follows: the rear support connecting rod is hingedly connected with a power arm length adjustment seat, a strip-shaped installation hole extending along the length direction is provided on the lower swing arm of the rear support rocker arm, and the force arm length adjustment seat Assembled in the bar-shaped mounting hole to be slidable, the length arm length adjustment seat is threaded with an adjusting screw, and the adjusting screw is arranged along the length of the bar-shaped mounting hole, and the adjusting screw is movably matched with the lower swing arm of the rocker arm on the rear support.

采用上述结构设置下,调节螺杆旋转,实现力臂长度调节座沿着条形安装孔滑动完成位置调节,即实现后托连杆驱动后托被动摇臂的力点位置调节,实现对后托被动摇臂摆动幅度调节,从而实现适用不同长度规格的物料退料,使用更为方便,设备使用更可靠和通用性更强,且调节操作简单方便。 With the above-mentioned structural settings, the adjusting screw rotates to realize the position adjustment of the arm length adjustment seat sliding along the bar-shaped mounting hole, that is, to realize the position adjustment of the force point of the rocker arm driven by the rear support connecting rod, and to realize the rocking of the rear support The swing range of the arm can be adjusted to realize the return of materials suitable for different lengths and specifications. The use is more convenient, the equipment is more reliable and versatile, and the adjustment operation is simple and convenient.

下面结合附图对本发明作进一步描述。 The present invention will be further described below in conjunction with the accompanying drawings.

附图说明 Description of drawings

图1为本发明具体实施例主模回转式高速冷镦机结构示意图一; Figure 1 is a structural schematic diagram of the main mold rotary high-speed cold heading machine according to a specific embodiment of the present invention;

图2为图1A部分局部放大视图; Fig. 2 is a partially enlarged view of Fig. 1A;

图3为本发明具体实施例主模回转式高速冷镦机结构示意图二; Fig. 3 is a structural schematic diagram II of the main mold rotary high-speed cold heading machine according to the specific embodiment of the present invention;

图4为本发明具体实施例主模回转机构结构示意图; Fig. 4 is a structural schematic diagram of the main mold rotary mechanism of a specific embodiment of the present invention;

图5为本发明具体实施例主模座和阻尼组件配合结构示意图; Fig. 5 is a schematic diagram of the cooperative structure of the main mold base and the damping assembly according to a specific embodiment of the present invention;

图6为本发明具体实施例驱动轮与第二传动齿轮配合结构示意图; Fig. 6 is a schematic diagram of the cooperative structure of the driving wheel and the second transmission gear according to a specific embodiment of the present invention;

图7为本发明具体实施例出料装置结构示意图; Fig. 7 is a schematic structural diagram of a discharge device according to a specific embodiment of the present invention;

图8为本发明具体实施例后托被动摇臂结构示意图。 Fig. 8 is a schematic diagram of the structure of the rocker arm of the rear support according to a specific embodiment of the present invention.

