CN104669271B - Capture chuck assembly and three axle feed arrangements, loader robot, system of processing - Google Patents
Capture chuck assembly and three axle feed arrangements, loader robot, system of processing Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种抓取卡盘组件及三轴进给装置、装料机器人、加工系统。The invention relates to a grabbing chuck assembly, a three-axis feeding device, a charging robot and a processing system.
背景技术Background technique
现有技术中,将坯料输送至原料加工平台加工、从原料加工平台将加工完之后的坯料取出的过程通常是一个分散的过程。In the prior art, the process of transporting the blank to the raw material processing platform for processing, and taking out the processed blank from the raw material processing platform is usually a decentralized process.
具体的,机械臂仅设置为一个卡盘,输送坯料至原料加工平台加工、从原料加工平台将加工完后的坯料取回均需要该一个卡盘进行抓取。其处理过程如下:Specifically, the mechanical arm is only set as a chuck, and the chuck is required to grab the blank when transporting the blank to the raw material processing platform for processing and retrieving the processed blank from the raw material processing platform. Its processing is as follows:
先将一个坯料输送至原料加工平台进行加工,待加工完成后,机械臂将该坯料取出,然后再重新将另一个坯料输送至原料加工平台进行加工,待机械臂将该坯料取出……,重复上述过程,直至所有坯料加工完成。Firstly, one blank is sent to the raw material processing platform for processing. After the processing is completed, the robotic arm takes out the blank, and then another blank is sent to the raw material processing platform for processing. After the mechanical arm takes the blank out..., repeat The above process, until all blanks are processed.
由此可见,现有技术的机械臂一次运输仅能单独送或单独取一个坯料,生产效率非常低。It can be seen that the mechanical arm of the prior art can only send or take one billet separately, and the production efficiency is very low.
发明内容Contents of the invention
本发明为解决上述技术问题提供一种抓取卡盘组件及三轴进给装置、装料机器人、加工系统,缩短了坯料传送时间,进而能够提高生产效率。In order to solve the above technical problems, the present invention provides a grabbing chuck assembly, a three-axis feeding device, a loading robot, and a processing system, which shortens the blank transfer time and improves production efficiency.
为解决上述技术问题,本发明提供一种抓取卡盘组件,包括:旋转驱动机构、连接件、第一卡盘以及第二卡盘;旋转驱动机构与连接件连接,第一卡盘和第二卡盘呈一定角度设置于连接件上;旋转驱动机构通过驱动连接件转动进而驱动第一卡盘和第二卡盘转动,以使得第一卡盘和第二卡盘之间位置交替。In order to solve the above technical problems, the present invention provides a grab chuck assembly, including: a rotary drive mechanism, a connector, a first chuck and a second chuck; the rotary drive mechanism is connected to the connector, the first chuck and the second chuck The two chucks are arranged on the connecting piece at a certain angle; the rotation driving mechanism drives the first chuck and the second chuck to rotate by driving the connecting piece to rotate, so that the positions of the first chuck and the second chuck alternate.
其中,旋转驱动机构是气缸或电机;连接件是底面呈等腰三角形的三棱柱,第一卡盘和第二卡盘分别设置于连接件边长相等的两侧面,其中,第一卡盘和第二卡盘关于等腰三角形底边的平分线对称。Wherein, the rotary driving mechanism is a cylinder or a motor; the connecting piece is a triangular prism whose bottom surface is an isosceles triangle; The second chuck is symmetrical about the bisector of the base of the isosceles triangle.
其中,连接件是底面呈等腰直角三角形的三棱柱。Wherein, the connecting piece is a triangular prism whose bottom surface is an isosceles right triangle.
本发明实施方式的抓取卡盘组件:通过设置第一卡盘和第二卡盘,且第一卡盘和第二卡盘可在旋转驱动机构驱动下相互交替位置的方式,进而可在对坯料的一次传输过程中,既可以实现从原料加工平台取出已完成加工的坯料,又可以将未经处理的坯料输送至原料加工平台进行处理,缩短了坯料传送时间,进而能够极大提高生产效率。The grabbing chuck assembly of the embodiment of the present invention: by setting the first chuck and the second chuck, and the first chuck and the second chuck can be driven by the rotary drive mechanism to alternate positions, and then can be in the opposite position. In the one-time transfer process of blanks, it is possible to take out processed blanks from the raw material processing platform, and transport unprocessed blanks to the raw material processing platform for processing, which shortens the blank transfer time and greatly improves production efficiency. .
