CN104625735A - Gantry milling, quenching and grinding combined machining center - Google Patents
Gantry milling, quenching and grinding combined machining center Download PDFInfo
- Publication number
- CN104625735A CN104625735A CN201510037717.8A CN201510037717A CN104625735A CN 104625735 A CN104625735 A CN 104625735A CN 201510037717 A CN201510037717 A CN 201510037717A CN 104625735 A CN104625735 A CN 104625735A
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- axis
- grinding area
- planker
- driving mechanism
- axis planker
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
The invention discloses a gantry milling, quenching and grinding combined machining center which comprises a base, a sliding workbench, a left sliding table, a right sliding table, a left stand column, a right stand column, a middle beam, a two-face inclined guide rail, a milling area, a quenching area, a horizontal type grinding area and a vertical type grinding area. The sliding workbench capable of sliding is arranged on the base. The two sides of the base are provided with the left sliding table and the right sliding table. The left stand column and the right stand column which can slide are arranged at the upper end of the left sliding table and the upper end of the right sliding table respectively. The upper portion of the left stand column and the upper portion of the right stand column are connected with the two ends of the middle beam. The middle beam is provided with the two-face inclined guide rail. The milling area and the quenching area are arranged at the two ends of one face of the two-face inclined guide rail. The horizontal type grinding area and the vertical type grinding area are arranged at the two ends of the other face of the two-face inclined guide rail. According to the gantry milling, quenching and grinding combined machining center, parts to be machined can be clamped at a time and can be milled, quenched and ground at a time, the production efficiency and the machining precision are improved, the production cost is reduced, and production machining requirements are met.
Description
Technical field
The present invention relates to a kind of lathe, particularly relate to a kind of gantry mill and to quench mill Compositions of metal-working machines.
Background technology
Existing Longmen machine tool, its production and processing mode is single, treat processing parts carry out milling, quenching and grinding time, traditional cooked mode is for first treating processing parts by milling machine carries out milling, after milling completes, remove clamping device, be transported to quenching apparatus, continue to treat processing parts and carry out clamping, school mediation quenching, after having quenched, remove clamping device, part to be processed is transported to equipment for grinding place, again clamping is carried out to it, school mediation grinding, such cooked mode needs part to be processed to transport between three machine tools, clamping and check and correction, waste a lot of time, and the place of three hold facilities is large, need the personnel of operation numerous, production cost is high, part to be processed is changed at three equipment rooms simultaneously, need ceaselessly to carry out clamping and check and correction, cause its production efficiency low, part processing precision is low, the part disqualification rate processed is high, the process requirements of actual production cannot be met.
Summary of the invention
For the technical problem of above-mentioned existence, the object of the invention is: propose a kind of easy to operate, can treat processing parts realize disposable clamping and disposablely realize milling, the gantry mill of whole techniques of quenching and grinding quenches mill Compositions of metal-working machines.
Technical solution of the present invention is achieved in that a kind of gantry mill is quenched mill Compositions of metal-working machines, comprises base, sliding table, left slide unit, right slide unit, left column, right column, intermediate transverse girder, two-sided slant rail, milling district, quench zone, horizontal grinding area and vertical grinding area; Slidably sliding table is provided with above described base; Described base both sides are provided with left slide unit and right slide unit; Described left slide unit and right slide unit upper end are respectively equipped with slidably left column and right column; Described left column is connected with intermediate transverse girder two ends with the top of right column; Described intermediate transverse girder is provided with two-sided slant rail; The two ends of described two-sided slant rail one side are provided with milling district and quench zone, and the two ends of another side are provided with horizontal grinding area and vertical grinding area.
Preferably, described sliding table is slidably arranged on base by hydrostatic slideway and hydraulic thrust cylinder.
Preferably, Y-axis servo-actuating device is respectively equipped with below described left slide unit and right slide unit; Described left column and right column are slidably arranged on left slide unit and right slide unit respectively by Y-axis servo-actuating device.
Preferably, described milling district comprises milling district X-axis planker, five-face milling head Z axis driving mechanism, five-face milling head X-axis driving mechanism, milling district Z axis planker and five facing cut unit heads; Described milling district X-axis planker is positioned on a slant rail of two-sided slant rail; Five-face milling head Z axis driving mechanism is provided with in the middle of described milling district X-axis planker; Five-face milling head X-axis driving mechanism is provided with below described milling district X-axis planker; Milling district Z axis planker is provided with above described milling district X-axis planker; Five facing cut unit heads are provided with above described milling district Z axis planker.