具体实施方式 detailed description

如图1~图8所示,本发明公开的一种主模回转式高速冷镦机,包括有机身1,安装在机身1上的动力装置2、线材进料装置3、切断送进装置4、镦打装置5以及退料装置6;其中动力装置2包括有驱动电机21、变速箱22、曲轴23以及副轴24,驱动电机21输出端与变速箱22连接,变速箱22的输出端经带轮、传动带(图中未示出)驱动连接曲轴23,曲轴23经齿轮副传动连接副轴24;所述镦打装置5包括有主模51、至少两个冲模52以及冲模滑座53,冲模52安装在冲模滑座53上,冲模滑座53滑动配合在机身1上。所述的镦打装置5还包括有主模回转机构,主模回转机构包括回转式主模座54,主模座54装配在机身1上可旋转,主模座54上依次设有与各冲模52一一对应的若干镦打工位I、II,以及与退料装置6位置对应的退料工位III;退料工位III以及各镦打工位I、II均布在同一圆周上;主模座54的各工位上分别对应设有一主模51,所述主模座54连接有驱动其间歇转动实现主模51工位切换的间歇分度装置,各冲模52定位安装在冲模滑座53上并与相应的镦打工位I、II位置对应。本具体实施例中,冷镦机为三模两冲冷镦机,主模采用三个设计,与主模配合的冲模有两个(初镦冲模和精镦冲模),与传统一模两冲冷镦机完成相同的加工,但其各个工位在主模座上分别布置,经主模座的旋转实现主模在各工位间顺次切换,可大大提高生产效率;同时各工位间位置切换更稳定可靠,精度更高,且结构紧凑。当然在安装空间允许下,三个以上主模的设计同样也可被应用。 As shown in Figures 1 to 8, a main mold rotary high-speed cold heading machine disclosed by the present invention includes a fuselage 1, a power device 2 installed on the fuselage 1, a wire feeding device 3, a cutting feed Device 4, upsetting device 5 and material return device 6; wherein power unit 2 includes drive motor 21, gearbox 22, crankshaft 23 and countershaft 24, the output end of drive motor 21 is connected with gearbox 22, and the output of gearbox 22 The crankshaft 23 is driven and connected to the crankshaft 23 through a pulley and a transmission belt (not shown in the figure), and the crankshaft 23 is connected to the countershaft 24 through a gear pair; the upset device 5 includes a main die 51, at least two dies 52 and a die slide 53 , the die 52 is installed on the die slide 53 , and the die slide 53 is slidably fitted on the fuselage 1 . Described upsetting device 5 also includes main mold rotary mechanism, and main mold rotary mechanism comprises rotary type main mold base 54, and main mold base 54 is assembled on the fuselage 1 and can rotate, and main mold base 54 is successively provided with each A plurality of upsetting stations I and II corresponding to the die 52 one by one, and a stripping station III corresponding to the position of the stripping device 6; the stripping station III and each heading station I and II are evenly distributed on the same circumference; Each station of the mold base 54 is respectively provided with a main mold 51, the main mold base 54 is connected with an intermittent indexing device that drives its intermittent rotation to realize the switching of the main mold 51 stations, and each punch 52 is positioned and installed on the die slide 53 and correspond to corresponding upsetting station I, II positions. In this specific embodiment, the cold heading machine is a three-die and two-blow cold heading machine. The main die adopts three designs, and there are two dies matched with the main die (initial heading die and finishing die), which is different from the traditional one die and two punching dies. The cold heading machine completes the same processing, but each station is arranged separately on the main mold base, and the main mold can be switched between each station in sequence through the rotation of the main mold base, which can greatly improve the production efficiency; Position switching is more stable and reliable, with higher precision and compact structure. Of course, if the installation space permits, the design of more than three main molds can also be applied.

