CN104625124A - Radial adjustable deep-hole boring cutter for guide blocks - Google Patents
Radial adjustable deep-hole boring cutter for guide blocks Download PDFInfo
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- CN104625124A CN104625124A CN201510116281.1A CN201510116281A CN104625124A CN 104625124 A CN104625124 A CN 104625124A CN 201510116281 A CN201510116281 A CN 201510116281A CN 104625124 A CN104625124 A CN 104625124A
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- 238000005520 cutting process Methods 0.000 abstract description 7
- 238000003754 machining Methods 0.000 abstract description 7
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- 238000007906 compression Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
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- 239000003208 petroleum Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
- B23B27/1685—Adjustable position of the cutting inserts
- B23B27/1688—Height of the cutting tip adjustable
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- Cutting Tools, Boring Holders, And Turrets (AREA)
Abstract
本发明涉及适用于大直径深孔加工的刀具技术领域,具体是涉及一种导向块径向可调式深孔镗刀。包括刀杆,刀杆前端设置有导向块径向调整机构,导向块径向调整机构前端通过安装有导向块,导向块紧固在导向块座上,导向块座前端设置有刀座,刀片固定安装在刀座内,所述的导向块径向调整机构包括与刀杆相连的底座,底座上设置有本体,本体的轴套上安装有联动盘,联动盘一侧设置为锥齿结构,三个小锥齿轮以间隙配合安装在本体圆周上均匀分布的三个孔内。其通过设置深孔镗刀径向可调式导向机构,可根据刀尖的悬伸长度调整导向块的径向尺寸,以满足不同孔径的深孔加工时的导向需求,操作简便、快捷,精度高,在保证深孔加工表面质量的同时,降低了刀具成本。
The invention relates to the technical field of cutting tools suitable for machining large-diameter deep holes, in particular to a deep-hole boring tool with radially adjustable guide blocks. Including the knife rod, the front end of the knife rod is provided with a guide block radial adjustment mechanism, the front end of the guide block radial adjustment mechanism is installed with a guide block, the guide block is fastened on the guide block seat, the front end of the guide block seat is provided with a knife seat, and the blade is fixed Installed in the tool seat, the radial adjustment mechanism of the guide block includes a base connected with the tool rod, a body is arranged on the base, a linkage disc is installed on the shaft sleeve of the body, and one side of the linkage disc is set as a bevel tooth structure. A small bevel gear is installed in three holes evenly distributed on the circumference of the body with clearance fit. By setting the radially adjustable guide mechanism of the deep hole boring tool, the radial size of the guide block can be adjusted according to the overhang length of the tool tip, so as to meet the guiding requirements of deep hole machining with different apertures. The operation is simple, fast and high precision , While ensuring the surface quality of deep hole machining, the tool cost is reduced.
Description
技术领域:Technical field:
本发明涉及适用于大直径深孔加工的刀具技术领域,具体是涉及一种导向块径向可调式深孔镗刀。The invention relates to the technical field of cutting tools suitable for machining large-diameter deep holes, in particular to a deep-hole boring tool with radially adjustable guide blocks.
背景技术:Background technique:
在航天机械、石油机械和矿山机械等制造领域常有大直径深孔的加工。这类孔的镗削加工一般采用带有导向块的镗刀结构,导向块用焊接或机夹方法紧固在靠近刀尖处的镗头圆周上,只适用于定尺寸深孔的加工。当加工不同孔径的深孔时,则需要更换与孔径相对应的镗头,刀具工艺范围较窄,成本较高。In the manufacturing fields of aerospace machinery, petroleum machinery and mining machinery, large-diameter deep holes are often processed. The boring process of this type of hole generally adopts a boring tool structure with a guide block. The guide block is fastened on the circumference of the boring head near the tool tip by welding or machine clamping. It is only suitable for the processing of fixed-size deep holes. When processing deep holes with different diameters, it is necessary to replace the boring heads corresponding to the diameters, the cutting tool technology range is narrow, and the cost is high.
