CN104625101B - Electro spindle is exported with the double end for eliminating axial influence of thermal deformation - Google Patents

Electro spindle is exported with the double end for eliminating axial influence of thermal deformation Download PDF

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Publication number
CN104625101B
CN104625101B CN201410759831.7A CN201410759831A CN104625101B CN 104625101 B CN104625101 B CN 104625101B CN 201410759831 A CN201410759831 A CN 201410759831A CN 104625101 B CN104625101 B CN 104625101B
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shaft
bearing
driven shaft
torque transmission
motor
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CN104625101A (en
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李松生
沈远
尚曜华
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University of Shanghai for Science and Technology
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University of Shanghai for Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/70Stationary or movable members for carrying working-spindles for attachment of tools or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0003Arrangements for preventing undesired thermal effects on tools or parts of the machine
    • B23Q11/0007Arrangements for preventing undesired thermal effects on tools or parts of the machine by compensating occurring thermal dilations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/12Arrangements for cooling or lubricating parts of the machine
    • B23Q11/126Arrangements for cooling or lubricating parts of the machine for cooling only
    • B23Q11/127Arrangements for cooling or lubricating parts of the machine for cooling only for cooling motors or spindles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Turning (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

本发明公开了一种具有消除轴向热变形影响功能的双头输出电主轴,包括主动电机主轴组件和从动主轴组件。主动电机主轴组件由主动转轴、前后支承轴承、内装电机定子和转子等组成;从动主轴组件由从动转轴、轴承座、支承轴承等组成;主动转轴和从动转轴均设有输出端工具接口。主动转轴与从动转轴之间采用可轴向自由滑动的力矩传动联接结构,能将内装电机的动力传递到从动转轴,并在转轴热变形时允许转轴轴向伸缩从而消除其影响。本发明的电主轴能够在左右两个输出端装夹两个刀具进行同时加工,并且能够消除转轴热轴向变形所带来的输出端轴向位置变化、支承轴承载荷增大的影响,可以提高电主轴输出端的位置精度、延长支承轴承的工作寿命。

The invention discloses a double-head output electric spindle with the function of eliminating the influence of axial thermal deformation, which includes a main shaft assembly of a driving motor and a main shaft assembly of a driven motor. The active motor spindle assembly is composed of the active shaft, front and rear support bearings, built-in motor stator and rotor, etc.; the driven spindle assembly is composed of the driven shaft, bearing housing, support bearing, etc.; the active shaft and the driven shaft are equipped with output tool interfaces . The torque transmission connection structure that can slide freely in the axial direction is adopted between the driving shaft and the driven shaft, which can transmit the power of the built-in motor to the driven shaft, and allow the shaft to expand and contract axially when the shaft is thermally deformed to eliminate its influence. The electric spindle of the present invention can clamp two cutting tools at the left and right output ends for simultaneous processing, and can eliminate the influence of the axial position change of the output end and the increase in the load of the supporting bearing caused by the thermal axial deformation of the rotating shaft, and can improve The position accuracy of the output end of the electric spindle prolongs the working life of the supporting bearing.

Description

具有消除轴向热变形影响的双头输出电主轴Double-headed output motorized spindle with the ability to eliminate the influence of axial thermal deformation

技术领域technical field

本发明涉及机械加工与电主轴技术领域,具体涉及一种具有消除轴向热变形影响的双头输出电主轴。The invention relates to the technical field of mechanical processing and electric spindle, in particular to a double-head output electric spindle capable of eliminating the influence of axial thermal deformation.

背景技术Background technique

高速切削能够大幅度提高切削生成效率,提高表面质量,缩短生成周期,降低生成成本等优点,高速电主轴是高速切削的关键部件,其功能好坏直接影响加工质量。由于电主轴是高速旋转的精密部件,并采用内装电机这种形式,导致电主轴的散热情况并不理想,而且高速轴承的摩擦产热量也很大,在高转速状态下,主轴的支承轴承也是主要热源,其转速越高摩擦产热量也越大。通常电主轴在常温状态装配,而工作状态主轴受热膨胀,如不能较好解决将导致加工精度降低,而且电主轴轴承预紧力增大,摩擦产热增大烧毁轴承。High-speed cutting can greatly improve cutting production efficiency, improve surface quality, shorten production cycle, and reduce production cost. High-speed electric spindle is a key component of high-speed cutting, and its function directly affects processing quality. Since the electric spindle is a precision component that rotates at high speed and adopts the form of a built-in motor, the heat dissipation of the electric spindle is not ideal, and the frictional heat generated by the high-speed bearing is also large. As the main heat source, the higher the rotational speed, the greater the frictional heat generation. Usually the electric spindle is assembled at normal temperature, and the spindle is heated and expanded in the working state. If it cannot be solved well, the machining accuracy will be reduced, and the pretightening force of the electric spindle bearing will increase, and the frictional heat will increase and the bearing will be burned.

