CN104645768B - A kind of Wet type cyclone dust arrester - Google Patents
A kind of Wet type cyclone dust arrester Download PDFInfo
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Abstract
本发明涉及一种除尘装置,尤其涉及一种湿式旋风除尘装置,属于环保设备技术领域,所述湿式旋风除尘装置包括依次相连接的增湿塔、气液耦合器、文丘里管和旋风分离器,所述增湿塔内设有喷淋装置,含尘烟气从增湿塔进入,净烟气从旋风分离器排出,与现有技术相比,本发明通过将几种除尘方法进行结合,结构设计合理紧凑,占地小,造价低,安装检修方便;粉尘去除效率高达99.9%;设备损耗小,使用寿命长。
The invention relates to a dust removal device, in particular to a wet cyclone dust removal device, which belongs to the technical field of environmental protection equipment. The wet cyclone dust removal device includes a humidification tower, a gas-liquid coupler, a venturi tube and a cyclone separator connected in sequence , the humidification tower is provided with a spraying device, the dusty flue gas enters from the humidification tower, and the clean flue gas is discharged from the cyclone separator. Compared with the prior art, the present invention combines several dust removal methods, Reasonable and compact structural design, small footprint, low cost, easy installation and maintenance; dust removal efficiency up to 99.9%; low equipment loss and long service life.
Description
技术领域technical field
本发明涉及一种除尘装置,尤其涉及一种湿式旋风除尘装置,属于环保设备技术领域。The invention relates to a dust removal device, in particular to a wet cyclone dust removal device, which belongs to the technical field of environmental protection equipment.
背景技术Background technique
目前,国内的气体除尘技术主要是电除尘、袋除尘、湿式除尘、机械除尘等,其中电除尘和袋除尘均具有占地大、造价高、运行成本高等缺点;湿式除尘易对设备造成腐蚀,损耗大;机械除尘的除尘效率不高。为了弥补各种方法自身的缺陷,有将几种方法结合起来使用的情况,但现有技术中结合几种方法的除尘设备的造价高,结构复杂,安装不便,维修困难,运行成本高。At present, domestic gas dedusting technologies mainly include electric dust removal, bag dust removal, wet dust removal, mechanical dust removal, etc. Among them, electric dust removal and bag dust removal have the disadvantages of large area occupation, high cost, and high operating cost; wet dust removal is easy to cause corrosion to equipment, The loss is large; the dust removal efficiency of mechanical dust removal is not high. In order to make up for the defects of various methods, several methods are used in combination. However, in the prior art, the dust removal equipment combined with several methods has high cost, complex structure, inconvenient installation, difficult maintenance and high operating cost.
申请号为97225432.3的专利公开了一种湿式脱硫旋风除尘器,其结构包括旋风、文丘里管和水浴除尘器,虽然其结合了几种除尘设备,但其在文丘里管的收缩段设置喷水头,使文丘里管的损耗加快,在实际应用中需要定期更换文丘里管,使用成本较高;同时,该技术的污水处理负担重,整个装置的运行成本高。The patent application number is 97225432.3 discloses a wet desulfurization cyclone dust collector, its structure includes a cyclone, a Venturi tube and a water bath dust collector, although it combines several dust removal equipment, but it is provided with a water spray in the contraction section of the Venturi tube Head, so that the wear and tear of the Venturi tube is accelerated, in practical applications, the Venturi tube needs to be replaced regularly, and the use cost is high; at the same time, the sewage treatment burden of this technology is heavy, and the operating cost of the entire device is high.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足,提供一种湿式旋风除尘装置。The object of the present invention is to provide a wet cyclone dedusting device for the deficiencies of the prior art.