所述间歇分度装置包括有间歇转动齿轮551以及驱动轮552,所述间歇转动齿轮551安装在主模座54上,主模座54抵触配合有阻尼组件,所述驱动轮552经支承轴553呈旋转动配合装配在机身1上,驱动轮552外圆周面上设有与所述间歇转动齿轮551间歇啮合的弧形齿条5521,弧形齿条5521沿驱动轮552旋转方向延伸,弧形齿条5521的长度与所述主模51在相邻工位间的切换距离相适配,所述驱动轮552连接有驱动其旋转的动力输入机构。当驱动轮552上弧形齿条5521与间歇转动齿轮551啮合时,驱动间歇齿轮551转动一定角度,驱动主模座54转动一定角度,实现主模51工位切换;当驱动轮552上弧形齿条5521脱开间歇转动齿轮551时,主模座54停止转动,在阻尼组件作用下,主模座54实现位置的锁定;具有结构简单,实现方便,以及工位切换稳定可靠的优点;而且采用阻尼组件实现主模座的位置锁定,阻尼组件也可实现主模座的运转过程稳定可靠,而且还方便主模座的安装调整,实现容易。间歇分度装置作用是实现驱动主模间歇(按一定时间间隔)转动一定角度,当然作为本发明可行的方案,间歇分度装置还可以采用其它的结构设计,如采用槽轮机构实现,带有减速机构的步进电机驱动等(如有其它可实现,但效果差的机构也可补充,以更好的满足支持问题),但采用其它机构存在设计不便以及稳定性差的问题,故本发明优先采用本具体实施例中的结构设计。 The intermittent indexing device includes an intermittent rotating gear 551 and a driving wheel 552. The intermittent rotating gear 551 is installed on the main mold base 54, and the main mold base 54 is in conflict with a damping assembly. The driving wheel 552 passes through the support shaft 553 It is assembled on the fuselage 1 in a rotating and dynamic fit. The outer circumference of the drive wheel 552 is provided with an arc-shaped rack 5521 that is intermittently meshed with the intermittent rotation gear 551. The arc-shaped rack 5521 extends along the direction of rotation of the drive wheel 552. The length of the gear rack 5521 is adapted to the switching distance of the main mold 51 between adjacent stations, and the driving wheel 552 is connected with a power input mechanism to drive it to rotate. When the arc tooth bar 5521 on the drive wheel 552 meshed with the intermittent rotation gear 551, the intermittent gear 551 was driven to rotate at a certain angle, and the main mold seat 54 was driven to rotate at a certain angle to realize the switch of the main mold 51 stations; When the rack 5521 is disengaged from the intermittently rotating gear 551, the main mold base 54 stops rotating, and under the action of the damping assembly, the main mold base 54 realizes the locking of the position; it has the advantages of simple structure, convenient implementation, and stable and reliable station switching; and The damping component is used to realize the position locking of the main mold base, and the damping component can also realize the stable and reliable operation process of the main mold base, and it is also convenient for the installation and adjustment of the main mold base, which is easy to realize. The function of the intermittent indexing device is to drive the main mold intermittently (according to a certain time interval) to rotate at a certain angle. Of course, as a feasible solution of the present invention, the intermittent indexing device can also adopt other structural designs, such as using a grooved wheel mechanism, with The stepper motor drive of the deceleration mechanism (if there are other mechanisms that can be realized, but the mechanism with poor effect can also be supplemented to better meet the support problem), but the use of other mechanisms has the problems of inconvenient design and poor stability, so the present invention is preferred The structural design in this specific embodiment is adopted.

本具体实施例中,所述动力输入机构连接驱动轮552与动力装置2的副轴24,动力输入机构包括有主动伞齿轮561、从动伞齿轮562、第一联动轴563、万向轴564以及第二联动轴565,主动伞齿轮561安装在动力装置2的副轴24上,从动伞齿轮562安装在第一联动轴563上,主动伞齿轮561与从动伞齿轮562啮合配合,第一联动轴563与万向轴564连接,万向轴564相对于与第一联动轴563连接一端的另一端与第二联动轴565连接,所述第二联动轴565上安装有第一传动齿轮566,第一传动齿轮566啮合配合有第二传动齿轮567,第一传动齿轮566与所述驱动轮552同轴连动连接。当然作为本发明可行的方案,动力输入机构可以采用普通的齿轮机构,并单独设立动力装置来实现,这样导致安装布置不便,机构复杂,同时,主模与冲模以及其他装置的协同动作可靠性差的问题。 In this specific embodiment, the power input mechanism connects the driving wheel 552 and the auxiliary shaft 24 of the power device 2, and the power input mechanism includes a driving bevel gear 561, a driven bevel gear 562, a first linkage shaft 563, and a cardan shaft 564 And the second linkage shaft 565, the driving bevel gear 561 is installed on the secondary shaft 24 of the power plant 2, the driven bevel gear 562 is installed on the first linkage shaft 563, the driving bevel gear 561 and the driven bevel gear 562 mesh and cooperate, the second A linkage shaft 563 is connected to the cardan shaft 564, and the other end of the cardan shaft 564 is connected to the second linkage shaft 565 relative to the end connected to the first linkage shaft 563, and the first transmission gear is installed on the second linkage shaft 565 566 , the first transmission gear 566 meshes with the second transmission gear 567 , and the first transmission gear 566 is coaxially and interlockingly connected with the driving wheel 552 . Of course, as a feasible solution of the present invention, the power input mechanism can be realized by using an ordinary gear mechanism and setting up a power device separately, which leads to inconvenient installation and arrangement, complicated mechanism, and at the same time, the cooperative action of the main mold, the die and other devices has poor reliability. question.