目前通常的电主轴仅具有单独一个刀具接口,不同结构的加工通常需要停机更换刀具,影响快速加工速度。另外,现有关于双头电主轴,如CN 203664686介绍的一种双头电主轴以及CN 202317039公开的高速双头雕铣电主轴均采用一个主轴接有两个刀具的结构,此种结构能够实现电主轴安装两个刀具的功能,但电主轴采用接刀具的两输出端均为固定式安装,电主轴工作发热引起主轴受热膨胀,将使得刀具输出端位置精度大大下降,并引起转轴内部附加热应力和对支承轴承内部附加载荷增加,使得主轴和轴承工作状态变差。At present, the usual electric spindle only has a single tool interface, and the machining of different structures usually needs to be stopped to change the tool, which affects the rapid processing speed. In addition, existing double-headed electric spindles, such as a double-headed electric spindle introduced by CN 203664686 and a high-speed double-headed engraving and milling electric spindle disclosed by CN 202317039, both adopt a structure in which one spindle is connected with two tools, and this structure can realize The electric spindle has the function of installing two tools, but the two output ends of the electric spindle are fixed installation. The heating of the electric spindle will cause the thermal expansion of the spindle, which will greatly reduce the position accuracy of the tool output end and cause additional heat inside the shaft. The stress and the additional load inside the support bearing increase, making the working condition of the main shaft and bearing worse.

发明内容Contents of the invention

本发明的目的在于克服上述现有技术的不足,提供一种具有消除轴向热变形影响的双头输出电主轴,旨在解决现有技术中双头电主轴结构较少,不能保证主轴热膨胀后的加工精度,轴承预紧力变化等问题。The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art, and provide a double-head output electric spindle capable of eliminating the influence of axial thermal deformation. The machining accuracy, bearing preload change and other issues.

为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种具有消除轴向热变形影响的双头输出电主轴,包括主动电机主轴组件和从动转轴组件,所述主动电机主轴组件由主动转轴、前轴承、后轴承、内装电机定子和内装电机转子以及前轴承座、壳体、内水套、前盖、前螺母、后螺母组成,从动转轴组件由从动转轴、轴承座、左支承轴承、右支承轴承、后盖、锁紧螺母组成;所述主动转轴左端部设有输出工具接口,所述从动转轴右端部设有输出工具接口;所述主动转轴与从动转轴之间通过能够轴向自由滑动的力矩传动联接结构连接。A double-head output electric spindle capable of eliminating the influence of axial thermal deformation, comprising a main motor shaft assembly and a driven shaft assembly, the active motor shaft assembly is composed of a driving shaft, a front bearing, a rear bearing, a built-in motor stator and a built-in motor rotor And the front bearing seat, housing, inner water jacket, front cover, front nut and rear nut, the driven shaft assembly is composed of the driven shaft, bearing seat, left support bearing, right support bearing, rear cover and lock nut; The left end of the driving shaft is provided with an output tool interface, and the right end of the driven shaft is provided with an output tool interface; the driving shaft and the driven shaft are connected by a torque transmission coupling structure that can slide freely in the axial direction.

所述主动电机主轴组件的主动转轴上固定有内装电机转子并由前轴承和后轴承支承,前轴承安装在前轴承座内并由前螺母压紧,后轴承由后螺母压紧于主动转轴上并安装在轴承座内,内装电机定子安装在内水套上,内水套装于电主轴壳体内,主动转轴右端设有力矩传动联接接口。The active rotating shaft of the active motor main shaft assembly is fixed with a built-in motor rotor and is supported by a front bearing and a rear bearing. The front bearing is installed in the front bearing seat and is compressed by a front nut, and the rear bearing is compressed on the active shaft by a rear nut. And installed in the bearing seat, the built-in motor stator is installed on the inner water jacket, the inner water jacket is placed in the electric spindle shell, and the right end of the driving shaft is provided with a torque transmission connection interface.

