CN104625923A - Metal electric abrasive finishing machine - Google Patents
Metal electric abrasive finishing machine Download PDFInfo
- Publication number
- CN104625923A CN104625923A CN201510074337.1A CN201510074337A CN104625923A CN 104625923 A CN104625923 A CN 104625923A CN 201510074337 A CN201510074337 A CN 201510074337A CN 104625923 A CN104625923 A CN 104625923A
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- Prior art keywords
- fixed
- support
- fixedly connected
- bearing
- screw
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/006—Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/18—Particle separators, e.g. dust precipitators, using filtering belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/60—Combinations of devices covered by groups B01D46/00 and B01D47/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/14—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by liquid or gas pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
- B24B55/08—Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
金属砂光机,尤其是一种砂带可以自动调节跑偏,磨削过程中的进给量可在数字控制的可触摸显示屏上手动调整,控制精确高,并且磨削形成粉尘可进行雾化打湿,有效收集粉尘,避免粉尘扩散,保护操作者和操作环境。而现有的砂光机砂带大多为手动调整,调整费时费力,加工时进给量大多为手动调整,精度不好保证,并且产生的粉尘收集大多为外接吸尘器和水箱沉淀式收集,收集效率低,并且不彻底,本发明克服并且解决了上述问题。
Metal sanding machine, especially a kind of abrasive belt can automatically adjust the deviation, the feed rate during the grinding process can be manually adjusted on the digitally controlled touch display screen, the control is precise and high, and the dust formed by grinding can be fogged It can effectively collect dust, prevent dust from spreading, and protect the operator and the operating environment. However, most of the existing sanding machine belts are manually adjusted, which is time-consuming and labor-intensive. Most of the feed during processing is manually adjusted, and the accuracy is not guaranteed. Moreover, most of the dust collected is collected by external vacuum cleaners and water tanks, and the collection efficiency is low. Low, and not exhaustive, the present invention overcomes and solves the above-mentioned problems.
Description
技术领域 technical field
本发明涉及机械领域,尤其涉及一种金属砂光机。 The invention relates to the mechanical field, in particular to a metal sander.
背景技术 Background technique
本机床研究的是一种金属砂光机,尤其是一种砂带可以自动调节跑偏,磨削过程中的进给量可在数字控制的可触摸显示屏上手动调整,控制精确高,并且磨削形成粉尘可进行雾化打湿,有效收集粉尘,避免粉尘扩散,保护操作者和操作环境。而现有的砂光机砂带大多为手动调整,调整费时费力,加工时进给量大多为手动调整,精度不好保证,并且产生的粉尘收集大多为外接吸尘器和水箱沉淀式收集,收集效率低,并且不彻底。 This machine tool researches a kind of metal sanding machine, especially a kind of sanding belt that can automatically adjust the deviation, and the feed rate during the grinding process can be manually adjusted on the digitally controlled touch display screen, with high precision and high control. The dust formed by grinding can be atomized and wetted to effectively collect dust, avoid dust diffusion, and protect the operator and the operating environment. However, most of the existing sanding machine belts are manually adjusted, which is time-consuming and labor-intensive. The feed rate during processing is mostly manually adjusted, and the accuracy is not guaranteed. In addition, most of the dust collected is collected by external vacuum cleaners and water tanks, and the collection efficiency is low. Low and not thorough.
本机床,结构形式经山东省专利保护技术鉴定中心进行专利检索,其检索结果并未发现与我们的设计和构造相同的专利文献。例如在检索到的文献中,专利201310118873.8金属抛光用砂带打磨机所描述的机构方式及砂带的调整方式均与我们的不同,他们是通过弹簧进行调整,而我们的是通过刹车电机结构和锁紧手把结构二者结合的方式进行调整;专利200920133006.0打砂机中也描述到打磨后粉尘的处理,但是处理方法与我们的不同,他们是简单的水箱沉淀过滤完成,而我们的是采用纸袋式过滤器结构,实现粉尘的处理。 The structural form of this machine tool has been searched by Shandong Provincial Patent Protection Technology Appraisal Center, and the search results did not find any patent documents with the same design and structure as ours. For example, in the retrieved documents, the mechanism described in the patent 201310118873.8 abrasive belt grinder for metal polishing and the adjustment method of the abrasive belt are different from ours. They are adjusted by springs, while ours is adjusted by brake motor structure and Lock the handle structure and adjust the combination of the two; the patent 200920133006.0 sanding machine also describes the treatment of dust after grinding, but the treatment method is different from ours. They are completed by simple water tank sedimentation and filtration, while ours uses Paper bag filter structure realizes dust treatment.
发明内容 Contents of the invention
本发明的目的是提供一种控制精确高,省时省力的金属砂光机。 The object of the present invention is to provide a metal sander with high precision control, time-saving and labor-saving.