为解决上述技术问题,本发明还提供一种三轴进给装置,包括如上述任一项实施方式所描述的抓取卡盘组件,还包括:X轴运动平台、Y轴运动平台、Z轴运动平台以及机械臂;其中,机械臂一端设置于Z轴运动平台上、并可在Z轴运动平台上沿Z轴方向运动,抓取卡盘组件设置于机械臂远离Z轴运动平台的一端。In order to solve the above technical problems, the present invention also provides a three-axis feeding device, including the gripping chuck assembly described in any one of the above embodiments, and also includes: X-axis motion platform, Y-axis motion platform, Z-axis A motion platform and a mechanical arm; wherein, one end of the mechanical arm is arranged on the Z-axis motion platform and can move along the Z-axis direction on the Z-axis motion platform, and the grabbing chuck assembly is arranged on the end of the mechanical arm away from the Z-axis motion platform.
为解决上述技术问题,本发明还提供一种装料机器人,包括如上述任一项实施方式所描述的三轴进给装置,还包括:供给装置,其中,供给装置包括:支架,支架上设置有沿第一方向延伸的第一导向机构;第一调整固定块,第一调整固定块与第一导向机构配合、可在第一导向机构限定的范围内作直线运动,第一调整固定块上设置有沿第二方向延伸的第二导向机构,其中,第二方向垂直于第一方向;第二调整固定块,第二调整固定块与第二导向机构配合、可在第二导向机构限定的范围内作直线运动;提升组件,提升组件设置于第二调整固定块上,以将位于提升组件上的坯料从第一高度托至第二高度以供抓取卡盘抓取。In order to solve the above-mentioned technical problems, the present invention also provides a charging robot, including the three-axis feeding device described in any one of the above-mentioned embodiments, and also includes: a supply device, wherein the supply device includes: a bracket, on which the There is a first guiding mechanism extending along the first direction; a first adjusting and fixing block, the first adjusting and fixing block cooperates with the first guiding mechanism and can move linearly within the range limited by the first guiding mechanism, and the first adjusting and fixing block A second guide mechanism extending along the second direction is provided, wherein the second direction is perpendicular to the first direction; a second adjustment and fixing block, the second adjustment and fixing block cooperates with the second guide mechanism, and can be defined by the second guide mechanism Linear movement within the range; lifting assembly, the lifting assembly is arranged on the second adjustment fixed block, so as to support the blank on the lifting assembly from the first height to the second height for grabbing by the grabbing chuck.
其中,提升组件包括连接块、定位块、承接台以及第一驱动单元;连接块与第二调整固定块连接,定位块设置于连接块上,承接台可拆卸连接于定位块上,第一驱动单元设置于定位块与承接台之间以将承接台托起。Wherein, the lifting assembly includes a connecting block, a positioning block, a receiving platform and a first driving unit; the connecting block is connected with the second adjusting and fixing block, the positioning block is arranged on the connecting block, the receiving platform is detachably connected to the positioning block, and the first driving The unit is arranged between the positioning block and the receiving platform to support the receiving platform.
其中,支架上设置有盖板,以及设置于盖板上且均沿第一方向延伸的第三导向机构、第四导向机构;第四导向机构上活动连接有第二驱动单元,第二驱动单元上设置有推杆;工作时,坯料放置于第三导向机构内,推杆跟随第二驱动单元在第四导向机构限定的范围内运动,同时将坯料推动至提升组件上。Wherein, the bracket is provided with a cover plate, and a third guide mechanism and a fourth guide mechanism arranged on the cover plate and extending along the first direction; a second drive unit is movably connected to the fourth guide mechanism, and the second drive unit There is a push rod on it; when working, the blank is placed in the third guide mechanism, and the push rod follows the second drive unit to move within the range limited by the fourth guide mechanism, and at the same time pushes the blank to the lifting assembly.
其中,提升组件上设置有限位开关,坯料在推杆推动下沿第三导向机构传输到提升组件并接触到限位开关时,使得第二驱动单元停止工作,同时,使得第一驱动单元开始工作以将坯料托起;或者,提升组件上设置有压力传感器,在压力传感器检测到承接台接收到坯料时,使得第二驱动单元停止工作,同时,使得第一驱动单元开始工作以将坯料托起。Wherein, a limit switch is set on the lifting component, and when the blank is transferred to the lifting component along the third guide mechanism under the push of the push rod and touches the limit switch, the second driving unit stops working, and at the same time, the first driving unit starts working to lift the blank; or, the lifting assembly is provided with a pressure sensor, and when the pressure sensor detects that the receiving platform receives the blank, the second drive unit stops working, and at the same time, the first drive unit starts to work to lift the blank .
其中,第三导向机构包括两条沿第一方向平行间隔设置的导轨,盖板上设置有沿第二方向延伸的滑槽;其中,各导轨分别与滑槽配合、可独立沿滑槽在第二方向上移动进而实现位置和宽度可调;并且,支架上设置有回收槽,回收槽邻近提升组件设置、并与地面呈一定角度设置。Wherein, the third guide mechanism includes two guide rails arranged in parallel and at intervals along the first direction, and a slide groove extending along the second direction is arranged on the cover plate; wherein, each guide rail cooperates with the slide groove respectively, and can independently move along the slide groove at the second Move upwards in two directions to realize adjustable position and width; moreover, a recovery groove is arranged on the bracket, and the recovery groove is arranged adjacent to the lifting component and at a certain angle to the ground.