发明内容:Invention content:
本发明是针对现有技术中的缺陷而提供的一种导向块径向可调式深孔镗刀,其根据刀尖的悬伸长度调整导向块的径向尺寸,以满足不同孔径的深孔加工时的导向需求,扩大了刀具的工艺范围,有效降低了刀具成本,从而有效解决了现有技术中的问题。The present invention provides a radially adjustable deep-hole boring tool for the deficiencies in the prior art, which adjusts the radial size of the guide block according to the overhang length of the tool tip, so as to meet the needs of deep hole processing with different apertures. Time-oriented requirements, expanding the technological scope of the cutting tool, effectively reducing the cost of the cutting tool, thereby effectively solving the problems in the prior art.
本发明解决其技术问题所采用的方案是:所述的一种导向块径向可调式深孔镗刀,包括刀杆,其特点是所述的刀杆前端设置有导向块径向调整机构,导向块径向调整机构前端通过导向块座安装有导向块,导向块和导向块座对应设置为三个,导向块通过导向块紧固螺钉紧固在导向块座上,导向块座前端设置有刀座,刀片通过刀片压紧螺钉固定安装在刀座内,对应刀片的尾端的刀座上设置有刀片调整螺钉,刀座上对应导向块座设置有导向块座锁紧螺钉;所述的导向块径向调整机构包括与刀杆相连的底座,底座上设置有本体,本体的轴套上安装有联动盘,联动盘一侧设置为锥齿结构,与联动盘上的锥齿啮合设置有三个小锥齿轮,三个小锥齿轮以间隙配合安装在本体圆周上均匀分布的三个孔内。The solution adopted by the present invention to solve the technical problem is: the radially adjustable deep-hole boring tool with a guide block includes a tool bar, and its feature is that the front end of the tool bar is provided with a radial adjustment mechanism for the guide block, The front end of the guide block radial adjustment mechanism is equipped with a guide block through the guide block seat, and the guide block and the guide block seat are correspondingly set to three, and the guide block is fastened on the guide block seat by the guide block fastening screw, and the front end of the guide block seat is provided with The knife seat, the blade is fixedly installed in the knife seat through the blade pressing screw, the knife seat corresponding to the tail end of the blade is provided with a blade adjustment screw, and the corresponding guide block seat is provided with a guide block seat locking screw on the knife seat; the guide The block radial adjustment mechanism includes a base connected to the cutter bar. The base is provided with a body, and a linkage plate is installed on the shaft sleeve of the body. Small bevel gears, three small bevel gears are installed in three holes evenly distributed on the circumference of the body with clearance fit.
所述的刀座、本体和底座通过螺钉紧固连接;所述的三个小锥齿轮通过定位螺钉安装在本体上,实现小锥齿轮相对于本体的径向位置;所述的联动盘与三个导向块座相接触处设置为平面梯形螺纹,联动盘通过平面梯形螺纹与三个导向块座上的梯形螺纹相啮合,通过调整扳手转动小锥齿轮驱动联动盘转动,继而带动三个导向块沿镗刀杆径向同步运动。The tool holder, body and base are fastened and connected by screws; the three small bevel gears are mounted on the body by positioning screws to realize the radial position of the small bevel gears relative to the body; the linkage plate and the three The contact of the two guide block seats is set as a flat trapezoidal thread, and the linkage plate meshes with the trapezoidal threads on the three guide block seats through the plane trapezoidal thread, and the small bevel gear is turned by the adjustment wrench to drive the linkage plate to rotate, and then drive the three guide blocks. Synchronous movement along the radial direction of the boring bar.
所述的底座通过底座连接螺钉与刀杆固定相连,底座通过第二键相对于本体定位连接,底座通过锥轴与刀杆端面的锥孔配合定位,所述的刀座通过第一键相对于本体定位连接。The base is fixedly connected with the knife bar through the base connecting screw, the base is positioned and connected with respect to the body through the second key, the base is positioned with the taper hole on the end face of the knife bar through the taper shaft, and the knife seat is positioned relative to the knife bar through the first key. Ontology positioning connection.