为实现上述目的,本发明采用的技术方案为:一种金属砂光机,包括工作台,其特征是:工作台下设置有底座,工作台设置有砂带传动装置和纸袋式过滤器装置,工作台上设有多个槽,槽上安装有对加工工件进行固定的挡块,工作台两端分别连接行程防护罩,行程防护罩分别通过防护连接架固定在底座上,在工作台下方固定连接丝母座,丝母座与进给丝杆连接,进给丝杆 左端连接有左侧法兰盘、左轴承座、左滚珠丝杠轴承和小法兰盘,进给丝杆右侧连接有右侧法兰盘、右轴承、右滚珠丝杠轴承和联轴器,左轴承座和右轴承座分别固定在底座两端,联轴器连接有伺服电机,伺服电机通过固定架固定在底座上,工作台下方固定连接直线导轨,直线导轨与滑块形成导轨副,滑块固定在底座上。 In order to achieve the above object, the technical solution adopted by the present invention is: a metal sander, including a workbench, characterized in that: a base is arranged under the workbench, and the workbench is provided with an abrasive belt drive device and a paper bag filter device, There are multiple grooves on the workbench, and the stoppers for fixing the workpiece are installed on the grooves. The two ends of the workbench are respectively connected with the stroke protection cover, and the stroke protection cover is respectively fixed on the base through the protection connecting frame and fixed under the workbench. Connect the nut seat, the nut seat is connected with the feed screw, the left end of the feed screw is connected with the left flange, the left bearing seat, the left ball screw bearing and the small flange, and the right side of the feed screw is connected There are right flange, right bearing, right ball screw bearing and coupling, the left bearing seat and right bearing seat are respectively fixed at both ends of the base, the coupling is connected with a servo motor, and the servo motor is fixed on the base through a fixing frame The upper part and the lower part of the workbench are fixedly connected with the linear guide rail, the linear guide rail and the slider form a guide rail pair, and the slider is fixed on the base.
所述的砂带传动装置外层为砂带传动防护罩,包括砂带,砂带被缠绕在上滚轴、下滚轴上,上滚轴和下滚轴两端分别跨越在由固定板和支臂形成的支撑架上,固定板和支臂通过螺钉被固定在砂带传动防护罩上,支臂一侧固定连接有光电开关支架,上滚轴两端分别连接窄立式座球面球轴承,窄立式座球面球轴承固定在上滚轴支架上,上滚轴支架中间部位伸出一轴,轴的下端连接张紧气缸,张紧气缸通过张紧缸固定架固定在支臂上;上滚轴支架的另一端连接下连板,下连板连接上连板,上连板固定连接支架,支架上固定安装在护罩上,支架通过销轴与调整气缸固定座连接,调整气缸固定座与调整气缸固定连接,调整气缸通过螺钉、螺母与轴连接,轴的另一端与偏心轴连接,偏心轴另一端放在固定套内并由星形把手和螺母固定,固定套与支撑板固定连接,支撑板固定在支臂一端上,F支架通过螺栓和螺母被固定在上滚轴支架上,F支架的开口处设置有陶瓷棒,支 臂的另一同样设置有陶瓷棒,并且均与碰停开关连接,通过碰停开关固定在支臂内腔内,砂带传动防护罩固定连接有光电感应支架,光电感应板支架上固定连接有与光电开关对应的光电感应板,光电开关固定在光电开关支架上, The outer layer of the abrasive belt transmission device is an abrasive belt transmission protective cover, including an abrasive belt, the abrasive belt is wound on the upper roller and the lower roller, and the two ends of the upper roller and the lower roller are respectively straddled by the fixed plate and the On the support frame formed by the support arm, the fixed plate and the support arm are fixed on the abrasive belt transmission protective cover through screws, one side of the support arm is fixedly connected with a photoelectric switch bracket, and the two ends of the upper roller are respectively connected with narrow vertical seat spherical ball bearings , the narrow vertical seat spherical ball bearing is fixed on the upper roller bracket, a shaft protrudes from the middle part of the upper roller bracket, the lower end of the shaft is connected to the tensioning cylinder, and the tensioning cylinder is fixed on the support arm through the tensioning cylinder fixing frame; The other end of the upper roller bracket is connected to the lower connecting plate, the lower connecting plate is connected to the upper connecting plate, the upper connecting plate is fixedly connected to the bracket, the bracket is fixedly installed on the shield, the bracket is connected to the fixing seat of the adjusting cylinder through the pin shaft, and the adjusting cylinder is fixed The seat is fixedly connected with the adjustment cylinder, the adjustment cylinder is connected with the shaft through screws and nuts, the other end of the shaft is connected with the eccentric shaft, the other end of the eccentric shaft is placed in the fixed sleeve and fixed by the star handle and the nut, and the fixed sleeve is fixed with the support plate connection, the support plate is fixed on one end of the arm, the F bracket is fixed on the upper roller bracket through bolts and nuts, the opening of the F bracket is provided with a ceramic rod, and the other side of the support arm is also provided with a ceramic rod, and both are in line with the The touch stop switch is connected and fixed in the inner cavity of the support arm through the touch stop switch. The abrasive belt transmission protective cover is fixedly connected with a photoelectric sensor bracket. The photoelectric sensor plate bracket is fixedly connected with a photoelectric sensor plate corresponding to the photoelectric switch. The photoelectric switch is fixed on On the photoelectric switch bracket,
下滚轴两端跨越在固定板及支臂的下方,两端分别通过左轴承和右轴承固定在左轴承座和右轴承座上,下滚轴的一轴端连接从动带轮,从动带轮通过皮带与电机皮带轮连接,电机皮带轮与刹车电机连接,刹车电机带动下滚轴转动,下滚轴通过砂带带动上滚轴转动,砂带在上滚轴和下滚轴上设有张紧,张紧一端通过刹车电机控制电机连接板来控制,另一端通过锁紧手把控制,固定板的外侧固定连接一个耳板,锁紧手把穿过耳板,依次连接调节螺盖、螺母和固定座;电机连接板的上面与砂带传动防护罩连接,侧面固定连接有滑动连接架,滑动连接架穿过两个导向轴,两个导向轴通过压盖与砂带传动防护罩固定连接,下端通过润滑套与滑动连接架滑动连接;电机连接板通过升降丝母连接座运动,升降丝母连接座与升降丝母座固定连接,升降丝母座中穿有升降丝杠,升降丝杠两端分别通过滚珠丝杠轴承座、法兰盘Ⅰ和滚珠丝杠轴承、法兰盘Ⅱ固定连接在底座上。升降丝杠的下端连接联轴器Ⅱ,联轴器Ⅱ的另一端连接伺服电机,伺服电机被固定在滑动座上,滑动座固定在底座上。 The two ends of the lower roller span across the fixed plate and the support arm, and the two ends are respectively fixed on the left bearing seat and the right bearing seat through the left bearing and the right bearing. One shaft end of the lower roller is connected with the driven pulley. The belt pulley is connected with the motor pulley through the belt, and the motor pulley is connected with the brake motor. The brake motor drives the lower roller to rotate, and the lower roller drives the upper roller to rotate through the abrasive belt. Tight, one end of the tension is controlled by the brake motor control motor connection plate, the other end is controlled by the locking handle, the outer side of the fixed plate is fixedly connected with an ear plate, the locking handle passes through the ear plate, and is connected to the adjusting screw cover and nut in turn and the fixed seat; the top of the motor connecting plate is connected with the abrasive belt transmission protective cover, and the side is fixedly connected with a sliding connection frame. The sliding connection frame passes through two guide shafts, and the two guide shafts are fixedly connected with the abrasive belt transmission protective cover through the gland. , the lower end is slidingly connected with the sliding connection frame through the lubricating sleeve; the motor connecting plate moves through the lifting screw nut connecting seat, and the lifting screw nut connecting seat is fixedly connected with the lifting screw nut seat, and the lifting screw nut seat is passed through the lifting screw, and the lifting screw The two ends are respectively fixedly connected to the base through the ball screw bearing seat, the flange I and the ball screw bearing and the flange II. The lower end of the lifting screw is connected to the shaft coupling II, and the other end of the shaft coupling II is connected to the servo motor, the servo motor is fixed on the sliding seat, and the sliding seat is fixed on the base.
