CN104670812B - Multi-point auxiliary belt conveyer driving long-distance wire rope traction system - Google Patents

Multi-point auxiliary belt conveyer driving long-distance wire rope traction system Download PDF

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CN104670812B
CN104670812B CN201510069906.3A CN201510069906A CN104670812B CN 104670812 B CN104670812 B CN 104670812B CN 201510069906 A CN201510069906 A CN 201510069906A CN 104670812 B CN104670812 B CN 104670812B
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wire rope
rope
pulley
belt
wheel
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CN104670812A (en
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鲍久圣
张成军
葛世荣
阴妍
马驰
杨帅
韩培欣
刘阳
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China University of Mining and Technology Beijing CUMTB
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China University of Mining and Technology Beijing CUMTB
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/24Gearing between driving motor and belt- or chain-engaging elements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forwarding And Storing Of Filamentary Material (AREA)
  • Ropes Or Cables (AREA)

Abstract

本发明公开一种胶带机多点辅助驱动的长距离钢丝绳牵引系统,包括钢丝绳驱动装置、钢丝绳、重锤式张紧装置、断绳保护装置和尾轮,钢丝绳绕过钢丝绳驱动装置,先后经过重锤式张紧装置和断绳保护装置,再绕过尾轮形成一个封闭系统,沿钢丝绳设置托绳轮和压绳轮;还包括导向压绳轮和胶带辅助驱动装置,胶带辅助驱动装置设置在地坑中,导向压绳轮设置在地坑的前方和后方,钢丝绳在导向压绳轮的压力作用下与胶带辅助驱动装置接触。经过设置于多处的胶带辅助驱动装置接力驱动,增大了钢丝绳的运行距离,减小了最大应力,保证了运行的安全,并且避免了因直接增大驱动力而导致的整个系统零部件加工条件的恶化。

The invention discloses a long-distance wire rope traction system with multi-point auxiliary drive for a belt conveyor, which includes a wire rope drive device, a steel wire rope, a heavy hammer type tensioning device, a broken rope protection device and a tail wheel. Hammer type tensioning device and broken rope protection device, and then bypass the tail wheel to form a closed system, set the rope support wheel and the rope pressure wheel along the wire rope; it also includes the guide rope pressure wheel and the belt auxiliary drive device, the belt auxiliary drive device is set on In the pit, the guide and pressure rope wheels are arranged at the front and rear of the pit, and the steel wire rope is in contact with the belt auxiliary driving device under the pressure of the guide and pressure rope wheels. Through the relay drive of the belt auxiliary drive device installed in many places, the running distance of the wire rope is increased, the maximum stress is reduced, the safe operation is ensured, and the processing of the entire system parts caused by the direct increase of the driving force is avoided. deterioration of conditions.

Description

一种胶带机多点辅助驱动的长距离钢丝绳牵引系统A long-distance wire rope traction system with multi-point auxiliary drive for belt conveyor

技术领域technical field

本发明涉及一种钢丝绳牵引系统,具体涉及一种采用胶带机多点辅助驱动的长距离钢丝绳牵引系统。The invention relates to a steel wire rope traction system, in particular to a long-distance steel wire rope traction system which adopts multi-point auxiliary drive of a belt conveyor.

背景技术Background technique

目前,煤矿井下的运输分为运送煤炭的主运输和运送矸石、材料、人员的辅助运输。不管主运输还是辅助运输均广泛采用钢丝绳牵引系统。钢丝绳牵引系统具有可靠性高、适应性强、爬坡能力高等优点,其在井下常见的应用设备有无极绳连续牵引车、猴车、绳牵引卡轨车、绞车等。虽然无极绳连续牵引车、猴车等新型辅助运输设备在传统绞车的基础上拓宽了运输距离,但是其所涉及的钢丝绳牵引系统对于长距离牵引的要求仍显得不足,不能实现钢丝绳牵引运输设备大牵引、长距离、连续运输的要求,严重制约着煤矿的高效开采。At present, the underground transportation of coal mines is divided into the main transportation of coal and the auxiliary transportation of gangue, materials and personnel. Wire rope traction systems are widely used in both primary and secondary transport. The wire rope traction system has the advantages of high reliability, strong adaptability, and high climbing ability. Its common application equipment in underground mines includes endless rope continuous tractors, monkey carts, rope traction rail cars, and winches. Although new auxiliary transportation equipment such as endless rope continuous tractors and monkey carts have expanded the transportation distance on the basis of traditional winches, the requirements for long-distance traction of the wire rope traction system involved are still insufficient, and it is impossible to realize large-scale transportation of wire rope traction equipment. The requirements of traction, long-distance and continuous transportation seriously restrict the efficient mining of coal mines.

