CN104621687B - The unwinding flotation unit of Thallus Porphyrae and unwinding technique - Google Patents
The unwinding flotation unit of Thallus Porphyrae and unwinding technique Download PDFInfo
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- 238000009826 distribution Methods 0.000 claims description 12
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000011010 flushing procedure Methods 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 230000006837 decompression Effects 0.000 claims description 2
- 241000206609 Porphyra Species 0.000 description 4
- 241000894007 species Species 0.000 description 3
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- 241000206572 Rhodophyta Species 0.000 description 2
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Abstract
本发明涉及一种紫菜解舒浮选装置以及解舒工艺,包括:依次倾斜向下设置的一个气流解舒池,至少一个丝筛浮选池和一个滤网沥干池,多个丝筛浮选池也均依次倾斜向下设置,其特征在于,所述气流浮选池中部由格栅分隔为上部和下部,气流装置设置在所述下部,投料通道连通所述下部,所述上部的出料通道通过开关装置控制,所述出料通道连通所述丝筛浮选池。本发明设置的气流解舒池能够实现对紫菜也基本无损伤的快速解舒,并将紫菜叶迅速漂浮到上部,丝筛对紫菜的挂取实现紫菜的快速有效分级,最后滤网保证所有紫菜叶均能够得到有效回收利用。
The invention relates to a seaweed unwinding flotation device and unwinding process, comprising: an airflow unwinding pool arranged obliquely downward in sequence, at least one wire sieve flotation pool and a filter screen draining pool, and a plurality of wire screen flotation pools They are also all arranged downwards in sequence. It is characterized in that the middle part of the air flow flotation cell is divided into an upper part and a lower part by a grid, the air flow device is arranged on the lower part, the feeding channel is connected to the lower part, and the upper part of the discharge channel is connected to the lower part. Controlled by a switch device, the discharge channel communicates with the wire screen flotation cell. The airflow unwinding pool provided by the present invention can realize rapid unwinding of the laver basically without damage, and quickly float the laver leaves to the upper part. can be effectively recycled.
Description
技术领域technical field
本发明涉及一种紫菜加工处理装置以及工艺,尤其涉及一种紫菜解舒浮选装置以及解舒工艺。The invention relates to a laver processing device and process, in particular to a laver unwinding flotation device and unwinding process.
背景技术Background technique
紫菜是在海中互生藻类的统称。红藻纲,红毛菜科。藻体呈膜状,称为叶状体。紫色或褐绿色。形状随种类而异。紫菜属海产红藻。叶状体由包埋于薄层胶质中的一层细胞组成,深褐、红色或紫色。紫菜固着器盘状,假根丝状。生长于浅海潮间带的岩石上。种类多,主要有条斑紫菜、坛紫菜、甘紫菜等。中国沿海地区已进行人工栽培。21世纪初中国紫菜产量跃居世界第一位。富含蛋白质和碘、磷、钙等。供食用和药用。Porphyra is a general term for alternate algae in the sea. Rhodophyceae, Rubiaceae. The algae are membranous and called thallus. Purple or brownish green. Shape varies with species. Porphyra is a marine red algae . The fronds consist of a layer of cells embedded in a thin layer of gelatin and are dark brown, red, or purple. Porphyra holder disk-shaped, rhizome filamentous. Grows on shallow intertidal rocks. There are many kinds, mainly including striped laver, altar laver, sweet laver and so on. Artificial cultivation has been carried out in coastal areas of China. At the beginning of the 21st century, China's seaweed production ranked first in the world. Rich in protein and iodine, phosphorus, calcium and so on. For food and medicine.
紫菜外形简单,由盘状固着器、柄和叶片3部分组成。叶片是由1层细胞(少数种类由2层或3层)构成的单一或具分叉的膜状体,其体长因种类不同而异,自数厘米至数米不等。Porphyra is simple in shape and consists of three parts: disc-shaped holder, handle and leaves. The leaf is a single or branched membranous body composed of 1 layer of cells (a few species have 2 or 3 layers), and its body length varies from several centimeters to several meters depending on the species.