所述的纸袋式过滤器装置包括导尘管,导尘管下方设置有纸带,纸带平铺在链杆输送链条上,纸带缠绕在纸袋卷轴上形成纸带卷,纸带卷轴两端分别固定在左支架和右支架上,左支撑和右支撑槽钢分别固定在水箱上方,水箱的一端连接集尘箱,另一端通过减速电机连板固定连接减速电机,减速电机轴端与链轮连接,通过链条与双排链轮连接,双排链轮固定在连接轴Ⅱ上,连接轴Ⅱ两端固定在左支撑槽钢和右支撑槽钢上,连接轴Ⅱ上连接链轮Ⅰ,连接轴Ⅰ两端分别固定连接链轮Ⅱ和链轮Ⅲ,链杆式输送链条被固定在链轮Ⅰ、链轮Ⅱ、链轮Ⅲ和双排链轮上,在链杆式输送链条上方有一浮球,浮球通过小丝杆固定在浮球支架上,并且在浮球支架接近浮球的一端安装有一接近开关,浮球支架另一端被固定在左支撑槽钢上。在左支撑槽钢和右支撑槽钢的一端分别固定连接调节架,下方有两个连接块,连接块固定连接在连接轴Ⅰ两端处,调节螺杆穿过调节架与连接块连接。 The paper bag filter device includes a dust guide tube, a paper tape is arranged under the dust guide tube, the paper tape is laid flat on the chain rod conveying chain, and the paper tape is wound on the paper bag reel to form a paper tape roll, and the two ends of the paper tape reel are They are respectively fixed on the left bracket and the right bracket, and the left and right support channel steels are respectively fixed on the top of the water tank. One end of the water tank is connected to the dust collection box, and the other end is fixedly connected to the gear motor through the gear motor connecting plate. Connection, connected with the double-row sprocket through the chain, the double-row sprocket is fixed on the connecting shaft II, the two ends of the connecting shaft II are fixed on the left supporting channel steel and the right supporting channel steel, the connecting shaft II is connected with the sprocket I, and connected The two ends of shaft I are fixedly connected to sprocket II and sprocket III respectively. The chain bar conveyor chain is fixed on sprocket I, sprocket II, sprocket III and double-row sprockets. There is a float above the chain bar conveyor chain. The ball and the float are fixed on the float bracket through a small screw rod, and a proximity switch is installed at one end of the float bracket close to the float, and the other end of the float bracket is fixed on the left support channel steel. One end of the left support channel steel and the right support channel steel are respectively fixedly connected to the adjusting frame, and there are two connecting blocks below, the connecting block is fixedly connected to the two ends of the connecting shaft I, and the adjusting screw passes through the adjusting frame to connect with the connecting block.
附图说明 Description of drawings
图1为本发明的主视图; Fig. 1 is the front view of the present invention;
图2为图1的俯视图; Fig. 2 is the top view of Fig. 1;
图3为图2的b2-b2剖视图; Fig. 3 is the b2-b2 sectional view of Fig. 2;
图4为图1的B1-B1剖视图; Fig. 4 is the B1-B1 sectional view of Fig. 1;
图5为图4的C1-C1剖视图; Fig. 5 is the C1-C1 sectional view of Fig. 4;
图6为图4的C2-C2剖视图; Fig. 6 is the C2-C2 sectional view of Fig. 4;
图7为本发明纸袋式过滤器装置的主视图, Fig. 7 is the front view of the paper bag filter device of the present invention,
图8为图7的侧视图; Fig. 8 is a side view of Fig. 7;
图9为图8的俯视图; Figure 9 is a top view of Figure 8;
图10为本发明砂带传动装置的结构示意图; Fig. 10 is a schematic structural view of the abrasive belt transmission device of the present invention;
图11为本发明砂带传动装置的结构示意图; Fig. 11 is a schematic structural view of the abrasive belt transmission device of the present invention;
图12为图10的A1-A1剖视图; Fig. 12 is a sectional view of A1-A1 of Fig. 10;
图13为图10的A2-A2剖视图; Fig. 13 is A2-A2 sectional view of Fig. 10;
图14为图10的A3-A3剖视图; Fig. 14 is A3-A3 sectional view of Fig. 10;
图15图14的A4-A4旋转剖视图。 Fig. 15 A4-A4 rotation sectional view of Fig. 14 .