在所述第二传动齿轮567的轮盘上设有若干沿旋转方向延伸及排布的弧形条状孔5671,所述驱动轮552与支承轴553旋转动配合,驱动轮552的轮盘上设有螺钉孔5522,驱动轮552的螺钉孔5522内螺纹旋装有锁紧螺钉(图中未示出),第二传动齿轮567经锁紧螺钉锁固在驱动轮552上,第二传动齿轮567设置在驱动轮552上位置可调节。方便与其他装置进行对时调节,达到主模座的切换时机与冷镦机的冲模协同配合可靠,提高工作的可靠性,具有装配方便可靠,以及调试方便的优点。 The wheel disc of the second transmission gear 567 is provided with a plurality of arc-shaped strip holes 5671 extending and arranged along the direction of rotation. A screw hole 5522 is provided, and the screw hole 5522 of the driving wheel 552 is screwed with a locking screw (not shown in the figure). The second transmission gear 567 is locked on the driving wheel 552 through the locking screw. The second transmission gear 567 is arranged on the driving wheel 552 and its position can be adjusted. It is convenient to adjust the timing with other devices, so that the switching timing of the main mold base and the punching die of the cold heading machine can be cooperated reliably, improving the reliability of work, and has the advantages of convenient and reliable assembly and convenient debugging.

所述阻尼组件包括有第一阻尼套管571、第二阻尼套管572、连接螺栓573以及涨紧弹簧574;所述第一阻尼套管571和第二阻尼套管572同轴向间隔布置,第一阻尼套管571和第二阻尼套管572活动装配在机身1上可沿其(第一阻尼套管571、第二阻尼套管572)轴向滑动,第一阻尼套管571和第二阻尼套管572相对的端部均设有斜切面5711、5712,第一阻尼套管571的斜切面5711以及第二阻尼套管572的斜切面5721均适配抵触在主模座54侧壁上,所述连接螺栓573的螺杆一端穿过第一阻尼套管571并固定连接在第二阻尼套管572上,第一阻尼套管571和涨紧弹簧574活动套装在连接螺栓573上,涨紧弹簧574位于第一阻尼套管571远离第二阻尼套管572的一端,涨紧弹簧574一端抵接在第一阻尼套管571端部,涨紧弹簧574另一端抵接在连接螺栓573的头部。在涨紧弹簧作用下,顶推第一阻尼套管571压向主模座54上,涨紧弹簧574顶推连接螺栓573,连接螺栓573拉动第二阻尼套管572压向主模座54,从而实现第一阻尼套管571和第二阻尼套管572夹持在主模座54上,接触可靠,工作可靠,同时采用斜切面接触,接触面积大,接触可靠,具有工作可靠,使用寿命长的优点。 The damping assembly includes a first damping sleeve 571, a second damping sleeve 572, a connecting bolt 573 and a tension spring 574; the first damping sleeve 571 and the second damping sleeve 572 are coaxially arranged at intervals, The first damping sleeve 571 and the second damping sleeve 572 are movably assembled on the fuselage 1 and can slide axially along it (the first damping sleeve 571 and the second damping sleeve 572). The first damping sleeve 571 and the second damping sleeve 571 The opposite ends of the two damping sleeves 572 are provided with chamfered surfaces 5711, 5712, the chamfered surfaces 5711 of the first damping sleeve 571 and the chamfered surfaces 5721 of the second damping sleeve 572 are adapted to interfere with the side wall of the main mold base 54 Above, one end of the screw rod of the connecting bolt 573 passes through the first damping sleeve 571 and is fixedly connected to the second damping sleeve 572, the first damping sleeve 571 and the tension spring 574 are movably fitted on the connecting bolt 573, and the The tightening spring 574 is located at the end of the first damping sleeve 571 away from the second damping sleeve 572, one end of the tensioning spring 574 abuts against the end of the first damping sleeve 571, and the other end of the tensioning spring 574 abuts against the end of the connecting bolt 573. head. Under the action of the tensioning spring, the first damping sleeve 571 is pushed against the main mold base 54, the tensioning spring 574 pushes the connecting bolt 573, and the connecting bolt 573 pulls the second damping sleeve 572 to press against the main mold base 54, In this way, the first damping sleeve 571 and the second damping sleeve 572 are clamped on the main mold base 54, and the contact is reliable and the operation is reliable. At the same time, the oblique contact is adopted, the contact area is large, the contact is reliable, the operation is reliable, and the service life is long. The advantages.