Preferably, described quench zone comprises quench zone X-axis planker, high-frequency quenching induction Z axis driving mechanism, high-frequency quenching induction X-axis driving mechanism, quench zone Z axis planker and high-frequency quenching inductive head; Described quench zone X-axis planker is positioned on a slant rail of two-sided slant rail; High-frequency quenching induction Z axis driving mechanism is provided with in the middle of the X-axis planker of described quench zone; High-frequency quenching induction X-axis driving mechanism is provided with below the X-axis planker of described quench zone; X-axis planker top, described quench zone is provided with quench zone Z axis planker; Z axis planker top, described quench zone is provided with high-frequency quenching inductive head.
Preferably, described horizontal grinding area comprises horizontal grinding area X-axis planker, horizontal bistrique Z axis driving mechanism, horizontal bistrique X-axis driving mechanism, horizontal grinding area Z axis planker and horizontal wheelhead; Described horizontal grinding area X-axis planker is positioned on a slant rail of two-sided slant rail; Horizontal bistrique Z axis driving mechanism is provided with in the middle of the X-axis planker of described horizontal grinding area; Horizontal bistrique X-axis driving mechanism is provided with below the X-axis planker of described horizontal grinding area; X-axis planker top, described horizontal grinding area is provided with horizontal grinding area Z axis planker; Z axis planker top, described horizontal grinding area is provided with horizontal wheelhead.
Preferably, described vertical grinding area comprises vertical grinding area X-axis planker, vertical grinding head Z axis driving mechanism, vertical grinding head X-axis driving mechanism, vertical grinding area Z axis planker and Vertical Mill head; Described vertical grinding area X-axis planker is positioned on a slant rail of two-sided slant rail; Vertical grinding head Z axis driving mechanism is provided with in the middle of the X-axis planker of described vertical grinding area; Vertical grinding head X-axis driving mechanism is provided with below the X-axis planker of described vertical grinding area; X-axis planker top, described vertical grinding area is provided with vertical grinding area Z axis planker; Z axis planker top, described vertical grinding area is provided with Vertical Mill head.
Due to the utilization of technique scheme, the present invention compared with prior art has following advantages: a kind of gantry mill of the present invention program is quenched mill Compositions of metal-working machines, processing parts can be treated realize disposable clamping and disposablely realize milling, whole techniques of quenching and grinding, thus save clamping, the time of transhipment and check and correction, improve production efficiency and machining accuracy, and it is simple to operation, save personnel and using area, reduce production cost, well meet actual production and processing demand, there is higher practical value, be applicable to carry out promotion and application.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, technical solution of the present invention is described further.
Accompanying drawing 1 is quenched for gantry mill of the present invention and is ground the structural representation of Compositions of metal-working machines.
Accompanying drawing 2 is the partial enlarged drawing of accompanying drawing 1.
Accompanying drawing 3 is the right view of accompanying drawing 1.
Accompanying drawing 4 is the left view of accompanying drawing 1.
Wherein: 1, base; 2, sliding table; 3, left slide unit; 4, right slide unit; 5, left column; 6, right column; 7, intermediate transverse girder; 8, two-sided slant rail; 9, hydrostatic slideway; 10, hydraulic thrust cylinder; 11, Y-axis servo-actuating device; 12, milling district; 13, quench zone; 14, vertical grinding area; 15, horizontal grinding area; 21, milling district X-axis planker; 22, five-face milling head Z axis driving mechanism; 23, five-face milling head X-axis driving mechanism; 24, milling district Z axis planker; 25, five facing cut unit heads; 31, quench zone X-axis planker; 32, high-frequency quenching induction Z axis driving mechanism; 33, high-frequency quenching induction X-axis driving mechanism; 34, quench zone Z axis planker; 35, high-frequency quenching inductive head; 41, horizontal grinding area X-axis planker; 42, horizontal bistrique Z axis driving mechanism; 43, horizontal bistrique X-axis driving mechanism; 44, horizontal grinding area Z axis planker; 45, horizontal wheelhead; 46, vertical grinding area X-axis planker; 47, vertical grinding head Z axis driving mechanism; 48, vertical grinding head X-axis driving mechanism; 49, vertical grinding area Z axis planker; 50, Vertical Mill head.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described.