为解决上述技术问题,本发明还提供一种用于对坯料进行处理的加工系统,包括如上述任一项实施方式所描述装料机器人,还包括:原料加工平台,用于接收来自抓取卡盘获取的坯料,并对坯料进行加工。In order to solve the above technical problems, the present invention also provides a processing system for processing blanks, including the loading robot described in any one of the above embodiments, and also includes: a raw material processing platform for receiving The blank obtained by the plate is processed.
附图说明Description of drawings
图1是本发明供给装置实施方式的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the supply device of the present invention.
图2是本发明装料机器人实施方式的结构示意图。Fig. 2 is a schematic structural view of an embodiment of the charging robot of the present invention.
图3是图2所示装料机器人实施方式的侧视结构示意图。Fig. 3 is a schematic side view of the embodiment of the loading robot shown in Fig. 2 .
图4是图2所示装料机器人中三轴进给装置实施方式的侧视结构示意图。Fig. 4 is a schematic side view of the embodiment of the three-axis feeding device in the loading robot shown in Fig. 2 .
图5是图4所示三轴进给装置中抓取卡盘实施方式的结构示意图。Fig. 5 is a schematic structural diagram of an embodiment of a grabbing chuck in the three-axis feeding device shown in Fig. 4 .
图6是本发明加工系统实施方式的主视结构示意图。Fig. 6 is a front structural schematic view of an embodiment of the processing system of the present invention.
具体实施方式detailed description
下面结合附图和实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
参阅图1,本发明实施方式的供给装置100,包括:支架101,支架101上设置有沿第一方向延伸的第一导向机构102;第一调整固定块103,第一调整固定块103与第一导向机构102配合、可在第一导向机构102限定的范围内作直线运动,第一调整固定块103上设置有沿第二方向延伸的第二导向机构104,其中,第二方向垂直于第一方向,其中,第一方向定义为水平方向,相应的,第二方向定义为竖直方向;第二调整固定块105,第二调整固定块105与第二导向机构104配合、可在第二导向机构104限定的范围内作直线运动;以及提升组件106,提升组件106设置于第二调整固定块105上,其仅需要在竖直方向上移动,即可将位于提升组件106上的坯料200从第一高度托至第二高度。Referring to Fig. 1 , the supply device 100 according to the embodiment of the present invention includes: a bracket 101, on which a first guide mechanism 102 extending along a first direction is arranged; A guiding mechanism 102 cooperates and can move linearly within the range limited by the first guiding mechanism 102. The first adjusting and fixing block 103 is provided with a second guiding mechanism 104 extending along a second direction, wherein the second direction is perpendicular to the first One direction, wherein, the first direction is defined as the horizontal direction, and correspondingly, the second direction is defined as the vertical direction; the second adjustment and fixing block 105, the second adjustment and fixing block 105 cooperates with the second guide mechanism 104, and can be adjusted in the second Guide mechanism 104 makes linear movement within the limited range; And lifting assembly 106, lifting assembly 106 is arranged on the second adjustment fixed block 105, and it only needs to move on the vertical direction, can be positioned at the blank 200 on the lifting assembly 106 Lift from the first height to the second height.
具体的,第一导向机构102和第二导向机构104通常可以设置为滑槽,当然,也可以设置导杆。Specifically, the first guide mechanism 102 and the second guide mechanism 104 can generally be set as slide grooves, and of course, guide rods can also be set.
进一步地,提升组件106包括连接块1061、定位块1062、承接台1063以及第一驱动单元。连接块1061与第二调整固定块连接,定位块1062设置于连接块1061上,承接台1063可拆卸连接于定位块1062上,第一驱动单元设置于定位块1062与承接台1063之间以将承接台1063托起。使得第二调整固定块在第一导向机构102和/或第二导向机构104所限定区域内移动时,提升组件106能够跟随移动。其中,第一驱动单元通常可以设计为气缸,当然,也可以设计为电机。在其它实施方式中,至少连接块1061和定位块1062可以无需单独设计,其功能通过单独的第二调整固定块实现。Further, the lifting assembly 106 includes a connecting block 1061, a positioning block 1062, a receiving platform 1063 and a first driving unit. The connecting block 1061 is connected with the second adjusting and fixing block, the positioning block 1062 is arranged on the connecting block 1061, the receiving platform 1063 is detachably connected on the positioning block 1062, and the first driving unit is arranged between the positioning block 1062 and the receiving platform 1063 to The receiving platform 1063 is held up. In this way, when the second adjusting and fixing block moves within the area defined by the first guiding mechanism 102 and/or the second guiding mechanism 104 , the lifting assembly 106 can move accordingly. Wherein, the first drive unit can usually be designed as a cylinder, and of course, can also be designed as a motor. In other embodiments, at least the connecting block 1061 and the positioning block 1062 do not need to be designed separately, and their functions are realized by a separate second adjusting and fixing block.
本发明实施方式的供给装置100:通过设置提升组件106,可以将坯料200在竖直方向上托起以方便后续流程处理,且其传输路径较短、设备体积较小;通过设置相互垂直的第一导向机构102、第二导向机构104,以及分别设置于第一导向机构102的第一调整固定块103、设置于第二导向机构104的第二调整固定块105,设置于第二调整固定块105的提升组件106可以在由该第一导向机构102和第二导向机构104所构成的平面内精确运动,操作简单,对准方便,有利于将该供给装置100与其它设备进行组装。The supply device 100 of the embodiment of the present invention: by setting the lifting assembly 106, the blank 200 can be lifted up in the vertical direction to facilitate subsequent process processing, and its transmission path is short and the equipment volume is small; A guiding mechanism 102, a second guiding mechanism 104, and a first adjusting and fixing block 103 respectively arranged on the first guiding mechanism 102 and a second adjusting and fixing block 105 arranged on the second guiding mechanism 104 are arranged on the second adjusting and fixing block The lifting assembly 106 of 105 can move precisely in the plane formed by the first guiding mechanism 102 and the second guiding mechanism 104, and is easy to operate and easy to align, which is beneficial for assembling the supply device 100 with other equipment.
继续参阅图1,在一具体应用实施方式中,支架101上设置有盖板115,以及设置于盖板115上且均沿第一方向延伸的第三导向机构107、第四导向机构108;第四导向机构108上活动连接有第二驱动单元109,第二驱动单元109上设置有推杆110;工作时,坯料200放置于第三导向机构107内,推杆110跟随第二驱动单元109在第四导向机构108限定的范围内运动,同时将坯料200推送至提升组件106上。Continuing to refer to FIG. 1 , in a specific application embodiment, the bracket 101 is provided with a cover plate 115, and a third guide mechanism 107 and a fourth guide mechanism 108 arranged on the cover plate 115 and extending along the first direction; The four guide mechanism 108 is movably connected with a second drive unit 109, and the second drive unit 109 is provided with a push rod 110; during work, the blank 200 is placed in the third guide mechanism 107, and the push rod 110 follows the second drive unit 109 The fourth guide mechanism 108 moves within a limited range and simultaneously pushes the blank 200 onto the lifting assembly 106 .
其中,第三导向机构107可以设置为包括两条沿第一方向平行间隔设置的导轨1071,导轨1071与盖板115配合构成该用于传输坯料200的传输通道,并且,可以在盖板115上设置沿第二方向延伸的滑槽1072。各导轨1071安装于该滑槽1072上、并分别与滑槽1072配合,各导轨1071可独立沿滑槽1072在第二方向上移动进而实现位置和宽度可调,调节该两导轨1071之间的宽度可适用于不同尺寸和规格的坯料200,实现一机多用。Wherein, the third guide mechanism 107 can be set to include two guide rails 1071 arranged in parallel and spaced apart along the first direction. The guide rails 1071 cooperate with the cover plate 115 to form the transmission channel for transporting the blank 200 , and can be placed on the cover plate 115 A sliding slot 1072 extending along the second direction is provided. Each guide rail 1071 is installed on this chute 1072, and cooperates with chute 1072 respectively, and each guide rail 1071 can independently move along the chute 1072 in the second direction so as to realize the adjustable position and width, and adjust the distance between the two guide rails 1071. The width can be applied to blanks 200 of different sizes and specifications, so that one machine can be used for multiple purposes.
其中,可在提升组件106上设置限位开关(图未示),坯料200在推杆110推动下沿第三导向机构107传输到提升组件106并接触到限位开关时,第二驱动单元109停止工作,同时,第一驱动单元开始工作以将坯料200托起。提升组件106的工作更实时,无需等待,也不会空跑,智能程度较高。Wherein, a limit switch (not shown) can be set on the lifting assembly 106, and when the blank 200 is transferred to the lifting assembly 106 along the third guide mechanism 107 under the push of the push rod 110 and touches the limit switch, the second driving unit 109 Stop working, at the same time, the first driving unit starts working to hold up the blank 200. The work of the hoisting component 106 is more real-time, without waiting or empty running, and has a higher degree of intelligence.
或者,该限位开关可以通过压力传感器(图未示)或红外传感器(图未示)等替代。举例而言,用压力传感器替代该限位开关时,坯料200传输至提升组件106的承接台1063时,压力传感器会检测到一数值,当该数值达到预先设置的阈值时(该阈值的设置与坯料200重量相关),第二驱动单元109会停止工作,同时第一驱动单元开始工作以将坯料200托起至前述所需高度;进一步地,可以设置为后文所述的机械臂304的抓取卡盘组件305从承接台1063上抓取坯料200、并离开该承接台1063时,压力传感器检测到数值为零(也可以设置为其它值),第一驱动单元开始工作,并返回从第二导向机构104获取坯料200的原位置,停止工作,同时,第二驱动继续工作以将下一坯料200推入该承接台1063上。Alternatively, the limit switch can be replaced by a pressure sensor (not shown) or an infrared sensor (not shown). For example, when the limit switch is replaced by a pressure sensor, when the blank 200 is transferred to the receiving platform 1063 of the lifting assembly 106, the pressure sensor will detect a value, and when the value reaches a preset threshold (the setting of the threshold is related to blank 200 weight), the second drive unit 109 will stop working, and the first drive unit will start working to lift the blank 200 to the aforementioned required height; When the chuck assembly 305 grabs the blank 200 from the receiving platform 1063 and leaves the receiving platform 1063, the pressure sensor detects that the value is zero (also can be set to other values), the first drive unit starts to work, and returns from the first driving unit. The second guide mechanism 104 acquires the original position of the blank 200 and stops working. Meanwhile, the second drive continues to work to push the next blank 200 onto the receiving platform 1063 .
支架101上还可设置回收槽111,回收槽111邻近提升组件106设置、并与地面呈一定角度设置,使得经后一处理装置将加工完的坯料200直接放入该回收槽111,坯料200在自身重力下沿回收槽111延伸方向到达预定位置。具体的,回收槽111可与支架101设置为拼接结构以方便快速安装,其中,回收槽111还可以用于与另一传送平台连接,方便后续处理。通过设置回收槽111,可使得加工后坯料200能够快速、高效的回收,进而能够提高生产效率。A recovery tank 111 can also be set on the support 101, and the recovery tank 111 is arranged adjacent to the lifting assembly 106 and is arranged at a certain angle with the ground, so that the processed blank 200 is directly put into the recovery tank 111 by the latter processing device, and the blank 200 is placed in the recovery tank 111. Arrive at the predetermined position along the extension direction of the recovery tank 111 under its own gravity. Specifically, the recovery tank 111 can be arranged with the bracket 101 in a splicing structure to facilitate quick installation, wherein the recovery tank 111 can also be used to connect with another delivery platform to facilitate subsequent processing. By setting the recovery groove 111, the processed blank 200 can be quickly and efficiently recovered, thereby improving production efficiency.
继续参阅图1,支架101顶部设置有多个连接部112,用于将外部装置与供给装置100组装成一体。该连接部112可以设置为螺纹孔或其它结构,此处不做一一列举。Continuing to refer to FIG. 1 , a plurality of connecting parts 112 are provided on the top of the bracket 101 for assembling the external device and the supply device 100 into one body. The connecting portion 112 can be configured as a threaded hole or other structures, which are not listed here.
结合图3,为方便移动支架101,进而将该供给装置100与后续处理装置之间的位置进行调节,支架101底部设置有多个车轮113,用于移动该供给装置100;支架101底部设置有多个锁紧机构,用于锁定车轮113;支架101底部设置有多个高度可调的支承机构114,用于将支架101举高并使得车轮113悬空。In conjunction with Fig. 3, in order to move the support 101 conveniently, and then adjust the position between the supply device 100 and the subsequent processing device, a plurality of wheels 113 are provided at the bottom of the support 101 for moving the supply device 100; the bottom of the support 101 is provided with A plurality of locking mechanisms are used to lock the wheels 113; a plurality of height-adjustable supporting mechanisms 114 are arranged at the bottom of the bracket 101, and are used to lift the bracket 101 and make the wheels 113 suspended in the air.
结合图2至图5进行参阅,本发明还提供一种与上述供给装置100协作的三轴进给装置300。如图4所示,该实施方式中,三轴进给装置300包括X轴运动平台301、Y轴运动平台302、Z轴运动平台303以及机械臂304。Referring to FIG. 2 to FIG. 5 , the present invention also provides a three-axis feeding device 300 cooperating with the above-mentioned feeding device 100 . As shown in FIG. 4 , in this embodiment, the three-axis feeding device 300 includes an X-axis motion platform 301 , a Y-axis motion platform 302 , a Z-axis motion platform 303 and a mechanical arm 304 .
具体的,机械臂304一端设置于Z轴运动平台303上,该机械臂304可以在Z轴运动平台303上沿Z轴方向进行往复运动,其中,抓取卡盘组件305设置于机械臂304远离Z轴运动平台303的一端。Specifically, one end of the mechanical arm 304 is disposed on the Z-axis motion platform 303, and the mechanical arm 304 can reciprocate along the Z-axis direction on the Z-axis motion platform 303. One end of the Z-axis motion platform 303 .
参阅图5,在具体应用实施方式中,该抓取卡盘组件305,包括:旋转驱动机构3051、连接件3052、第一卡盘3053以及第二卡盘3054。其中,旋转驱动机构3051与连接件3052连接,第一卡盘3053和第二卡盘3054呈一定角度设置于连接件3052上;旋转驱动机构3051通过驱动连接件3052转动进而驱动第一卡盘3053和第二卡盘3054转动,以使得第一卡盘3053和第二卡盘3054之间位置交替。Referring to FIG. 5 , in a specific application embodiment, the grabbing chuck assembly 305 includes: a rotation driving mechanism 3051 , a connecting piece 3052 , a first chuck 3053 and a second chuck 3054 . Wherein, the rotary driving mechanism 3051 is connected with the connecting piece 3052, and the first chuck 3053 and the second chuck 3054 are arranged on the connecting piece 3052 at a certain angle; the rotating driving mechanism 3051 drives the connecting piece 3052 to rotate and then drives the first chuck 3053 and the second chuck 3054 rotate, so that the positions between the first chuck 3053 and the second chuck 3054 alternate.
具体而言,旋转驱动机构3051可以选择气缸或电机;连接件3052可以是底面呈等腰三角形的三棱柱(或近似三棱柱的结构),第一卡盘3053和第二卡盘3054分别设置于连接件3052边长相等的两侧面,其中,第一卡盘3053和第二卡盘3054关于等腰三角形底边的平分线对称,当然,还可以设计为其它结构,此处不做一一列举。优选地,连接件3052是底面呈等腰直角三角形的三棱柱。以此结构设置的卡盘,只需要旋转驱动机构3051驱动连接件3052转动180°即可实现第一卡盘3053和第二卡盘3054的位置实现交换,控制较为方便。另外,依此原理,在坯料200为具有磁性的材料,如铁,可以用电磁控制的吸盘替代卡盘实现对坯料200的抓取,此处不做过多描述。Specifically, the rotary drive mechanism 3051 can be an air cylinder or a motor; the connecting member 3052 can be a triangular prism (or a structure similar to a triangular prism) whose bottom surface is an isosceles triangle, and the first chuck 3053 and the second chuck 3054 are respectively arranged on The two sides of the connector 3052 have equal side lengths, wherein the first chuck 3053 and the second chuck 3054 are symmetrical about the bisector of the base of the isosceles triangle. Of course, other structures can also be designed, and they will not be listed here. . Preferably, the connecting piece 3052 is a triangular prism whose bottom surface is an isosceles right triangle. With the chuck provided in this structure, the position of the first chuck 3053 and the second chuck 3054 can be exchanged only by rotating the driving mechanism 3051 to drive the connecting member 3052 to rotate 180°, and the control is more convenient. In addition, according to this principle, if the blank 200 is made of a magnetic material, such as iron, an electromagnetically controlled suction cup can be used instead of the chuck to grasp the blank 200 , which will not be described too much here.
结合图4和图5,当然,为将抓取卡盘组件305设置于机械臂304上,通常可以设置一中间件3055,该中间件3055的一端通过螺接、焊接或卡接等方式固定于机械臂304上、另一端连接旋转驱动机构3051,当然,旋转驱动机构3051与中间件3055之间也可以采用螺接、焊接或卡接等方式进行连接。4 and 5, of course, in order to arrange the grab chuck assembly 305 on the mechanical arm 304, usually an intermediate piece 3055 can be provided, and one end of the intermediate piece 3055 is fixed on the The upper end and the other end of the mechanical arm 304 are connected to the rotation driving mechanism 3051 , of course, the connection between the rotation driving mechanism 3051 and the intermediate piece 3055 can also be connected by means of screw connection, welding or clamping.
使用时,控制机构控制机械臂304通过X轴运动平台301、Y轴运动平台302、Z轴运动平台303在(x,y,z)坐标上精确移动,并控制抓取卡盘组件305的旋转驱动单元旋转,进而驱动对应的卡盘移动到所需的位置并工作。When in use, the control mechanism controls the mechanical arm 304 to move precisely on the (x, y, z) coordinates through the X-axis motion platform 301, the Y-axis motion platform 302, and the Z-axis motion platform 303, and controls the rotation of the grasping chuck assembly 305 The drive unit rotates, and then drives the corresponding chuck to move to the required position and work.
该实施方式的实施方式的抓取卡盘组件305:通过设置第一卡盘3053和第二卡盘3054,且第一卡盘3053和第二卡盘3054可在旋转驱动机构3051驱动下相互交替位置的方式,进而可在对坯料200的一次传输过程中,既可以实现从原料加工平台500取出已完成加工的坯料200,又可以将未经处理的坯料200输送至原料加工平台500进行处理,能够极大提高生产效率。The grab chuck assembly 305 of the embodiment of this embodiment: by setting the first chuck 3053 and the second chuck 3054, and the first chuck 3053 and the second chuck 3054 can be driven alternately by the rotary drive mechanism 3051 position, and then in a transmission process of the blank 200, it is possible to take out the processed blank 200 from the raw material processing platform 500, and to transport the unprocessed blank 200 to the raw material processing platform 500 for processing. Can greatly improve production efficiency.
