CN104627588B - From the filling transporting compressed equipment of lifting type - Google Patents
From the filling transporting compressed equipment of lifting type Download PDFInfo
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- CN104627588B CN104627588B CN201510045853.1A CN201510045853A CN104627588B CN 104627588 B CN104627588 B CN 104627588B CN 201510045853 A CN201510045853 A CN 201510045853A CN 104627588 B CN104627588 B CN 104627588B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F9/00—Transferring of refuse between vehicles or containers with intermediate storage or pressing
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Abstract
Description
技术领域 technical field
本发明涉及一种环卫垃圾处理设备,尤其是一种用于在垃圾转运的自装填举升式压缩转运设备。 The invention relates to a sanitation garbage treatment device, in particular to a self-loading and lifting compression transfer device for garbage transfer.
技术背景 technical background
在现有的自装填垃圾转运设备中,转运箱体的举升、上料和装填方式为有着各自的技术方案和特点,其中转运箱体的举升方式主要有自带拉臂和外塔举升等,上料方式主要有旋转机构和连杆机构等,装填方式主要有刮板提升和活塞直推等;近年来公开文献报道了一些此类垃圾转运站设备。 In the existing self-loading garbage transfer equipment, the lifting, feeding and loading methods of the transfer box have their own technical solutions and characteristics. The loading methods mainly include rotary mechanism and connecting rod mechanism, etc., and the main loading methods include scraper lifting and piston direct pushing; in recent years, some such waste transfer station equipment have been reported in public literature.
1.中国专利:机箱连体式垃圾转运站设备,申请号:CN201010600120.7,申请日:2010.12.22,公开号:CN102009811B,公开日: 2012.09.05,申请人:广西玉柴专用汽车有限公司,地址:广西壮族自治区南宁市西乡塘区高新区总部路5号,发明人:何洪、陈松海、覃启华、任辉等,摘要:发明涉及一种机箱连体式垃圾转运站设备,包括机箱连体式垃圾转运车、举升机构、动力站和车轮导向限位装置,动力站和车轮导向限位装置安装在垃圾转运站的地面上,举升机构与动力站连接,其特点是:机箱连体式垃圾转运车包括专用汽车底盘和具有自动举升、破碎、压缩、装料、卸料以及锁紧机构的机箱连体式垃圾压缩箱,具有结构简单,成本低,转运过程稳定可靠,环保卫生,密封性能好,安全可靠等特点。 1. Chinese patent: chassis-connected garbage transfer station equipment, application number: CN201010600120.7, application date: 2010.12.22, publication number: CN102009811B, publication date: 2012.09.05, applicant: Guangxi Yuchai Special Purpose Vehicle Co., Ltd. , Address: No. 5 Headquarters Road, High-tech Zone, Xixiangtang District, Nanning City, Guangxi Zhuang Autonomous Region, Inventors: He Hong, Chen Songhai, Qin Qihua, Ren Hui, etc., Abstract: The invention relates to a chassis-connected garbage transfer station equipment, including a chassis One-piece garbage transfer vehicle, lifting mechanism, power station and wheel guiding and limiting device. The power station and wheel guiding and limiting device are installed on the ground of the garbage transfer station. The lifting mechanism is connected to the power station. Its characteristics are: chassis The one-piece garbage transfer vehicle includes a special vehicle chassis and a chassis-one-piece garbage compression box with automatic lifting, crushing, compression, loading, unloading and locking mechanisms. It has a simple structure, low cost, and a stable and reliable transfer process. Environmental protection and sanitation, good sealing performance, safety and reliability.
2.中国专利:可卸式填装压缩垃圾箱,申请号:CN200620098552.1,申请日:2006.08.17,公开号:CN 200946027Y,公开日: 2007.09.12,申请人:广西新波环保科技有限责任公司,地址广西壮族自治区南宁市金湖路38_1号地王国际商务中心三十五层l座,发明人:吴滔、曾团,摘要:一种可卸式填装压缩垃圾箱,填料器(1)与垃圾箱体(5)连体,填料器(1)前端有供专用车起吊用的吊环(11);填料器(1)下部有凹弧形活动填料斗(7)、填料斗回转机构(9)、回转机构油缸(10),上部有带液压油缸的破碎板(8)和压缩板(3)的填装压缩机构;垃圾箱体(5)上有液压动力快换接头(12)、电源快换接头(13),后侧有可开合的后门(6)。该装置收集填装口离地高度低(约10cm),可使用容积大,垃圾的压缩实度高,无需配置提升倾卸机构,结构紧凑、自动化程度高,占地面积小,投资省,适应性广,装载量大,运作效率高,利于环卫部门推广使用。 2. Chinese patent: detachable filling compressed garbage bin, application number: CN200620098552.1, application date: 2006.08.17, publication number: CN 200946027Y, publication date: 2007.09.12, applicant: Guangxi Xinbo Environmental Protection Technology Co., Ltd. Responsible company, address Block 1, 35th Floor, Diwang International Business Center, No. 38_1 Jinhu Road, Nanning City, Guangxi Zhuang Autonomous Region, Inventors: Wu Tao, Zeng Tuan, Abstract: A detachable filling compressed garbage bin, stuffing device (1) Connected with the garbage bin body (5), the front end of the stuffer (1) has a lifting ring (11) for lifting by a special vehicle; the lower part of the stuffer (1) has a concave arc-shaped movable stuffing bucket (7), stuffing bucket The slewing mechanism (9), the slewing mechanism oil cylinder (10), the filling compression mechanism of the crushing plate (8) and the compression plate (3) with the hydraulic oil cylinder on the upper part; the hydraulic power quick change joint ( 12), power supply quick-change joint (13), rear side has the rear door (6) that can be opened and closed. The collection and filling port of the device has a low height from the ground (about 10cm), a large usable volume, and a high degree of compaction of garbage. It does not need to be equipped with a lifting and dumping mechanism. It has a compact structure, a high degree of automation, a small footprint, and low investment. It has wide performance, large loading capacity and high operating efficiency, which is conducive to the promotion and use of environmental sanitation departments.