所述的导向块座锁紧螺钉对应导向块座设置为三个,对径向位置调整后的导向块座实施压紧并消除导向块座与联动盘平面螺纹之间的配合间隙,保证导向块径向尺寸。The guide block seat locking screw is set to three corresponding to the guide block seat, and the guide block seat after the radial position is adjusted is pressed and the matching gap between the guide block seat and the linkage disk plane thread is eliminated to ensure that the guide block Radial dimension.
所述的三个导向块滞后刀尖2mm,其安装位置角相对于刀尖分别为90°、180°和270°;导向块的宽度为镗刀头直径的0.2倍,导向块的长度为26mm;导向块的径向调整范围为镗刀头直径的1.25~1.5倍。The three guide blocks lag the tool tip by 2mm, and their installation position angles are 90°, 180° and 270° respectively relative to the tool tip; the width of the guide block is 0.2 times the diameter of the boring head, and the length of the guide block is 26mm ; The radial adjustment range of the guide block is 1.25 to 1.5 times the diameter of the boring head.
本发明通过上述技术方案,存在如下效果:所述的一种导向块径向可调式深孔镗刀,其通过设置深孔镗刀径向可调式导向机构,可根据刀尖的悬伸长度调整导向块的径向尺寸,以满足不同孔径的深孔加工时的导向需求,操作简便、快捷,精度高,在保证深孔加工表面质量的同时,扩大了刀具的工艺范围,有效降低了刀具成本。Through the above technical scheme, the present invention has the following effects: the radially adjustable deep-hole boring tool with a guide block can be adjusted according to the overhang length of the tool tip by setting a radially adjustable guiding mechanism for the deep-hole boring tool. The radial size of the guide block is to meet the guiding requirements of deep hole machining with different diameters. The operation is simple, fast, and high precision. While ensuring the surface quality of deep hole machining, it expands the technological range of the tool and effectively reduces the cost of the tool. .
附图说明:Description of drawings:
图1是本发明的结构主视原理示意图;Fig. 1 is a schematic diagram of the main view principle of the structure of the present invention;
图2是本发明图1的俯视结构剖视原理示意图;Fig. 2 is a schematic diagram of the top view structure sectional principle of Fig. 1 of the present invention;
图3是本发明图1中的左视结构原理示意图;Fig. 3 is a schematic diagram of the principle of the left view structure in Fig. 1 of the present invention;
图4是本发明图2中的D-D处剖视结构原理示意图。Fig. 4 is a schematic diagram of the principle of the sectional structure at D-D in Fig. 2 of the present invention.
图中所示:1、刀片;2、刀片压紧螺钉;3、刀片调整螺钉;4、刀座;5、螺钉;6、导向块座锁紧螺钉;7、导向块紧固螺钉;8、导向块座;9、导向块;10、本体;11、小锥齿轮;12、底座;13、刀杆;14、底座连接螺钉;15、联动盘;16、导向块径向调整机构;17、第一键;18、第二键;19、定位螺钉。As shown in the figure: 1. Blade; 2. Blade compression screw; 3. Blade adjustment screw; 4. Knife holder; 5. Screw; 6. Guide block seat locking screw; 7. Guide block fastening screw; 8. Guide block seat; 9, guide block; 10, body; 11, small bevel gear; 12, base; 13, cutter bar; 14, base connecting screw; The first key; 18, the second key; 19, the positioning screw.
具体实施方式Detailed ways
以下结合附图所示之最佳实施例作进一步详述。Below in conjunction with the best embodiment shown in the accompanying drawings, it will be further described in detail.
