CN104670786B - A kind of chute preventing clogging up device - Google Patents
A kind of chute preventing clogging up device Download PDFInfo
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- CN104670786B CN104670786B CN201510072886.5A CN201510072886A CN104670786B CN 104670786 B CN104670786 B CN 104670786B CN 201510072886 A CN201510072886 A CN 201510072886A CN 104670786 B CN104670786 B CN 104670786B
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Abstract
本发明公开一种溜槽防堵塞装置,包括防护闸门、转动机构和开关机构,防护闸门通过转动机构和开关机构安装在溜槽底板下底板上,转动机构安装在防护闸门靠近入料口的一侧,转动机构包括转轴、固定支架、随转支架和应变检测片,开关机构安装在防护闸门靠近出料口的一侧,开关机构包括固定架、前支撑架、后支撑架、弹簧销和电磁铁,固定支架、转轴和随转支架约束防护闸门绕转轴中心旋转。本发明公开的防堵塞装置设置在溜槽外部,避免了物料对防堵塞装置冲击导致形变,进而影响其触发精度;此外,本发明公开的防堵塞装置关键运动副均未与物料直接接触,故易粉尘化物料基本不会对关键运动副的灵敏性造成影响,确保了防堵塞装置运转流畅。
The invention discloses an anti-blocking device for a chute, which comprises a protective gate, a rotating mechanism and a switch mechanism. The protective gate is installed on the bottom plate of the chute through the rotating mechanism and the switching mechanism, and the rotating mechanism is installed on the side of the protective gate close to the material inlet. The rotating mechanism includes a rotating shaft, a fixed bracket, a rotating bracket and a strain detection piece. The switching mechanism is installed on the side of the protective gate close to the discharge port. The switching mechanism includes a fixed frame, a front support frame, a rear support frame, a spring pin and an electromagnet. The fixed bracket, the rotating shaft and the rotating bracket restrict the rotation of the protective gate around the center of the rotating shaft. The anti-clogging device disclosed in the present invention is arranged outside the chute, which avoids the deformation caused by the impact of the material on the anti-clogging device, thereby affecting its triggering accuracy; in addition, none of the key kinematic pairs of the anti-clogging device disclosed in the present invention is in direct contact with the material, so it is easy to The dusty material will basically not affect the sensitivity of the key movement pair, which ensures the smooth operation of the anti-clogging device.
Description
技术领域technical field
本发明涉及一种防堵塞装置,具体涉及一种溜槽防堵塞装置。The invention relates to an anti-clogging device, in particular to a chute anti-clogging device.
背景技术Background technique
近年来,快速装车系统中多采用摆动伸缩式装车溜槽将物料装入车厢对应位置。然而,由于破碎不完善形成的大块状矿石经常堵住溜槽,造成物料无法顺利下卸,影响装车效率。In recent years, in the fast loading system, the swing telescopic loading chute is often used to load the material into the corresponding position of the carriage. However, the large ore formed due to imperfect crushing often blocks the chute, causing the materials to be unable to be unloaded smoothly and affecting the loading efficiency.
目前,大多数溜槽堵塞保护装置均是在溜槽主通道的侧方设置杠杆类保护装置。当溜槽通道堵塞时,物料由主通道进入侧面的保护装置,通过挤压杠杆触发限位开关,进而将信号传入自动控制系统,进行溜槽堵塞报警。At present, most of the chute blockage protection devices are provided with lever type protection devices on the side of the main channel of the chute. When the channel of the chute is blocked, the material enters the protective device on the side from the main channel, and the limit switch is triggered by squeezing the lever, and then the signal is sent to the automatic control system to alarm the blockage of the chute.
然而,此装置在每次使用过程中必然会受到物料的不断冲击,尤其在对质地坚硬的物料进行装车时,其冲击作用将会引发杠杆形变,影响保护装置的触发精度。另外,杠杆转轴为此种装置的关键运动副,而传送过程中的物料粉尘及颗粒不可避免的会进入到防护装置中,其将直接影响转动灵敏性及响应速率,故此种装置对易粉尘化的物料也较为敏感。However, this device will inevitably be continuously impacted by materials during each use, especially when loading hard materials, the impact will cause deformation of the lever and affect the triggering accuracy of the protection device. In addition, the lever shaft is the key kinematic pair of this device, and the material dust and particles during the transmission process will inevitably enter the protective device, which will directly affect the rotation sensitivity and response rate, so this device is easy to dust. materials are also more sensitive.
发明内容Contents of the invention
针对上述现有技术存在的问题,本发明提供一种溜槽防堵塞装置,可避免受物料冲击而降低触发精度、避免易粉尘化物料影响装置的转动灵敏性。Aiming at the above-mentioned problems in the prior art, the present invention provides a chute anti-clogging device, which can avoid the reduction of triggering accuracy caused by the impact of materials, and prevent the rotation sensitivity of the device from being affected by dusty materials.
为了实现上述目的,本发明采用的技术方案是:一种溜槽防堵塞装置,包括防护闸门,还包括用于防护闸门转动的转动机构和用于防护闸门开关的开关机构,防护闸门通过转动机构和开关机构安装在溜槽底板下底板上,转动机构安装在防护闸门靠近入料口的一侧,转动机构包括转轴、固定支架、随转支架和应变检测片,固定支架与溜槽底板连接,随转支架与防护闸门连接,转轴一端与固定支架固定连接,另一端与随转支架转动连接,应变检测片贴在固定支架与随转支架间的转轴轴段上,且其感应方向与转轴轴线重合;开关机构安装在防护闸门靠近出料口的一侧,开关机构包括固定架、前支撑架、后支撑架、弹簧销和电磁铁,固定架固定在溜槽底板上,前支撑架、后支撑架、电磁铁三者均固定在防护闸门上,弹簧销由弹簧和销体组成,销体穿过前支撑架、后支撑架、固定架,弹簧套在前支撑架与后支撑架之间的这一段销体外,电磁铁位于弹簧销的末端。In order to achieve the above object, the technical solution adopted by the present invention is: a chute anti-clogging device, including a protective gate, and also includes a rotating mechanism for the protection gate to rotate and a switch mechanism for the protection gate switch, and the protection gate passes through the rotation mechanism and The switch mechanism is installed on the lower bottom plate of the chute, and the rotating mechanism is installed on the side of the protective gate close to the material inlet. The rotating mechanism includes a rotating shaft, a fixed bracket, a rotating bracket and a strain detection piece. The fixed bracket is connected to the bottom plate of the chute, and the rotating bracket It is connected with the protective gate, one end of the rotating shaft is fixedly connected with the fixed bracket, and the other end is rotationally connected with the rotating bracket, the strain detection sheet is attached to the shaft section between the fixed bracket and the rotating bracket, and its sensing direction coincides with the axis of the rotating shaft; the switch The mechanism is installed on the side of the protective gate close to the discharge port. The switch mechanism includes a fixed frame, a front support frame, a rear support frame, a spring pin and an electromagnet. The fixed frame is fixed on the bottom plate of the chute. All three irons are fixed on the protective gate. The spring pin is composed of a spring and a pin body. The pin body passes through the front support frame, the rear support frame and the fixed frame. Outside the body, the electromagnet is located at the end of the spring pin.
进一步的,固定支架、随转支架和转轴的回转中心共线。Further, the centers of rotation of the fixed bracket, the rotatable bracket and the rotating shaft are collinear.
进一步的,弹簧销、前支撑架、后支撑架、固定架的中心线重合。Further, the centerlines of the spring pin, the front support frame, the rear support frame and the fixed frame are coincident.
进一步的,转动机构和开关机构分别设有两组,两组转动机构对称安装在防护闸门靠近入料口的一侧,两组开关机构对称安装在防护闸门靠近出料口的一侧。Further, there are two sets of rotating mechanisms and switching mechanisms respectively, the two sets of rotating mechanisms are symmetrically installed on the side of the protective gate close to the material inlet, and the two sets of switching mechanisms are symmetrically installed on the side of the protective gate close to the material outlet.