所述从动转轴组件的从动转轴由左支承轴承和右支承轴承支承于轴承座内;两支承轴承间由内隔垫和外隔垫隔开,由锁紧螺母压紧于从动转轴,从动转轴左端设有力矩传动联接接口。The driven shaft of the driven shaft assembly is supported in the bearing seat by a left support bearing and a right support bearing; the two support bearings are separated by an inner spacer and an outer spacer, and are pressed against the driven shaft by a lock nut. The left end of the driven shaft is provided with a torque transmission connection interface.

所述主动转轴的力矩传动联接接口与从动转轴的力矩传动联接接口配合形成内置型的能够轴向自由滑动的力矩传动联接结构,力矩传动联接结构的两个力矩传动联接接口有一定轴向间隙。The torque transmission connection interface of the driving shaft cooperates with the torque transmission connection interface of the driven shaft to form a built-in torque transmission connection structure that can slide freely in the axial direction, and the two torque transmission connection interfaces of the torque transmission connection structure have a certain axial gap .

与现有技术相比,本发明具有以下突出的实质性特点和显著的优点:Compared with the prior art, the present invention has the following prominent substantive features and significant advantages:

1、本发明的电主轴能够装夹两个刀具,能够两端同时加工工具,节省加工时间;1. The electric spindle of the present invention can hold two tools, and can process tools at both ends at the same time, saving processing time;

2、本发明的电主轴有消除轴向热变形影响的结构,能够消除热变形对转轴内部附加热应力影响和对支承轴承内部附加载荷影响的同时,消除了对电主轴左右输出端位置精度的影响,延长电主轴的工作寿命;2. The electric spindle of the present invention has a structure that eliminates the influence of axial thermal deformation, which can eliminate the influence of thermal deformation on the additional thermal stress inside the rotating shaft and the additional load inside the support bearing, and at the same time eliminate the impact on the position accuracy of the left and right output ends of the electric spindle. Influence, prolong the working life of the electric spindle;

3、本发明的电主轴的消除轴向热变形影响的结构可以稍加变形应用于传统仅一端输出的电主轴,结构有较好的通用性和实用价值。3. The structure of the electric spindle of the present invention that eliminates the influence of axial thermal deformation can be slightly deformed and applied to the traditional electric spindle with only one end output, and the structure has better versatility and practical value.

附图说明Description of drawings

图1是本发明电主轴的剖面示意图。Fig. 1 is a schematic cross-sectional view of the electric spindle of the present invention.

图2是本发明电主轴的可轴向自由滑动的力矩传动联接结构放大示意图。Fig. 2 is an enlarged schematic view of the torque transmission connection structure of the electric spindle of the present invention that can slide freely in the axial direction.

具体实施方式detailed description

下面结合附图,对本发明的具体实施例加以详细说明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

如图1所示,一种具有消除轴向热变形影响的双头输出电主轴,包括主动电机主轴组件和从动转轴组件,主动电机主轴组件由主动转轴15、前轴承17、后轴承10、内装电机定子13和内装电机转子14以及前轴承座16、壳体11、内水套12、前盖18、前螺母19、后螺母10组成,从动转轴组件由从动转轴7、轴承座6、左支承轴承8、右支承轴承3、后盖2、锁紧螺母1组成。As shown in Figure 1, a double-head output electric spindle with the ability to eliminate the influence of axial thermal deformation includes an active motor spindle assembly and a driven rotating shaft assembly. The active motor spindle assembly consists of an active rotating shaft 15, a front bearing 17, a rear bearing 10, Built-in motor stator 13, built-in motor rotor 14, front bearing housing 16, housing 11, inner water jacket 12, front cover 18, front nut 19, rear nut 10, driven shaft assembly consists of driven shaft 7, bearing housing 6 , left support bearing 8, right support bearing 3, back cover 2, lock nut 1 are formed.

电主轴两端分别安装有主动转轴15和从动转轴7,两转轴外端设有输出工具接口(本实施例为BT刀柄接口)。电主轴主动转轴15外安装有转子14,转子14由定子13驱动,主轴电机的电器接口设在轴承座6上。主动转轴15通过前轴承17和后轴承10支承于电主轴内部。前轴承17安装于前轴承座16,前轴承座16与壳体11通过螺栓连接;后轴承10安装于轴承座6内,轴承座6的后轴承10的安装孔为光滑通孔。The two ends of the electric spindle are respectively installed with a driving shaft 15 and a driven shaft 7, and the outer ends of the two shafts are provided with an output tool interface (in this embodiment, a BT handle interface). A rotor 14 is installed outside the driving shaft 15 of the electric spindle, and the rotor 14 is driven by the stator 13 , and the electrical interface of the spindle motor is arranged on the bearing seat 6 . The driving shaft 15 is supported inside the electric spindle through the front bearing 17 and the rear bearing 10 . Front bearing 17 is installed in front bearing seat 16, and front bearing seat 16 is connected by bolt with housing 11; Rear bearing 10 is installed in the bearing seat 6, and the mounting hole of the rear bearing 10 of bearing seat 6 is a smooth through hole.

如图2所示,在主动转轴15受热膨胀时能够后轴承10可在孔内滑动,主动转轴15尾段设有力矩传动联接接口,从动转轴7尾段设有力矩传动联接接口,主动转轴15的力矩传动联接接口与从动转轴7的力矩传动联接接口配合形成内置型的可轴向自由滑动的力矩传动联接结构1501,此联接结构可轴向滑动,从而消除电主轴转轴受热膨胀所带来的两输出端的位置精度变化。在本实施例中,两主轴的可轴向自由滑动的力矩传动联接结构1501采用花键形式连接。另外,可轴向自由滑动的力矩传动联接结构1501可采用花键、型面连接、滑键连接等结构进行连接。可轴向自由滑动的力矩传动联接结构1501的两个力矩传动联接接口有一定轴向间隙,这样主轴受热膨胀时不会发成碰撞干涉等情况。As shown in Figure 2, when the active shaft 15 is heated and expanded, the rear bearing 10 can slide in the hole. The tail section of the active shaft 15 is provided with a torque transmission connection interface, and the tail section of the driven shaft 7 is provided with a torque transmission connection interface. The torque transmission connection interface of 15 cooperates with the torque transmission connection interface of the driven shaft 7 to form a built-in torque transmission connection structure 1501 that can slide freely in the axial direction. The positional accuracy changes of the two output terminals. In this embodiment, the axially freely slidable torque transmission coupling structure 1501 of the two main shafts is connected in the form of splines. In addition, the torque transmission coupling structure 1501 that can slide freely in the axial direction can be connected by splines, profile connections, sliding key connections and other structures. The two torque transmission coupling interfaces of the torque transmission coupling structure 1501 that can slide freely in the axial direction have a certain axial gap, so that collision and interference will not occur when the main shaft is heated and expanded.

参照图1,从动转轴7由左右支承轴承支承于轴承座7内,两支承轴承中间由内隔垫5和外隔垫4隔开,从而能够更好的支承从动转轴7,两支承轴承由锁紧螺母1压紧于从动转轴7。本实施例中支承轴承和前轴承17采用迷宫气密封方式进行密封。内水套12上加工有冷却螺旋水道,螺旋水道与壳体11上钻的出、入水口相对应,内水套12与壳体11为过盈配合,在主要热源主轴电机部分增设了水冷结构,能够有效降低电机温度,降低主轴热膨胀量。Referring to Fig. 1, the driven rotating shaft 7 is supported in the bearing seat 7 by the left and right supporting bearings, and the middle of the two supporting bearings is separated by the inner spacer 5 and the outer spacer 4, so that the driven rotating shaft 7 can be better supported, and the two supporting bearings It is compressed on the driven shaft 7 by the lock nut 1 . In this embodiment, the support bearing and the front bearing 17 are sealed in a labyrinth airtight manner. The inner water jacket 12 is processed with a cooling spiral water channel, which corresponds to the water outlet and inlet drilled on the casing 11. The inner water jacket 12 and the casing 11 are interference fit, and a water cooling structure is added to the main heat source spindle motor. , can effectively reduce the temperature of the motor and reduce the thermal expansion of the spindle.

Claims (3)