从近海收取的紫菜经过清洗后,要将揉进水中的紫菜叶片进行分类处理,将叶片较大、口感较硬的紫菜叶片与叶片较小、口感较软的紫菜叶进行分离,并进行分类处理,进而制作不同种类的食品,分过品级的紫菜叶经过加工,产品的附加值能够得到大幅提高,但现有技术中,没有专业对紫菜进行 浮选解舒的设备,亟需研发。After cleaning the seaweed collected from the sea, the laver leaves kneaded into the water should be sorted, and the laver leaves with larger leaves and harder taste should be separated from the laver leaves with smaller leaves and softer taste. Processing, and then making different types of food, the graded laver leaves are processed, and the added value of the product can be greatly improved. However, in the existing technology, there is no professional equipment for flotation and decompression of laver, which is in urgent need of research and development.
发明内容Contents of the invention
本发明克服了现有技术的不足,提供一种紫菜解舒浮选装置以及解舒工艺。The invention overcomes the deficiencies of the prior art and provides a laver unwinding flotation device and unwinding process.
为达到上述目的,本发明采用的一种技术方案为:一种紫菜解舒浮选装置以及解舒工艺,包括:依次倾斜向下设置的一个气流解舒池,至少一个丝筛浮选池和一个滤网沥干池,多个丝筛浮选池也均依次倾斜向下设置,其特征在于,所述气流解舒池中部由格栅分隔为上部和下部,气流装置设置在所述下部,投料通道连通所述下部,所述上部的出料通道通过开关装置控制,所述出料通道连通所述丝筛浮选池。In order to achieve the above object, a technical solution adopted in the present invention is: a laver unwinding flotation device and unwinding process, comprising: an airflow unwinding pool arranged obliquely downward in sequence, at least one silk screen flotation pool and a filter Net draining tank, multiple wire screen flotation tanks are also set up inclined downwards in sequence. It is characterized in that the middle part of the air flow unwinding tank is divided into upper part and lower part by a grid, the air flow device is arranged in the lower part, and the feeding channel is connected to the The lower part, the discharge channel of the upper part is controlled by a switch device, and the discharge channel communicates with the wire sieve flotation cell.
本发明一个较佳实施例中,所述气流装置包括气流分布板,所述气流分布板连通供气装置。In a preferred embodiment of the present invention, the airflow device includes an airflow distribution plate, and the airflow distribution plate communicates with the air supply device.
本发明一个较佳实施例中,所述气流分布板由多孔材料制成,所述气流分布板上还均匀分布有若干个气嘴。In a preferred embodiment of the present invention, the air flow distribution plate is made of porous material, and several air nozzles are evenly distributed on the air flow distribution plate.
本发明一个较佳实施例中,所述丝筛浮选池内设置有丝筛,所述丝筛包括架体和若干根丝线,所述丝线等间距的平行绷架在架体上。In a preferred embodiment of the present invention, a wire screen is arranged in the wire screen flotation tank, and the wire screen includes a frame body and several wires, and the wire wires are equally spaced and parallel stretched on the frame body.
本发明一个较佳实施例中,由上方到下方的丝筛浮选池内均设有丝筛,且丝筛上丝线的排布间距依次减小。In a preferred embodiment of the present invention, wire screens are provided in the wire screen flotation tanks from top to bottom, and the arrangement spacing of the wires on the wire screens decreases successively.
本发明一个较佳实施例中,所述丝线一端固定在架体上,另一端可拆卸的固定在架体上。In a preferred embodiment of the present invention, one end of the wire is fixed on the frame, and the other end is detachably fixed on the frame.
本发明一个较佳实施例中,依次倾斜向下设置的多个丝筛浮选池和滤网沥干池均通过出料通道连通,所述出料通道通过闸板控制开关。In a preferred embodiment of the present invention, a plurality of wire screen flotation tanks and filter screen draining tanks arranged downwards in sequence are connected through a discharge channel, and the discharge channel is controlled and switched by a gate.