如图1至4所示,所述的一种导向块径向可调式深孔镗刀,包括刀杆13,其特点是所述的刀杆13前端设置有导向块径向调整机构16,导向块径向调整机构16前端通过导向块座8安装有导向块9,导向块9和导向块座8对应设置为三个,导向块9通过导向块紧固螺钉7紧固在导向块座8上,导向块座8前端设置有刀座4,刀片1通过刀片压紧螺钉2固定安装在刀座4内,对应刀片1的尾端的刀座4上设置有刀片调整螺钉3,刀座4上对应导向块座8设置有导向块座锁紧螺钉6;所述的导向块径向调整机构16包括与刀杆13相连的底座12,底座12上设置有本体10,本体10的轴套上安装有联动盘15,联动盘15一侧设置为锥齿结构,与联动盘上的锥齿啮合设置有三个小锥齿轮11,三个小锥齿轮11以间隙配合安装在本体10圆周上均匀分布的三个孔内。As shown in Figures 1 to 4, the radially adjustable deep-hole boring tool with a guide block includes a tool bar 13, and is characterized in that the front end of the tool bar 13 is provided with a guide block radial adjustment mechanism 16, and the guide block The front end of the block radial adjustment mechanism 16 is equipped with a guide block 9 through the guide block seat 8, the guide block 9 and the guide block seat 8 are correspondingly set to three, and the guide block 9 is fastened on the guide block seat 8 by the guide block fastening screw 7 , the front end of the guide block seat 8 is provided with a knife seat 4, the blade 1 is fixedly installed in the knife seat 4 through the blade pressing screw 2, and the knife seat 4 corresponding to the tail end of the blade 1 is provided with a blade adjustment screw 3, and the knife seat 4 corresponds to Guide block seat 8 is provided with guide block seat locking screw 6; Described guide block radial adjustment mechanism 16 comprises the base 12 that links to each other with cutter bar 13, and base 12 is provided with body 10, and the axle sleeve of body 10 is installed with Linkage disc 15, one side of the linkage disc 15 is set as a bevel tooth structure, and three small bevel gears 11 are arranged to mesh with the bevel teeth on the linkage disc. inside a hole.
进一步,所述的刀座4、本体10和底座12通过螺钉5紧固连接;所述的三个小锥齿轮11通过定位螺钉19安装在本体10上,实现小锥齿轮相对于本体10的径向位置;所述的联动盘15与三个导向块座8相接触处设置为平面梯形螺纹,联动盘15通过平面梯形螺纹与三个导向块座8上的梯形螺纹相啮合,通过调整扳手转动小锥齿轮驱动联动盘15转动,继而带动三个导向块9沿镗刀杆13径向同步运动。Further, the said knife seat 4, the body 10 and the base 12 are fastened and connected by the screw 5; the three small bevel gears 11 are installed on the body 10 by the positioning screws 19, so that the diameter of the small bevel gear relative to the body 10 is realized. to the position; the linkage plate 15 and the three guide block seats 8 are in contact with plane trapezoidal threads, and the linkage plate 15 is engaged with the trapezoidal threads on the three guide block seats 8 through the plane trapezoidal threads, and rotated by adjusting the wrench The small bevel gear drives the linkage disc 15 to rotate, and then drives the three guide blocks 9 to move synchronously along the radial direction of the boring bar 13 .
进一步,所述的底座12通过底座连接螺钉14与刀杆13固定相连,底座12通过第二键18相对于本体10定位连接,底座12通过锥轴与刀杆13端面的锥孔配合定位,所述的刀座4通过第一键17相对于本体10定位连接。Further, the base 12 is fixedly connected with the knife rod 13 through the base connecting screw 14, the base 12 is positioned and connected with respect to the body 10 through the second key 18, and the base 12 is positioned with the taper hole on the end surface of the knife rod 13 through the taper shaft, so The aforementioned knife seat 4 is positioned and connected relative to the body 10 through the first key 17 .
进一步,所述的导向块座锁紧螺钉6对应导向块座8设置为三个,对径向位置调整后的导向块座实施压紧并消除导向块座8与联动盘15平面螺纹之间的配合间隙,保证导向块径向尺寸。Further, the guide block seat locking screw 6 is set to three corresponding to the guide block seat 8, and the guide block seat after the radial position is adjusted is pressed and the gap between the guide block seat 8 and the plane thread of the linkage plate 15 is eliminated. Cooperate with the gap to ensure the radial size of the guide block.