Of the present invention a kind of gantry mill as shown in accompanying drawing 1-4 is quenched mill Compositions of metal-working machines, comprises base 1, sliding table 2, left slide unit 3, right slide unit 4, left column 5, right column 6, intermediate transverse girder 7, two-sided slant rail 8, milling district 12, quench zone 13, horizontal grinding area 15 and vertical grinding area 14; Slidably sliding table 2 is provided with above described base 1; Described base 1 both sides are provided with left slide unit 3 and right slide unit 4; Described left slide unit 3 and right slide unit 4 upper end are respectively equipped with slidably left column 5 and right column 6; Described left column 5 is connected with intermediate transverse girder 7 two ends with the top of right column 6; Described intermediate transverse girder 7 is provided with two-sided slant rail 8; The two ends of described two-sided slant rail 8 one side are provided with milling district 12 and quench zone 13, and the two ends of another side are provided with horizontal grinding area 15 and vertical grinding area 14: described sliding table 2 is slidably arranged on base 1 by hydrostatic slideway 9 and hydraulic thrust cylinder 10; Y-axis servo-actuating device 11 is respectively equipped with below described left slide unit 3 and right slide unit 4; Described left column 5 and right column 6 are slidably arranged on left slide unit 3 and right slide unit 4 by Y-axis servo-actuating device 11 respectively; Described milling district 12 comprises milling district X-axis planker 21, five-face milling head Z axis driving mechanism 22, five-face milling head X-axis driving mechanism 23, milling district Z axis planker 24 and five facing cut unit heads 25; Described milling district X-axis planker 21 is positioned on a slant rail of two-sided slant rail 8; Five-face milling head Z axis driving mechanism 22 is provided with in the middle of described milling district X-axis planker 21; Five-face milling head X-axis driving mechanism 23 is provided with below described milling district X-axis planker 21; Milling district Z axis planker 24 is provided with above described milling district X-axis planker 21; Five facing cut unit heads 25 are provided with above described milling district Z axis planker 24; Described quench zone 13 comprises quench zone X-axis planker 31, high-frequency quenching induction Z axis driving mechanism 32, high-frequency quenching induction X-axis driving mechanism 33, quench zone Z axis planker 34 and high-frequency quenching inductive head 35; Described quench zone X-axis planker 31 is positioned on a slant rail of two-sided slant rail 8; High-frequency quenching induction Z axis driving mechanism 32 is provided with in the middle of the X-axis planker 31 of described quench zone; High-frequency quenching induction X-axis driving mechanism 33 is provided with below described quench zone X-axis planker 31; X-axis planker 31 top, described quench zone is provided with quench zone Z axis planker 34; Z axis planker 34 top, described quench zone is provided with high-frequency quenching inductive head 35; Described horizontal grinding area 15 comprises horizontal grinding area X-axis planker 41, horizontal bistrique Z axis driving mechanism 42, horizontal bistrique X-axis driving mechanism 43, horizontal grinding area Z axis planker 44 and horizontal wheelhead 45; Described horizontal grinding area X-axis planker 41 is positioned on a slant rail of two-sided slant rail 8; Horizontal bistrique Z axis driving mechanism 42 is provided with in the middle of the X-axis planker 41 of described horizontal grinding area; Horizontal bistrique X-axis driving mechanism 43 is provided with below described horizontal grinding area X-axis planker 41; X-axis planker 41 top, described horizontal grinding area is provided with horizontal grinding area Z axis planker 44; Z axis planker 44 top, described horizontal grinding area is provided with horizontal wheelhead 45; Described vertical grinding area 14 comprises vertical grinding area X-axis planker 46, vertical grinding head Z axis driving mechanism 47, vertical grinding head X-axis driving mechanism 48, vertical grinding area Z axis planker 49 and Vertical Mill head 50; Described vertical grinding area X-axis planker 46 is positioned on a slant rail of two-sided slant rail 8; Vertical grinding head Z axis driving mechanism 47 is provided with in the middle of the X-axis planker 46 of described vertical grinding area; Vertical grinding head X-axis driving mechanism 48 is provided with below described vertical grinding area X-axis planker 46; X-axis planker 46 top, described vertical grinding area is provided with vertical grinding area Z axis planker 49; Z axis planker 49 top, described vertical grinding area is provided with Vertical Mill head 50.