附图中: In the attached picture:
1、护罩;2、支架;3、上连板;4、下连板;5、支撑板;6、固定板;7、锁紧手把;8、调节螺盖;9、螺母;10、固定座;11、左轴承;12、左轴承座;13、耳板;14、砂带传动防护罩;15、上滚轴;16、窄立式座球面球轴承;17、上滚轴支架;18、支臂19、陶瓷棒;20、下滚轴; 22、右轴承座;23、右轴承;24、从动轮涨套;25、从动带轮;26、F支架;27、螺栓;28、砂带;29、张紧缸固定架;30、张紧气缸;31、调整气缸固定座;32、销轴;33、星形把手;34、调整气缸;35、轴;36、偏心轴;37、固定套;38、碰停开关;39、光电开关;41、光电感应支架;42、光电感应板;43、光电开关支架;44、防护连接架;45、行程防护罩;46、工作台;47、操作面板;48、底座;49、左侧法兰盘;50、左轴承座;51、左滚珠丝杠轴承;52、小法兰盘;53、进给丝杆;54、丝母座;55、挡块;56、右侧法兰盘;57、右轴承;58、右滚珠丝杠轴承;59、联轴器;60、固定架;61、伺服电机;62、导尘管;63、直线导轨;64、滑块;65、滑动连接架;66、刹车电机;67、电机连接板;68、电机皮带轮;70、过水槽;71、皮带;72、滚珠丝杠轴承座;73、法兰盘Ⅰ;74、滚珠丝杠轴承;75、法兰盘Ⅱ;76、升降丝母连接座;77、升降丝杠;78、升降丝母座;79、联轴器Ⅱ;80、滑动座;81、伺服电机Ⅱ;82、调节板;83、螺钉;84、锁紧螺母;85、导向滑块;86、压盖;87、导向轴;88、润滑套;89、左支架;90、浮球支架;91、接近开关;92、小丝杆;93、浮球;94、纸袋卷轴;95、右支架;96、右支撑槽钢;97、链轮Ⅰ;98、左支撑槽钢;99、双排链轮;100、链条;101、链轮;102、减速电机;103、减速电机连板;104、集尘箱;105、调节架;106、连接块;107、调节螺杆;108、纸带卷;109、纸带;110、水箱;111、链杆输送链条;112、连接轴Ⅱ;113、链轮Ⅱ;114、连接轴Ⅰ;115、链轮Ⅲ;116、砂带传动装置;117、纸袋式过滤器装置。 1. Shield; 2. Bracket; 3. Upper connecting plate; 4. Lower connecting plate; 5. Supporting plate; 6. Fixed plate; 7. Locking handle; 8. Adjusting screw cover; 9. Nut; 10. Fixed seat; 11. Left bearing; 12. Left bearing seat; 13. Ear plate; 14. Abrasive belt transmission protective cover; 15. Upper roller; 16. Narrow vertical seat spherical ball bearing; 17. Upper roller bracket; 18. Support arm 19. Ceramic rod; 20. Lower roller; 22. Right bearing seat; 23. Right bearing; 24. Driven wheel expansion sleeve; 25. Driven pulley; 26. F bracket; 27. Bolt; 28 , abrasive belt; 29, tensioning cylinder fixing frame; 30, tensioning cylinder; 31, adjusting cylinder fixing seat; 32, pin shaft; 33, star handle; 34, adjusting cylinder; 35, shaft; 36, eccentric shaft; 37. Fixed sleeve; 38. Touch stop switch; 39. Photoelectric switch; 41. Photoelectric induction bracket; 42. Photoelectric induction board; 43. Photoelectric switch bracket; ;47, operation panel; 48, base; 49, left flange; 50, left bearing seat; 51, left ball screw bearing; 52, small flange; 53, feed screw; 54, nut Seat; 55, block; 56, right flange; 57, right bearing; 58, right ball screw bearing; 59, coupling; 60, fixed frame; 61, servo motor; 62, dust pipe; 63, linear guide rail; 64, slide block; 65, sliding connection frame; 66, brake motor; 67, motor connection plate; 68, motor pulley; 70, water tank; 71, belt; 72, ball screw bearing seat; 73 , Flange Ⅰ; 74, Ball screw bearing; 75, Flange Ⅱ; 76, Lifting nut connecting seat; 77, Lifting screw; 78, Lifting screw nut seat; 79, Coupling Ⅱ; 80, Sliding seat; 81. Servo motor II; 82. Adjusting plate; 83. Screw; 84. Lock nut; 85. Guide slider; 86. Gland; 87. Guide shaft; 88. Lubricating sleeve; 89. Left bracket; 90, float bracket; 91, proximity switch; 92, small screw rod; 93, float; 94, paper bag reel; 95, right bracket; 96, right support channel steel; 97, sprocket Ⅰ; 98, left support groove Steel; 99, double-row sprocket; 100, chain; 101, sprocket; 102, deceleration motor; 103, deceleration motor connecting plate; 104, dust box; 105, adjustment frame; 106, connection block; ;108, paper tape roll; 109, paper tape; 110, water tank; 111, chain bar conveying chain; 112, connecting shaft II; 113, sprocket II; 114, connecting shaft I; 115, sprocket III; 116, sand Belt transmission device; 117, paper bag type filter device.