本发明解决问题的技术方案是:提供一种湿式旋风除尘装置,包括依次相连接的增湿塔、气液耦合器、文丘里管和旋风分离器;所述增湿塔设有含尘烟气入口和喷淋装置,所述喷淋装置包括进水管、控制阀和若干水雾喷嘴;所述气液耦合器包括若干套设固定在一起的导流筒和设置在相邻导流筒之间的多个叶片;所述文丘里管包括收缩段、喉部和扩散段;所述旋风分离器包括旋风分离器入口、旋风分离器本体、灰筒、排灰口、中心排气管、过滤器和净烟气出口;所述文丘里管的收缩段与气液耦合器相连,所述文丘里管的扩散段与旋风分离器入口相连。The technical scheme for solving the problem of the present invention is to provide a wet cyclone dedusting device, including a humidifying tower, a gas-liquid coupler, a venturi tube and a cyclone separator connected in sequence; Inlet and spraying device, the spraying device includes a water inlet pipe, a control valve and several water mist nozzles; a plurality of blades; the Venturi tube includes a constriction section, a throat, and a diffuser section; the cyclone separator includes a cyclone separator inlet, a cyclone separator body, an ash cylinder, an ash outlet, a central exhaust pipe, and a filter and the net flue gas outlet; the constriction section of the Venturi tube is connected with the gas-liquid coupler, and the diffusion section of the Venturi tube is connected with the cyclone separator inlet.
进一步地,所述若干水雾喷嘴为均匀等距设置,所述水雾喷嘴的开口方向均水平朝向气液耦合器,即与气流流入方向一致,有利于保证含尘气体仍是不饱和气体,避免过饱和气体中的粉尘粘附在下游设备上而导致不便去除。Further, the plurality of water mist nozzles are uniformly and equidistantly arranged, and the opening directions of the water mist nozzles are all horizontally facing the gas-liquid coupler, that is, consistent with the inflow direction of the airflow, which is beneficial to ensure that the dust-laden gas is still an unsaturated gas, Avoid dust in supersaturated gas from adhering to downstream equipment and causing inconvenient removal.
进一步地,所述气液耦合器的叶片呈辐射状径向均匀倾斜布置。Further, the blades of the gas-liquid coupler are radially and uniformly inclined.
进一步地,所述旋风分离器为具有切向入口的逆流式筒锥形分离器。Further, the cyclone separator is a counter-flow barrel-cone separator with a tangential inlet.
进一步地,所述旋风分离器本体包括筒体部分和锥体部分,所述锥体部分位于所述筒体部分的下方,并结合为一体。Further, the cyclone separator body includes a cylinder part and a cone part, and the cone part is located below the cylinder part and integrated into one body.
优选地,所述旋风分离器本体的高度与其筒体部分的直径的比例为4~4.5:1,有利于提高除尘效率。Preferably, the ratio of the height of the cyclone separator body to the diameter of the cylinder part is 4-4.5:1, which is beneficial to improve dust removal efficiency.
进一步地,所述锥体部分的下方为灰筒,所述灰筒的末端为排灰口。Further, the bottom of the cone is an ash tube, and the end of the ash tube is an ash discharge port.
优选地,所述中心排气管的下沿与所述旋风分离器入口的下沿平齐。Preferably, the lower edge of the central exhaust pipe is flush with the lower edge of the cyclone separator inlet.
进一步地,所述过滤器设置在中心排气管的上部、净烟气出口的下方。Further, the filter is arranged on the upper part of the central exhaust pipe and below the outlet of the clean flue gas.
进一步地,所述除尘装置的内部结构均涂敷防腐层,防止含尘气体对设备的腐蚀。Further, the internal structure of the dust removal device is coated with an anti-corrosion layer to prevent the dust-laden gas from corroding the equipment.
本发明所述除尘装置的有益效果是:The beneficial effects of dust removal device of the present invention are:
1.所述除尘装置结构设计合理紧凑,占地小,造价低,安装检修方便;1. The structure design of the dust removal device is reasonable and compact, occupies a small area, is low in cost, and is convenient for installation and maintenance;
2.所述除尘装置通过将几种除尘方法进行结合,尤其是增湿塔、气液耦合器、文丘里管和旋风分离器的有序结合,有利于去除粉尘,粉尘去除效率高达99.9%;2. The dust removal device combines several dust removal methods, especially the orderly combination of humidification tower, gas-liquid coupler, Venturi tube and cyclone separator, which is beneficial to remove dust, and the dust removal efficiency is as high as 99.9%;
3.通过将增湿环节设计在文丘里管之前,而不是在文丘里管上设计增湿设备,以及防腐层的设计,使设备损耗小,使用寿命长。3. By designing the humidification link before the Venturi tube, instead of designing the humidification equipment on the Venturi tube, and the design of the anti-corrosion layer, the equipment loss is small and the service life is long.
