CN104630472B - A device for vibrating and removing calcium and magnesium ions in electrolytic manganese solution after crystallization - Google Patents

A device for vibrating and removing calcium and magnesium ions in electrolytic manganese solution after crystallization Download PDF

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Publication number
CN104630472B
CN104630472B CN201510108219.8A CN201510108219A CN104630472B CN 104630472 B CN104630472 B CN 104630472B CN 201510108219 A CN201510108219 A CN 201510108219A CN 104630472 B CN104630472 B CN 104630472B
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cooling tank
crystallizer
connects
crystallization
cooling
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CN104630472A (en
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银永忠
姚茂君
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Fuda Lingang Water Supply And Drainage Co ltd In Xiangshui County
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Jishou University
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Abstract

The invention discloses a kind of device removed by calcium ions and magnesium ions crystallization after vibration in electrolytic manganese solution, including cooling tank and crystallizer, cooling tank is the long tubular construction of jacket type and the lateral arrangement of inner core and urceolus composition, and rotating shaft is horizontally through from inner core, anchoring fiber brush bundle in rotating shaft;Cooling tank inner core connects the external world through airduct with air exhauster and constitutes air-cooled loop;Cooling tank chuck forms Water-cooling circulating loop with return pipe, cooling tower, water circulating pump and water inlet pipe;Cooling tank chuck connects crankshaft-link rod and the water hammer vibrator of piston composition;Cooling tank left end is provided with solution inlet pipe to be crystallized, and right-hand member connects crystallizer through chute and underflow pipe;Crystallizer is cone bottom structure, and the cone end connects filter vibration sieve through mortar pump.Present inventive concept is unique, ingenious, practical, it is provided that the device of calcium ions and magnesium ions in the removal electrolytic manganese solution of a kind of perfect in shape and function, has a extensive future.