具体实施方式 Detailed ways
下面结合附图和具体实施例对本发明作进一步描述: The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:
一种金属砂光机,如图1~图15所示, A metal sander, as shown in Figures 1 to 15,
一种金属砂光机,包括工作台46,其特征是:工作台46下设置有底座48,工作台46设置有砂带传动装置116和纸袋式过滤器装置117,工作台46上设有多个槽,槽上安装有对加工工件进行固定的挡块55,工作台46两端分别连接行程防护罩45,行程防护罩45分别通过防护连接架44固定在底座48上,在工作台46下方固定连接丝母座54,丝母座54与进给丝杆53连接,进给丝杆53 左端连接有左侧法兰盘49、左轴承座50、左滚珠丝杠轴承51和小法兰盘,进给丝杆53右侧连接有右侧法兰盘56、右轴承57、右滚珠丝杠轴承58和联轴器59,左轴承座50和右轴承座57分别固定在底座48两端,联轴器59连接有伺服电机61,伺服电机61通过固定架60固定在底座48上,工作台46下方固定连接直线导轨63,直线导轨63与滑块64形成导轨副,滑块64固定在底座48上。 A metal sander, comprising a workbench 46, characterized in that: a base 48 is arranged under the workbench 46, an abrasive belt transmission device 116 and a paper bag filter device 117 are arranged on the workbench 46, and multiple A groove, the groove is installed with the stopper 55 that the workpiece is fixed, the two ends of the workbench 46 are respectively connected with the stroke shield 45, and the stroke shield 45 is respectively fixed on the base 48 by the protective connecting frame 44, under the workbench 46 Fixedly connect the screw nut seat 54, the screw nut seat 54 is connected with the feed screw 53, and the left end of the feed screw 53 is connected with a left flange 49, a left bearing seat 50, a left ball screw bearing 51 and a small flange , the right side of the feed screw 53 is connected with a right side flange 56, a right bearing 57, a right ball screw bearing 58 and a shaft coupling 59, and the left bearing seat 50 and the right bearing seat 57 are respectively fixed on the two ends of the base 48, The coupling 59 is connected with a servo motor 61, the servo motor 61 is fixed on the base 48 through the fixing frame 60, and the linear guide rail 63 is fixedly connected to the bottom of the workbench 46. The linear guide rail 63 and the slider 64 form a rail pair, and the slider 64 is fixed on the base 48 on.
所述的砂带传动装置116外层为砂带传动防护罩14,包括砂带28,砂带28被缠绕在上滚轴15、下滚轴20上,上滚轴15和下滚轴20两端分别跨越在由固定板6和支臂18形成的支撑架上,固定板6和支臂18通过螺钉被固定在砂带传动防护罩14上,支臂18一侧固定连接有光电开关支架43,上滚轴15两端分别连接窄立式座球面球轴承16,窄立式座球面球轴承16固定在上滚轴支架17上,上滚轴支架17中间部位伸出一轴,轴的下端连接张紧气缸30,张紧气缸30通过张紧缸固定架29固定在支臂18上;上滚轴支架17的另一端连接下连板4,下连板4连接上连板3,上连板3固定连接支架2,支架2上固定安装在护罩1上,支架2通过销轴32与调整气缸固定座31连接,调整气缸固定座31与调整气缸34固定连接,调整气缸34通过螺钉、螺母与轴35连接,轴35的另一端与偏心轴36连接,偏心轴36另一端放在固定套37内并由星形把手33和螺母固定,固定套37与支撑板5固定连接,支撑板5固定在支臂18一端上,F支架26通过螺栓27和螺母被固定在上滚轴支架17上,F支架26的开口处设置有陶瓷棒19,支 臂18的另一端同样设置有陶瓷棒19,并且均与碰停开关38连接,通过碰停开关38固定在支臂18内腔内,砂带传动防护罩14固定连接有光电感应支架41,光电感应板支架41上固定连接有与光电开关39对应的光电感应板42,光电开关39固定在光电开关支架43上, The outer layer of the abrasive belt transmission device 116 is an abrasive belt transmission protective cover 14, including an abrasive belt 28, and the abrasive belt 28 is wound on the upper roller 15 and the lower roller 20, and the upper roller 15 and the lower roller 20 are two The ends span respectively on the support frame formed by the fixed plate 6 and the support arm 18. The fixed plate 6 and the support arm 18 are fixed on the abrasive belt drive shield 14 by screws, and one side of the support arm 18 is fixedly connected with a photoelectric switch bracket 43. , the two ends of the upper roller 15 are respectively connected with narrow vertical seat spherical ball bearings 16, the narrow vertical seat spherical ball bearings 16 are fixed on the upper roller support 17, and the middle part of the upper roller support 17 protrudes from a shaft, and the lower end of the shaft Connect the tensioning cylinder 30, the tensioning cylinder 30 is fixed on the support arm 18 through the tensioning cylinder fixing frame 29; The plate 3 is fixedly connected to the support 2, and the support 2 is fixedly installed on the shield 1. The support 2 is connected with the adjusting cylinder fixing seat 31 through the pin shaft 32, and the adjusting cylinder fixing seat 31 is fixedly connected with the adjusting cylinder 34. The adjusting cylinder 34 is connected by screws, The nut is connected with the shaft 35, the other end of the shaft 35 is connected with the eccentric shaft 36, the other end of the eccentric shaft 36 is placed in the fixed sleeve 37 and fixed by the star handle 33 and the nut, the fixed sleeve 37 is fixedly connected with the support plate 5, the support plate 5 is fixed on one end of the support arm 18, the F support 26 is fixed on the upper roller support 17 through bolts 27 and nuts, the opening of the F support 26 is provided with a ceramic rod 19, and the other end of the support arm 18 is also provided with a ceramic rod 19, and are all connected with the stop switch 38, fixed in the inner cavity of the support arm 18 by the stop switch 38, the abrasive belt drive protective cover 14 is fixedly connected with the photoelectric induction support 41, and the photoelectric induction plate support 41 is fixedly connected with the photoelectric induction plate support 41. The photoelectric induction plate 42 corresponding to the switch 39, the photoelectric switch 39 is fixed on the photoelectric switch bracket 43,