附图说明Description of drawings
图1是本发明湿式旋风除尘装置的结构示意图。Fig. 1 is a schematic structural view of the wet cyclone dust removal device of the present invention.
图2是本发明湿式旋风除尘装置的气液耦合器的左视图。Fig. 2 is a left view of the gas-liquid coupler of the wet cyclone dust removal device of the present invention.
图中:1-增湿塔、11-含尘烟气入口、12-喷淋装置、121-进水管、122-控制阀、123-水雾喷嘴;2-气液耦合器、21-导流筒、22-叶片;3-文丘里管、31-收缩段、32-喉部、33-扩散段;4-旋风分离器、41-旋风分离器入口、42-旋风分离器本体、43-灰筒、44-排灰口、45-中心排气管、46-过滤器、47-净烟气出口。In the figure: 1-humidification tower, 11-dusty flue gas inlet, 12-spray device, 121-water inlet pipe, 122-control valve, 123-water mist nozzle; 2-gas-liquid coupler, 21-flow diversion Cylinder, 22-blade; 3-Venturi tube, 31-constriction section, 32-throat, 33-diffusion section; 4-cyclone separator, 41-cyclone separator inlet, 42-cyclone separator body, 43-ash Tube, 44-ash outlet, 45-center exhaust pipe, 46-filter, 47-clean flue gas outlet.
具体实施方式detailed description
下面结合附图对本发明做进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1所示,本发明湿式旋风除尘装置包括依次相连接的增湿塔1、气液耦合器2、文丘里管3和旋风分离器4;所述增湿塔1设有含尘烟气入口11和喷淋装置12,所述喷淋装置12包括进水管121、控制阀122和若干水雾喷嘴123;所述气液耦合器2包括若干套设固定在一起的导流筒21和设置在相邻导流筒21之间的多个叶片22;所述文丘里管3包括收缩段31、喉部32和扩散段33;所述旋风分离器4包括旋风分离器入口41、旋风分离器本体42、灰筒43、排灰口44、中心排气管45、过滤器46和净烟气出口47;所述文丘里管3的收缩段31与气液耦合器2相连,所述文丘里管3的扩散段33与旋风分离器入口41相连。As shown in Figure 1, the wet cyclone dedusting device of the present invention comprises a humidifying tower 1, a gas-liquid coupler 2, a Venturi tube 3 and a cyclone separator 4 connected in sequence; The inlet 11 and the spraying device 12, the spraying device 12 includes a water inlet pipe 121, a control valve 122 and several water mist nozzles 123; A plurality of vanes 22 between adjacent draft tubes 21; the Venturi tube 3 includes a constriction section 31, a throat 32 and a diffuser section 33; the cyclone separator 4 includes a cyclone separator inlet 41, a cyclone separator Body 42, ash barrel 43, ash outlet 44, central exhaust pipe 45, filter 46 and net flue gas outlet 47; the contraction section 31 of the venturi tube 3 is connected with the gas-liquid coupler 2, and the venturi The diffuser section 33 of the pipe 3 is connected to the cyclone inlet 41 .
所述若干水雾喷嘴123为均匀等距设置,所述水雾喷嘴123的开口方向均水平朝向气液耦合器2,即与气流流入方向一致。The plurality of water mist nozzles 123 are uniformly and equidistantly arranged, and the opening directions of the water mist nozzles 123 are all facing the gas-liquid coupler 2 horizontally, that is, consistent with the inflow direction of the airflow.
所述气液耦合器2的叶片22呈辐射状径向均匀倾斜布置。The blades 22 of the gas-liquid coupler 2 are radially and uniformly inclined.
所述旋风分离器4为具有切向入口的逆流式筒锥形分离器。The cyclone separator 4 is a counter-flow barrel-cone separator with a tangential inlet.
所述旋风分离器本体42包括筒体部分和锥体部分,所述锥体部分位于所述筒体部分的下方,并结合为一体。The cyclone separator body 42 includes a cylinder part and a cone part, and the cone part is located below the cylinder part and integrated into one body.