Description

A kind of device that calcium ions and magnesium ions crystallization after vibration in electrolytic manganese solution is removed
Technical field
The present invention relates to a kind of device removed by calcium ions and magnesium ions crystallisation by cooling after vibration in electrolytic manganese solution.
Background technology
Xiangxi Autonomous Prefecture is the main producing region of manganese, one of " manganese triangle " that Ye Shishi China is famous, has the good reputation of " east manganese is all ", but the manganese resource of this area is most and calcium, magnesium ion symbiosis.
The production and processing of manganese be typically all manganese ore is beaten after powder with sulphuric acid chemical combination, then filter pressing, electrolysis, existence due to calcium ions and magnesium ions a large amount of in electrolytic manganese solution, not only waste electric power, affect the purity of manganese product, also easily causing electrolysis bath blocking, impact produces, therefore, calcium and magnesium sulfate in electrolytic manganese solution is removed, there is important actual application value and industrialization meaning.
Calcium and magnesium sulfate dissolubility at low temperatures is relatively low, its dissolubility is comparatively sensitive to temperature, thus the mode that can pass through to lower the temperature will be removed after the calcium and magnesium sulphate crystal in electrolytic manganese solution, but prior art lacks the complexes removed by calcium ions and magnesium ions crystallization after vibration in electrolytic manganese solution, the breakthrough of complexes needs to overcome that cooling tank inwall effective heat exchange area is little, efficiency is low, many technical bottlenecks such as cooling tank inwall crystallization is difficult to after adhering to separate remove, crystallizer easily blocking.
Summary of the invention
The technical problem to be solved in the present invention overcomes the deficiencies in the prior art exactly, a kind of perfect in shape and function is provided, the cooling tank coefficient of heat transfer is high, rate of cooling is fast, it is easy to separate after cooling tank inwall crystallization attachment, even if being also easy to the complexes removed by calcium ions and magnesium ions crystallisation by cooling after vibration in electrolytic manganese solution solved after crystallizer blocking.
For overcoming the deficiencies in the prior art, the present invention takes techniques below scheme:
A kind of device that calcium ions and magnesium ions crystallization after vibration in electrolytic manganese solution is removed, including cooling tank and crystallizer, it is characterized in that: cooling tank is the long tubular construction of jacket type and the lateral arrangement of inner core and urceolus composition, and rotating shaft is horizontally through from inner core, anchoring fiber brush bundle in rotating shaft;Cooling tank inner core connects the external world through airduct with air exhauster and constitutes air-cooled loop;Cooling tank chuck forms Water-cooling circulating loop with return pipe, cooling tower, water circulating pump and water inlet pipe;Cooling tank chuck connects crankshaft-link rod and the water hammer vibrator of piston composition;Cooling tank left end is higher than right-hand member, and its left end is provided with solution inlet pipe to be crystallized, and right-hand member connects crystallizer through chute and underflow pipe;Crystallizer is cone bottom structure, and the cone end connects filter vibration sieve through mortar pump.
Described cooling tank inner core be provided with scalable and fiber brush bundle distance except brilliant cross bar.
Described crystallizer is provided with vibrator.
Described crystallizer top connects overflow launder.
Described crystallization tank body connects at the bottom of crystallizer with anti-blocking pump through pipeline.
The liquid outlet of described filter vibration sieve connects crystallizer, and solid outlet connects crystal groove.
Device is made up of two parts, heat exchange cooling and Crystallization Separation, heat-exchanger rig is mainly made up of the fiber brush bundle of reasonable Arrangement in inner core, urceolus, rotating shaft and rotating shaft, inner core constitutes chuck with urceolus, slightly inclination angle is installed, left end is slightly higher, and fiber brush bundle is arranged close to cylinder body bottom, and the chuck that inner core is constituted with urceolus is hydrologic cycle cooling system.
During device operating, solution to be crystallized is introduced by inlet pipe, start air-cooled closed circuit and and Water-cooling circulating loop, solution to be crystallized flows out from left to right, air is pumped through inner core by blower fan from right to left, by cyclone separator, solution is caught backflow, and solution is rotarily driven by fiber brush bundle and constitutes reverse-flow direct contact heat transfer and water evaporation fast cooling with air stream, being simultaneously from the cold water of cooling tower also by partition and solution high efficient heat exchanging, dual function makes solution temperature rapid decrease to be crystallized.
Temperature declines and makes part calcium ions and magnesium ions crystallization on cooling tank inwall and fiber brush bundle, when fiber brush bundle is adhered to by relatively polycrystal, it is possible to operation completes cleaning operation except brilliant cross bar close to or far away from fiber brush Shu Peihe axis of rotation;When cooling tank inwall has more crystallization, it is possible to start crankshaft-link rod and the water hammer vibrator of piston composition, make dilation in tank body elastic range by high-low pressure aquapulse, make cooling tank inwall crystallization peel off and come off.
Solution after cooling enters bottom crystallizer by chute, underflow pipe, liquid by bottom enter rising flooding process due to degree of supercooling significantly high, calcium and magnesium sulfate therein can settle rapidly in crystallization, mortar pump is started when needing, extract magma to sieve to filter vibration, calcium ions and magnesium ions vibration output after crystallization is at crystal groove, and the solution after filtration flows back to crystallizer and carries out recrystallization process.
When crystallizer bottom deposit crystal too much causes blocking, it is possible to open anti-blocking pump and stir scattered mouth of pipe place crystal, restart mortar pump and complete crystal conveying separation;When crystallizer tank skin crystallization is more, it is possible to the vibrator starting many reasonable set layout makes crystal peel off output.
Solution after crystallizer intercrystalline is gone scratch pool to store by overflow launder, carries out next step electrolytic manganese operation.
Compared with prior art, beneficial effects of the present invention also resides in:
Overcome the cooling tank coefficient of heat transfer low, the defect that rate of cooling is slow, air-flow cooling is but all efficient countercurrent flow in conjunction with partition water-cooled, also ingenious fiber brush bundle is make use of to rotate the stirring of solution and get rid of to barrel process, fiber brush bundle attaching liq and air-flow heat exchange, and solution and barrel have the heat exchange efficiency within very big effective heat exchange area and solution also significantly high, thus heat exchange flow is very big.
Operation can close to away from fiber brush bundle except crystalline style, and cooperation axis of rotation can the convenient crystal cleaning operation completed on fiber brush bundle.
Water hammer vibrator uses high-low pressure aquapulse to make dilation in tank body elastic range make inwall crystallization peel off to come off, especially efficiently, ingenious and thorough, equipment does not have any damage.
Pump recoil is used to dredge the crystal blocking of crystallizer, simple and reliable, ingenious.
Present inventive concept is unique, ingenious, practical, it is provided that the device of calcium ions and magnesium ions in the removal electrolytic manganese solution of a kind of perfect in shape and function, has a extensive future.
Accompanying drawing explanation
Fig. 1 is the planar structure schematic diagram of the present invention.
Fig. 2 is the structure for amplifying schematic diagram of water hammer vibrator.
In figure, each label represents:
1, fiber brush bundle;2, solution inlet pipe to be crystallized;3, except brilliant cross bar;4, airduct;5, air exhauster;7, return pipe;8, crankshaft-link rod;9, piston;10, valve;11, cooling tower;12, water circulating pump;13, valve;14 water inlet pipes;15, inner core;16, rotating shaft;17, chute;18, urceolus;19, overflow launder;20, underflow pipe;21, crystallizer;23, filter vibration sieve;24, vibrator;25, crystal groove;26, mortar pump;28, anti-blocking pump.
Detailed description of the invention
In conjunction with accompanying drawing, the present invention is further elaborated with.
The device as depicted in figs. 1 and 2 calcium ions and magnesium ions crystallization after vibration in electrolytic manganese solution removed, including cooling tank and crystallizer 21, cooling tank is the long tubular construction of jacket type and the lateral arrangement of inner core 15 and urceolus 18 composition, and rotating shaft 16 is horizontally through from inner core, anchoring fiber brush bundle 1 in rotating shaft 16;Cooling tank inner core 15 connects the external world through airduct 4 with air exhauster 5 and constitutes air-cooled loop;Cooling tank chuck forms Water-cooling circulating loop with return pipe 7, cooling tower 11, water circulating pump 12 and water inlet pipe 14;Cooling tank chuck connects crankshaft-link rod 8 and the water hammer vibrator of piston 9 composition;Cooling tank left end is higher than right-hand member, and its left end is provided with solution inlet pipe 5 to be crystallized, and right-hand member connects crystallizer 21 through chute 17 and underflow pipe 20;Crystallizer 21 is cone bottom structure, and the cone end connects filter vibration sieve 23 through mortar pump 26.
Described cooling tank inner core be provided with scalable and fiber brush bundle distance except brilliant cross bar 3.
Described crystallizer is provided with vibrator 24.
Described crystallizer top connects overflow launder 19.
Described crystallization tank body connects at the bottom of crystallizer with anti-blocking pump 28 through pipeline.
The liquid outlet of described filter vibration sieve 23 connects crystallizer 21, and solid outlet connects crystal groove 25.
Device is made up of two parts, heat exchange cooling and Crystallization Separation, heat-exchanger rig is mainly made up of the fiber brush bundle 1 of reasonable Arrangement in inner core 15, urceolus 18, rotating shaft 16 and rotating shaft, inner core 15 and urceolus 18 constitute chuck, slightly inclination angle is installed, left end is slightly higher, and fiber brush bundle 1 is arranged close to cylinder body bottom, and the chuck that inner core 15 is constituted with urceolus 18 is hydrologic cycle cooling system.
During device operating, solution to be crystallized is introduced by inlet pipe 2, start air-cooled closed circuit and and Water-cooling circulating loop, solution to be crystallized flows out from left to right, air is pumped through inner core 15 by blower fan 5 from right to left, by cyclone separator 6, solution is caught backflow, solution is rotarily driven by fiber brush bundle 1 and constitutes reverse-flow direct contact heat transfer and water evaporation fast cooling with air stream, being simultaneously from the cold water of cooling tower 11 also by partition and solution high efficient heat exchanging, dual function makes solution temperature rapid decrease to be crystallized.
Temperature declines and makes part calcium ions and magnesium ions crystallization on cooling tank inwall and fiber brush bundle, when fiber brush bundle 1 is adhered to by relatively polycrystal, it is possible to operation coordinates rotating shaft 16 to rotate cleaning operation except brilliant cross bar 3 close to or far away from fiber brush bundle 1;When cooling tank inwall has more crystallization, it is possible to start crankshaft-link rod 8 and the water hammer vibrator of piston 9 composition, make dilation in tank body elastic range by high-low pressure aquapulse, make cooling tank inwall crystallization peel off and come off.
Solution after cooling enters bottom crystallizer 21 by chute 17, underflow pipe 20, liquid by bottom enter rising flooding process due to degree of supercooling significantly high, calcium and magnesium sulfate therein can settle rapidly in crystallization, mortar pump 26 is started when needing, extract magma and sieve 23 to filter vibration, calcium ions and magnesium ions vibration output after crystallization is at crystal groove 25, and the solution after filtration flows back to crystallizer 21 and carries out recrystallization process.
When crystallizer 21 bottom deposit crystal too much causes blocking, it is possible to open anti-blocking pump 28 and stir scattered mouth of pipe place crystal, restart mortar pump 26 and complete crystal conveying separation;When crystallizer 21 tank skin crystallization is more, it is possible to the vibrator 24 starting many reasonable set layout makes crystal peel off output.
Solution after crystallizer intercrystalline is gone scratch pool to store by overflow launder 19, carries out next step electrolytic manganese operation.
Above-mentioned simply presently preferred embodiments of the present invention, not does any pro forma restriction to the present invention.Any those of ordinary skill in the art, when without departing from technical solution of the present invention scope, may utilize the technology contents of the disclosure above and technical solution of the present invention are made many possible variations and modification, or be revised as the Equivalent embodiments of equivalent variations.Therefore, every content without departing from technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments, equivalent variations and modification, all should drop in the scope of technical solution of the present invention protection.