发明内容Contents of the invention

针对上述现有技术存在的问题,本发明提供一种胶带机多点辅助驱动的长距离钢丝绳牵引系统,增大钢丝绳牵引距离,钢丝绳循环运动并能平稳运行。Aiming at the above-mentioned problems in the prior art, the present invention provides a long-distance wire rope traction system with multi-point auxiliary drive for belt conveyors, which increases the distance of wire rope traction, and the wire rope circulates and runs smoothly.

为了实现上述目的,本发明采用的技术方案是:一种胶带机多点辅助驱动的长距离钢丝绳牵引系统,包括钢丝绳驱动装置、钢丝绳、重锤式张紧装置、断绳保护装置和尾轮,钢丝绳绕过钢丝绳驱动装置,先后经过重锤式张紧装置和断绳保护装置,再绕过尾轮形成一个封闭系统,沿钢丝绳设置托绳轮和压绳轮;还包括导向压绳轮和胶带辅助驱动装置,胶带辅助驱动装置设置在地坑中,导向压绳轮设置在地坑的前方和后方,钢丝绳在导向压绳轮的压力作用下与胶带辅助驱动装置接触。In order to achieve the above object, the technical solution adopted by the present invention is: a long-distance steel wire rope traction system with multi-point auxiliary drive of the belt conveyor, including a wire rope driving device, a steel wire rope, a heavy hammer type tensioning device, a broken rope protection device and a tail wheel, The wire rope bypasses the wire rope driving device, successively passes through the hammer type tensioning device and the broken rope protection device, and then bypasses the tail wheel to form a closed system. Along the wire rope, a support pulley and a rope pulley are set; it also includes a guide pulley and a belt Auxiliary driving device, the belt auxiliary driving device is arranged in the pit, and the guiding and pressing rope wheels are arranged at the front and rear of the pit, and the steel wire rope is in contact with the belt auxiliary driving device under the pressure of the guiding and pressing rope wheel.

进一步的,胶带辅助驱动装置由带轮、机架、托轮组、张紧轮、随动轮、贴紧弹簧、驱动胶带、防爆电机、联轴器、减速器、制动器和底座组成;Further, the tape auxiliary driving device is composed of a pulley, a frame, a supporting wheel set, a tensioning wheel, a follower wheel, a tight spring, a driving tape, an explosion-proof motor, a coupling, a reducer, a brake and a base;

机架固定在地面上,带轮、张紧轮、随动轮均固定于机架上,张紧轮布置在带轮和随动轮之间;托轮组与机架之间通过贴紧弹簧连接;驱动胶带绕经带轮,经过张紧轮、随动轮与托轮组形成闭环;The frame is fixed on the ground, and the belt pulley, tension pulley and follower pulley are all fixed on the frame, and the tension pulley is arranged between the pulley and follower pulley; the supporting wheel group and the frame are connected by a tight spring; The driving tape winds around the belt pulley, and forms a closed loop through the tension pulley, follower pulley and support pulley group;

防爆电机通过第一联轴器与减速器相连,减速器与制动器相连,制动器通过第二联轴器与带轮相连;防爆电机、减速器和制动器固定于底座上;底座位于驱动胶带的一侧,与其并行布置。The explosion-proof motor is connected to the reducer through the first coupling, the reducer is connected to the brake, and the brake is connected to the pulley through the second coupling; the explosion-proof motor, reducer and brake are fixed on the base; the base is located on the side of the driving belt , arranged in parallel with it.