Of the present invention a kind of gantry mill as shown in accompanying drawing 1-4 is quenched mill Compositions of metal-working machines, during use, its operating process is as described below: when carrying out Milling Process, sliding table 2 is accommodated to the side of base 1 according to assigned address, and by retaining mechanism, sliding table 2 is maintained static, clamping part to be processed on sliding table 2, drive Y-axis servo-actuating device 11, left column 5 and right column 6 are moved respectively on left slide unit 3 and right slide unit 4, thus achieves the Y-axis feeding of Milling Process; Drive five-face milling head X-axis driving mechanism 23, milling district X-axis planker 21 moves on a slant rail in the milling district 12 of intermediate transverse girder 7, achieves the X-axis feeding of Milling Process; Drive five-face milling head Z axis driving mechanism 22, milling district Z axis planker 24 is mobile in the middle of milling district X planker 21, achieves the Z axis feeding of Milling Process, so just can treat processing parts by five facing cut cutter heads 25 and carry out Milling Process.
After Milling Process completes, as quenching processing need be carried out, first unclamp part to be processed, drive Y-axis servo-actuating device 11, make left column 5 and right column 6 respectively in left slide unit 3 and the enterprising line slip of right slide unit 4, thus achieve the Y-axis feeding of quenching processing; Drive high-frequency quenching inductive head X-axis driving mechanism 33, quench zone X-axis planker 31 moves on a slant rail of the quench zone 13 of intermediate transverse girder 7, achieves the X-axis feeding of quenching processing; Drive high-frequency quenching inductive head Z axis driving mechanism 32, quench zone Z axis planker 34 is mobile in the middle of quench zone X-axis planker 31, achieve the Z axis feeding of quenching processing, so just can realize quenching machining functions by high-frequency quenching inductive head 35, and utilize lathe cooling system to cool quench zone.
After quenching machines, when continuing to treat processing parts and carry out horizontal grinding, drive Y-axis servo-actuating device 11, left column 5 and right column 6 is made to be accommodated to assigned address and to lock irremovable, unclamp sliding table 2 makes sliding table 2 removable simultaneously, sliding table 2 is driven to move back and forth by promoting hydraulic thrust cylinder 10, achieve the Y-axis feeding of horizontal grinding, and drive horizontal bistrique Z axis driving mechanism 42 and horizontal bistrique X-axis driving mechanism 43 to make horizontal wheelhead 45 can realize the feeding of Z axis and X-axis simultaneously, thus the function of horizontal hone is achieved by horizontal wheelhead 45 feeding in three directions, when continuing to treat processing parts and carry out vertical grinding, sliding table 2 is driven to move back and forth by promoting hydraulic thrust cylinder 10, achieve Y-axis feeding, and drive vertical grinding head Z axis driving mechanism 47 and vertical grinding head X-axis driving mechanism 48 to make Vertical Mill head 50 realize the movement in three directions simultaneously, thus realize the function of vertical grinder, thus by disposable clamping complete treat processing parts milling, quenching and grinding whole process.
A kind of milling and grinding Compositions of metal-working machines of the present invention, processing parts can be treated and realize disposable clamping and the disposable whole techniques realizing milling, quenching and grinding, save the time of clamping, transhipment and check and correction, improve production efficiency and machining accuracy, and it is simple to operation, save personnel and using area, reduce production cost, shorten the Operational preparation cycle, ensure the quality of part processing, meet actual production and processing demand, there is higher practical value, be applicable to carry out promotion and application.
Above-described embodiment is only for illustrating technical conceive of the present invention and feature; its object is to person skilled in the art can be understood content of the present invention and be implemented; can not limit the scope of the invention with this; all equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (7)
1. gantry mill is quenched a mill Compositions of metal-working machines, it is characterized in that: comprise base, sliding table, left slide unit, right slide unit, left column, right column, intermediate transverse girder, two-sided slant rail, milling district, quench zone, horizontal grinding area and vertical grinding area; Slidably sliding table is provided with above described base; Described base both sides are provided with left slide unit and right slide unit; Described left slide unit and right slide unit upper end are respectively equipped with slidably left column and right column; Described left column is connected with intermediate transverse girder two ends with the top of right column; Described intermediate transverse girder is provided with two-sided slant rail; The two ends of described two-sided slant rail one side are provided with milling district and quench zone, and the two ends of another side are provided with horizontal grinding area and vertical grinding area.
2. gantry mill according to claim 1 is quenched mill Compositions of metal-working machines, it is characterized in that: described sliding table is slidably arranged on base by hydrostatic slideway and hydraulic thrust cylinder.
3. gantry mill according to claim 2 is quenched mill Compositions of metal-working machines, it is characterized in that: be respectively equipped with Y-axis servo-actuating device below described left slide unit and right slide unit; Described left column and right column are slidably arranged on left slide unit and right slide unit respectively by Y-axis servo-actuating device.
4. gantry mill according to claim 3 is quenched mill Compositions of metal-working machines, it is characterized in that: described milling district comprises milling district X-axis planker, five-face milling head Z axis driving mechanism, five-face milling head X-axis driving mechanism, milling district Z axis planker and five facing cut unit heads; Described milling district X-axis planker is positioned on a slant rail of two-sided slant rail; Five-face milling head Z axis driving mechanism is provided with in the middle of described milling district X-axis planker; Five-face milling head X-axis driving mechanism is provided with below described milling district X-axis planker; Milling district Z axis planker is provided with above described milling district X-axis planker; Five facing cut unit heads are provided with above described milling district Z axis planker.
5. gantry mill according to claim 4 is quenched mill Compositions of metal-working machines, it is characterized in that: described quench zone comprises quench zone X-axis planker, high-frequency quenching induction Z axis driving mechanism, high-frequency quenching induction X-axis driving mechanism, quench zone Z axis planker and high-frequency quenching inductive head; Described quench zone X-axis planker is positioned on a slant rail of two-sided slant rail; High-frequency quenching induction Z axis driving mechanism is provided with in the middle of the X-axis planker of described quench zone; High-frequency quenching induction X-axis driving mechanism is provided with below the X-axis planker of described quench zone; X-axis planker top, described quench zone is provided with quench zone Z axis planker; Z axis planker top, described quench zone is provided with high-frequency quenching inductive head.
6. gantry mill according to claim 5 is quenched mill Compositions of metal-working machines, it is characterized in that: described horizontal grinding area comprises horizontal grinding area X-axis planker, horizontal bistrique Z axis driving mechanism, horizontal bistrique X-axis driving mechanism, horizontal grinding area Z axis planker and horizontal wheelhead; Described horizontal grinding area X-axis planker is positioned on a slant rail of two-sided slant rail; Horizontal bistrique Z axis driving mechanism is provided with in the middle of the X-axis planker of described horizontal grinding area; Horizontal bistrique X-axis driving mechanism is provided with below the X-axis planker of described horizontal grinding area; X-axis planker top, described horizontal grinding area is provided with horizontal grinding area Z axis planker; Z axis planker top, described horizontal grinding area is provided with horizontal wheelhead.
7. gantry mill according to claim 6 is quenched mill Compositions of metal-working machines, it is characterized in that: described vertical grinding area comprises vertical grinding area X-axis planker, vertical grinding head Z axis driving mechanism, vertical grinding head X-axis driving mechanism, vertical grinding area Z axis planker and Vertical Mill head; Described vertical grinding area X-axis planker is positioned on a slant rail of two-sided slant rail; Vertical grinding head Z axis driving mechanism is provided with in the middle of the X-axis planker of described vertical grinding area; Vertical grinding head X-axis driving mechanism is provided with below the X-axis planker of described vertical grinding area; X-axis planker top, described vertical grinding area is provided with vertical grinding area Z axis planker; Z axis planker top, described vertical grinding area is provided with Vertical Mill head.
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CN109531380A (en) * | 2018-12-28 | 2019-03-29 | 集美大学 | Private use plane grinding machine for grinding quenching and accurate grinding |
CN110666223A (en) * | 2019-10-18 | 2020-01-10 | 德正数控机床(宁波)有限公司 | Six machining centers |
CN113001191A (en) * | 2021-02-23 | 2021-06-22 | 中国铁建重工集团股份有限公司 | Heat treatment and surface finishing integrated processing device and method for large-diameter thin-wall ring piece |
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