Claims (5)

1. the device that calcium ions and magnesium ions crystallization after vibration in electrolytic manganese solution is removed, including cooling tank and crystallizer, it is characterized in that: cooling tank is the long tubular construction of jacket type and the lateral arrangement of inner core and urceolus composition, and rotating shaft is horizontally through from inner core, anchoring fiber brush bundle in rotating shaft;Cooling tank inner core connects the external world through airduct with air exhauster and constitutes air-cooled loop;Cooling tank chuck forms Water-cooling circulating loop with return pipe, cooling tower, water circulating pump and water inlet pipe;Cooling tank chuck connects crankshaft-link rod and the water hammer vibrator of piston composition;Cooling tank left end is higher than right-hand member, and its left end is provided with solution inlet pipe to be crystallized, and right-hand member connects crystallizer through chute and underflow pipe;Crystallizer is cone bottom structure, and the cone end connects filter vibration sieve through mortar pump;Described cooling tank inner core be provided with scalable and fiber brush bundle distance except brilliant cross bar.
2. the device that calcium ions and magnesium ions crystallization after vibration in electrolytic manganese solution is removed according to claim 1, it is characterised in that: described crystallizer is provided with vibrator.
3. the device that calcium ions and magnesium ions crystallization after vibration in electrolytic manganese solution is removed according to claim 1, it is characterised in that: described crystallizer top connects overflow launder.
4. the device that calcium ions and magnesium ions crystallization after vibration in electrolytic manganese solution is removed according to claim 1, it is characterised in that: described crystallization tank body connects at the bottom of crystallizer with anti-blocking pump through pipeline.
5. the device that calcium ions and magnesium ions crystallization after vibration in electrolytic manganese solution is removed according to claim 1, it is characterised in that: the liquid outlet of described filter vibration sieve connects crystallizer, and solid outlet connects crystal groove.
CN201510108219.8A 2015-03-12 2015-03-12 A device for vibrating and removing calcium and magnesium ions in electrolytic manganese solution after crystallization Active CN104630472B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999001380A1 (en) * 1997-07-04 1999-01-14 Boros Bela Method and apparatus for environmentally friendly desalting of sea-water
JP2007137765A (en) * 2006-12-22 2007-06-07 Takenaka Komuten Co Ltd Apparatus for producing concentrated salt water
CN102351220A (en) * 2011-07-08 2012-02-15 无锡市霄鹰环境科技有限公司 System and technology for recovering sodium nitrate from tin-containing waste liquid treatment tail water
CN203440463U (en) * 2013-09-06 2014-02-19 宁夏天元锰业有限公司 Cooling water device of manganese metal electrolyzer
CN203959977U (en) * 2014-06-13 2014-11-26 中国石油天然气股份有限公司 Petroleum industry wastewater recovery processing system

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DE3049088A1 (en) * 1980-12-24 1982-08-19 Stohrer-Doduco GmbH & Co, 7250 Leonberg Archimedean screw removes crystals deposited from electrolyte - continuously fed through externally cooled container
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Publication number Priority date Publication date Assignee Title
WO1999001380A1 (en) * 1997-07-04 1999-01-14 Boros Bela Method and apparatus for environmentally friendly desalting of sea-water
JP2007137765A (en) * 2006-12-22 2007-06-07 Takenaka Komuten Co Ltd Apparatus for producing concentrated salt water
CN102351220A (en) * 2011-07-08 2012-02-15 无锡市霄鹰环境科技有限公司 System and technology for recovering sodium nitrate from tin-containing waste liquid treatment tail water
CN203440463U (en) * 2013-09-06 2014-02-19 宁夏天元锰业有限公司 Cooling water device of manganese metal electrolyzer
CN203959977U (en) * 2014-06-13 2014-11-26 中国石油天然气股份有限公司 Petroleum industry wastewater recovery processing system

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Effective date of registration: 20181214

Address after: 224600 Chen Jia Gang Chemical Industrial Park, Xiang Shui county, Yancheng City, Jiangsu

Patentee after: YANCHENG HONGYAN CHEMICAL Co.,Ltd.

Address before: Room 602, Building No. 278 East Suzhou Avenue, Suzhou Industrial Park, Jiangsu Province

Patentee before: Suzhou high Airlines intellectual property rights Operation Co.,Ltd.

Effective date of registration: 20181214

Address after: Room 602, Building No. 278 East Suzhou Avenue, Suzhou Industrial Park, Jiangsu Province

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Address before: 416000 No. 120 Renmin South Road, Jishou City, Xiangxi Tujia and Miao Autonomous Prefecture, Hunan

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Effective date of registration: 20191224

Address after: 224600 North of Port and Television Avenue, Xiangshui Coastal Economic Development Zone, Yancheng City, Jiangsu Province

Patentee after: Xiangshui Huaqing Sewage Treatment Co.,Ltd.

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