本发明一个较佳实施例中,所述滤网沥干池底部设有排水通道,滤网沥干池内设有滤网。In a preferred embodiment of the present invention, a drainage channel is provided at the bottom of the filter screen draining tank, and a filter screen is provided in the filter screen draining tank.
本发明采用的另一种技术方案为:一种使用紫菜解舒浮选装置的解舒工艺,其特征在于,包括以下步骤:Another technical scheme adopted by the present invention is: a kind of unwinding process using laver unwinding flotation device, characterized in that it comprises the following steps:
(1)将紫菜团与水一通倒入所述下部,通过气流对紫菜团进行解舒,单个紫菜叶便能够通过格栅进入上部;(1) Pour the seaweed balls and water into the lower part, release the seaweed balls through the airflow, and a single seaweed leaf can enter the upper part through the grille;
(2)待上部紫菜叶浓度到达要求时,将紫菜解舒后的浆液倒入相邻的丝筛浮选池,通过丝筛上下运动,使得紫菜也挂在丝线上,然后依次将浆液逐个引入其他丝筛浮选池并通过丝筛浮选;(2) When the concentration of the upper laver leaves reaches the requirement, pour the laver slurries into the adjacent silk sieve flotation tank, move up and down through the silk sieves, so that the laver is also hung on the silk thread, and then introduce the slurries one by one Other silk sieve flotation pools and flotation by silk sieves;
(3)最后将紫菜浆液引入滤网沥干池,剩余紫菜浆液内的紫菜被滤网过滤,水通过排水通道排出。(3) Finally, the laver slurry is introduced into the strainer drain tank, and the laver in the remaining laver slurry is filtered by the filter, and the water is discharged through the drainage channel.
本发明一个较佳实施例中,丝筛浮选池和滤网沥干池均设有冲洗装置,冲洗装置能够分别冲淋丝筛上的紫菜和滤网上的紫菜。In a preferred embodiment of the present invention, both the wire sieve flotation tank and the filter screen draining tank are provided with flushing devices, which can respectively rinse the laver on the wire sieve and the laver on the filter net.
本发明解决了背景技术中存在的缺陷,本发明设置的气流解舒池能够实现对紫菜也基本无损伤的快速解舒,并将紫菜叶迅速漂浮到上部,丝筛对紫菜的挂取实现紫菜的快速有效分级,最后滤网保证所有紫菜叶均能够得到有效回收利用。The present invention solves the defects existing in the background technology. The airflow unwinding pool provided by the present invention can realize fast unwinding of the laver basically without damage, and quickly float the laver leaves to the upper part. Effective grading, the final filter ensures that all laver leaves can be effectively recycled.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的优选实施例的结构示意图;Fig. 1 is the structural representation of the preferred embodiment of the present invention;
图2是本发明的优选实施例的丝筛立体结构图;Fig. 2 is the three-dimensional structure diagram of the wire sieve of the preferred embodiment of the present invention;
图中:1、气流解舒池,2、栅格,3、上部,4、下部,5、气流装置,6、丝筛浮选池,7、丝筛,8、丝线,9、架体,10、滤网沥干池,11、滤网,12、投料通道,13、出料通道,14、排水通道。In the figure: 1. Airflow release pool, 2. Grid, 3. Upper part, 4. Lower part, 5. Airflow device, 6. Wire sieve flotation tank, 7. Wire sieve, 8. Silk thread, 9. Frame body, 10. Filter screen drain pool, 11, filter screen, 12, feeding channel, 13, discharging channel, 14, drainage channel.
具体实施方式detailed description
现在结合附图和实施例对本发明作进一步详细的说明,这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present invention in a schematic manner, so it only shows the composition related to the present invention.