其中,所述第二阻尼套管572上设有螺纹孔,所述连接螺栓573螺纹旋接在第二阻尼套管572的螺纹孔内。这样,可旋入、旋出连接螺栓,实现对涨紧弹簧的压缩量调节,从而实现阻尼力的调节,方便使用以及达到工作可靠。 Wherein, the second damping sleeve 572 is provided with a threaded hole, and the connecting bolt 573 is screwed into the threaded hole of the second damping sleeve 572 . In this way, the connecting bolt can be screwed in and out to realize the adjustment of the compression amount of the tension spring, thereby realizing the adjustment of the damping force, which is convenient to use and achieves reliable operation.

为方便主模座的安装,所述机身1上可拆卸安装有安装法兰58;本具体实施例中,在机身1上设有装配孔腔,装配孔腔内经螺栓可拆卸安装有安装法兰58;所述主模座54装配在安装法兰58的孔腔内,主模座54与安装法兰58旋转动配合,所述切断送进装置4的切断模安装在安装法兰58上;在主模座54与装配孔腔底部之间圆柱推力轴承581,圆柱推力轴承581可以毫无困难地承受重载荷和振动载荷,保证主模座的工作稳定可靠。 In order to facilitate the installation of the main mold base, a mounting flange 58 is detachably installed on the fuselage 1; Flange 58; the main mold base 54 is assembled in the cavity of the mounting flange 58, the main mold base 54 is rotatably matched with the mounting flange 58, and the cutting die of the cutting and feeding device 4 is installed on the mounting flange 58 On; the cylindrical thrust bearing 581 between the main mold base 54 and the bottom of the assembly cavity, the cylindrical thrust bearing 581 can withstand heavy loads and vibration loads without difficulty, ensuring that the main mold base works stably and reliably.

本具体实施例中,如图7和图8所示,所述退料装置6包括有后托被动摇臂61、后托连杆62以及偏心轮63;所述后托被动摇臂61铰接安装在机身1上,后托被动摇臂61经轴和轴承安装在机身1上,后托被动摇臂61经铰接点分成上摆臂611和下摆臂612,后托被动摇臂61的上摆臂611安装有出料顶杆64,出料顶杆64与退料工位位置III对应,所述偏心轮63偏心安装在动力装置2的副轴24上,后托连杆62一端安装在偏心轮63上,后托连杆62与偏心轮63旋转动配合,后托连杆62与偏心轮63之间经轴承装配,后托连杆62另一端铰接连接在后托被动摇臂61的下摆臂612上。其中,所述后托连杆62铰接连接有力臂长度调节座65,在后托被动摇臂61的下摆臂612上设有沿其长度方向延伸的条形安装孔613,力臂长度调节座65包括座体和锁定盖板,座体插装在条形安装孔613内,座体和锁定盖板经螺栓夹持在后托被动摇臂61上,从而,构成所述力臂长度调节座65滑动配合在条形安装孔613内。力臂长度调节座65螺纹配合有调节螺杆66,调节螺杆66沿着条形安装孔613长度布置,调节螺杆66与后托被动摇臂61的下摆臂612旋转动配合。实现对后托被动摇臂摆动幅度调节,从而实现适用不同长度规格的物料退料,采用螺杆螺母机构实现调节,调节操作方便可靠。 In this specific embodiment, as shown in Fig. 7 and Fig. 8, the material ejection device 6 includes a rear support rocker arm 61, a rear support connecting rod 62 and an eccentric wheel 63; the rear support is hingedly installed by the rocker arm 61 On the fuselage 1, the rear support is installed on the fuselage 1 by the rocker arm 61 via the shaft and the bearing, the rear support is divided into the upper swing arm 611 and the lower swing arm 612 by the hinge point, and the rear support is divided into the upper swing arm 611 and the lower swing arm 612 by the rocker arm 61. The swing arm 611 is equipped with a discharge ejector rod 64, which corresponds to the position III of the material return station. The eccentric wheel 63 is eccentrically installed on the secondary shaft 24 of the power unit 2, and one end of the back support connecting rod 62 is installed on the On the eccentric wheel 63, the back support connecting rod 62 and the eccentric wheel 63 rotate and move, and the back support connecting rod 62 and the eccentric wheel 63 are assembled through a bearing. on the lower swing arm 612. Wherein, the rear support connecting rod 62 is hingedly connected with a power arm length adjustment seat 65, and the lower swing arm 612 of the rear support rocker arm 61 is provided with a strip-shaped mounting hole 613 extending along its length direction, and the force arm length adjustment seat 65 It includes a seat body and a locking cover plate, the seat body is inserted into the strip-shaped installation hole 613, and the seat body and the locking cover plate are clamped on the rear support rocker arm 61 through bolts, thereby forming the arm length adjustment seat 65 Slip fit in the bar mounting hole 613. The arm length adjustment seat 65 is threadedly fitted with an adjusting screw 66, which is arranged along the length of the strip mounting hole 613, and the adjusting screw 66 is movably matched with the lower swing arm 612 of the rocker arm 61 of the rear support. The swing range of the rear support is adjusted by the rocker arm, so as to realize the return of materials suitable for different lengths and specifications. The screw nut mechanism is used to realize the adjustment, and the adjustment operation is convenient and reliable.