下滚轴20两端跨越在固定板6及支臂18的下方,两端分别通过左轴承11和右轴承23固定在左轴承座12和右轴承座22上,下滚轴20的一轴端连接从动带轮25,从动带轮25通过皮带71与电机皮带轮68连接,电机皮带轮68与刹车电机66连接,刹车电机66带动下滚轴20转动,下滚轴20通过砂带28带动上滚轴15转动,砂带28在上滚轴15和下滚轴20上设有张紧,张紧一端通过刹车电机66控制电机连接板67来控制,另一端通过锁紧手把7控制,固定板6的外侧固定连接一个耳板13,锁紧手把7穿过耳板13,依次连接调节螺盖8、螺母9和固定座10;电机连接板67的上面与砂带传动防护罩14连接,侧面固定连接有滑动连接架65,滑动连接架65穿过两个导向轴87,两个导向轴87通过压盖86与砂带传动防护罩14固定连接,下端通过润滑套88与滑动连接架65滑动连接;电机连接板67通过升降丝母连接座76运动,升降丝母连接座76与升降丝母座78固定连接,升降丝母座78中穿有升降丝杠77,升降丝杠77两端分别通过滚珠丝杠轴承座72、法兰盘Ⅰ73和滚珠丝杠轴承74、法兰盘Ⅱ75固定连接在底座上。升降丝杠77的下端连接联轴器Ⅱ79,联轴器Ⅱ79的另一端连接伺服电机81,伺服电机81被固定在滑动座80上,滑动座80固定在底座48上。 The two ends of the lower roller 20 span the below of the fixed plate 6 and the support arm 18, and the two ends are respectively fixed on the left bearing seat 12 and the right bearing seat 22 through the left bearing 11 and the right bearing 23. One shaft end of the lower roller 20 Connect the driven pulley 25, the driven pulley 25 is connected with the motor pulley 68 through the belt 71, the motor pulley 68 is connected with the brake motor 66, the brake motor 66 drives the lower roller 20 to rotate, and the lower roller 20 drives the upper roller 20 through the abrasive belt 28. The roller 15 rotates, and the abrasive belt 28 is provided with tension on the upper roller 15 and the lower roller 20. One end of the tension is controlled by the brake motor 66 to control the motor connecting plate 67, and the other end is controlled by the locking handle 7 to fix The outer side of the plate 6 is fixedly connected with an ear plate 13, and the locking handle 7 passes through the ear plate 13, and then connects the adjusting screw cover 8, the nut 9 and the fixing seat 10 in turn; , the side is fixedly connected with a sliding connection frame 65, the sliding connection frame 65 passes through two guide shafts 87, the two guide shafts 87 are fixedly connected with the abrasive belt drive protective cover 14 through a gland 86, and the lower end is connected with the sliding connection frame through a lubricating sleeve 88 65 is slidingly connected; the motor connecting plate 67 moves through the lifting screw female connecting seat 76, and the lifting screw female connecting seat 76 is fixedly connected with the lifting screw female seat 78, and the lifting screw female seat 78 is worn with a lifting screw 77, and the lifting screw 77 is two The ends are fixedly connected to the base through the ball screw bearing seat 72, the flange I 73, the ball screw bearing 74, and the flange II 75 respectively. The lower end of the lifting screw 77 is connected to the shaft coupling II79, and the other end of the shaft coupling II79 is connected to the servo motor 81. The servo motor 81 is fixed on the sliding seat 80, and the sliding seat 80 is fixed on the base 48.
所述的纸袋式过滤器装置117包括导尘管62,导尘管62下方设置有纸带109,纸带109平铺在链杆输送链条111上,纸带109缠绕在纸袋卷轴94上形成纸带卷108,纸带卷轴94两端分别固定在左支架89和右支架95上,左支撑槽钢98和右支撑槽钢96分别固定在水箱110上方,水箱110的一端连接集尘箱104,另一端通过减速电机连板103固定连接减速电机102,减速电机102轴端与链轮101连接,通过链条100与双排链轮99连接,双排链轮99固定在连接轴Ⅱ112上,连接轴Ⅱ112两端固定在左支撑槽钢98和右支撑槽钢96上,连接轴Ⅱ112上连接链轮Ⅰ97,连接轴Ⅰ114两端分别固定连接链轮Ⅱ113和链轮Ⅲ115,链杆式输送链条111被固定在链轮Ⅰ97、链轮Ⅱ113、链轮Ⅲ115和双排链轮99上,在链杆式输送链条111上方有一浮球93,浮球93通过小丝杆92固定在浮球支架90上,并且在浮球支架90接近浮球93的一端安装有一接近开关91,浮球支架90另一端被固定在左支撑槽钢98上。在左支撑槽钢98和右支撑槽钢96的一端分别固定连接调节架105,下方有两个连接块106,连接块(106固定连接在连接轴Ⅰ114两端处,调节螺杆107穿过调节架(105与连接块106连接。 The paper bag filter device 117 includes a dust guide pipe 62, a paper tape 109 is arranged below the dust guide pipe 62, and the paper tape 109 is laid flat on the chain bar conveying chain 111, and the paper tape 109 is wound on the paper bag reel 94 to form a paper bag. Tape roll 108, paper tape reel 94 two ends are respectively fixed on the left bracket 89 and the right bracket 95, left support channel steel 98 and right support channel steel 96 are respectively fixed above the water tank 110, and one end of the water tank 110 is connected to the dust box 104, The other end is fixedly connected to the deceleration motor 102 through the deceleration motor connecting plate 103, the shaft end of the deceleration motor 102 is connected to the sprocket 101, and is connected to the double-row sprocket 99 through the chain 100. The double-row sprocket 99 is fixed on the connecting shaft II 112, and the connecting shaft The two ends of Ⅱ112 are fixed on the left support channel steel 98 and the right support channel steel 96, the connecting shaft II112 is connected with the sprocket I97, and the two ends of the connecting shaft I114 are respectively fixedly connected with the sprocket II113 and the sprocket III115, and the chain bar conveyor chain 111 is It is fixed on the sprocket I97, sprocket II113, sprocket III115 and double-row sprocket 99, and there is a floating ball 93 above the chain bar type conveying chain 111, and the floating ball 93 is fixed on the floating ball bracket 90 through a small screw rod 92, And a proximity switch 91 is installed near the end of the float 93 in the float support 90 , and the other end of the float support 90 is fixed on the left support channel steel 98 . One end of the left support channel steel 98 and the right support channel steel 96 is respectively fixedly connected to the adjustment frame 105, and there are two connection blocks 106 below, the connection block (106 is fixedly connected to the two ends of the connection shaft I 114, and the adjustment screw rod 107 passes through the adjustment frame (105 is connected with connection block 106.