1.一种具有消除轴向热变形影响的双头输出电主轴,包括主动电机主轴组件和从动转轴组件,其特征在于:所述主动电机主轴组件由主动转轴(15)、前轴承(17)、后轴承(10)、内装电机定子(13)和内装电机转子(14)以及前轴承座(16)、壳体(11)、内水套(12)、前盖(18)、前螺母(19)、后螺母(9)组成,从动转轴组件由从动转轴(7)、轴承座(6)、左支承轴承(8)、右支承轴承(3)、后盖(2)、锁紧螺母(1)组成;所述主动转轴(15)左端部设有输出工具接口,所述从动转轴(7)右端部设有输出工具接口;所述主动转轴(15)与从动转轴(7)之间通过能够轴向自由滑动的力矩传动联接结构(1501)连接;所述主动转轴(15)的力矩传动联接接口与从动转轴(7)的力矩传动联接接口配合形成内置型的能够轴向自由滑动的力矩传动联接结构(1501),力矩传动联接结构(1501)的两个力矩传动联接接口有一定轴向间隙。1. A double-headed output electric spindle capable of eliminating the influence of axial thermal deformation, including the main shaft assembly of the active motor and the driven shaft assembly, characterized in that: the main shaft assembly of the active motor consists of an active shaft (15), a front bearing (17 ), rear bearing (10), built-in motor stator (13) and built-in motor rotor (14) and front bearing seat (16), housing (11), inner water jacket (12), front cover (18), front nut (19), rear nut (9), driven shaft assembly consists of driven shaft (7), bearing housing (6), left support bearing (8), right support bearing (3), rear cover (2), lock Composed of tight nuts (1); the left end of the driving shaft (15) is provided with an output tool interface, and the right end of the driven shaft (7) is provided with an output tool interface; the driving shaft (15) and the driven shaft ( 7) are connected by a torque transmission coupling structure (1501) that can slide freely in the axial direction; the torque transmission coupling interface of the driving shaft (15) cooperates with the torque transmission coupling interface of the driven shaft (7) to form a built-in type that can A torque transmission connection structure (1501) that slides freely in the axial direction, and the two torque transmission connection interfaces of the torque transmission connection structure (1501) have a certain axial clearance. 2.根据权利要求1所述的具有消除轴向热变形影响的双头输出电主轴,其特征在于:所述主动电机主轴组件的主动转轴(15)上固定有内装电机转子(14)并由前轴承(17)和后轴承(10)支承,前轴承(17)安装在前轴承座(16)内并由前螺母(19)压紧,后轴承(10)由后螺母(9)压紧于主动转轴(15)上并安装在轴承座(6)内,内装电机定子(13)安装在内水套(12)上,内水套(12)装于电主轴壳体(11)内,主动转轴(15)右端设有力矩传动联接接口。2. The double-head output electric spindle capable of eliminating the influence of axial thermal deformation according to claim 1, characterized in that: the active shaft (15) of the active motor spindle assembly is fixed with a built-in motor rotor (14) and is composed of The front bearing (17) and the rear bearing (10) are supported, the front bearing (17) is installed in the front bearing seat (16) and is compressed by the front nut (19), and the rear bearing (10) is compressed by the rear nut (9) On the driving shaft (15) and installed in the bearing seat (6), the built-in motor stator (13) is installed on the inner water jacket (12), and the inner water jacket (12) is installed in the electric spindle housing (11), The right end of the active rotating shaft (15) is provided with a torque transmission connection interface. 3.根据权利要求1所述的具有消除轴向热变形影响的双头输出电主轴,其特征在于:所述从动转轴组件的从动转轴(7)由左支承轴承(8)和右支承轴承(3)支承于轴承座(6)内;两支承轴承间由内隔垫(5)和外隔垫(4)隔开,由锁紧螺母(1)压紧于从动转轴(7),从动转轴(7)左端设有力矩传动联接接口。3. The double-headed output electric spindle capable of eliminating the influence of axial thermal deformation according to claim 1, characterized in that: the driven shaft (7) of the driven shaft assembly is supported by a left support bearing (8) and a right The bearing (3) is supported in the bearing seat (6); the two supporting bearings are separated by the inner spacer (5) and the outer spacer (4), and are pressed tightly on the driven shaft (7) by the lock nut (1) , the left end of the driven shaft (7) is provided with a torque transmission connection interface.
CN201410759831.7A 2014-12-12 2014-12-12 Electro spindle is exported with the double end for eliminating axial influence of thermal deformation Expired - Fee Related CN104625101B (en)

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CN106216754A (en) * 2016-09-30 2016-12-14 齐齐哈尔华工机床股份有限公司 A kind of servo moment directly drives milling head
CN109531381B (en) * 2019-01-14 2024-04-12 福建省正丰数控科技有限公司 Double-end polishing machine spindle
CN109865848A (en) * 2019-03-27 2019-06-11 宁波天控五轴数控技术有限公司 A kind of electro spindle
CN110732688A (en) * 2019-11-22 2020-01-31 台州市神鹰机床有限公司 Rotor spindle connecting structure of numerical control machine tool electric spindle and application thereof
CN114082998B (en) * 2021-11-05 2023-03-31 广州市昊志机电股份有限公司 Electric spindle and machine tool

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