进一步的,驱动胶带上间隔镶嵌有摩擦衬垫。Further, friction linings are inlaid at intervals on the driving tape.

进一步的,还包括液压张紧装置,液压张紧装置与尾轮连接。Further, a hydraulic tensioning device is also included, and the hydraulic tensioning device is connected with the tail wheel.

本发明的有益效果是:本发明为多点驱动,经过设置于多处的胶带辅助驱动装置接力驱动,增大了钢丝绳的运行距离,减小了最大应力,保证了运行的安全,并且避免了因直接增大驱动力而导致的整个系统零部件加工条件的恶化;能够广泛应用于包括各型绞车、无极绳连续牵引车、猴车等在内的钢丝绳运输设备,可以提高其牵引力,增大运输距离。The beneficial effects of the present invention are: the present invention is a multi-point drive, which increases the running distance of the wire rope, reduces the maximum stress, ensures the safety of the operation, and avoids the The deterioration of the processing conditions of the whole system parts caused by the direct increase of the driving force; it can be widely used in wire rope transportation equipment including various types of winches, endless rope continuous tractors, monkey cars, etc., which can improve its traction force and increase Shipping distance.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明带过弯装置的俯视图;Fig. 2 is a top view of the belt cornering device of the present invention;

图3为胶带辅助驱动装置结构示意图;Fig. 3 is a structural schematic diagram of the tape auxiliary driving device;

图4为胶带辅助驱动装置断面示意图;Fig. 4 is a schematic cross-sectional view of the tape auxiliary driving device;

图5为驱动胶带断面示意图;Fig. 5 is a schematic diagram of a section of the driving belt;

图中:1、钢丝绳驱动装置,2、钢丝绳,3、重锤式张紧装置,4、断绳保护装置,5、托绳轮,6、压绳轮,7、导向压绳轮,8、胶带辅助驱动装置,9、尾轮,10、液压张紧装置, 12、弯道导向装置,13、地坑,14、带轮,15、机架,16、托轮组,17、张紧轮,18、随动轮,19、贴紧弹簧,20、驱动胶带,21、摩擦衬垫,22、防爆电机,23、第一联轴器,24、减速器,25、制动器,26、底座,27、第二联轴器。In the figure: 1. Steel wire rope driving device, 2. Steel wire rope, 3. Heavy hammer type tensioning device, 4. Broken rope protection device, 5. Rope support wheel, 6. Rope pressure wheel, 7. Guide rope pressure wheel, 8, Belt auxiliary driving device, 9. Tail wheel, 10. Hydraulic tensioning device, 12. Curve guide device, 13. Pit, 14. Pulley, 15. Rack, 16. Supporting wheel group, 17. Tensioning wheel , 18, follower wheel, 19, close spring, 20, driving tape, 21, friction lining, 22, explosion-proof motor, 23, first coupling, 24, reducer, 25, brake, 26, base, 27 , The second coupling.

具体实施方式detailed description

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.

如图1所示,本胶带机多点辅助驱动的长距离钢丝绳牵引系统,包括钢丝绳驱动装置1、钢丝绳2、重锤式张紧装置3、断绳保护装置4和尾轮9,钢丝绳2绕过钢丝绳驱动装置1,先后经过重锤式张紧装置3和断绳保护装置4,再绕过尾轮9形成一个封闭系统,沿钢丝绳2设置托绳轮5和压绳轮6;还包括导向压绳轮7和胶带辅助驱动装置8,胶带辅助驱动装置8设置在地坑13中,导向压绳轮7设置在地坑13的前方和后方,钢丝绳2在导向压绳轮7的压力作用下与胶带辅助驱动装置8接触。As shown in Figure 1, the long-distance steel wire rope traction system with multi-point auxiliary drive of this belt conveyor includes a wire rope driving device 1, a steel wire rope 2, a heavy hammer tensioning device 3, a broken rope protection device 4 and a tail wheel 9, and the wire rope 2 winds Go through the wire rope driving device 1, pass through the hammer type tensioning device 3 and the broken rope protection device 4 successively, and then go around the tail wheel 9 to form a closed system, and set the supporting pulley 5 and the pressing pulley 6 along the wire rope 2; it also includes a guide The pressure rope wheel 7 and the belt auxiliary driving device 8, the belt auxiliary driving device 8 is arranged in the pit 13, the guiding rope pressing wheel 7 is arranged at the front and rear of the pit 13, and the steel wire rope 2 is under the pressure of the guiding pressing rope wheel 7 Contact with tape auxiliary drive device 8.

钢丝绳驱动装置1驱动钢丝绳2,钢丝绳2在系统中部受胶带辅助驱动装置8驱动,并在托绳轮5和压绳轮6的作用下循环运动;钢丝绳驱动装置1、重锤式张紧装置3和断绳保护装置4均固定在地面,钢丝绳驱动装置1和重锤式张紧装置3安装面低于钢丝绳2运行面;The wire rope driving device 1 drives the wire rope 2, and the wire rope 2 is driven by the belt auxiliary driving device 8 in the middle of the system, and circulates under the action of the rope supporting wheel 5 and the rope pressing wheel 6; the wire rope driving device 1, the weight type tensioning device 3 and the broken rope protection device 4 are fixed on the ground, and the installation surface of the steel wire rope driving device 1 and the weight type tensioning device 3 is lower than the running surface of the steel wire rope 2;

如图3和图4所示,胶带辅助驱动装置8由带轮14、机架15、托轮组16、张紧轮17、随动轮18、贴紧弹簧19、驱动胶带20、防爆电机22、联轴器23、减速器24、制动器25和底座26组成;As shown in Fig. 3 and Fig. 4, adhesive tape auxiliary driving device 8 is made of belt pulley 14, frame 15, idler group 16, tension pulley 17, follower wheel 18, close spring 19, driving tape 20, explosion-proof motor 22, Composed of coupling 23, speed reducer 24, brake 25 and base 26;

机架15固定在地面上,带轮14、张紧轮17、随动轮18均固定于机架15上,张紧轮17布置在带轮14和随动轮18之间;托轮组16与机架15之间通过贴紧弹簧19连接;驱动胶带20绕经带轮14,经过张紧轮17、随动轮18与托轮组16形成闭环;Frame 15 is fixed on the ground, belt pulley 14, tension pulley 17, follower wheel 18 are all fixed on the frame 15, tension pulley 17 is arranged between belt pulley 14 and follower pulley 18; The frames 15 are connected by a tight spring 19; the driving tape 20 goes around the pulley 14, passes through the tension pulley 17, the follower pulley 18 and the support pulley group 16 to form a closed loop;

防爆电机22通过第一联轴器23与减速器24相连,减速器24与制动器25相连,制动器25通过第二联轴器27与带轮14相连;防爆电机22、减速器24和制动器25固定于底座26上;底座26位于驱动胶带20的一侧,与其并行布置,防爆电机22带动减速器24,减速器24带动制动器25,制动器25带动带轮14,带轮14驱动驱动胶带20运动,从而将动力传递给钢丝绳2。The explosion-proof motor 22 is connected with the reducer 24 through the first coupling 23, the reducer 24 is connected with the brake 25, and the brake 25 is connected with the pulley 14 through the second coupling 27; the explosion-proof motor 22, the reducer 24 and the brake 25 are fixed On the base 26; the base 26 is located on one side of the drive belt 20, arranged in parallel with it, the explosion-proof motor 22 drives the reducer 24, the reducer 24 drives the brake 25, the brake 25 drives the pulley 14, and the pulley 14 drives the drive belt 20 to move, Thereby power is transmitted to steel wire rope 2.