所述旋风分离器本体42的高度与筒体部分的直径的比例为4~4.5:1,有利于提高除尘效率。The ratio of the height of the cyclone separator body 42 to the diameter of the cylinder part is 4-4.5:1, which is beneficial to improve the dust removal efficiency.
所述锥体部分的下方为灰筒43,所述灰筒43的末端为排灰口44。Below the cone part is an ash tube 43 , and the end of the ash tube 43 is an ash discharge port 44 .
所述中心排气管45的下沿与所述旋风分离器入口41的下沿平齐。The lower edge of the central exhaust pipe 45 is flush with the lower edge of the cyclone separator inlet 41 .
所述过滤器46设置在中心排气管45的上部、净烟气出口47的下方。The filter 46 is arranged on the upper part of the central exhaust pipe 45 and below the clean flue gas outlet 47 .
所述除尘装置的内部所有装置,均涂敷防腐层,防止含尘气体对设备的腐蚀。All the internal devices of the dust removal device are coated with an anti-corrosion layer to prevent the dust-laden gas from corroding the equipment.
本发明湿式旋风除尘装置的工作过程如下:The working process of the wet cyclone dedusting device of the present invention is as follows:
含尘气体通过含尘烟气入口进入增湿塔,增湿塔内的水雾喷嘴向气体中喷入雾化良好的水;增湿后的含尘气体经过气液耦合器,进一步增加雾化水的混合均匀度,同时粉尘在气液耦合器叶片表面会撞击、聚集,使得粒径得以增大;然后含尘气体进入文丘里管,在文丘里管内,由于气体的流通截面降低,气体的体积得以压缩,在气体压缩的过程中,气体中的粉尘得以碰撞、粘结、粒径进一步增大,由于上游的喷水增湿,使得粉尘的粘附性增加,因而更易团聚成粒径更大的粉尘;经文丘里管压缩的含尘气体切向进入旋风分离器,气流沿筒体呈螺旋形向下运动,尘粒在在离心力的作用下被甩向器壁,沿器壁下落进入灰筒;旋转的气流在旋风分离器本体内收缩向中心流动,向上形成二次涡流经中心排气管进入过滤器,经过滤后的气体经净烟气出口排出。The dust-laden gas enters the humidification tower through the dust-laden flue gas inlet, and the water mist nozzle in the humidification tower sprays well-atomized water into the gas; the humidified dust-laden gas passes through the gas-liquid coupler to further increase the atomization The mixing uniformity of the water, while the dust will hit and gather on the surface of the gas-liquid coupler blade, so that the particle size can be increased; then the dust-laden gas enters the Venturi tube, and in the Venturi tube, due to the reduction of the gas flow section, the gas flow The volume is compressed, and in the process of gas compression, the dust in the gas can be collided, bonded, and the particle size is further increased. Due to the upstream water spray humidification, the adhesion of the dust is increased, so it is easier to agglomerate into a smaller particle size. Large dust; the dust-containing gas compressed by the Venturi tube enters the cyclone separator tangentially, and the airflow moves downward in a spiral shape along the cylinder, and the dust particles are thrown to the wall of the device under the action of centrifugal force, and fall along the wall into the cyclone separator. Ash tube: the rotating air flow contracts in the cyclone separator body and flows towards the center, forming a secondary vortex upwards and entering the filter through the central exhaust pipe, and the filtered gas is discharged through the clean flue gas outlet.
本发明并不限于上述实施方式,在不背离本发明的实质内容的情况下,本领域技术人员可以想到的任何变形、改进、替换均落入本发明的保护范围。The present invention is not limited to the above-mentioned embodiments, and without departing from the essence of the present invention, any deformation, improvement, and replacement conceivable by those skilled in the art fall within the protection scope of the present invention.
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| CN108479198B (en) * | 2018-06-11 | 2023-10-27 | 兰州大学 | Dust remover and dust removing equipment |
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| CN111744314A (en) * | 2020-08-04 | 2020-10-09 | 沈金鹏 | Venturi cyclone dust collector |
| CN111888874B (en) * | 2020-08-19 | 2022-01-14 | 宁国环创环保科技有限公司 | Venturi cyclone dust collector |
| CN113856381B (en) * | 2021-10-09 | 2022-09-02 | 山东格瑞德活性炭有限公司 | New process route and system for purifying hazardous waste disposal flue gas |
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