本发明人发现以上公开文献所叙述的自装填垃圾转运设备存在如下问题: The inventors have found that the self-loading garbage transfer equipment described in the above publications has the following problems:
1、在采用外部设置举升进行塔举升的设备中,需要在每个举升塔内部均安装有举升缸,不仅每个机位需要4组举升缸,而且为了保持前后举升塔的同步性,需要在液压管路上安装复杂的同步器件。 1. In the equipment that adopts external lifting for tower lifting, it is necessary to install a lifting cylinder inside each lifting tower. Not only does each machine position need 4 sets of lifting cylinders, but also in order to maintain the front and rear lifting towers Synchronization requires complex synchronization devices to be installed on the hydraulic pipeline.
2、举升塔截面为六角形,制作工艺复杂,成本控制困难。 2. The section of the lifting tower is hexagonal, the manufacturing process is complicated, and the cost control is difficult.
3、箱体卸料时的举升方式采用类似中顶自卸汽车的连杆放大架结构,结构复杂,箱体下部闭合高度较高,导致设备重心偏高,不利于后续的车辆运输。 3. The lifting method when unloading the box adopts the structure of the connecting rod amplification frame similar to that of a mid-top dump truck. The structure is complex, and the lower part of the box is closed at a high height, resulting in a high center of gravity of the equipment, which is not conducive to subsequent vehicle transportation.
4、采用刮板提升压缩方式的设备中,虽然填装口离地高度低但提升结构不合理,垃圾提升的效率低。 4. In the equipment that adopts the scraper lifting and compression method, although the height of the filling port from the ground is low, the lifting structure is unreasonable, and the efficiency of garbage lifting is low.
发明内容 Contents of the invention
本发明的目的是针对现有技术存在的问题,提供一种自装填举升式压缩转运设备。 The object of the present invention is to provide a self-loading lifting type compression transfer equipment for the problems existing in the prior art.
本发明的技术方案是这样实现的: Technical scheme of the present invention is realized like this:
本发明自装填举升式压缩转运设备,包括包括举升塔和压缩箱体;所述的举升塔为两件并互为镜像对称安装于地面上方,两者之间存留放置压缩箱体的空间;压缩箱体两侧外部左右对称安装有用于承担整个箱升降的起重板,举升塔运动方式为垂直升降,其相向的塔身内侧对称安装有能够旋转收放且用于对应承托起重板的起重钩。 The self-loading lifting compression transfer equipment of the present invention includes a lifting tower and a compression box; the lifting tower is two pieces and is installed above the ground as mirror images of each other, and the compression box is placed between the two Space; the left and right sides of the compression box are symmetrically installed with lifting plates for the lifting of the entire box, the movement mode of the lifting tower is vertical lifting, and the inner side of the opposite tower is symmetrically installed, which can be rotated and retracted for corresponding support. Lifting hook for lifting plate.
以上所述的举升塔,包括内塔、外塔、托梁和举升缸;内塔能滑动的嵌套在外塔内,并前后对称垂直放置于地面,前后外塔之间用托梁横向连接,举升缸垂直布置,一端与地面连接且另一端连接托梁中部。 The lifting tower mentioned above includes an inner tower, an outer tower, a joist and a lifting cylinder; the inner tower can be slidably nested in the outer tower, and placed symmetrically and vertically on the ground, and the front and rear outer towers are connected horizontally by a joist. The lift cylinders are arranged vertically with one end connected to the ground and the other end connected to the middle of the joist.
以上所述的压缩箱体,包括簸箕形状的上料斗、倾翻油缸、填料器、箱体、副车架、底盘锁紧装置和箱体锁紧插销;箱体前端敞开且安装有用于物料压缩的填料器,上料斗铰接于箱体前端下部,副车架设置在箱体下方且后部与箱体后部下方铰接,倾翻油缸为对称安装于箱体外侧,其一端铰接于箱体中部且另一端铰接于副车架前端,此铰接点位于上料斗和箱体铰接点的下方,箱体下方和副车架外侧对称设有用于两者之间刚性连接的箱体锁紧插销,副车架外侧对称安装有用于压缩箱体和底盘刚性连接的底盘锁紧装置。 The above-mentioned compression box includes a dustpan-shaped upper hopper, a tilting cylinder, a filler, a box body, a sub-frame, a chassis locking device, and a box locking bolt; the front end of the box body is open and installed with a The upper hopper is hinged at the lower part of the front end of the box body, the sub-frame is set under the box body and the rear part is hinged with the lower part of the back part of the box body, the tilting cylinder is symmetrically installed on the outside of the box body, and one end is hinged at the middle of the box body And the other end is hinged to the front end of the sub-frame. This hinge point is located below the hinge point of the upper hopper and the box body. The box body locking pins for rigid connection between the two are arranged symmetrically under the box body and outside the sub-frame. A chassis locking device for rigid connection between the compression box and the chassis is installed symmetrically on the outside of the frame.
以上所述的举升塔相向布置的内侧前部安装有用于进出车辆左右限位的导轨,后部安装有用于进出车辆倒车定位的限位块。 The inner front part of the above-mentioned lifting towers arranged oppositely is equipped with a guide rail for limiting the left and right of the vehicle entering and leaving, and a limiting block for reversing the positioning of the entering and exiting vehicle is installed at the rear.
以上所述的内塔和外塔截面为方形。 The cross-sections of the inner tower and the outer tower described above are square.
以上所述的填料器,包括滑动油缸、滑动板、刮板油缸和刮板,箱体前部两侧对称设有上端向后倾斜的滑槽,滑动板倾斜放置且两侧与箱体上的滑槽做滑动连接,下端铰接刮板顶端,滑动油缸一端铰接滑动板背部中端且另一端铰接箱体顶部前方内侧,刮板油缸一端铰接滑动板背部上端且另一端铰接刮板弧形背面凸起形状顶端,填料器底部为与刮板运动轨迹相匹配的弧形板。 The above-mentioned stuffing device includes a sliding cylinder, a sliding plate, a scraper cylinder and a scraper. Both sides of the front of the box are symmetrically provided with chutes whose upper ends are inclined backwards. The chute is slidingly connected, the lower end is hinged to the top of the scraper, one end of the sliding cylinder is hinged to the middle end of the back of the sliding plate and the other end is hinged to the inner side of the top of the box, one end of the scraper cylinder is hinged to the upper end of the back of the sliding plate and the other end is hinged to the curved back of the scraper. The top of the filler is shaped, and the bottom of the filler is an arc-shaped plate that matches the trajectory of the scraper.
以上所述的底盘锁紧装置,包括导向托架、锁紧缸、导向块和锁板;导向托架固定于车辆底盘外侧且与底盘接触部位为具备导向作用的竖板,锁板固定于副车架外侧,锁板在形状和位置上与导向托架的具备导向作用的竖板相匹配,锁紧缸固定端铰接于导向托架外侧且活塞端为前端倒角的圆柱形锁销,导向块固定于导向托架中部且与锁紧缸活塞端前部做滑动连接,导向托架的具备导向作用的竖板和锁板上均有用于锁紧通孔,通孔和锁紧缸中心线在同一直线上。 The chassis locking device described above includes a guide bracket, a locking cylinder, a guide block and a lock plate; the guide bracket is fixed on the outside of the vehicle chassis and the contact part with the chassis is a vertical plate with guiding function, and the lock plate is fixed on the auxiliary On the outside of the frame, the shape and position of the lock plate match the vertical plate of the guide bracket with guiding function. The fixed end of the locking cylinder is hinged on the outside of the guide bracket and the piston end is a cylindrical lock pin with chamfered front end. The block is fixed in the middle of the guide bracket and is slidingly connected with the front part of the piston end of the locking cylinder. The vertical plate and the lock plate with guiding function of the guide bracket have through holes for locking, and the through holes and the center line of the locking cylinder on the same line.
以上所述的箱体锁紧插销,包括导向板和锁销;导向板固定于副车架外侧,锁销固定于箱体下部与副车架接触纵梁外侧,其前端在形状和位置上与导向板相匹配,后端为带倒角的圆柱形活动销轴,导向板上有用于锁紧的通孔且通孔和锁销后端的圆柱形活动销轴中心线在同一直线上。 The above-mentioned box lock bolt includes a guide plate and a lock pin; the guide plate is fixed on the outside of the sub-frame, and the lock pin is fixed on the outside of the lower part of the box and the sub-frame in contact with the longitudinal beam, and its front end is in the same shape and position as The guide plate is matched, and the rear end is a cylindrical movable pin with chamfers. There is a through hole for locking on the guide plate and the center line of the cylindrical movable pin at the through hole and the lock pin rear end is on the same straight line.
以上所述的箱体和上料斗外侧对称安装有用于上料斗旋转提升的料斗油缸。 A hopper oil cylinder for rotating and lifting the upper hopper is installed symmetrically on the outside of the above-mentioned box body and the upper hopper.
以上所述的滑动油缸和刮板油缸均为对称布置且从里到外依层次安装互不干涉。 The above-mentioned sliding oil cylinders and scraper oil cylinders are symmetrically arranged and installed in layers from the inside to the outside without interfering with each other.
以上所述的锁销后端的活动销轴安装有用于防脱的弹簧和便于人工施力的把手。 The above-mentioned movable pin shaft at the rear end of the lock pin is equipped with a spring for anti-off and a handle that is convenient for manual force application.
与现有技术相比,本发明的有益效果是: Compared with prior art, the beneficial effect of the present invention is:
1、采用中置举升缸同时带动前后两组举升塔的举升方式,不但较少了一半的举升缸数量,而且免去在液压管路上安装复杂的同步器件。 1. Adopting the lifting method that the central lifting cylinder simultaneously drives the front and rear two sets of lifting towers, which not only reduces the number of lifting cylinders by half, but also eliminates the need to install complicated synchronous devices on the hydraulic pipeline.
2、举升塔截面为长方形截面,制作工艺简单,有效降低成本。 2. The cross section of the lifting tower is rectangular, the manufacturing process is simple, and the cost is effectively reduced.
3、举升塔为两件并互为镜像对称安装于地面上方,两者之间存留放置压缩箱体的空间;压缩箱体两侧外部左右对称安装有用于承担整个箱上落的起重板,举升塔运动方式为垂直升降,其相向的塔身内侧对称安装有能够旋转收放且用于承托起重板的起重钩,方便压缩箱体的转运,提高工作效率。 3. The lifting tower is two pieces, which are mirror images of each other and are installed above the ground symmetrically. There is a space between the two for placing the compression box; the left and right sides of the compression box are symmetrically installed with lifting plates to bear the entire box. , The movement mode of the lifting tower is vertical lifting, and the inner side of the opposite tower body is symmetrically installed with a lifting hook that can be rotated and retracted and used to support the lifting plate, which is convenient for the transfer of the compressed box and improves work efficiency.
4、本发明采用的压缩箱体前端敞开且安装有用于物料压缩的填料器,簸箕形状的上料斗铰接于箱体前端下部,副车架设置在箱体下方且后部与箱体后部下方铰接,倾翻油缸对称安装于箱体外侧,其一端铰接于箱体中部且另一端铰接于副车架前端,箱体使用空间大、填充密实,填装垃圾多,不泄漏,比相同尺寸的垃圾车厢装填体积多出10%以上。 4. The front end of the compression box used in the present invention is open and a filler for material compression is installed. The upper hopper in the shape of a dustpan is hinged at the lower part of the front end of the box. Hinged, the tilting cylinder is symmetrically installed on the outside of the box, one end of which is hinged to the middle of the box and the other end is hinged to the front end of the subframe, the box has a large space to use, is filled densely, fills a lot of garbage, and does not leak, compared with the same size The filling volume of the garbage compartment is more than 10%.
5、箱体卸料时的举升方式采用倾翻油缸直顶方式,不但倾翻机构结构上大为简化,也极大降低了设备重心,增加了转运途中车辆的安全性。 5. The lifting method when unloading the box adopts the straight-top method of the tilting cylinder, which not only greatly simplifies the structure of the tilting mechanism, but also greatly reduces the center of gravity of the equipment, increasing the safety of the vehicle during transfer.
6、物料压缩采用先刮板刮料后滑动提升的压缩方式,提高了提升效率。 6. The material compression adopts the compression method of scraping the material first and then sliding and lifting, which improves the lifting efficiency.
7、设备前端的上料斗闭合时,可以整个回收到填料器前端空置的空间内,减少了前端占用空间,同时上料斗提升行程短,进料口高度低,有效避免的物料扬尘等不利影响。 7. When the upper hopper at the front end of the equipment is closed, it can be completely recycled into the vacant space at the front end of the filler, which reduces the space occupied by the front end. At the same time, the lifting stroke of the upper hopper is short, and the height of the feeding port is low, effectively avoiding adverse effects such as material dust.
附图说明 Description of drawings
图1是本发明自装填举升式压缩转运设备结构示意图。 Fig. 1 is a schematic diagram of the structure of the self-loading lifting compression transfer equipment of the present invention.
图2是图1的俯视的结构示意图。 FIG. 2 is a schematic structural diagram of the top view of FIG. 1 .
图3是本发明自装填举升式压缩转运设备中的举升塔结构示意图。 Fig. 3 is a structural schematic diagram of the lifting tower in the self-loading lifting compression transfer equipment of the present invention.
图4是图3的俯视的结构示意图。 FIG. 4 is a schematic structural diagram of the top view of FIG. 3 .
图5是本发明自装填举升式压缩转运设备中的压缩箱体结构示意图。 Fig. 5 is a schematic diagram of the structure of the compression box in the self-loading lifting compression transfer equipment of the present invention.
图6是本发明自装填举升式压缩转运设备中的填料器结构示意图。 Fig. 6 is a schematic structural view of the stuffer in the self-loading lifting compression transfer equipment of the present invention.
图7是本发明自装填举升式压缩转运设备中的底盘锁紧装置示意图。 Fig. 7 is a schematic diagram of the chassis locking device in the self-loading lifting compression transfer equipment of the present invention.
图8是本发明自装填举升式压缩转运设备中的箱体锁紧插销示意图。 Fig. 8 is a schematic diagram of the locking bolt of the box in the self-loading lifting compression transfer device of the present invention.
图9至图14是自装填举升式压缩转运设备的工作流程示意图。 9 to 14 are schematic diagrams of the work flow of the self-loading lifting compression transfer equipment.
图15至图18是自装填举升式压缩转运设备中的填料器的工作流程示意图。 15 to 18 are schematic diagrams of the work flow of the stuffer in the self-loading lift compression transfer equipment.
图中部件名称及序号 Component names and serial numbers in the figure
举升塔1、压缩箱体2、起重钩3、起重板4,内塔11、外塔12、托梁13、举升缸14、导轨15、限位块16,上料斗21、倾翻油缸22、填料器23、箱体24、副车架25、底盘锁紧装置26、箱体锁紧插销27、料斗油缸28,滑动油缸31、滑动板32、刮板油缸33、刮板34,导向托架41、锁紧缸42、导向块43、锁板44、底盘导板45,导向板51、锁销52。 Lifting tower 1, compression box 2, lifting hook 3, lifting plate 4, inner tower 11, outer tower 12, joist 13, lifting cylinder 14, guide rail 15, limit block 16, upper hopper 21, tilting Turning oil cylinder 22, stuffing device 23, box body 24, sub-frame 25, chassis locking device 26, box body locking pin 27, hopper oil cylinder 28, sliding oil cylinder 31, sliding plate 32, scraper oil cylinder 33, scraper 34 , Guide bracket 41, locking cylinder 42, guide block 43, lock plate 44, chassis guide plate 45, guide plate 51, lock pin 52.
具体实施方式 detailed description
为了更加详细的介绍本发明,下面结合附图,对本发明做进一步说明。 In order to introduce the present invention in more detail, the present invention will be further described below in conjunction with the accompanying drawings.
参看如图1和图2所示,本发明自装填举升式压缩转运设备,包括举升塔1和压缩箱体2两大部分;其中举升塔1为两件并互为镜像对称安装于地面上方,两者之间存留放置压缩箱体2的空间;压缩箱体2两侧外部左右对称安装有用于承担整个箱升降的起重板4,举升塔1运动方式为垂直升降,其相向的塔身内侧同样对称安装有能够旋转收放且用于对应承托起重板4的起重钩3;其中举升塔1负责完成对运输车辆的引导和对压缩箱体2垂直上落,压缩箱体2负责完成对物料的压缩和自卸式倾倒。 Referring to Fig. 1 and Fig. 2, the self-loading lifting type compression transfer equipment of the present invention comprises two major parts, a lifting tower 1 and a compression box body 2; wherein the lifting tower 1 is two pieces and is installed on the mirror image of each other. Above the ground, there is a space for placing the compression box 2 between the two; the left and right sides of the compression box 2 are symmetrically installed with lifting plates 4 for taking up and down the whole box, and the lifting tower 1 moves vertically. The inner side of the tower body is also symmetrically installed with a lifting hook 3 that can be rotated and retracted and is used to support the lifting plate 4; the lifting tower 1 is responsible for guiding the transport vehicle and vertically lifting the compression box 2. The compression box 2 is responsible for the compression and self-unloading dumping of materials.
参看如图3和图4所示,举升塔1,包括内塔11、外塔12、托梁13和举升缸14;内塔11与外塔12做嵌套式的滑动连接并前后对称垂直放置于地面,前后外塔12之间用托梁13横向连接,举升缸14垂直布置,一端与地面连接且另一端连接托梁13中部;举升塔1相向布置的内侧前部安装有用于进出车辆左右限位的导轨15,后部安装有用于进出车辆倒车定位的限位块16;内塔11和外塔12截面为长方形;其中举升缸14为机构运动的驱动件,通过托梁13带动前后外塔12,并藉由内塔11与外塔12之间的嵌套式滑动连接达到外塔12垂直升降的目的,通过导轨15和限位块16对车辆定位,保证安装在外塔12上的起重钩3对准压缩箱体2两侧外部的起重板4,进而完成压缩箱体2的整体上落。 Referring to Fig. 3 and Fig. 4, the lifting tower 1 includes an inner tower 11, an outer tower 12, a joist 13 and a lifting cylinder 14; the inner tower 11 and the outer tower 12 are nested and slidingly connected and symmetrical front and back Placed vertically on the ground, the front and rear outer towers 12 are horizontally connected by joists 13, and the lifting cylinder 14 is arranged vertically, with one end connected to the ground and the other end connected to the middle of the joists 13; The guide rail 15 for limiting the left and right of the vehicle in and out, and the limit block 16 for the reversing positioning of the vehicle in and out are installed at the rear; the inner tower 11 and the outer tower 12 have a rectangular section; the lifting cylinder 14 is the driving part of the mechanism movement. The beam 13 drives the front and rear outer towers 12, and achieves the vertical lifting of the outer tower 12 through the nested sliding connection between the inner tower 11 and the outer tower 12. The vehicle is positioned through the guide rail 15 and the limit block 16 to ensure that it is installed outside The lifting hooks 3 on the tower 12 are aligned with the lifting plates 4 on both sides of the compression box body 2, so as to complete the overall lifting of the compression box body 2.
参看如图3所示,压缩箱体2,包括上料斗21、倾翻油缸22、填料器23、箱体24、副车架25、底盘锁紧装置26和箱体锁紧插销27;箱体24前端敞开且安装有用于物料压缩的填料器23,簸箕形状的上料斗21铰接于箱体24前端下部,副车架25位于箱体24下方且后部与箱体24后部下方铰接,倾翻油缸22为对称安装于箱体24外侧的两件,其一端铰接于箱体24中部且另一端铰接于副车架25前端,此铰接点位于上料斗21和箱体24铰接点的下方,箱体24下方和副车架25外侧对称设有用于两者之间刚性连接的箱体锁紧插销27,副车架25外侧对称安装有用于压缩箱体2和底盘刚性连接的底盘锁紧装置26;箱体24和上料斗21外侧对称安装有用于上料斗21旋转提升的料斗油缸28;上料斗21在料斗油缸28的伸缩驱动下围绕箱体24前端下部旋转完成其内物料的提升和倾倒进料,填料器23用于物料的挤压脱水,倾翻油缸22伸缩控制箱体24围绕在副车架25后部铰接旋转完成箱体内物料从后方卸料,箱体锁紧插销27用于箱体24和副车架25之间刚性连接,底盘锁紧装置26用于车辆底盘和整个箱体2之间的刚性连接。 Referring to Figure 3, the compression box 2 includes an upper hopper 21, a tipping cylinder 22, a filler 23, a box body 24, a sub-frame 25, a chassis locking device 26 and a box locking bolt 27; The front end of 24 is open and a stuffer 23 for material compression is installed. The upper hopper 21 in the shape of a dustpan is hinged at the lower part of the front end of the box body 24. The turning oil cylinder 22 is two pieces symmetrically installed on the outside of the box body 24, one end of which is hinged to the middle of the box body 24 and the other end is hinged to the front end of the subframe 25, the hinge point is located below the hinge point of the upper hopper 21 and the box body 24, The lower part of the box body 24 and the outer side of the sub-frame 25 are symmetrically provided with a box locking pin 27 for rigid connection between the two, and the outer side of the sub-frame 25 is symmetrically installed with a chassis locking device for rigid connection between the compression box body 2 and the chassis. 26. The outside of the box body 24 and the upper hopper 21 are symmetrically installed with a hopper cylinder 28 for the rotation and lifting of the upper hopper 21; the upper hopper 21 rotates around the lower part of the front end of the box body 24 under the telescopic drive of the hopper cylinder 28 to complete the lifting and dumping of the materials in it Feeding, stuffing device 23 is used for extruding and dehydrating materials, tilting oil cylinder 22 telescopic control box 24 is hinged and rotated around the rear of sub-frame 25 to complete the unloading of materials in the box from the rear, and box locking pin 27 is used for The box body 24 is rigidly connected to the sub-frame 25 , and the chassis locking device 26 is used for the rigid connection between the vehicle chassis and the entire box body 2 .
参看如图6所示,填料器23包括滑动油缸31、滑动板32、刮板油缸33和刮板34,箱体24前部两侧对称设有上端向后倾斜的滑槽,滑动板32倾斜放置且两侧与箱体24上的滑槽做滑动连接,下端铰接刮板34顶端,滑动油缸31一端铰接滑动板32背部中端且另一端铰接箱体24顶部前方内侧,刮板油缸33一端铰接滑动板32背部上端且另一端铰接刮板34弧形背面凸起形状顶端,填料器23底部为与刮板34运动轨迹相匹配的弧形板,滑动油缸31和刮板油缸33均为对称布置的两件且从里到外依层次安装互不干涉。 Referring to Fig. 6, the stuffer 23 includes a sliding cylinder 31, a sliding plate 32, a scraper cylinder 33 and a scraper 34, and both sides of the front part of the box body 24 are symmetrically provided with chutes whose upper ends are inclined backwards, and the sliding plate 32 is inclined Placed and both sides are slidingly connected with the chute on the box body 24, the lower end is hinged to the top of the scraper 34, one end of the sliding oil cylinder 31 is hinged to the middle end of the back of the sliding plate 32 and the other end is hinged to the front inner side of the top of the box body 24, and one end of the scraper oil cylinder 33 The upper end of the back of the hinged sliding plate 32 and the other end of the hinged scraper 34 are arc-shaped and the top is convex on the back. The bottom of the filler 23 is an arc-shaped plate that matches the trajectory of the scraper 34. The sliding cylinder 31 and the scraper cylinder 33 are both symmetrical. The two pieces are arranged and installed according to the level from the inside to the outside without interfering with each other.
参看图15至图18所示,填料器23的工作过程如下: Referring to Fig. 15 to shown in Fig. 18, the working process of filler 23 is as follows:
物料由上料斗21倾倒在填料器23底部弧形板上方,伸展滑动油缸31将滑动板32和刮板34向下滑动到填料器23后部垃圾上方,而后回收刮板油缸33使得刮板34围绕与滑动板32的铰接点旋转回收,完成第一阶段垃圾提升压缩,完毕后刮板34停止运动,回收滑动油缸31并带动刮板34做倾斜向上的直线运动完成第二阶段垃圾提升压缩。 The material is poured from the upper hopper 21 above the arc-shaped plate at the bottom of the filler 23, and the sliding cylinder 31 is extended to slide the sliding plate 32 and the scraper 34 down to the top of the garbage at the rear of the filler 23, and then the scraper cylinder 33 is recovered to make the scraper 34 Rotate and recycle around the hinge point with the sliding plate 32 to complete the first stage of garbage lifting and compression. After the completion, the scraper 34 stops moving, recovers the sliding cylinder 31 and drives the scraper 34 to do an inclined upward linear motion to complete the second stage of garbage lifting and compression.
参看如图7所示,底盘锁紧装置26包括导向托架41、锁紧缸42、导向块43和锁板44;导向托架41固定于车辆底盘外侧且与底盘接触部位为具备导向作用的竖板,锁板44固定于副车架25外侧,锁板44设有与导向托架41的具备导向作用的竖板匹配的中空位置,锁紧缸42固定端铰接于导向托架41外侧且活塞端为前端倒角的圆柱形锁销,导向块43固定于导向托架41中部且与锁紧缸42活塞端前部做滑动连接,导向托架41的具备导向作用的竖板和锁板44上均有用于锁紧的通孔,通孔和锁紧缸42中心线在同一直线上,工作时,锁紧缸42前端倒角的圆柱形锁销伸出穿过导向托架41 的具备导向作用的竖板和锁板44上的锁紧通孔,达到将车辆底盘和整个箱体2之间的刚性连接目的,相反锁紧缸42前端的圆柱形锁销回缩至锁板44外侧,则可以解除车辆底盘和整个箱体2之间的刚性连接。 Referring to Fig. 7, the chassis locking device 26 includes a guide bracket 41, a locking cylinder 42, a guide block 43 and a lock plate 44; The vertical plate, the locking plate 44 is fixed on the outside of the sub-frame 25, the locking plate 44 is provided with a hollow position matching with the vertical plate of the guide bracket 41, and the fixed end of the locking cylinder 42 is hinged on the outside of the guide bracket 41 and The piston end is a cylindrical lock pin with a chamfered front end. The guide block 43 is fixed in the middle of the guide bracket 41 and is slidingly connected with the front part of the piston end of the locking cylinder 42. The vertical plate and the lock plate with guiding function of the guide bracket 41 All have the through hole that is used for locking on 44, and through hole and locking cylinder 42 centerlines are on the same straight line, and during work, the cylindrical locking pin of locking cylinder 42 front end chamfers stretches out and passes through guide bracket 41. The guiding vertical plate and the locking through hole on the locking plate 44 achieve the purpose of rigid connection between the vehicle chassis and the entire box body 2. On the contrary, the cylindrical locking pin at the front end of the locking cylinder 42 retracts to the outside of the locking plate 44 , then the rigid connection between the vehicle chassis and the entire box body 2 can be released.
参看如图8所示,箱体锁紧插销27,包括导向板51和锁销52;导向板51固定于副车架25外侧,锁销52固定于箱体24下部与副车架25接触纵梁外侧,其前端在形状和位置上与导向板51相匹配,后端为带倒角的圆柱形活动销轴,导向板51上有用于锁紧通孔且通孔和锁销52后端的圆柱形活动销轴中心线在同一直线上,锁销52后端的活动销轴安装有用于防脱的弹簧和便于人工施力的把手;工作时,用人工将锁销52后端的活动销轴伸出,穿过导向板51上的锁紧通孔,达到将箱体24和副车架25之间刚性连接目的,反之锁销52后端的活动销轴回缩退出导向板51上的锁紧通孔,解除箱体24和副车架25之间刚性连接。 Referring to Fig. 8, the box lock pin 27 includes a guide plate 51 and a lock pin 52; the guide plate 51 is fixed on the outside of the sub-frame 25, and the lock pin 52 is fixed on the lower part of the box body 24 to contact the sub-frame 25 longitudinally. On the outside of the beam, its front end matches the guide plate 51 in shape and position, and the rear end is a cylindrical movable pin with chamfers. The guide plate 51 has a cylinder for locking the through hole and the through hole and the rear end of the lock pin 52 Shape movable pin shaft center line is on the same straight line, and the movable pin shaft of lock pin 52 rear ends is equipped with the spring that is used for anti-falling and the handle that is convenient to manual application of force; , pass through the locking through hole on the guide plate 51 to achieve the purpose of rigid connection between the box body 24 and the subframe 25, otherwise the movable pin shaft at the rear end of the lock pin 52 retracts and exits the locking through hole on the guide plate 51 , remove the rigid connection between the box body 24 and the subframe 25.
参看图9至图14所示,本发明的工作过程如下: Referring to shown in Fig. 9 to Fig. 14, the working process of the present invention is as follows:
物料由上料斗21提升进料,由压缩箱体2前端的填料器23提升压缩装填,工作完毕后,上料斗21置于回收状态,操作举升塔1中的举升缸14伸展,通过托梁13带动前后外塔12同时垂直向上运动,安装在外塔12上的起重钩3通过托举压缩箱体2两侧外部的起重板4带动整个压缩箱体2向上举升,车辆倒车驶入站内,在左右对称的导轨15和限位块16限位引导下到达指定位置,举升缸14回收,举升塔1托举压缩箱体2回落将压缩箱体2放置于车辆后方,通过操作底盘锁紧装置26中的锁紧缸42伸出,使得车辆底盘和箱体2形成牢固的刚性连接,防止运输过程中车辆底盘和箱体2之间产生位移,车辆到达目的地后,通过操作箱体锁紧插销27上的锁销52后端的活动销轴回缩,解除箱体24和副车架25之间刚性连接,打开箱体24后门,驱动倾翻油缸22伸缩控制箱体24围绕在副车架25后部铰接旋转完成箱体内物料从箱体24后方卸料。 The material is lifted and fed by the upper hopper 21, and is lifted and compressed by the filler 23 at the front end of the compression box 2. After the work is completed, the upper hopper 21 is placed in the recovery state, and the lifting cylinder 14 in the lifting tower 1 is operated to extend. The beam 13 drives the front and rear outer towers 12 to move vertically upward at the same time, and the lifting hook 3 installed on the outer tower 12 lifts the entire compression box 2 upward by lifting the lifting plates 4 on both sides of the compression box 2, and the vehicle drives in reverse In the station, under the guidance of the left and right symmetrical guide rails 15 and the limit block 16, the lift cylinder 14 is recovered, the lift tower 1 lifts the compression box 2 and falls back, and the compression box 2 is placed behind the vehicle. Operate the locking cylinder 42 in the chassis locking device 26 to protrude, so that the vehicle chassis and the box body 2 form a firm rigid connection to prevent displacement between the vehicle chassis and the box body 2 during transportation. After the vehicle arrives at the destination, pass Operate the movable pin shaft retraction of the lock pin 52 rear end on the lock bolt 27 of the box body, release the rigid connection between the box body 24 and the subframe 25, open the back door of the box body 24, and drive the tilting oil cylinder 22 to telescopically control the box body 24 Around the hinged rotation at the rear part of the sub-frame 25, the materials in the box are discharged from the rear of the box body 24.
当然,上述说明并非是对本发明的限制,本发明也并不限于上述实例,本技术领域的普通技术人员,在本发明的实质范围内,作出的变化、改型、添加或替换,都应属于本发明的保护范围。 Of course, the above descriptions are not intended to limit the present invention, and the present invention is not limited to the above-mentioned examples. Those of ordinary skill in the art, within the scope of the present invention, any changes, modifications, additions or replacements should belong to protection scope of the present invention.
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| CN110733786B (en) * | 2019-10-24 | 2022-06-07 | 长沙普惠环保机械有限公司 | Garbage bin tail-gate on-off mechanism and rubbish compression equipment |
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| CN2700284Y (en) * | 2004-05-26 | 2005-05-18 | 石河子大学 | Buried hydraulic refuse box device |
| CN201770252U (en) * | 2010-08-10 | 2011-03-23 | 张俊杰 | Lifting column of garbage compressing box and garbage compressing box adopting same |
| US9266690B2 (en) * | 2013-03-13 | 2016-02-23 | Mi-Jack Products, Inc. | Light positioning system and method of using the same |
| CN103723415A (en) * | 2013-12-26 | 2014-04-16 | 南宁市坤捷机电设备制造有限公司 | Loading and hoisting integrated compression box |
| CN204433557U (en) * | 2015-01-29 | 2015-07-01 | 广西源众科技有限公司 | From the transporting compressed equipment of filling lifting type |
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