本机床砂带具有自动调节功能,其跑偏分为微调整和跑偏调整,在跑偏调整中配有碰停开关,以保安全。砂带被缠绕在上、下滚轴1、20上。在上滚轴1的其中一个支撑端采用了偏心轴36和固定套37的结构来进行砂带的调整,轴端与固定在上滚轴支架17上的调整气缸34相连接,同时固心套37上带有星形把手33调节,可在装配初期进行调节砂带28的跑偏以及气缸的动作频率时使用。装配初期可将砂带的跑偏方向调整为少量的向带有调整气缸34的方向,为实现砂带28的微调整在机器上安装有光电感应开关39,当砂带跑偏到一定距离挡住感应板42后,光电感应开关39会给调整气缸34信号,调整气缸34进行一个伸缩动作,带动上滚轴支架17进行一个来回摆动后回到最初状态,同时砂带28会向远离调整端移动,随着上滚轴15回到原位后砂带28会再慢慢向调整端偏,会再次进行下一个调整动作。当砂带28跑偏超出感应板42的感应范围时,在上滚轴支架17的两端安装有陶瓷棒19,陶瓷棒19连接碰停开关38,由于陶瓷棒19为软性长轴,伸出较长,为保证位置由F架26保持,当砂带28跑偏时,砂带28就会碰到陶瓷棒19,机器会停止,既而保证砂带28无论向哪个方向跑偏时不会超出碰停开关38的位置,碰到碰停开关38后砂带28会停止,以保证安全。 The abrasive belt of this machine tool has the function of automatic adjustment. Its deviation is divided into micro-adjustment and deviation adjustment. The deviation adjustment is equipped with a stop switch to ensure safety. The abrasive belt is wound on the upper and lower rollers 1,20. One of the supporting ends of the upper roller 1 adopts the structure of an eccentric shaft 36 and a fixed sleeve 37 to adjust the abrasive belt. The shaft end is connected with the adjustment cylinder 34 fixed on the upper roller bracket 17, and the fixed sleeve The 37 has a star handle 33 to adjust, which can be used when adjusting the deviation of the abrasive belt 28 and the action frequency of the cylinder at the initial stage of assembly. At the initial stage of assembly, the deviation direction of the abrasive belt can be adjusted to a small amount in the direction with the adjustment cylinder 34. In order to realize the fine adjustment of the abrasive belt 28, a photoelectric sensor switch 39 is installed on the machine. When the abrasive belt deviates to a certain distance to block the Behind the induction plate 42, the photoelectric sensor switch 39 will give a signal to the adjustment cylinder 34, and the adjustment cylinder 34 will perform a stretching action, driving the upper roller bracket 17 to swing back and forth and return to the original state, and at the same time, the abrasive belt 28 will move away from the adjustment end After the upper roller 15 returns to its original position, the abrasive belt 28 will slowly deflect to the adjustment end again, and the next adjustment action will be carried out again. When the abrasive belt 28 deviates beyond the induction range of the induction plate 42, ceramic rods 19 are installed at the two ends of the upper roller bracket 17, and the ceramic rods 19 are connected with the stop switch 38. It is longer, in order to ensure that the position is maintained by the F frame 26, when the abrasive belt 28 deviates, the abrasive belt 28 will run into the ceramic rod 19, and the machine will stop, so as to ensure that the abrasive belt 28 will not run in any direction. Beyond the position of the stop switch 38, the abrasive belt 28 will stop after running into the stop switch 38, so as to ensure safety.