Claims (7)

  1. null1. main mould swinging type high-velocity cold headers,Include fuselage,The power set being arranged on fuselage、Wire rod feed arrangement、Cut off feeder、Device and discharging device are beaten in upsetting,Upsetting is beaten device and is included main mould、At least two punch die and punch die slide,Punch die is arranged on punch die slide,Punch die slide is slidably fitted on fuselage,It is characterized in that: described upsetting is beaten device and also included main mould slew gear,Main mould slew gear includes the main die holder of swinging,Main die holder is assemblied on fuselage rotatable,Upsetting manual labour position the most some with each punch die it is sequentially provided with on main die holder,And the material returned station corresponding with discharging device position,Material returned station and each upsetting manual labour position are distributed on same circumference,A main mould it is correspondingly provided with respectively on each station of main die holder,Described main die holder connects the intermittent dividing device driving its intermittent rotary to realize main mould Switch of working position,Each punch die location and installation is on punch die slide and corresponding with position, corresponding upsetting manual labour position,Described intermittent dividing device includes intermittent rotary gear and driving wheel,Described intermittent rotary gear is arranged on main die holder,Main die holder is conflicted and is combined with damper assembly,Described driving wheel is that rotation is rotatably assorted and is assemblied on fuselage through support shaft,Driving wheel outer circumference surface is provided with the arc-shaped rack engaged with described intermittent rotary gear interval,Arc-shaped rack extends along driving wheel direction of rotation,The length of arc-shaped rack and the switching between adjacent stations of the described main mould are apart from suitable,Described driving wheel connects the power input mechanism driving its rotation,Described power input mechanism connects the countershaft of driving wheel and power set,Power input mechanism includes driving bevel gear、Driven bevel pinion、First universal driving shaft、Universal drive shaft and the second universal driving shaft,Driving bevel gear is arranged on the countershaft of power set,Driven bevel pinion is arranged on the first universal driving shaft,Driving bevel gear engages cooperation with driven bevel pinion,First universal driving shaft is connected with universal drive shaft,Universal drive shaft connects relative to the other end and the second universal driving shaft being connected one end with the first universal driving shaft,On described second universal driving shaft, the first travelling gear is installed,First travelling gear engagement is combined with the second travelling gear,First travelling gear is coaxially connected with described driving wheel.
  2. The most main mould swinging type high-velocity cold headers; it is characterized in that: the wheel disc of described second travelling gear is provided with some extension and the arc strip hole of arrangement along direction of rotation; described driving wheel is rotatably assorted with support shaft rotation; the wheel disc of driving wheel is provided with screw hole; the screw hole internal thread rotation of driving wheel is equipped with lock-screw; second travelling gear locks on the drive wheel through lock-screw, and the second travelling gear is arranged on position-adjustable on driving wheel.
  3. nullMain mould swinging type high-velocity cold headers the most according to claim 1 or claim 2,It is characterized in that: described damper assembly includes the first damping sleeve pipe、Second damping sleeve pipe、Connecting bolt and tensioner spring,Described first damping sleeve pipe and the second coaxial interval of damping sleeve pipe are arranged,First damping sleeve pipe and the second damping sleeve pipe activity are assemblied on fuselage can each sliding axially along two damping sleeve pipes,The end that first damping sleeve pipe and second damps sleeve pipe relative is equipped with oblique section,The oblique section of the first damping sleeve pipe and all adaptive conflict of oblique section of the second damping sleeve pipe are on main die holder sidewall,Screw rod one end of described connecting bolt is through the first damping sleeve pipe and is fixedly connected on the second damping sleeve pipe,First damping sleeve pipe and tensioner spring movable set are on connecting bolt,Tensioner spring is positioned at the first damping sleeve pipe one end away from the second damping sleeve pipe,Tensioner spring one end is connected to the first damping sleeve tube end,The tensioner spring other end is connected to the head of connecting bolt.
  4. The most main mould swinging type high-velocity cold headers, it is characterised in that: described second damping sleeve pipe is provided with screwed hole, and described connecting bolt screw thread is screwed in the screwed hole of the second damping sleeve pipe.
  5. The most main mould swinging type high-velocity cold headers; it is characterized in that: mounting flange is detachably installed on described fuselage; described main die holder is assemblied in the vestibule of mounting flange; main die holder is rotatably assorted with mounting flange rotation, and the knife edge die of described cut-out feeder is arranged on mounting flange.
  6. The most main mould swinging type high-velocity cold headers, it is characterized in that: described discharging device includes butt passive rocking arm, butt connecting rod and eccentric, described butt passive rocking arm is hingedly mounted on fuselage, butt passive rocking arm is divided into top link and lower swing arm through pin joint, the top link of butt passive rocking arm is provided with discharging push rod, discharging push rod is corresponding with material returned station position, described eccentric is eccentrically mounted on the countershaft of power set, butt connecting rod one end is arranged on eccentric, butt connecting rod is rotatably assorted with eccentric rotation, the butt connecting rod other end is hingedly connected on the lower swing arm of butt passive rocking arm.
  7. The most main mould swinging type high-velocity cold headers; it is characterized in that: described butt rod hinge connection connects torque arm length adjustment seat; the lower swing arm of butt passive rocking arm is provided with the bar shaped installing hole extended along its length; described torque arm length adjustment seat is assemblied in bar shaped installing hole slidably; torque arm length adjustment seat threaded engagement has adjusting screw rod; adjusting screw rod is arranged along bar shaped installing hole length, and adjusting screw rod is rotatably assorted with the lower swing arm rotation of butt passive rocking arm.
CN201510116241.7A 2015-03-17 2015-03-17 Main mould swinging type high-velocity cold headers Active CN104690202B (en)

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CN106270358B (en) * 2016-08-31 2018-06-12 佛山市巨隆金属制品有限公司 A kind of one mould two of high speed rushes cold headers
CN110695284B (en) * 2019-09-18 2024-03-26 浙江展邦机械有限公司 Cold heading machine
CN111085649A (en) * 2019-12-18 2020-05-01 安徽阳天机械工业有限公司 Novel stroke adjustable formpiston ejecting mechanism
CN113835186A (en) * 2021-07-30 2021-12-24 武汉高德红外股份有限公司 Double-view-field switching mechanism for infrared lens
CN116534848B (en) * 2023-05-22 2024-07-30 三门县鸿远塑业有限公司 Graphene nano dispersion liquid preparation system and method
CN119897427B (en) * 2025-04-01 2025-08-22 温州市固友机械有限公司 A multifunctional composite cold heading machine

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US4019432A (en) * 1976-01-21 1977-04-26 Albert Dunkin Rivet making machine
CN1017783B (en) * 1987-08-20 1992-08-12 东北重型机械学院 Multi-station die rotary high-speed cold header
CN202667530U (en) * 2012-07-17 2013-01-16 重庆工商职业学院 Liquid cooling forging and stamping die
CN104190849A (en) * 2014-09-10 2014-12-10 陈建德 Material cutting device of cold upsetting machine
CN204486680U (en) * 2015-03-17 2015-07-22 陈建德 Main mould swinging type high-velocity cold headers

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