与现有技术相比,本发明设置在溜槽外部,避免了物料对本发明冲击导致形变,进而影响防护装置的触发精度;此外,本发明关键运动副均未与物料直接接触,故易粉尘化物料基本不会对关键运动副的灵敏性造成影响,确保了本发明运转流畅。Compared with the prior art, the present invention is arranged outside the chute, which avoids the deformation caused by the impact of the material on the present invention, thereby affecting the triggering accuracy of the protective device; in addition, none of the key kinematic pairs of the present invention is in direct contact with the material, so the material is easy to dust Basically, it will not affect the sensitivity of key kinematic pairs, thus ensuring smooth operation of the present invention.
附图说明Description of drawings
图1为本发明的俯视图;Fig. 1 is the top view of the present invention;
图2为本发明的主视图;Fig. 2 is the front view of the present invention;
图中:000、溜槽底板,001、防护闸门;In the figure: 000, chute bottom plate, 001, protective gate;
101、转轴,103、固定支架,105、随转支架,107、应变检测片;101, rotating shaft, 103, fixed bracket, 105, rotating bracket, 107, strain detection piece;
201、固定架,203、前支撑架,205、后支撑架,207、弹簧销,209、电磁铁;201, fixed frame, 203, front support frame, 205, rear support frame, 207, spring pin, 209, electromagnet;
207-1、弹簧,207-2、销体。207-1, spring, 207-2, pin body.
具体实施方式detailed description
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1和图2所示,本发明公开的溜槽防堵塞装置,包括防护闸门001,用于防护闸门001转动的转动机构和用于防护闸门001开关的开关机构,As shown in Figures 1 and 2, the chute anti-clogging device disclosed in the present invention includes a protective gate 001, a rotating mechanism for rotating the protective gate 001 and a switch mechanism for switching the protective gate 001,
防护闸门001通过转动机构和开关机构安装在溜槽底板000下底板上,The protective gate 001 is installed on the bottom plate of the chute bottom plate 000 through the rotating mechanism and the switch mechanism,
转动机构安装在防护闸门001靠近入料口的一侧,转动机构包括转轴101、固定支架103、随转支架105和应变检测片107,固定支架103与溜槽底板000连接,随转支架105与防护闸门001连接,转轴101一端与固定支架103固定连接,另一端与随转支架105转动连接构成转动副,The rotating mechanism is installed on the side of the protective gate 001 close to the material inlet. The rotating mechanism includes a rotating shaft 101, a fixed bracket 103, a rotating bracket 105 and a strain detection piece 107. The gate 001 is connected, one end of the rotating shaft 101 is fixedly connected with the fixed bracket 103, and the other end is rotatably connected with the rotating bracket 105 to form a rotating pair.
固定支架103、转轴101和随转支架105约束防护闸门001绕转轴101中心旋转;The fixed bracket 103, the rotating shaft 101 and the rotating bracket 105 constrain the protective gate 001 to rotate around the center of the rotating shaft 101;
应变检测片107贴在固定支架103与随转支架105间的转轴101轴段上,且其感应方向与转轴101轴线重合,用以检测防护闸门001动态应变;The strain detection piece 107 is pasted on the shaft section of the rotating shaft 101 between the fixed bracket 103 and the rotating bracket 105, and its sensing direction coincides with the axis of the rotating shaft 101, so as to detect the dynamic strain of the protective gate 001;
开关机构安装在防护闸门001靠近出料口的一侧,开关机构包括固定架201、前支撑架203、后支撑架205、弹簧销207和电磁铁209,固定架201固定在溜槽底板000上,前支撑架203、后支撑架205、电磁铁209三者均固定在防护闸门001上,The switch mechanism is installed on the side of the protective gate 001 close to the discharge port. The switch mechanism includes a fixed frame 201, a front support frame 203, a rear support frame 205, a spring pin 207 and an electromagnet 209. The fixed frame 201 is fixed on the chute bottom plate 000. The front support frame 203, the rear support frame 205, and the electromagnet 209 are all fixed on the protective gate 001,
弹簧销207由弹簧207-1和销体207-2组成,销体207-2穿过前支撑架203、后支撑架205、固定架201,弹簧销207被约束在前支撑架203和后支撑架205之间,弹簧207-1套在前支撑架203与后支撑架205之间的这一段销体207-2外,在弹簧207-1的作用下,弹簧销207的侧支点与支撑架203接触,电磁铁209位于弹簧销207的末端,通电时可吸引销体207-2克服弹簧207-1弹力沿其中心线向反端移动。Spring pin 207 is made up of spring 207-1 and pin body 207-2, and pin body 207-2 passes front support frame 203, rear support frame 205, fixed frame 201, and spring pin 207 is constrained on front support frame 203 and rear support Between the frames 205, the spring 207-1 is set outside the pin body 207-2 between the front support frame 203 and the rear support frame 205. Under the action of the spring 207-1, the side fulcrum of the spring pin 207 and the support The frame 203 contacts, and the electromagnet 209 is located at the end of the spring pin 207. When electrified, it can attract the pin body 207-2 to overcome the elastic force of the spring 207-1 and move to the opposite end along its centerline.
本发明的具体工作过程如下:Concrete work process of the present invention is as follows:
本发明公开的溜槽防堵塞装置设置在溜槽底板000下底板上。当溜槽通道顺畅无碍时,由于物料连续不断地通过防护闸门001,应变检测片107会检测到较小的动态应变;当溜槽堵塞时,由于物料的堆积,应变检测片107则可以检测到较大的静态应变,从而捕捉到堵塞信息,此时,应变检测片107将信号传入自动控制系统中,在自动控制系统的控制下,电磁铁209通电吸引弹簧销207向反端移动,一旦销体207-2离开了固定架201,失去了约束力,则防护闸门001会绕转轴101旋转,实现物料的顺利下卸。The chute anti-blocking device disclosed in the present invention is arranged on the lower bottom plate of the chute bottom plate 000 . When the channel of the chute is smooth and unobstructed, the strain detection piece 107 will detect a relatively small dynamic strain due to the material continuously passing through the protective gate 001; when the chute is blocked, the strain detection piece 107 can detect a small dynamic strain due to the accumulation of materials large static strain, thereby capturing the blockage information. At this time, the strain detection sheet 107 transmits a signal to the automatic control system. Under the control of the automatic control system, the electromagnet 209 is energized to attract the spring pin 207 to move to the opposite end. Once the pin When the body 207-2 leaves the fixed frame 201 and loses the binding force, the protective gate 001 will rotate around the rotating shaft 101 to realize the smooth unloading of materials.
为了保证防护闸门001开启更加顺畅,固定支架103、随转支架105和转轴101的回转中心共线;弹簧销207、前支撑架203、后支撑架205、固定架201的中心线重合。In order to ensure that the protective gate 001 is opened more smoothly, the center of rotation of the fixed support 103, the rotating support 105 and the rotating shaft 101 are collinear;
考虑到溜槽防堵塞装置工作的恶劣环境,为了提高本发明的使用寿命和运行精度,转动机构和开关机构分别设有两组,两组转动机构对称安装在防护闸门001靠近入料口的一侧,两组开关机构对称安装在防护闸门001靠近出料口的一侧。Considering the harsh working environment of the chute anti-blocking device, in order to improve the service life and operation accuracy of the present invention, two sets of rotating mechanisms and switching mechanisms are respectively provided, and the two sets of rotating mechanisms are symmetrically installed on the side of the protective gate 001 close to the material inlet , two sets of switching mechanisms are symmetrically installed on the side of the protective gate 001 close to the discharge port.
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US4342404A (en) * | 1979-08-13 | 1982-08-03 | American Can Company | Automatic can end transfer device |
CN201309745Y (en) * | 2008-07-30 | 2009-09-16 | 秦皇岛港股份有限公司 | Device for detecting clogging of adjustable belt conveyor chute material |
CN201670514U (en) * | 2010-05-14 | 2010-12-15 | 瓮福(集团)有限责任公司 | Chute |
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