进一步,所述的三个导向块9滞后刀尖2mm,其安装位置角相对于刀尖分别为90°、180°和270°;导向块9的宽度为镗刀头直径的0.2倍,导向块9的长度为26mm;导向块9的径向调整范围为镗刀头直径的1.25~1.5倍。Further, the three guide blocks 9 lag the tool tip by 2mm, and their installation position angles are respectively 90°, 180° and 270° relative to the tool tip; the width of the guide block 9 is 0.2 times the diameter of the boring head, and the guide block The length of 9 is 26mm; the radial adjustment range of guide block 9 is 1.25~1.5 times of the diameter of the boring head.
所述的一种导向块径向可调式深孔镗刀,实施时,首先旋松刀片压紧螺钉2,根据预加工孔径通过刀片调整螺钉3调整刀片1的径向悬伸长度,旋紧刀片压紧螺钉2;然后旋松导向块座锁紧螺钉6,将调整扳手插入小锥齿轮11的方孔内,旋转调整扳手,带动小锥齿轮11转动,继而带动三个导向块9沿刀杆径向同步伸出或缩进,通过千分尺测量导向块9的径向尺寸满足预加工孔径导向需求时,旋紧导向块座锁紧螺钉6对导向块座8进行锁紧,取下调整扳手,即可进行深孔镗削加工。当导向块9磨损后,可将导向块9从导向块座8上拆卸下来进行更换。本发明的深孔镗刀径向可调式导向机构,可根据刀尖的悬伸长度调整导向块的径向尺寸,以满足不同孔径的深孔加工时的导向需求,操作简便、快捷,精度高,扩大了刀具的工艺范围,有效降低了刀具成本。The radially adjustable deep-hole boring tool with a guide block described above, when implemented, first loosen the blade compression screw 2, adjust the radial overhang length of the blade 1 through the blade adjustment screw 3 according to the pre-processed aperture, and tighten the blade Press the screw 2; then loosen the locking screw 6 of the guide block seat, insert the adjustment wrench into the square hole of the small bevel gear 11, rotate the adjustment wrench, drive the small bevel gear 11 to rotate, and then drive the three guide blocks 9 along the cutter bar Radial synchronous extension or retraction, when the radial dimension of the guide block 9 is measured by a micrometer to meet the pre-processing aperture guidance requirements, tighten the guide block seat locking screw 6 to lock the guide block seat 8, remove the adjustment wrench, Deep hole boring can be carried out. After the guide block 9 is worn out, the guide block 9 can be dismounted from the guide block seat 8 for replacement. The radially adjustable guide mechanism of the deep hole boring tool of the present invention can adjust the radial size of the guide block according to the overhang length of the tool tip, so as to meet the guide requirements of deep hole machining with different apertures, and is easy and fast to operate with high precision. , expanding the range of cutting tools, effectively reducing the cost of cutting tools.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
Claims (5)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107999798A (en) * | 2018-01-12 | 2018-05-08 | 巨轮中德机器人智能制造有限公司 | A kind of fine-tuning boring cutter |
| CN108247302A (en) * | 2018-04-04 | 2018-07-06 | 四川华都核设备制造有限公司 | A kind of control rod drive mechanism blind hole stick stroke casing processing method and device |
| CN117123817A (en) * | 2023-09-04 | 2023-11-28 | 西安华欧精密机械有限责任公司 | Cutter bar for processing ultra-long deep hole cavity |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107999798A (en) * | 2018-01-12 | 2018-05-08 | 巨轮中德机器人智能制造有限公司 | A kind of fine-tuning boring cutter |
| CN108247302A (en) * | 2018-04-04 | 2018-07-06 | 四川华都核设备制造有限公司 | A kind of control rod drive mechanism blind hole stick stroke casing processing method and device |
| CN108247302B (en) * | 2018-04-04 | 2024-02-27 | 四川华都核设备制造有限公司 | Method and device for processing blind hole rod travel sleeve of control rod driving mechanism |
| CN117123817A (en) * | 2023-09-04 | 2023-11-28 | 西安华欧精密机械有限责任公司 | Cutter bar for processing ultra-long deep hole cavity |
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|---|---|
| CN104625124B (en) | 2017-02-22 |
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