钢丝绳2在钢丝绳驱动装置1的作用下运行,先后经过重锤张紧装置3、断绳保护装置4,在胶带辅助驱动装置8处获得辅助驱动力,绕经尾轮9后又经过胶带辅助驱动装置8辅助驱动,形成封闭环状结构;在胶带辅助驱动装置8处,钢丝绳2经过导向压绳轮7的作用与驱动胶带20接触,获得辅助驱动力;The wire rope 2 runs under the action of the wire rope driving device 1, passes through the hammer tensioning device 3 and the broken rope protection device 4 successively, obtains auxiliary driving force at the belt auxiliary driving device 8, passes through the tail wheel 9, and then passes through the belt auxiliary drive The device 8 assists the drive to form a closed ring structure; at the tape auxiliary drive device 8, the steel wire rope 2 contacts the driving tape 20 through the action of the guiding rope pulley 7 to obtain an auxiliary driving force;

辅助驱动过程中,贴紧弹簧19保持钢丝绳2与驱动胶带20接触,并吸收钢丝绳2振动带来的冲击。整个钢丝绳牵引系统为多点驱动,包括起点的钢丝绳驱动装置1驱动和中部的胶带辅助驱动装置8的驱动;经过设置于多处的胶带辅助驱动装置8接力驱动,增大了钢丝绳2的运行距离,减小了最大应力,保证了运行的安全,并且避免了因直接增大驱动力而导致的整个系统零部件加工条件的恶化。During the auxiliary driving process, the tight spring 19 keeps the steel wire rope 2 in contact with the driving tape 20 and absorbs the shock brought by the vibration of the steel wire rope 2 . The entire wire rope traction system is driven by multiple points, including the driving of the wire rope driving device 1 at the starting point and the driving of the belt auxiliary driving device 8 in the middle; through the relay drive of the belt auxiliary driving device 8 arranged in multiple places, the running distance of the wire rope 2 is increased , reduces the maximum stress, ensures the safety of operation, and avoids the deterioration of the processing conditions of the whole system components caused by directly increasing the driving force.

如图5所示,为了进一步的增大胶带辅助驱动装置8与钢丝绳2之间的摩擦力,减缓钢丝绳2对驱动胶带20的冲击力,在驱动胶带20上间隔镶嵌摩擦衬垫21,钢丝绳2与摩擦衬垫21接触。As shown in Figure 5, in order to further increase the frictional force between the belt auxiliary driving device 8 and the steel wire rope 2, and slow down the impact force of the steel wire rope 2 on the driving belt 20, friction pads 21 are inlaid at intervals on the driving belt 20, and the steel rope 2 In contact with the friction pad 21.

为了保证本发明工作的稳定性,还包括液压张紧装置10,液压张紧装置10与尾轮9连接。如图2所示,过弯装置12设置在上下行钢丝绳2的同一侧,钢丝绳2在过弯装置12的作用下可以转弯,大大提高了本发明的应用范围。In order to ensure the stability of the work of the present invention, a hydraulic tensioner 10 is also included, and the hydraulic tensioner 10 is connected with the tail wheel 9 . As shown in Figure 2, the cornering device 12 is arranged on the same side of the up and down steel wire rope 2, and the steel wire rope 2 can turn under the action of the cornering device 12, which greatly improves the scope of application of the present invention.

Claims (3)

1.一种胶带机多点辅助驱动的长距离钢丝绳牵引系统,包括钢丝绳驱动装置(1)、钢丝绳(2)、重锤式张紧装置(3)、断绳保护装置(4)和尾轮(9),钢丝绳(2)绕过钢丝绳驱动装置(1),先后经过重锤式张紧装置(3)和断绳保护装置(4),再绕过尾轮(9)形成一个封闭系统,沿钢丝绳(2)设置托绳轮(5)和压绳轮(6);其特征在于,还包括导向压绳轮(7)和胶带辅助驱动装置(8),胶带辅助驱动装置(8)设置在地坑(13)中,导向压绳轮(7)设置在地坑(13)的前方和后方,钢丝绳(2)在导向压绳轮(7)的压力作用下与胶带辅助驱动装置(8)接触;所述的胶带辅助驱动装置(8)由带轮(14)、机架(15)、托轮组(16)、张紧轮(17)、随动轮(18)、贴紧弹簧(19)、驱动胶带(20)、防爆电机(22)、联轴器(23)、减速器(24)、制动器(25)和底座(26)组成;1. A long-distance wire rope traction system with multi-point auxiliary drive for belt conveyors, including a wire rope drive device (1), a wire rope (2), a heavy hammer tensioning device (3), a broken rope protection device (4) and a tail wheel (9), the wire rope (2) bypasses the wire rope driving device (1), successively passes through the hammer type tensioning device (3) and the broken rope protection device (4), and then bypasses the tail wheel (9) to form a closed system, A rope supporting wheel (5) and a rope pressing wheel (6) are arranged along the wire rope (2); it is characterized in that it also includes a guiding rope pressing wheel (7) and a belt auxiliary driving device (8), and the belt auxiliary driving device (8) is set In the pit (13), the guide rope pulley (7) is arranged at the front and rear of the pit (13), and the steel wire rope (2) is connected with the belt auxiliary driving device (8) under the pressure of the guide pulley (7). ) contact; the belt auxiliary driving device (8) consists of a pulley (14), a frame (15), a supporting wheel set (16), a tensioning pulley (17), a follower pulley (18), a close spring ( 19), driving belt (20), explosion-proof motor (22), coupling (23), reducer (24), brake (25) and base (26); 机架(15)固定在地面上,带轮(14)、张紧轮(17)、随动轮(18)均固定于机架(15)上,张紧轮(17)布置在带轮(14)和随动轮(18)之间;托轮组(16)与机架(15)之间通过贴紧弹簧(19)连接;驱动胶带(20)绕经带轮(14),经过张紧轮(17)、随动轮(18)与托轮组(16)形成闭环;Frame (15) is fixed on the ground, belt pulley (14), tension pulley (17), follower pulley (18) are all fixed on the frame (15), tension pulley (17) is arranged on belt pulley (14) ) and the follower pulley (18); the support pulley set (16) and the frame (15) are connected by a tight spring (19); the driving belt (20) winds around the belt pulley (14) and passes through the tension pulley (17), follower wheel (18) and supporting wheel group (16) form a closed loop; 防爆电机(22)通过第一联轴器(23)与减速器(24)相连,减速器(24)与制动器(25)相连,制动器(25)通过第二联轴器(27)与带轮(14)相连;防爆电机(22)、减速器(24)和制动器(25)固定于底座(26)上;底座(26)位于驱动胶带(20)的一侧,与其并行布置。The explosion-proof motor (22) is connected to the reducer (24) through the first coupling (23), the reducer (24) is connected to the brake (25), and the brake (25) is connected to the pulley through the second coupling (27) (14) are connected; the explosion-proof motor (22), reducer (24) and brake (25) are fixed on the base (26); the base (26) is located on one side of the driving belt (20), and is arranged in parallel with it. 2.根据权利要求1所述的一种胶带机多点辅助驱动的长距离钢丝绳牵引系统,其特征在于,所述的驱动胶带(20)上间隔镶嵌有摩擦衬垫(21)。2. The long-distance steel wire rope traction system with multi-point auxiliary drive of the belt conveyor according to claim 1, characterized in that, the driving belt (20) is inlaid with friction pads (21) at intervals. 3.根据权利要求1所述的一种胶带机多点辅助驱动的长距离钢丝绳牵引系统,其特征在于,还包括液压张紧装置(10),液压张紧装置(10)与尾轮(9)连接。3. The long-distance wire rope traction system with multi-point auxiliary drive of belt conveyor according to claim 1, characterized in that it also includes a hydraulic tensioning device (10), a hydraulic tensioning device (10) and a tail wheel (9 )connect.
CN201510069906.3A 2015-02-11 2015-02-11 Multi-point auxiliary belt conveyer driving long-distance wire rope traction system Expired - Fee Related CN104670812B (en)

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CN108569634B (en) * 2018-05-10 2023-05-26 山东科技大学 Tensioning and fixing method and device for tail wheel system of endless rope winch for mine
CN112746845B (en) * 2020-12-31 2022-02-01 南京滨飞科技开发有限公司 Thin coal seam multi-rope slicing type coal cutting and mining method

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