电机连接板67的上面与砂带传动防护罩14接触,侧面与滑动连接架65固定连接,滑动连接架65穿过两个导向轴87,两个导向轴87通过压盖86与砂带传动防护罩14固定连接,下端通过润滑套88与滑动连接架65滑动连接。故当电机连接板67向上移动时,以导向轴87为导向将砂带传动防护罩14向上推起,砂带传动防护罩14与砂带传动部分连接,因而实现砂带传动部分间隙的调整。电机连接板67的运动是在升降丝母连接座76的带动下完成的,实施方式是:升降丝母连接座76与升降丝母座78固定连接,升降丝母座78中穿有升降丝杠77,升降丝杠77两端分别通过滚珠丝杠轴承座72、法兰盘Ⅰ73和滚珠丝杠轴承74、法兰盘Ⅱ75固定连接在底座上。升降丝杠77的下端连接联轴器Ⅱ79,联轴器Ⅱ79的另一端连接伺服电机81,伺服电机81被固定在滑动座80上,滑动座80固定在底座48上。故在伺服电机81的带动下,升降丝杠77转动,带动升降丝母座78上升或下降,从而带动电机连接板67部分上升或下降,既而实现砂带传动部分间隙及吃刀量的调整。 The top of the motor connecting plate 67 is in contact with the abrasive belt transmission protective cover 14, and the side is fixedly connected with the sliding connection frame 65. The sliding connection frame 65 passes through two guide shafts 87, and the two guide shafts 87 are protected by the gland 86 and the abrasive belt transmission. The cover 14 is fixedly connected, and the lower end is slidably connected with the sliding connection frame 65 through a lubricating sleeve 88 . Therefore when the motor connecting plate 67 moved upwards, the abrasive belt transmission protective cover 14 was pushed upwards with the guide shaft 87 as a guide, and the abrasive belt transmission protective cover 14 was connected with the abrasive belt transmission part, thereby realizing the adjustment of the abrasive belt transmission part gap. The movement of the motor connection plate 67 is completed under the drive of the lifting screw nut connecting seat 76. The embodiment is: the lifting screw nut connecting seat 76 is fixedly connected with the lifting screw female seat 78, and the lifting screw female seat 78 is worn with a lifting screw 77, the lifting screw 77 two ends are fixedly connected on the base by ball screw bearing housing 72, flange I 73 and ball screw bearing 74, flange II 75 respectively. The lower end of the lifting screw 77 is connected to the shaft coupling II79, and the other end of the shaft coupling II79 is connected to the servo motor 81. The servo motor 81 is fixed on the sliding seat 80, and the sliding seat 80 is fixed on the base 48. Therefore, under the drive of the servo motor 81, the lifting lead screw 77 rotates, driving the lifting screw female seat 78 to rise or fall, thereby driving the motor connecting plate 67 to rise or fall, so as to realize the adjustment of the gap of the abrasive belt transmission part and the cutting amount.
在砂带的下滚轴20处安装的雾化喷水装置,将磨削时的粉状打湿落下后流入工作台46两端的过水槽70内,过水槽70固定在底座48上,然后顺导水管流入纸带式过滤装置的纸带109上进行过滤,粉尘积攒到一定量后会碰到浮球93,浮球93上升碰到接近开关91,接近开关91控制减速电机102,此时减速电机102运作带动链轮101转动,链轮101通过链条100带动双排链轮99转动,双排链轮99通过连接轴Ⅱ112带动链轮Ⅰ97转动,从而带动整个链杆式输送链条111运动。通过延时控制直至将纸带更换为干净的为止,滤渣以及使用后的纸带进入一端的集尘箱104内。新的纸带被拉出接着铺盖在链杆式输送链条111上,继续收集粉尘。 The atomizing water spraying device installed at the lower roller 20 of the abrasive belt flows into the water-passing tank 70 at the two ends of the workbench 46 after the powdery during grinding is wetted and dropped, and the water-passing tank 70 is fixed on the base 48, and then The aqueduct flows into the paper tape 109 of the paper tape filter device for filtration. After the dust accumulates to a certain amount, it will touch the floating ball 93. The floating ball 93 rises and touches the proximity switch 91. The proximity switch 91 controls the reduction motor 102. At this time, the speed is reduced. The operation of motor 102 drives sprocket 101 to rotate, and sprocket 101 drives double-row sprocket 99 to rotate through chain 100, and double-row sprocket 99 drives sprocket I97 to rotate through connecting shaft II 112, thereby drives the whole chain bar type conveying chain 111 to move. Through time-delay control until the paper tape is replaced with a clean one, the filter residue and the used paper tape enter the dust box 104 at one end. New paper tape is pulled out then bedding on the chain bar type conveying chain 111, continues to collect dust.
链杆式输送链条111张紧调整是:在左右支撑槽钢98、96的一端分别固定连接调节架105,下方有两个连接块106,连接块106固定连接在连接轴Ⅰ114两端处,调节螺杆107穿过调节架105与连接块106连接,在调整调节螺杆107时,可推动连接块106运动,既而带动连接轴Ⅰ114前后运动,从而可以调整链杆式输送链条111的张紧与放松。 The tension adjustment of the chain-rod conveyor chain 111 is as follows: one end of the left and right supporting channel steel 98, 96 is fixedly connected to the adjusting frame 105, and there are two connecting blocks 106 below, and the connecting block 106 is fixedly connected to the two ends of the connecting shaft I114, and the adjustment The screw rod 107 passes through the adjusting frame 105 and is connected with the connecting block 106. When the adjusting screw rod 107 is adjusted, the connecting block 106 can be pushed to move, thereby driving the connecting shaft I114 to move back and forth, thereby adjusting the tension and relaxation of the chain-rod conveyor chain 111.
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Denomination of invention: Metal sanding machine Effective date of registration: 20230614 Granted publication date: 20170125 Pledgee: Shandong Tengzhou Rural Commercial Bank Co.,Ltd. Pledgor: TENGZHOU TRI-UNION MACHINERY Co.,Ltd. Registration number: Y2023980043743 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20170125 Pledgee: Shandong Tengzhou Rural Commercial Bank Co.,Ltd. Pledgor: TENGZHOU TRI-UNION MACHINERY Co.,Ltd. Registration number: Y2023980043743 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Metal sanding machine Granted publication date: 20170125 Pledgee: Shandong Tengzhou Rural Commercial Bank Co.,Ltd. Pledgor: TENGZHOU TRI-UNION MACHINERY Co.,Ltd. Registration number: Y2024980022782 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20170125 Pledgee: Shandong Tengzhou Rural Commercial Bank Co.,Ltd. Pledgor: TENGZHOU TRI-UNION MACHINERY Co.,Ltd. Registration number: Y2024980022782 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |