CN104668861A - Welding clamping rotary working platform - Google Patents

Welding clamping rotary working platform Download PDF

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Publication number
CN104668861A
CN104668861A CN201510070180.5A CN201510070180A CN104668861A CN 104668861 A CN104668861 A CN 104668861A CN 201510070180 A CN201510070180 A CN 201510070180A CN 104668861 A CN104668861 A CN 104668861A
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clamping
rotary table
welding
positioning
clamping frame
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CN104668861B (en
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樊璇
陈少克
舒俊
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Shantou University
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Shantou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

本发明实施例公开了一种焊接夹紧回转工作台,包括驱动单元、回转单元、若干夹紧定位单元;所述驱动单元驱动所述回转单元转动;所述回转单元包括由所述驱动单元驱动转动的回转工作台;所述夹紧定位单元包括固定设置于所述回转工作台上的夹紧架、定位杆、弹簧,所述第一螺母、第二螺母、弹簧配合将所述定位杆锁紧于所述夹紧架上。采用本发明可将方形、矩形、圆形、椭圆形和不规则外形的焊接件进行夹紧,并可以根据需要将多个夹紧单元配合使用夹紧焊接件的外表面或上表面,使焊接件夹紧可靠,不易产生不必要的损伤或变形,具有结构简单,适应性广,工作可靠,造价低等优点,有广泛的使用价值。

The embodiment of the invention discloses a welding and clamping rotary table, which includes a drive unit, a rotary unit, and several clamping and positioning units; the drive unit drives the rotary unit to rotate; the rotary unit includes Rotating rotary table; the clamping and positioning unit includes a clamping frame, a positioning rod, and a spring fixedly arranged on the rotary table, and the first nut, the second nut, and the spring cooperate to lock the positioning rod Tighten to the clamping frame. The invention can clamp square, rectangular, circular, elliptical and irregular-shaped welding parts, and multiple clamping units can be used together to clamp the outer surface or upper surface of the welding part according to the needs, so that the welding The clamping of parts is reliable, and it is not easy to cause unnecessary damage or deformation. It has the advantages of simple structure, wide adaptability, reliable work, low cost, etc., and has a wide range of use values.

Description

一种焊接夹紧回转工作台A welding clamping rotary table

技术领域 technical field

 本发明涉及一种焊接辅助装置,尤其涉及一种焊接夹紧回转工作台。 The present invention relates to a welding auxiliary device, in particular to a welding clamping rotary table.

背景技术 Background technique

目前在现有技术中,焊接夹紧装置主要是采用固定的专用夹紧,一个工件采用一个夹紧,当产品改变时,必须设计加工新的夹紧,严重影响生产效率,造价较高,也不能焊接多个方位的焊点,当有多个焊点需要焊接时需要增加多个焊钳,这种方式增加了焊接成本,也增加了劳力成本,造成成本增加,不利于提高竞争力。另一方面现有技术的夹紧装置还存在用于定位夹紧力钢性过度,对需要进行外表面加工的工的工作产生不可避免的损伤或变形,在定位装置结构复杂,操作不方便,也不可避免工件定位不牢固,加工效果不良,现有技术的焊接夹紧装置不利于降低成本和推广使用。 At present, in the existing technology, the welding clamping device mainly adopts fixed special clamping, and one workpiece adopts one clamping. When the product changes, a new clamping must be designed and processed, which seriously affects the production efficiency, and the cost is high. Solder joints in multiple directions cannot be welded. When multiple solder joints need to be welded, multiple welding tongs need to be added. This method increases welding costs and labor costs, resulting in increased costs and is not conducive to improving competitiveness. On the other hand, the clamping device of the prior art also has the excessive rigidity of the clamping force used for positioning, which will inevitably damage or deform the work of the workers who need to process the outer surface. The positioning device has a complicated structure and is inconvenient to operate. It is also unavoidable that the positioning of the workpiece is not firm, and the processing effect is bad. The welding clamping device of the prior art is not conducive to reducing costs and promoting use.

发明内容 Contents of the invention

本发明实施例所要解决的技术问题在于,提供一种焊接夹紧回转工作台。可对各种焊接件进行有效地夹紧,并能够快速地完成焊接 。 The technical problem to be solved by the embodiments of the present invention is to provide a welding clamping rotary table. It can effectively clamp various welding parts and complete welding quickly.

为了解决上述技术问题,本发明实施例提供了一种焊接夹紧回转工作台,包括驱动单元、回转单元、若干夹紧定位单元; In order to solve the above technical problems, an embodiment of the present invention provides a welding and clamping rotary table, including a drive unit, a rotary unit, and several clamping and positioning units;

所述驱动单元驱动所述回转单元转动; The drive unit drives the rotary unit to rotate;

所述回转单元包括由所述驱动单元驱动转动的回转工作台; The rotary unit includes a rotary table driven to rotate by the drive unit;

所述夹紧定位单元包括固定设置于所述回转工作台上的夹紧架、定位杆、弹簧,所述夹紧架呈U形,所述夹紧架两臂上设置有对孔,所述定位杆前端自攻有螺纹,并旋置有第一螺母,所述第一螺母与所述弹簧配合将所述定位杆弹性安装于所述夹紧架两臂之间,所述定位杆前端于所述夹紧架两臂外旋置有第二螺母,所述第一螺母、第二螺母配合将所述定位杆锁紧于所述夹紧架上。 The clamping and positioning unit includes a clamping frame fixed on the rotary table, a positioning rod, and a spring. The clamping frame is U-shaped, and two arms of the clamping frame are provided with holes. The front end of the positioning rod is threaded by self-tapping, and a first nut is screwed. The first nut cooperates with the spring to elastically install the positioning rod between the two arms of the clamping frame. The front end of the positioning rod is at the The two arms of the clamping frame are externally rotated with second nuts, and the first nut and the second nut cooperate to lock the positioning rod on the clamping frame.

进一步地,所述回转工作台上设置呈相差90度或120度排列T形槽与所述夹紧定位单元连接。 Further, T-shaped slots arranged at a difference of 90 degrees or 120 degrees are arranged on the rotary table to connect with the clamping and positioning unit.

更进一步地,所述夹紧架的两臂上设置多个平行对孔。 Furthermore, a plurality of parallel holes are arranged on the two arms of the clamping frame.

更进一步地,所述夹紧架底部上设置有紧固孔。 Furthermore, fastening holes are provided on the bottom of the clamping frame.

更进一步地,所述回转单元还包括主轴、滚动轴承、轴承座、定位环,所述主轴通过所述滚动轴承安装于所述轴承座上,所述定位环配合紧定螺钉固定在所述主轴上,所述主轴通过螺钉固定在所述回转工作台上。 Furthermore, the rotary unit also includes a main shaft, a rolling bearing, a bearing seat, and a positioning ring. The main shaft is mounted on the bearing seat through the rolling bearing, and the positioning ring is fixed on the main shaft with set screws. The main shaft is fixed on the rotary table by screws.

更进一步地,所述驱动单元包括电机、减速器、连接板,所述电机驱动所述减速器旋转,且通过连接板固定设置于焊板的支撑板上,所述轴承座与所述连接板固定连接。 Furthermore, the drive unit includes a motor, a reducer, and a connection plate, the motor drives the reducer to rotate, and is fixedly arranged on the support plate of the welding plate through the connection plate, and the bearing seat and the connection plate Fixed connection.

更进一步地,所述连接板与所述支撑板通过定位销定位。 Furthermore, the connecting plate and the supporting plate are positioned by positioning pins.

更进一步地,所述主轴通过键与减速器连接。 Furthermore, the main shaft is connected with the reducer through a key.

实施本发明实施例,具有如下有益效果:本发明的夹紧定位单元可将方形、矩形、圆形、椭圆形和不规则外形的焊接件进行夹紧,并可以根据需要将多个夹紧单元配合使用夹紧焊接件的外表面或上表面,焊接件夹紧可靠,不易产生不必要的损伤或变形,具有结构简单,适应性广,工作可靠,造价低等优点,有广泛的使用价值。 Implementing the embodiment of the present invention has the following beneficial effects: the clamping and positioning unit of the present invention can clamp square, rectangular, circular, elliptical and irregularly shaped weldments, and multiple clamping units can be clamped as required With the use of clamping the outer surface or upper surface of the weldment, the weldment is clamped reliably, and it is not easy to cause unnecessary damage or deformation. It has the advantages of simple structure, wide adaptability, reliable operation, low cost, etc., and has a wide range of use values.

附图说明 Description of drawings

图1是本发明的整体结构示意图; Fig. 1 is the overall structure schematic diagram of the present invention;

图2是示出图1中A-A部的截面的结构示意图; Fig. 2 is a schematic structural view showing a section of A-A portion in Fig. 1;

图3是本发明的俯视结构示意图; Fig. 3 is a top view structural representation of the present invention;

图4是两个夹紧定位单元配合使用的结构示意图。 Fig. 4 is a structural schematic diagram of two clamping and positioning units used together.

具体实施方式 Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述。 In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings.

参照图1所示的本发明的整体结构示意图。 Referring to the schematic diagram of the overall structure of the present invention shown in FIG. 1 .

本发明实施例的一种焊接夹紧回转工作台,包括驱动单元、回转单元、若干夹紧定位单元。 A welding and clamping rotary table according to an embodiment of the present invention includes a drive unit, a rotary unit, and several clamping and positioning units.

驱动单元由电机1、减速器2和连接板21组成;回转单元由主轴4、滚动轴承9、轴承座8、定位环10和回转工作台22组成;定位夹紧单元由夹紧架15、定位杆12和弹簧13等组成。 The driving unit is composed of motor 1, reducer 2 and connecting plate 21; the rotary unit is composed of main shaft 4, rolling bearing 9, bearing seat 8, positioning ring 10 and rotary table 22; the positioning and clamping unit is composed of clamping frame 15, positioning rod 12 and spring 13 etc. are formed.

在驱动单元中,包括电机1、减速器2、连接板21,电机1直接带动减速器2旋转,为工作台的旋转提供动力,减速器2通过螺钉5固定于连接板21上,螺钉6将连接板21固定在焊机的支撑板7上,并用定位销20定位,便于拆装。 The drive unit includes a motor 1, a reducer 2, and a connecting plate 21. The motor 1 directly drives the reducer 2 to rotate to provide power for the rotation of the workbench. The reducer 2 is fixed on the connecting plate 21 by a screw 5, and the screw 6 will Connecting plate 21 is fixed on the support plate 7 of welding machine, and is positioned with positioning pin 20, is convenient to dismounting.

在回转单元中,包括主轴4、滚动轴承9、轴承座8、定位环10、回转工作台22,主轴4通过滚动轴承9安装在轴承座8上,并通过定位环10上的紧定螺钉17固定在轴上,防止主轴4的轴向移动,主轴4的上端通过螺钉11与回转工作台22连接,下端通过键3与减速器2连接,同时轴承座8通过螺钉18固定在连接板21上,减速器的转动就可通过主轴带动回转工作台22旋转。 In the rotary unit, it includes the main shaft 4, the rolling bearing 9, the bearing seat 8, the positioning ring 10, and the rotary table 22. The main shaft 4 is installed on the bearing seat 8 through the rolling bearing 9, and is fixed on the On the shaft, the axial movement of the main shaft 4 is prevented. The upper end of the main shaft 4 is connected with the rotary table 22 through the screw 11, and the lower end is connected with the reducer 2 through the key 3. At the same time, the bearing seat 8 is fixed on the connecting plate 21 through the screw 18 to reduce the speed. The rotation of the device can drive the rotary table 22 to rotate through the main shaft.

在定位夹紧单元中,包括夹紧架15、定位杆12、弹簧13,夹紧架15呈U形,夹紧架15呈U形的两臂上设置有多个行平的对孔23,定位杆12安装在夹紧架15上的对孔之间,定位杆12的一端攻有螺纹,螺纹端上安装第一螺母14。定位夹紧单元有夹紧和定位两个作用,当在第一螺母14的一端与夹紧架15之间安装弹簧13,在弹簧13的作用下,定位杆12往第一螺母14方向弹出,起夹紧作用;当在定位杆12外端加第二螺母时将定位杆锁紧在夹紧架15上,该夹紧架起定位作用。 The positioning and clamping unit includes a clamping frame 15, a positioning rod 12, and a spring 13. The clamping frame 15 is U-shaped, and the two arms of the clamping frame 15 are U-shaped. A plurality of parallel holes 23 are arranged. The positioning rod 12 is installed between the holes on the clamping frame 15, and one end of the positioning rod 12 is threaded, and the first nut 14 is installed on the threaded end. The positioning and clamping unit has two functions of clamping and positioning. When a spring 13 is installed between one end of the first nut 14 and the clamping frame 15, under the action of the spring 13, the positioning rod 12 will pop out toward the direction of the first nut 14, Play a clamping role; when a second nut is added at the outer end of the positioning rod 12, the positioning rod is locked on the clamping frame 15, and the clamping frame plays a positioning role.

需要进行说明的是,定位杆12可采用更可靠的气动的方式夹紧工件16. It should be noted that the positioning rod 12 can clamp the workpiece 16 in a more reliable pneumatic manner.

如图2所示,夹紧架15底部呈为工字型结构24,工字型结构24与回转工作台22的T型槽25配合,利用螺钉19通过夹紧架底部上设置的紧固孔反向顶在T型槽25的底部,将组合后的架子固定在回转工作台上。 As shown in Figure 2, the bottom of the clamping frame 15 is an I-shaped structure 24, the I-shaped structure 24 cooperates with the T-shaped groove 25 of the rotary table 22, and the screw 19 is used to pass through the fastening hole provided on the bottom of the clamping frame The bottom of the T-shaped groove 25 is reversed, and the assembled shelf is fixed on the rotary table.

需要进行说明的是,回转工作台22上设置呈相差90度或120度排列T形槽25与所述夹紧定位单元底部设置的工字型结构24连接,如图3所示结构示意图,当需要夹紧方形、矩形等工件时,采用相差90度的T型槽,当需要夹紧圆形、椭圆形等工件时,采用相差120度的T型槽。在夹紧时一般在多个定位夹紧组合中有一个到两个起夹紧作用,其余起定位作用。 It should be noted that the rotary table 22 is provided with T-shaped slots 25 arranged with a difference of 90 degrees or 120 degrees to connect with the I-shaped structure 24 provided at the bottom of the clamping and positioning unit, as shown in FIG. 3 . When it is necessary to clamp square, rectangular and other workpieces, T-slots with a difference of 90 degrees are used. When it is necessary to clamp round and oval workpieces, T-slots with a difference of 120 degrees are used. When clamping, generally one or two of the multiple positioning and clamping combinations play the role of clamping, and the rest play the role of positioning.

还需要进行说明的是,定位夹紧单元多个进行组合而成,以便对工件的上表面进行固定,如图4所示结构示意图,可将夹紧架15底部安装于另一夹紧架的U形臂上的对孔,使得夹紧架夹紧方向垂直向下,以夹紧工件的上表面,并且可以根据需要调节安装位置,以调节高底或前后位置。 It should also be explained that multiple positioning and clamping units are combined so as to fix the upper surface of the workpiece. As shown in the schematic diagram of the structure in FIG. 4 , the bottom of the clamping frame 15 can be installed on the bottom of another clamping frame. The opposite hole on the U-shaped arm makes the clamping direction of the clamping frame vertically downward to clamp the upper surface of the workpiece, and the installation position can be adjusted as required to adjust the high bottom or front and rear positions.

以上所揭露的仅为本发明一种较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明权利要求所作的等同变化,仍属本发明所涵盖的范围。 The above disclosure is only a preferred embodiment of the present invention, which certainly cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope of the present invention.

Claims (8)

1.一种焊接夹紧回转工作台,其特征在于,包括驱动单元、回转单元、若干夹紧定位单元; 1. A welding and clamping rotary table, characterized in that it includes a drive unit, a rotary unit, and several clamping and positioning units; 所述驱动单元驱动所述回转单元转动; The drive unit drives the rotary unit to rotate; 所述回转单元包括由所述驱动单元驱动转动的回转工作台; The rotary unit includes a rotary table driven to rotate by the drive unit; 所述夹紧定位单元包括固定设置于所述回转工作台上的夹紧架、定位杆、弹簧,所述夹紧架呈U形,所述夹紧架两臂上设置有对孔,所述定位杆前端自攻有螺纹,并旋置有第一螺母,所述第一螺母与所述弹簧配合将所述定位杆弹性安装于所述夹紧架两臂之间,所述定位杆前端于所述夹紧架两臂外旋置有第二螺母,所述第一螺母、第二螺母配合将所述定位杆锁紧于所述夹紧架上。 The clamping and positioning unit includes a clamping frame fixed on the rotary table, a positioning rod, and a spring. The clamping frame is U-shaped, and two arms of the clamping frame are provided with holes. The front end of the positioning rod is threaded by self-tapping, and a first nut is screwed. The first nut cooperates with the spring to elastically install the positioning rod between the two arms of the clamping frame. The front end of the positioning rod is at the The two arms of the clamping frame are externally rotated with second nuts, and the first nut and the second nut cooperate to lock the positioning rod on the clamping frame. 2.根据权利要求1所述的焊接夹紧回转工作台,其特征在于,所述回转工作台上设置呈相差90度或120度排列T形槽与所述夹紧定位单元底部设置的工字型结构连接。 2. The welding and clamping rotary table according to claim 1, characterized in that, the rotary table is provided with a T-shaped slot with a difference of 90 degrees or 120 degrees and an I-shape arranged at the bottom of the clamping and positioning unit. Type structure connection. 3.根据权利要求2所述的焊接夹紧回转工作台,其特征在于,所述夹紧架的两臂上设置多个平行对孔。 3. The welding and clamping rotary table according to claim 2, wherein a plurality of parallel holes are arranged on the two arms of the clamping frame. 4.根据权利要求3所述的焊接夹紧回转工作台,其特征在于,所述夹紧架底部上设置有紧固孔。 4. The welding and clamping rotary table according to claim 3, characterized in that, fastening holes are provided on the bottom of the clamping frame. 5.根据权利要求1~4任一项所述的焊接夹紧回转工作台,其特征在于,所述回转单元还包括主轴、滚动轴承、轴承座、定位环,所述主轴通过所述滚动轴承安装于所述轴承座上,所述定位环配合紧定螺钉固定在所述主轴上,所述主轴通过螺钉固定在所述回转工作台上。 5. The welding and clamping rotary table according to any one of claims 1 to 4, characterized in that, the rotary unit also includes a main shaft, a rolling bearing, a bearing seat, and a positioning ring, and the main shaft is installed on the On the bearing seat, the positioning ring is fixed on the main shaft with set screws, and the main shaft is fixed on the rotary table by screws. 6.根据权利要求5所述的焊接夹紧回转工作台,其特征在于,所述驱动单元包括电机、减速器、连接板,所述电机驱动所述减速器旋转,且通过连接板固定设置于焊板的支撑板上,所述轴承座与所述连接板固定连接。 6. The welding and clamping rotary table according to claim 5, characterized in that, the drive unit includes a motor, a reducer, and a connecting plate, the motor drives the reducer to rotate, and is fixedly arranged on the On the supporting plate of the welding plate, the bearing seat is fixedly connected with the connecting plate. 7.根据权利要求6所述的焊接夹紧回转工作台,其特征在于,所述连接板与所述支撑板通过定位销定位。 7. The welding and clamping rotary table according to claim 6, characterized in that, the connecting plate and the supporting plate are positioned by positioning pins. 8.根据权利要求6所述的焊接夹紧回转工作台,其特征在于,所述主轴通过键与减速器连接。 8. The welding and clamping rotary table according to claim 6, wherein the main shaft is connected with the reducer through a key.
CN201510070180.5A 2015-02-11 2015-02-11 Welding clamping rotary working platform Expired - Fee Related CN104668861B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105436756A (en) * 2015-12-14 2016-03-30 安徽悦众车身装备有限公司 Bearing type welding fixture revolving table
CN106670669A (en) * 2017-02-23 2017-05-17 马斌 Stainless steel plate welding equipment
CN111975163A (en) * 2020-09-09 2020-11-24 天津航天机电设备研究所 Circumferential turntable positioning tool for waveguide brazing

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CN201824070U (en) * 2010-09-10 2011-05-11 浙江七丰五金标准件有限公司 Welding machine
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CN102935629A (en) * 2012-12-08 2013-02-20 重庆天之道科技发展有限公司 Expending block floating fixture
CN103035418A (en) * 2013-01-10 2013-04-10 深圳市凯德科技发展有限公司 Automatic welding machine for capacitor lead
CN203712120U (en) * 2014-02-08 2014-07-16 株洲开元自动焊接装备有限公司 Automatic annular welding machine for vehicle boosting bogie tubular column
CN204603629U (en) * 2015-02-11 2015-09-02 汕头大学 A kind of weld clamp rotary table

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JP2010131646A (en) * 2008-12-05 2010-06-17 Fuji Heavy Ind Ltd Tip dresser
CN102049596A (en) * 2009-11-11 2011-05-11 无锡万盛换热器制造有限公司 Disc semi-automatic joint welding machine and operation method thereof
CN201702518U (en) * 2010-01-12 2011-01-12 蔡裕清 Turntable transmission equipment and horizontal equipment
CN201824070U (en) * 2010-09-10 2011-05-11 浙江七丰五金标准件有限公司 Welding machine
CN102935629A (en) * 2012-12-08 2013-02-20 重庆天之道科技发展有限公司 Expending block floating fixture
CN103035418A (en) * 2013-01-10 2013-04-10 深圳市凯德科技发展有限公司 Automatic welding machine for capacitor lead
CN203712120U (en) * 2014-02-08 2014-07-16 株洲开元自动焊接装备有限公司 Automatic annular welding machine for vehicle boosting bogie tubular column
CN204603629U (en) * 2015-02-11 2015-09-02 汕头大学 A kind of weld clamp rotary table

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105436756A (en) * 2015-12-14 2016-03-30 安徽悦众车身装备有限公司 Bearing type welding fixture revolving table
CN106670669A (en) * 2017-02-23 2017-05-17 马斌 Stainless steel plate welding equipment
CN111975163A (en) * 2020-09-09 2020-11-24 天津航天机电设备研究所 Circumferential turntable positioning tool for waveguide brazing

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