结合图1至图5进行参阅,本发明还提供一种装料机器人400,包括如上述任一项实施方式所描述的供给装置100和三轴进给装置300。Referring to FIG. 1 to FIG. 5 , the present invention also provides a loading robot 400 , including the supply device 100 and the three-axis feeding device 300 described in any one of the above embodiments.
其中,该三轴进给装置300上的抓取卡盘组件305主要用于从所述供给装置100的提升组件106上抓取坯料200并传送至后一处理平台(如后文所述的原料加工平台500)。Wherein, the grabbing chuck assembly 305 on the three-axis feeding device 300 is mainly used to grab the blank 200 from the lifting assembly 106 of the supply device 100 and transfer it to the next processing platform (such as the raw material described later). processing platform 500).
使用该装料机器人400前,需要将三轴进给装置300通过基座拼接于供给装置100的支架101上、并完成相应的电气连接,利用程序自动或操作人员手动将抓取卡盘与提升组件106的中心对准,实现供给装置100和三轴进给装置300的定位,使得后续的机械臂304与提升组件106传输更准确、更高效;定位后,将提升组件106在第一方向和第二方向上进行锁定,只允许提升组件106在竖直方向上往复运动,进而完成使用前的安装。Before using the loading robot 400, it is necessary to splice the three-axis feeding device 300 on the bracket 101 of the supply device 100 through the base, and complete the corresponding electrical connection. The alignment of the center of the component 106 realizes the positioning of the supply device 100 and the three-axis feeding device 300, so that the subsequent transfer between the mechanical arm 304 and the lifting component 106 is more accurate and efficient; after positioning, the lifting component 106 is moved in the first direction and Locking in the second direction only allows the lifting assembly 106 to reciprocate in the vertical direction, thereby completing the installation before use.
该装料机器人400的操作流程简要介绍如下:The operation process of the charging robot 400 is briefly introduced as follows:
将坯料200置于供给装置100的第三导向机构107内,开启供给装置100的第二驱动单元109,该第二驱动单元109上的推杆110跟随第二驱动单元109的移动进而将坯料200推送至提升组件106的承接台1063处,当检测到坯料200进入承接台1063后,第一驱动单元工作,将坯料200由第一高度位置托举至第二高度位置,之后,三轴进给装置300驱动机械臂304上的抓取卡盘组件305到达坯料200所处位置,并利用其中之一的卡盘抓取坯料200并将该坯料200送到后续处理装置,同时,提升组件106检测到坯料200已被转移后,第一驱动单元继续工作,将承接台1063收回原位置以等待下一个坯料200的到来,如此往复。通过上述结构的设计,坯料200传输过程较智能,并且,提升组件106和抓取卡盘在传接坯料200时相互配合,能够极大提升坯料200传输的效率。Place the blank 200 in the third guide mechanism 107 of the supply device 100, open the second drive unit 109 of the supply device 100, and the push rod 110 on the second drive unit 109 follows the movement of the second drive unit 109 to move the blank 200 Push it to the receiving platform 1063 of the lifting assembly 106. When it is detected that the blank 200 enters the receiving platform 1063, the first drive unit works to lift the blank 200 from the first height position to the second height position, and then three-axis feeding The device 300 drives the grabbing chuck assembly 305 on the mechanical arm 304 to the position of the blank 200, and uses one of the chucks to grab the blank 200 and send the blank 200 to the subsequent processing device. At the same time, the lifting assembly 106 detects After the blank 200 has been transferred, the first driving unit continues to work, and returns the receiving platform 1063 to the original position to wait for the arrival of the next blank 200, and so forth. Through the design of the above structure, the transfer process of the blank 200 is more intelligent, and the lifting assembly 106 and the grasping chuck cooperate with each other when transferring the blank 200, which can greatly improve the efficiency of the blank 200 transfer.
如图6所示,并请结合图1至图5进行参阅,本发明还提供一种用于对坯料进行处理的加工系统,包括如上述任一项实施方式所描述的装料机器人400,还包括:原料加工平台500;原料加工平台500用于接收来自装料机器人400的抓取卡盘获取的坯料200,并对坯料200进行加工。As shown in FIG. 6 , and please refer to FIG. 1 to FIG. 5 , the present invention also provides a processing system for processing blanks, including the charging robot 400 described in any one of the above-mentioned embodiments, and It includes: a raw material processing platform 500; the raw material processing platform 500 is used to receive the blank 200 obtained from the grabbing chuck of the loading robot 400, and process the blank 200.
在一具体应用实施方式中,可以设置抓取卡盘组件305中的第一卡盘3053用于从提升组件106的承接台1063抓取坯料200并传输至原料加工平台500进行处理,并定义第二卡盘3054用于从原料加工平台500抓取已完成加工的坯料200并传输至预定位置(如前文所述的回收槽111)。In a specific application embodiment, the first chuck 3053 in the grab chuck assembly 305 can be set to grab the blank 200 from the receiving platform 1063 of the lifting assembly 106 and transfer it to the raw material processing platform 500 for processing, and define the first The second chuck 3054 is used to grab the processed blank 200 from the raw material processing platform 500 and transport it to a predetermined location (such as the recovery tank 111 mentioned above).
其中,为实现全自动化操作,使得该加工系统更加智能,可以在原料加工平台500或其它部件相关位置设置传感器(图未示),控制机构控制机械臂304在X轴方向、Y轴方向以及Z轴方向上移动到达提升组件106正上方,并通过第一卡盘3053从承接台1063上抓取坯料200,当传感器检测到原料加工平台500的进出料口501(本文举例为原料加工平台500的进料口和出料口为同一口)没有坯料200时,控制机构控制第一卡盘3053将坯料200传输至进出料口501;当传感器检测到原料加工平台500的进出料口501已有加工完成的坯料200时,控制机构控制抓取组件的第二卡盘3054转动到第一卡盘3053所处位置、并从进出料口501抓取该加工完成的坯料200,随后,控制机构控制机械臂304返回提升组件106上方,并将第二卡盘3054上的坯料200放下(如前文描述的回收槽111处)。其中,传感器检测到进出料口501的结果将使得该控制机构相应控制第一卡盘3053或第二卡盘3054的移动位置和工作。当然,为避免抓取组件将刚传输至进出料口501的坯料200抓取出来,事先需要对传感器的工作频率、检测时长或其它参数进行设置。Among them, in order to realize fully automatic operation and make the processing system more intelligent, sensors (not shown) can be set on the raw material processing platform 500 or other parts related positions, and the control mechanism controls the mechanical arm 304 in the X-axis direction, the Y-axis direction and the Z-axis direction. Move in the axial direction to reach directly above the lifting assembly 106, and grab the blank 200 from the receiving platform 1063 by the first chuck 3053. When there is no blank 200 at the same inlet and outlet), the control mechanism controls the first chuck 3053 to transfer the blank 200 to the inlet and outlet 501; when the sensor detects that the inlet and outlet 501 of the raw material processing platform 500 has been processed When the blank 200 is completed, the control mechanism controls the second chuck 3054 of the grab assembly to rotate to the position of the first chuck 3053, and grabs the processed blank 200 from the inlet and outlet 501, and then the control mechanism controls the mechanical The arm 304 returns over the lift assembly 106 and deposits the blank 200 on the second chuck 3054 (at the recovery slot 111 as previously described). Wherein, the result of the sensor detecting the material inlet and outlet 501 will make the control mechanism control the moving position and work of the first chuck 3053 or the second chuck 3054 accordingly. Of course, in order to prevent the grabbing component from grabbing the blank 200 that has just been transported to the inlet and outlet 501 , it is necessary to set the working frequency, detection time or other parameters of the sensor in advance.
并且,该实施方式中,可以对整个流程进行优化处理以提高生产效率,比如设计为:在卡盘将坯料200送至原料加工平台500的进出料口501后,抓取卡盘组件305随机械臂304移动至提升组件106位置处抓取下一个待处理的坯料200、然后重新移动至进出料口501处,抓取卡盘组件305上的空闲卡盘从进出料口501抓取已加工的坯料200,然后将待加工的坯料200送至进出料口501。整个流程无缝衔接,最高效的利用时间,进而提高生产效率。Moreover, in this embodiment, the entire process can be optimized to improve production efficiency. For example, it is designed to: after the chuck sends the blank 200 to the inlet and outlet 501 of the raw material processing platform 500, the chuck assembly 305 is grabbed with the mechanical The arm 304 moves to the position of the lifting assembly 106 to grab the next blank 200 to be processed, and then moves to the inlet and outlet 501 again, and grabs the idle chuck on the chuck assembly 305 to grab the processed blank from the inlet and outlet 501. The blank 200, and then the blank 200 to be processed is sent to the inlet and outlet 501. The entire process is seamlessly connected, making the most efficient use of time, thereby improving production efficiency.
当然,视情况而定,还可以设计其它较优化的控制流程以供该控制机构对供给装置100和三轴进给装置300进行控制。Of course, depending on the situation, other more optimized control procedures can also be designed for the control mechanism to control the supply device 100 and the three-axis feeding device 300 .
以上仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only the embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the present invention in the same way.
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2013
- 2013-11-27 CN CN201310616979.0A patent/CN104669271B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN104669271A (en) | 2015-06-03 |
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Granted publication date: 20160629 |