CN104690182B - Feeding assembly of bending machine - Google Patents
Feeding assembly of bending machine Download PDFInfo
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- CN104690182B CN104690182B CN201510085014.2A CN201510085014A CN104690182B CN 104690182 B CN104690182 B CN 104690182B CN 201510085014 A CN201510085014 A CN 201510085014A CN 104690182 B CN104690182 B CN 104690182B
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- 238000005452 bending Methods 0.000 title claims abstract description 48
- 239000000463 material Substances 0.000 claims abstract description 121
- 230000007246 mechanism Effects 0.000 claims abstract description 72
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 239000003638 chemical reducing agent Substances 0.000 claims description 42
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000009467 reduction Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/026—Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/06—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种折弯机的上料组件。 The invention relates to a feeding assembly of a bending machine.
背景技术 Background technique
管翅式换热器作为一种紧凑式换热器,在制冷行业具有广泛的应用。换热器的成形过程主要有以下三种成形工艺:管弯曲成形(形成U型管),机械胀管成形(实现管-翅连接),管束折弯成形(形成L型或G型换热器)。管束折弯成形是换热器成形的关键工艺之一,对换热器的性能具有重要影响。 As a compact heat exchanger, the tube-fin heat exchanger has a wide range of applications in the refrigeration industry. The forming process of the heat exchanger mainly has the following three forming processes: tube bending forming (forming U-shaped tubes), mechanical expanding tube forming (realizing tube-fin connection), tube bundle bending forming (forming L-shaped or G-shaped heat exchangers) ). Tube bundle bending is one of the key processes in heat exchanger forming, which has an important impact on the performance of heat exchangers.
在管束折弯成形时,先把换热器输送到规定的位置上,使想要弯曲的部位紧靠住具有预定的弯曲半径的弯曲模(转辊),然后夹持住处在弯曲模两侧的换热器,使一侧或两侧的夹持部件以弯曲模为中心旋转移动,于是换热器便沿着弯曲模被挤压成规定的弯曲角度。更具体的说,换热器在平躺状态下沿纵向送进折弯机,然后在横向使预定弯曲的部位紧靠弯曲模,弯曲模置于要弯曲部位的上方,换热器前端夹在弯曲模和夹紧模(下压板)之间,同时尾端受底板(随动板)支撑,驱动致动器,使弯曲模和夹紧模按照要求旋转规定的角度,夹紧模抬升起来使换热器前段以弯曲模的中心为中心旋转,从而沿弯曲模成型。 When the tube bundle is bent and formed, the heat exchanger is first transported to the specified position, so that the part to be bent is close to the bending die (roller) with a predetermined bending radius, and then clamped on both sides of the bending die The heat exchanger makes the clamping parts on one side or both sides rotate and move around the bending die, so the heat exchanger is extruded into a specified bending angle along the bending die. More specifically, the heat exchanger is fed into the bending machine longitudinally in a flat state, and then the part to be bent is placed against the bending die in the transverse direction, the bending die is placed above the part to be bent, and the front end of the heat exchanger is clamped Between the bending die and the clamping die (lower platen), while the tail end is supported by the bottom plate (follower plate), the actuator is driven to rotate the bending die and the clamping die at a specified angle as required, and the clamping die is lifted to make The front section of the heat exchanger rotates around the center of the bending die to form along the bending die.
在传统的管束折弯成形工艺中,大多采用人工手动将待折弯的换热器经折弯机主机的输入端输送至折弯机主机内的弯曲模内后进行弯曲成型,这种上料方式的工作效率较低且劳动强度大。 In the traditional tube bundle bending forming process, most of the heat exchangers to be bent are manually transported to the bending die in the main machine of the bending machine through the input end of the main machine of the bending machine, and then bent and formed. The working efficiency of the method is low and the labor intensity is high.
发明内容 Contents of the invention
本发明的目的在于提供一种减少劳动强度且提高工作效率的折弯机的上料组件。 The object of the present invention is to provide a feeding assembly of a bending machine which reduces labor intensity and improves work efficiency.
上述目的是通过如下技术方案来实现的: The above-mentioned purpose is achieved through the following technical solutions:
一种折弯机的上料组件,包括上料机架,该上料机架上设有一用于承载待折弯工件的上料平台和一安装于上料机架上且可推送承载于上料平台上的待折弯工件的上料输送组件,该上料机架与上料平台之间设有上料升降机构,上料升降机构驱使上料平台在一入料位置和一出料位置之间上升或者下降;该上料平台或者上料机架上设有可推送承载于上料平台上的待折弯工件的拨料机构;该上料平台处于入料位置时,由上料输送组件推送待折弯工件;该上料平台处于出料位置时,由拨料机构推送待折弯工件。 A feeding assembly of a bending machine, including a feeding frame, the feeding frame is provided with a loading platform for carrying workpieces to be bent and a loading platform installed on the feeding frame and can be pushed and carried on the upper frame. The feeding and conveying assembly of the workpiece to be bent on the feeding platform, a feeding lifting mechanism is provided between the feeding frame and the feeding platform, and the feeding lifting mechanism drives the feeding platform at a feeding position and a discharging position rise or fall between; the loading platform or the loading frame is provided with a material shifting mechanism that can push the workpiece to be bent carried on the loading platform; when the loading platform is in the feeding position, it is conveyed by the feeding The component pushes the workpiece to be bent; when the loading platform is in the discharge position, the material pushing mechanism pushes the workpiece to be bent.
该技术方案公开的折弯机的上料组件将待折弯的工件(例如可以是待折弯的换热器)承载于上料平台上并由拨料机构或者上料输送组件推送,实现自动化输送而可减少劳动强度且提高工作效率;且上料平台通过上料升降机构驱使上升或者下降以调节上料平台的高度,使上料平台能够与外部折弯机的主机进行准确对接,使上料组件向外部折弯机的主机输送待折弯工件以及外部折弯机的主机接料的整个过程稳定平滑地进行,解决了因装配误差等各种误差的存在而使上料平台无法与外部折弯机的主机准确对接的问题;此外,利用相互独立的拨料机构和上料输送组件实现上料平台在不同高度位置下仍能正常推送待折弯工件。 The feeding assembly of the bending machine disclosed in this technical solution carries the workpiece to be bent (for example, a heat exchanger to be bent) on the loading platform and is pushed by the material shifting mechanism or the feeding and conveying assembly to realize automation Transportation can reduce labor intensity and improve work efficiency; and the feeding platform is driven up or down by the feeding lifting mechanism to adjust the height of the feeding platform, so that the feeding platform can be accurately docked with the main machine of the external bending machine, so that the loading The whole process of conveying the workpiece to be bent from the material component to the main machine of the external bending machine and receiving materials from the main machine of the external bending machine is carried out stably and smoothly, which solves the problem that the loading platform cannot be connected with the external machine due to the existence of various errors such as assembly errors. The problem of accurate docking of the main machine of the bending machine; in addition, the use of independent material shifting mechanism and feeding and conveying components to realize that the feeding platform can still push the workpiece to be bent normally at different heights.
以上技术方案可通过以下措施作进一步改进: The above technical scheme can be further improved through the following measures:
该上料平台上具有一上料输送路径,待折弯工件由拨料机构或者上料输送组件推送沿上料输送路径运动;上料平台上升或者下降时可使上料平台远离或者靠近上料输送组件;于上料平台处于入料位置时,上料平台靠近上料输送组件而可由上料输送组件推送待折弯工件;于上料平台处于出料位置时,上料平台远离上料输送组件。设计合理,结构简单。 The loading platform has a feeding conveying path, and the workpiece to be bent is pushed by the material shifting mechanism or the feeding conveying assembly to move along the feeding conveying path; when the feeding platform rises or falls, the feeding platform can be moved away from or close to the feeding Conveying component; when the loading platform is in the feeding position, the loading platform is close to the feeding and conveying component and the workpiece to be bent can be pushed by the feeding and conveying component; when the loading platform is in the discharging position, the loading platform is far away from the feeding and conveying components. Reasonable design and simple structure.
该上料输送组件包括上料输送带、上料滚筒组和上料滚筒驱动电机,上料输送带套装在上料滚筒组上,上料滚筒组由上料滚筒驱动电机驱使转动;该上料平台上开设有与上料输送组件的位置对应的避让口,于上料平台处于入料位置时,上料输送带经避让口露出上料平台而可与承载于上料平台上的待折弯工件摩擦接触。该技术方案公开的上料输送组件结构简单,由于上料输送组件不会跟随上料平台升降,上料平台上升或者下降过程中会相对上料输送组件运动,为保证上料平台与上料输送组件的结合而在上料平台上设计避让口,设计合理,结构简单,减少整机布局空间。 The feeding conveyor assembly includes a feeding conveyor belt, a feeding roller set and a feeding roller drive motor, the feeding conveyor belt is set on the feeding roller set, and the feeding roller set is driven to rotate by the feeding roller drive motor; the feeding There is an avoidance opening corresponding to the position of the feeding and conveying components on the platform. When the feeding platform is in the feeding position, the feeding conveyor belt exposes the feeding platform through the avoiding opening and can be connected with the bending machine carried on the feeding platform. The workpieces are in frictional contact. The structure of the feeding and conveying assembly disclosed in this technical solution is simple. Since the feeding and conveying assembly will not follow the lifting of the feeding platform, the feeding platform will move relative to the feeding and conveying assembly during the process of rising or falling. The avoidance port is designed on the loading platform for the combination of components, the design is reasonable, the structure is simple, and the layout space of the whole machine is reduced.
一上料输送带、一上料滚筒组和一上料滚筒驱动电机组成一套上料输送单元,该上料输送组件包括多套上料输送单元,多套上料输送单元排列成相间隔的两排,每排的上料输送单元沿上料输送路径间隔排列。该技术方案公开的多套上料输送单元能够更加有效地更加平稳地推送承载于上料平台上的待折弯工件。 A feeding conveyor belt, a feeding roller group and a feeding roller drive motor form a set of feeding conveying unit. There are two rows, and the feeding conveying units of each row are arranged at intervals along the feeding conveying path. The multiple sets of feeding and conveying units disclosed in the technical solution can push the workpieces to be bent carried on the feeding platform more effectively and stably.
该上料升降机构包括四个安装于上料机架上的上料涡轮丝杆升降机和一个用于驱动四个上料涡轮丝杆升降机同步动作的上料升降电机,四个上料涡轮丝杆升降机分布于上料平台的四角,该上料升降电机与四个上料涡轮丝杆升降机之间设有可实现四个涡轮丝杆升降机同步动作的上料传动机构。 The feeding lifting mechanism includes four feeding turbine screw elevators installed on the feeding frame and a feeding lifting motor for driving the four feeding turbine screw elevators to move synchronously. The elevators are distributed at the four corners of the feeding platform, and a feeding transmission mechanism that can realize the synchronous action of the four feeding turbine screw elevators is provided between the feeding lifting motor and the four feeding turbine screw elevators.
该拨料机构设于上料平台上;该拨料机构包括拨料支架、设于上料平台与拨料支架之间而用于引导拨料支架平移的拨料导向机构、设于上料平台与拨料支架之间而用于驱使拨料支架平移的拨料驱动机构、枢设于拨料支架上而跟随拨料支架平移的摆动架、设于拨料支架与摆动架之间而驱使摆动架在一避让位置和一推送位置之间摆动的摆动驱动机构、设于摆动架上并跟随摆动架摆动的推件,摆动架摆动时可使推件远离或者靠近上料平台;摆动架处于避让位置时, 推件远离上料平台以使推件在平移时避开待折弯工件;摆动架处于推送位置时,推件靠近上料平台以使推件在平移时可抵挡待折弯工件并推动待折弯工件平移。该技术方案公开的拨料机构结构简单并能够跟随上料平台一起上升或者下降,拨料机构与上料输送组件共同配合以实现上料平台在不同高度位置下仍能正常推送待折弯工件。 The shifting mechanism is arranged on the feeding platform; the shifting mechanism includes a shifting bracket, a shifting guide mechanism arranged between the feeding platform and the shifting bracket for guiding the shifting of the shifting bracket, and a shifting guide mechanism arranged on the feeding platform Between the dial bracket and the dial driving mechanism for driving the dial bracket to translate, the swing frame pivoted on the dial bracket and following the shift rack to move in translation, arranged between the dial bracket and the swing frame to drive the swing The swing drive mechanism swings between an avoidance position and a push position, and the push piece is arranged on the swing frame and swings with the swing frame. When the swing frame swings, the push piece can be moved away from or close to the feeding platform; the swing frame is in the avoidance position. When the swing frame is in the push position, the push piece is close to the loading platform so that the push piece can resist the workpiece to be bent and Push the workpiece to be bent to translate. The material shifting mechanism disclosed in this technical solution has a simple structure and can rise or fall along with the feeding platform. The material shifting mechanism cooperates with the feeding conveying assembly to realize that the feeding platform can still push the workpiece to be bent normally at different heights.
该摆动驱动机构包括摆动气缸,该摆动气缸的缸体铰接于拨料支架;该摆动架包括拨料转轴、拨料臂和拨料连杆,该拨料转轴枢设于拨料支架上,该拨料臂包括一固定端和一外伸端,该拨料臂的固定端固定在拨料转轴上,该拨料臂的外伸端用于安装推件,该拨料连杆的一端固定在拨料转轴上,该拨料连杆的另一端与摆动气缸的活塞杆铰接。该技术方案结构简单,采用摆动气缸驱动便于控制调节。 The swing drive mechanism includes a swing cylinder, the cylinder body of which is hinged to the material shifting bracket; The shifting arm includes a fixed end and an extended end, the fixed end of the shifting arm is fixed on the shifting shaft, the extended end of the shifting arm is used for installing push pieces, and one end of the shifting link is fixed On the material dial rotating shaft, the other end of the material dial connecting rod is hinged with the piston rod of the swing cylinder. The technical solution is simple in structure, and is driven by a swing cylinder to facilitate control and adjustment.
一摆动架、一摆动驱动机构和一推件组成一套拨料单元,拨料支架上设有两套拨料单元,两套拨料单元对称布置于拨料支架的两侧。设置两套拨料单元能够实现对不同长度尺寸的待折弯工件进行推送,适用范围广,灵活性强。 A swing frame, a swing drive mechanism and a push piece form a set of material shifting unit, two sets of material shifting units are arranged on the material shifting bracket, and the two sets of material shifting units are symmetrically arranged on both sides of the material shifting bracket. Setting two sets of material pushing units can realize the pushing of workpieces to be bent with different lengths and sizes, which has a wide range of applications and strong flexibility.
于摆动架处于避让位置时,推件与上料平台相距的距离大于待折弯工件的厚度;于摆动架处于推送位置时,推件与上料平台相距的距离小于待折弯工件的厚度。 When the swing frame is in the avoidance position, the distance between the push piece and the loading platform is greater than the thickness of the workpiece to be bent; when the swing frame is in the pushing position, the distance between the push piece and the loading platform is smaller than the thickness of the workpiece to be bent.
该拨料臂有两个,两个拨料臂平行间隔布置,两个拨料臂的外伸端之间安装有一推杆横梁,推件安装在推杆横梁上;该拨料支架呈龙门架状,包括一横跨于上料平台两侧的拨料横架和两拨料立架,拨料横架的两端分别设置一拨料立架;该拨料导向机构包括两平行于上料输送路径的上料导轨,上料平台的两侧分别设置一上料导轨,一拨料立架与一上料导轨配合,各拨料立架的底部设有可滑移地嵌套在其对应的上料导轨上的上料滑块;该摆动驱动机构包括一拨 料驱动电机、一第一拨料减速机、一第二拨料减速机、一拨料减速机连接轴、一第一拨料驱动轴、一第二拨料驱动轴、一第一拨料齿轮、一第二拨料齿轮、一第一拨料齿条和一第二拨料齿条;该拨料驱动电机、第一拨料减速机和第二拨料减速机固定在拨料支架上,且第一拨料减速机和第二拨料减速机分别布置于拨料横架的两端;该第一拨料齿条和第二拨料齿条分别固定在上料平台的两侧,且第一拨料齿条和第二拨料齿条平行于上料输送路径;该第一拨料减速机具有一输入端、一第一输出端和一第二输出端,第一拨料减速机的输入端与拨料驱动电机的输出轴联接,第一拨料减速机的第一输出端与第一拨料驱动轴的一端联接,第一拨料齿轮安装于第一拨料驱动轴的另一端,第一拨料齿轮与第一拨料齿条啮合;该第二拨料减速机具有一输入端和一输出端,第二拨料减速机的输入端与第一拨料减速机的第二输出端通过拨料减速机连接轴联接以传递动力,第二拨料减速机的输出端与第二拨料驱动轴的一端联接,第二拨料齿轮安装于第二拨料驱动轴的另一端,第二拨料齿轮与第二拨料齿条啮合。 There are two pusher arms, the two pusher arms are arranged in parallel and at intervals, a push rod beam is installed between the extended ends of the two pusher arms, and the push piece is installed on the push rod crossbeam; the pusher bracket is a gantry frame Shaped, including a horizontal frame across the two sides of the feeding platform and two vertical racks, and a vertical frame is provided at both ends of the horizontal frame; the guiding mechanism includes two parallel to the feeding For the feeding guide rails of the conveying path, a feeding guide rail is respectively set on both sides of the feeding platform, a feeding stand is matched with a feeding guide rail, and the bottom of each feeding stand is slidably nested in its corresponding The feeding slider on the feeding guide rail; the swing driving mechanism includes a driving motor, a first dialing reducer, a second dialing reducer, a connecting shaft of the dialing reducer, a first dialing material drive shaft, a second material drive shaft, a first material gear, a second material gear, a first material rack and a second material rack; the material drive motor, the first The shifting speed reducer and the second shifting speed reducer are fixed on the shifting bracket, and the first shifting speed reducer and the second shifting speed reducer are respectively arranged at both ends of the shifting horizontal frame; the first shifting rack and the second shifting rack are respectively fixed on both sides of the feeding platform, and the first shifting rack and the second shifting rack are parallel to the feeding conveying path; the first shifting reducer has an input end, A first output end and a second output end, the input end of the first material shifting speed reducer is connected with the output shaft of the material shifting drive motor, the first output end of the first material shifting speed reducer is connected with the first material shifting drive shaft One end is connected, the first material shifting gear is installed on the other end of the first material shifting drive shaft, the first material shifting gear meshes with the first material shifting rack; the second material shifting reducer has an input end and an output end, The input end of the second dial reducer is connected to the second output end of the first dial reducer through the connecting shaft of the dial reducer to transmit power, and the output end of the second dial reducer is connected to the second output of the second dial drive shaft. One end is connected, the second material shifting gear is installed on the other end of the second material shifting drive shaft, and the second material shifting gear meshes with the second material shifting rack.
以上各技术措施可择一使用,也可组合使用,只要彼此之间未构成冲突。 The above technical measures can be used one by one or in combination, as long as there is no conflict between them.
本发明与现有技术相比具有如下优点:本发明能够实现自动化输送而可减少劳动强度且提高工作效率。 Compared with the prior art, the present invention has the following advantages: the present invention can realize automatic transportation, reduce labor intensity and improve work efficiency.
附图说明 Description of drawings
图1示出了本发明的立体示意图; Fig. 1 shows the three-dimensional schematic diagram of the present invention;
图2示出了本发明的立体分解示意图; Fig. 2 shows the three-dimensional exploded schematic view of the present invention;
图3示出了本发明隐藏上料平台和拨料机构后的立体示意图; Fig. 3 shows the three-dimensional schematic diagram of the present invention after hiding the feeding platform and the material shifting mechanism;
图4和图5分别示出了本发明的拨料机构的两个不同角度的立体示意图; Fig. 4 and Fig. 5 respectively show the three-dimensional schematic view of two different angles of the material shifting mechanism of the present invention;
图6示出了本发明的拨料机构的立体分解示意图; Fig. 6 shows a three-dimensional exploded schematic view of the material shifting mechanism of the present invention;
图7示出了本发明的俯视图; Figure 7 shows a top view of the present invention;
图8为图7的A-A剖视图,其中上料平台处于入料位置; Fig. 8 is a sectional view of A-A of Fig. 7, wherein the feeding platform is in the feeding position;
图9为图7的A-A剖视图,其中上料平台处于出料位置; Fig. 9 is a sectional view of A-A of Fig. 7, wherein the loading platform is in the discharging position;
图10为图8的B-B剖视图; Fig. 10 is the B-B sectional view of Fig. 8;
图11为图9的C-C剖视图; Fig. 11 is the C-C sectional view of Fig. 9;
图12示出了本发明的拨料机构处于推送位置的示意图; Fig. 12 shows the schematic diagram of the material shifting mechanism of the present invention in the pushing position;
图13示出了本发明的拨料机构处于避让位置的示意图; Fig. 13 shows a schematic diagram of the shifting mechanism of the present invention in an avoidance position;
图14、图15和图16示出了本发明的工作原理示意图。 Fig. 14, Fig. 15 and Fig. 16 show schematic diagrams of the working principle of the present invention.
具体实施方式 detailed description
下面结合附图和具体实施方式对本发明作进一步详细的说明。 The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1至图16所示的一种折弯机的上料组件,包括上料机架1,该上料机架1上设有一用于承载待折弯工件的上料平台2和一安装于上料机架1上且可推送承载于上料平台上的待折弯工件的上料输送组件3; A feeding assembly of a bending machine as shown in FIGS. On the loading frame 1 and can push the loading and conveying component 3 of the workpiece to be bent carried on the loading platform;
该上料机架1与上料平台2之间设有上料升降机构4,上料升降机构4驱使上料平台2在一入料位置和一出料位置之间上升或者下降;入料位置低于出料位置; A feeding elevating mechanism 4 is provided between the feeding frame 1 and the feeding platform 2, and the feeding elevating mechanism 4 drives the feeding platform 2 to rise or fall between a feeding position and a discharging position; lower than the discharge position;
该上料平台2或者上料机架1上设有可推送承载于上料平台2上的待折弯工件的拨料机构5; The feeding platform 2 or the feeding frame 1 is provided with a material shifting mechanism 5 that can push the workpiece to be bent carried on the feeding platform 2;
该拨料机构5与上料输送组件3错时推送待折弯工件; The shifting mechanism 5 pushes the workpiece to be bent at the wrong time with the feeding and conveying assembly 3;
该上料平台2处于入料位置时,由上料输送组件3推送待折弯工件; When the feeding platform 2 is at the feeding position, the workpiece to be bent is pushed by the feeding conveying assembly 3;
该上料平台2处于出料位置时,由拨料机构5推送待折弯工件。 When the feeding platform 2 is in the discharging position, the workpiece to be bent is pushed by the material shifting mechanism 5 .
该拨料机构5与上料输送组件3错时推送待折弯工件是指非同时推送待折弯工件。 The material shifting mechanism 5 and the feeding and conveying assembly 3 push the workpiece to be bent at the wrong time, which means pushing the workpiece to be bent at a non-simultaneous time.
所述的待折弯工件例如可以是待折弯的换热器。 The workpiece to be bent may be, for example, a heat exchanger to be bent.
为了克服人工手动上料方式存在的问题出现了机械式自动上料设备,但由于装配误差等各种误差的存在,现有的机械式自动上料设备的输出端难以准确地与折弯机主机的输入端对接,组装后,现有的机械式自动上料设备的输出端总是高于或者低于折弯机主机的输入端,稳定性差,甚至无法向折弯机输送待折弯的换热器。 In order to overcome the problems existing in the manual feeding method, mechanical automatic feeding equipment has appeared, but due to the existence of various errors such as assembly errors, it is difficult for the output end of the existing mechanical automatic feeding equipment to be accurately connected with the main machine of the bending machine. After assembly, the output end of the existing mechanical automatic feeding equipment is always higher or lower than the input end of the main machine of the bending machine. heater.
该上料平台2上具有一上料输送路径21,待折弯工件由拨料机构5或者上料输送组件3推送沿上料输送路径21运动;如图1箭头所示方向为待折弯工件沿上料输送路径21的推送方向。 The feeding platform 2 has a feeding conveying path 21, and the workpiece to be bent is pushed by the dial mechanism 5 or the feeding conveying assembly 3 to move along the feeding conveying path 21; the direction shown by the arrow in Figure 1 is the workpiece to be bent Along the pushing direction of the feeding conveying path 21.
上料平台2上升或者下降时可使上料平台2远离或者靠近上料输送组件3;于上料平台2处于入料位置时,上料平台2靠近上料输送组件3而可由上料输送组件3推送待折弯工件;于上料平台2处于出料位置时,上料平台2远离上料输送组件3。 When the loading platform 2 rises or falls, the loading platform 2 can be kept away from or close to the feeding conveying assembly 3; 3 Push the workpiece to be bent; when the loading platform 2 is in the discharging position, the loading platform 2 is far away from the loading and conveying component 3 .
该上料输送组件3包括上料输送带31、上料滚筒组32和上料滚筒驱动电机33,上料输送带31套装在上料滚筒组32上,上料滚筒组32由上料滚筒驱动电机33驱使转动; The feeding conveyor assembly 3 includes a feeding conveyor belt 31, a feeding roller group 32 and a feeding roller driving motor 33, the feeding conveyor belt 31 is set on the feeding roller group 32, and the feeding roller group 32 is driven by the feeding roller The motor 33 drives the rotation;
该上料平台2上开设有与上料输送组件3的位置对应的避让口22,于上料平台2处于入料位置时,上料输送带31经避让口22露出上料平台2而可与承载于上料平台2上的待折弯工件摩擦接触进而带动待折弯工件沿上料输送路径21进给,本实施例中,于上料平台2处于入料位置时,上料输送带31的上层(即负载层)基本持平于上料平台2的顶面(即用于承载待折弯工件的承载面)。 This loading platform 2 is provided with the avoidance port 22 corresponding to the position of the feeding conveying assembly 3, when the feeding platform 2 is in the feeding position, the feeding conveyor belt 31 exposes the feeding platform 2 through the avoidance port 22 and can be connected with The workpieces to be bent carried on the loading platform 2 are frictionally contacted to drive the workpieces to be bent to be fed along the feeding conveying path 21. In this embodiment, when the loading platform 2 is at the feeding position, the feeding conveyor belt 31 The upper layer (that is, the load layer) is basically flat on the top surface of the loading platform 2 (that is, the bearing surface for carrying the workpiece to be bent).
一上料输送带31、一上料滚筒组32和一上料滚筒驱动电机33组成一套上料输送单元,该上料输送组件3包括多套上料输送单元,多套上料输送单元排 列成相间隔的两排,每排的上料输送单元沿上料输送路径21间隔排列。本实施例中,上料输送单元有六套,每排有三套,上料平台2上设有六个避让口22,一个避让口22与一套上料输送单元位置对应以供该套上料输送单元的上料输送带露出。 A feeding conveyor belt 31, a feeding roller group 32 and a feeding roller driving motor 33 form a set of feeding conveying unit, the feeding conveying assembly 3 includes multiple sets of feeding conveying units, and multiple sets of feeding conveying units are arranged There are two rows at intervals, and the feeding and conveying units of each row are arranged at intervals along the feeding and conveying path 21 . In this embodiment, there are six sets of feeding and conveying units, three sets in each row, and six avoidance openings 22 are provided on the feeding platform 2, and one avoiding opening 22 corresponds to the position of a set of feeding conveying units for feeding the set of materials. The infeed belt of the conveyor unit is exposed.
该上料升降机构4包括四个安装于上料机架上的上料涡轮丝杆升降机41和一个用于驱动四个上料涡轮丝杆升降机41同步动作的上料升降电机42,上料平台2呈方形,四个上料涡轮丝杆升降机41分布于上料平台2的四角,该上料升降电机42与四个上料涡轮丝杆升降机41之间设有可实现四个涡轮丝杆升降机同步动作的上料传动机构。 The feeding lifting mechanism 4 includes four feeding turbine screw lifters 41 installed on the feeding frame and a feeding lifting motor 42 for driving the four feeding turbine screw lifters 41 to move synchronously, and the feeding platform 2 is square, and four feeding turbine screw lifts 41 are distributed on the four corners of the feeding platform 2. Between the feeding lifting motor 42 and the four feeding turbine screw lifts 41, four turbine screw lifts can be realized. Synchronous feeding transmission mechanism.
四个上料涡轮丝杆升降机41的可升降的丝杆顶抵于上料平台2的底部,上料传动机构包括三个上料升降转向箱43和七根上料升降传动轴44,三个上料升降转向箱43沿平行于上料输送路径21的线段间隔排列,其中一个上料升降转向箱43位于该线段的中间,另外两个上料升降转向箱43分别位于该线段的两端,相邻的两上料升降转向箱43分别以一根上料升降传动轴44联接,位于中间的上料升降转向箱43通过一根上料升降传动轴44与上料升降电机42的输出轴联接,位于两端的上料升降转向箱43分别与两个上料涡轮丝杆升降机41配合,且位于两端的上料升降转向箱43与其对应的两个上料涡轮丝杆升降机41的可输入动力的蜗杆分别以一根上料升降传动轴44联接。 The liftable screw mandrels of four feeding turbine screw lifters 41 are pushed against the bottom of the feeding platform 2, and the feeding transmission mechanism includes three feeding lifting steering boxes 43 and seven feeding lifting transmission shafts 44, three upper The material lifting and turning boxes 43 are arranged at intervals along the line segment parallel to the feeding conveying path 21, and one of the feeding lifting and turning boxes 43 is located in the middle of the line segment, and the other two feeding lifting and turning boxes 43 are respectively located at the two ends of the line segment. The adjacent two feeding lifting steering boxes 43 are connected with a feeding lifting transmission shaft 44 respectively. The feeding lifting steering box 43 at the end cooperates with two feeding turbine screw elevators 41 respectively, and the worms that can input power of the feeding lifting steering box 43 at both ends and the corresponding two feeding turbine screw elevators 41 are respectively A feeding lifting transmission shaft 44 is connected.
该拨料机构5设于上料平台2上; The shifting mechanism 5 is located on the feeding platform 2;
该拨料机构5包括拨料支架、设于上料平台2与拨料支架之间而用于引导拨料支架平移的拨料导向机构、设于上料平台与拨料支架之间而用于驱使拨料支架平移的拨料驱动机构、枢设于拨料支架上而跟随拨料支架平移的摆动架、设于拨料支架与摆动架之间而驱使摆动架在一避让位置(如图14所示)和一推 送位置(如图15所示)之间摆动的摆动驱动机构、设于摆动架上并跟随摆动架摆动的推件51,摆动架摆动时可使推件51远离或者靠近上料平台2;拨料支架的滑移方向平行于上料输送路径; The dialing mechanism 5 comprises a dialing bracket, a dialing guide mechanism arranged between the loading platform 2 and the dialing rack for guiding the translation of the dialing rack, and a dialing guide mechanism arranged between the feeding platform and the dialing rack for The dialing drive mechanism that drives the dialing bracket to move in translation, the swing frame that is pivotally arranged on the dialing rack and follows the shifting rack to translate, is arranged between the dialing bracket and the swinging frame to drive the swinging frame to an avoidance position (as shown in Figure 14 shown) and a push position (as shown in Figure 15), a swing drive mechanism that swings between the swing frame and a push piece 51 that is arranged on the swing frame and follows the swing frame. When the swing frame swings, the push piece 51 can be moved away from or close to the upper Material platform 2; the sliding direction of the material shifting bracket is parallel to the feeding conveying path;
摆动架处于避让位置时,推件51远离上料平台2以使推件51在平移时避开待折弯工件; When the swing frame is in the avoidance position, the push piece 51 is far away from the loading platform 2 so that the push piece 51 avoids the workpiece to be bent during translation;
摆动架处于推送位置时,推件51靠近上料平台2以使推件51在平移时可抵挡待折弯工件并推动待折弯工件平移。 When the swing frame is in the push position, the push piece 51 is close to the feeding platform 2 so that the push piece 51 can resist the workpiece to be bent and push the workpiece to be bent to translate when moving in translation.
该摆动驱动机构包括摆动气缸52,该摆动气缸52的缸体铰接于拨料支架; The swing driving mechanism includes a swing cylinder 52, and the cylinder body of the swing cylinder 52 is hinged to the material dialing bracket;
该摆动架包括拨料转轴53、拨料臂54和拨料连杆55,该拨料转轴53枢设于拨料支架上,该拨料臂54包括一固定端541和一外伸端542,该拨料臂的固定端541固定在拨料转轴53上,该拨料臂的外伸端542用于安装推件51,该拨料连杆55的一端固定在拨料转轴53上,该拨料连杆55的另一端与摆动气缸51的活塞杆铰接。 The swing frame includes a shifting shaft 53, a shifting arm 54 and a shifting link 55. The shifting shaft 53 is pivotally arranged on the shifting bracket. The shifting arm 54 includes a fixed end 541 and an extended end 542. The fixed end 541 of the dialing arm is fixed on the dialing shaft 53, the extended end 542 of the dialing arm is used to install the pusher 51, and one end of the dialing connecting rod 55 is fixed on the dialing shaft 53. The other end of material connecting rod 55 is hinged with the piston rod of swing cylinder 51.
一摆动架、一摆动驱动机构和一推件51组成一套拨料单元,拨料支架上设有两套拨料单元,两套拨料单元对称布置于拨料支架的两侧。 A swing frame, a swing driving mechanism and a push piece 51 form a set of material shifting unit, two sets of material shifting units are arranged on the material shifting bracket, and the two sets of material shifting units are symmetrically arranged on both sides of the material shifting bracket.
于摆动架处于避让位置时,推件51与上料平台相距的距离511大于待折弯工件的厚度h; When the swing frame is in the avoidance position, the distance 511 between the push piece 51 and the loading platform is greater than the thickness h of the workpiece to be bent;
于摆动架处于推送位置时,推件51与上料平台相距的距离512小于待折弯工件的厚度h。 When the swing frame is at the pushing position, the distance 512 between the push piece 51 and the loading platform is smaller than the thickness h of the workpiece to be bent.
该拨料臂54有两个,两个拨料臂平行间隔布置,两个拨料臂的外伸端之间安装有一推杆横梁56,推件51安装在推杆横梁56上; There are two pusher arms 54, the two pusher arms are arranged in parallel and spaced apart, a push rod beam 56 is installed between the extended ends of the two pusher arms, and the push piece 51 is installed on the push rod crossbeam 56;
该拨料支架呈龙门架状,包括一横跨于上料平台两侧的拨料横架57和两拨料立架58,拨料横架57的两端分别设置一拨料立架58; The material shifting bracket is in the shape of a gantry, and includes a material shifting horizontal frame 57 and two material shifting vertical frames 58 across both sides of the feeding platform, and a material pushing vertical frame 58 is respectively arranged at the two ends of the material shifting horizontal frame 57;
该拨料导向机构包括两平行于上料输送路径21的上料导轨59,上料平台2的两侧分别设置一上料导轨59,一拨料立架58与一上料导轨59配合,各拨料立架58的底部设有可滑移地嵌套在其对应的上料导轨59上的上料滑块581; The material shifting guide mechanism includes two feeding guide rails 59 parallel to the feeding conveying path 21, a feeding guide rail 59 is respectively arranged on both sides of the feeding platform 2, a material shifting stand 58 cooperates with a feeding guide rail 59, each The bottom of the material shifting stand 58 is provided with a feeding slider 581 slidably nested on its corresponding feeding guide rail 59;
该摆动驱动机构包括一拨料驱动电机61、一第一拨料减速机62、一第二拨料减速机63、一拨料减速机连接轴64、一第一拨料驱动轴65、一第二拨料驱动轴66、一第一拨料齿轮67、一第二拨料齿轮68、一第一拨料齿条69和一第二拨料齿条60; This swinging drive mechanism comprises a dialing drive motor 61, a first dialing speed reducer 62, a second dialing speed reducer 63, a dialing speed reducer connecting shaft 64, a first dialing drive shaft 65, a first dialing speed reducer Two dial drive shafts 66, a first dial gear 67, a second dial gear 68, a first dial rack 69 and a second dial rack 60;
该拨料驱动电机61、第一拨料减速机62和第二拨料减速机63固定在拨料支架上,且第一拨料减速机62和第二拨料减速机63分别布置于拨料横架57的两端; The shifting drive motor 61, the first shifting speed reducer 62 and the second shifting speed reducer 63 are fixed on the shifting bracket, and the first shifting speed reducer 62 and the second shifting speed reducer 63 are respectively arranged on the shifting the two ends of the horizontal frame 57;
该第一拨料齿条69和第二拨料齿条60分别固定在上料平台2的两侧,且第一拨料齿条69和第二拨料齿条60平行于上料输送路径21; The first shifting rack 69 and the second shifting rack 60 are respectively fixed on both sides of the feeding platform 2, and the first shifting rack 69 and the second shifting rack 60 are parallel to the feeding conveying path 21 ;
该第一拨料减速机62具有一输入端、一第一输出端和一第二输出端,第一拨料减速机的输入端与拨料驱动电机61的输出轴联接,第一拨料减速机的第一输出端与第一拨料驱动轴65的一端联接,第一拨料齿轮67安装于第一拨料驱动轴65的另一端,第一拨料齿轮67与第一拨料齿条69啮合; This first material shifting reducer 62 has an input end, a first output end and a second output end, the input end of the first material shifting speed reducer is connected with the output shaft of the material shifting drive motor 61, the first material shifting deceleration The first output end of the machine is connected with one end of the first material shifting drive shaft 65, the first material shifting gear 67 is installed on the other end of the first material shifting drive shaft 65, the first material shifting gear 67 is connected with the first material shifting rack 69 engaged;
该第二拨料减速机63具有一输入端和一输出端,第二拨料减速机63的输入端与第一拨料减速机62的第二输出端通过拨料减速机连接轴64联接以传递动力,第二拨料减速机63的输出端与第二拨料驱动轴66的一端联接,第二拨料齿轮68安装于第二拨料驱动轴66的另一端,第二拨料齿轮68与第二拨料齿条60啮合。 This second dialing speed reducer 63 has an input end and an output end, and the input end of the second dialing material speed reduction machine 63 is connected with the second output end of the first dialing material speed reduction machine 62 through the dialing material speed reduction machine connecting shaft 64 so that Transmission power, the output end of the second dialing gear reducer 63 is connected with an end of the second dialing drive shaft 66, the second dialing gear 68 is installed on the other end of the second dialing drive shaft 66, the second dialing gear 68 Engage with the second shifting rack 60 .
上料平台2上设有两相间隔的待折弯工件导向杆23,两待折弯工件导向杆23的长度方向平行于上料输送路径21,两待折弯工件导向杆限定该上料输送路径21,两待折弯工件导向杆23相距的距离可以等于待折弯工件的宽度。 The loading platform 2 is provided with two spaced workpiece guide rods 23 to be bent, the length direction of the two workpiece guide rods 23 is parallel to the feeding conveying path 21, and the two workpiece guide rods to be bent limit the feeding conveyance The distance between the path 21 and the guide rods 23 of the two workpieces to be bent can be equal to the width of the workpiece to be bent.
本发明的工作原理如下: The working principle of the present invention is as follows:
如图14所示,先将上料平台下降至入料位置,此时承载于上料平台上的待折弯工件8由上料输送组件3沿图14箭头所指方向推送; As shown in Figure 14, the loading platform is first lowered to the feeding position, at this time, the workpiece 8 to be bent carried on the loading platform is pushed by the loading and conveying assembly 3 in the direction indicated by the arrow in Figure 14;
如图15所示,上料平台由上料升降机构带动上升至出料位置,此时,上料平台与外部折弯机7的接料部件71持平,承载于上料平台上的待折弯工件8由拨料机构5沿图15箭头所指方向朝外部折弯机7推送,完成送料; As shown in Figure 15, the feeding platform is driven by the feeding lifting mechanism to rise to the discharge position. At this time, the feeding platform is level with the receiving part 71 of the external bending machine 7, and the material to be bent carried on the feeding platform The workpiece 8 is pushed toward the external bending machine 7 by the material shifting mechanism 5 along the direction indicated by the arrow in Figure 15, and the feeding is completed;
在上料输送组件3推送待折弯工件8过程中,可以将拨料机构5摆动架处于避让位置(如图14所示),这样可以使推件避开移动的待折弯工件8;或者,在上料输送组件3将待折弯工件8推送至设定位置且未到达拨料机构5,这时可以令拨料机构5沿与图14箭头所指方向相反的方向移动,且拨料机构5摆动架处于避让位置; During the process of pushing the workpiece 8 to be bent by the feeding and conveying assembly 3, the swing frame of the shifting mechanism 5 can be placed in an avoidance position (as shown in Figure 14), so that the pusher can avoid the moving workpiece 8 to be bent; or , when the feeding and conveying assembly 3 pushes the workpiece 8 to be bent to the set position and does not reach the material shifting mechanism 5, at this time, the material shifting mechanism 5 can be moved in the direction opposite to the direction indicated by the arrow in Figure 14, and the material shifting Mechanism 5 swing frame is in avoidance position;
如图15和图16所示,待折弯的工件8可以由两套拨料单元中的一套推送,其中,图15示出了由位于前侧的一套拨料单元推送待折弯的工件8,图16示出了由位于后侧的一套拨料单元推送待折弯的工件8,且当由位于后侧的一套拨料单元推送待折弯的工件8时,位于前侧的一套拨料单元的摆动架是处于避让位置的。 As shown in Figures 15 and 16, the workpiece 8 to be bent can be pushed by one set of two sets of material pushing units, wherein, Figure 15 shows that the workpiece 8 to be bent is pushed by a set of material pushing units positioned at the front side. Workpiece 8, Fig. 16 shows that the workpiece 8 to be bent is pushed by a set of material shifting unit positioned at the rear side, and when the workpiece 8 to be bent is pushed by a set of material shifting unit positioned at the rear side, the workpiece 8 positioned at the front side The swing frame of a set of material shifting unit is in the avoidance position.
Claims (10)
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| CN109848267B (en) * | 2019-03-29 | 2023-09-01 | 奥美森智能装备股份有限公司 | Direction-changing feeding mechanism for workpiece |
| CN112547866B (en) * | 2020-12-04 | 2025-08-08 | 奥美森智能装备股份有限公司 | Feeding mechanism of heat exchanger bending machine and bending machine using the same |
| CN112605295B (en) * | 2020-12-29 | 2025-06-06 | 奥美森智能装备股份有限公司 | Pipe bending equipment |
| CN113333606B (en) * | 2021-05-31 | 2022-09-02 | 启东捌友精密汽车部件有限公司 | Die casting machine with intermittent conveying function |
| CN116038186A (en) * | 2022-12-13 | 2023-05-02 | 东莞市煌商佑钢结构有限公司 | Welding production line |
| CN115846953A (en) * | 2022-12-13 | 2023-03-28 | 东莞市煌商佑钢结构有限公司 | Section bar welding jig device assembly |
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| US4049261A (en) * | 1976-08-30 | 1977-09-20 | Metal Box Limited | Feeder for feeding sheets having a recessed profile end edge |
| CN201342444Y (en) * | 2008-12-30 | 2009-11-11 | 宁波信虹精密机械有限公司 | Automatic feeding device for bending machine |
| CN102173097B (en) * | 2011-02-12 | 2014-07-30 | 中国农业大学 | Multi-station automatic feeding method and device |
| CN202291115U (en) * | 2011-10-29 | 2012-07-04 | 长城汽车股份有限公司 | Feeding and pick-up device for punching machine |
| CN204504026U (en) * | 2015-02-16 | 2015-07-29 | 奥美森智能装备股份有限公司 | Feeding components for bending machines |
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