如图1和图2所示,一种紫菜解舒浮选装置,包括:依次倾斜向下设置的一个气流解舒池1,至少一个丝筛浮选池6和一个滤网沥干池10,多个丝筛浮选池6也均依次倾斜向下设置,气流解舒池中部由格栅分隔为上部3和下部4,气流装置5设置在下部4,投料通道12连通下部4,上部3的出料通道13通过开关装置控制,出料通道13连通丝筛浮选池6。As shown in Fig. 1 and Fig. 2, a kind of seaweed unwinding flotation device comprises: an airflow unwinding pool 1 arranged obliquely downwards successively, at least one silk screen flotation pool 6 and a strainer draining pool 10, a plurality of The wire sieve flotation tanks 6 are also installed in an inclined downward direction. The middle part of the air flow unwinding tank is divided into an upper part 3 and a lower part 4 by a grid. Controlled by the switch device, the discharge channel 13 is connected to the wire screen flotation cell 6 .
紫菜浆液能够依次流经气流解舒池1、多个丝筛浮选池6和滤网沥干池10,通过气流解舒池1的气流喷涌,带动水流动,将团在一起的紫菜叶解舒开,均匀的分布在水中,细小的气泡附着在紫菜叶上,紫菜也上浮,穿过栅格2,到达上部3,并流入第一个丝筛浮选池6;丝筛7的丝线8能够在丝筛7上下移动过程中,将紫菜叶挂在丝线8上,逐次挂取紫菜叶,最后进入滤网沥干池10将所有细小的紫菜叶通过较为致密的滤网11过滤。上述丝线8排布密度不同的丝筛7通过筛选不同叶片大小的紫菜,最后得到叶片最小的紫菜叶,从而实现分等级浮选紫菜的过程。The seaweed slurry can flow through the airflow unwinding pool 1, multiple wire sieve flotation pools 6 and the filter screen draining pool 10 successively, and the airflow gushing through the airflow unwinding pool 1 drives the water to flow, and the laver leaves that are grouped together are untied and evenly distributed. The distribution in the water, the tiny air bubbles attached to the laver leaves, the laver also floats up, passes through the grid 2, reaches the upper part 3, and flows into the first silk screen flotation tank 6; the silk thread 8 of the silk screen 7 can be passed through the silk screen 7 In the process of moving up and down, the laver leaves are hung on the silk thread 8, and the laver leaves are hanged successively, and finally enter the strainer drain pool 10 and all tiny laver leaves are filtered through a relatively dense filter screen 11. The above-mentioned silk screens 7 with different arrangement densities of silk threads 8 screen laver leaves of different leaf sizes to finally obtain laver leaves with the smallest leaves, thereby realizing the process of classifying laver flotation.
气流装置5包括气流分布板,气流分布板连通供气装置,气流分布板由多孔材料制成,气流分布板上还均匀分布有若干个气嘴。这样,多孔材料释放出细小的气泡,气嘴吹出大的气流,大气流带动水涌动,可以实现解舒,解舒过程较为柔和,不会像通过其他方式进行搅拌解舒过程,损伤紫菜叶。The airflow device 5 includes an airflow distribution plate, which communicates with the air supply device. The airflow distribution plate is made of porous material, and several air nozzles are evenly distributed on the airflow distribution plate. In this way, the porous material releases tiny air bubbles, the air nozzle blows out a large airflow, and the large airflow drives the water to surge, which can realize the relaxation. The relaxation process is softer, and it will not damage the seaweed leaves in the stirring and relaxation process like other methods. .
丝筛浮选池6内设置有丝筛7,丝筛7包括架体9和若干根丝线8,丝线8等间距的平行绷架在架体9上,由上方到下方的丝筛浮选池6内均设有丝筛7,且丝筛7上丝线8的排布间距依次减小。每一个过程中的丝筛7筛选出来的紫菜叶的平均长度均会大于后一丝筛浮选池6内筛出的紫菜叶平均长度,实现逐级浮选的过程。The wire screen flotation tank 6 is provided with a wire screen 7, the wire screen 7 includes a frame body 9 and several silk threads 8, and the parallel stretching frames of the wire threads 8 are equally spaced on the frame body 9, and the wire screen flotation cell from the top to the bottom 6 are equipped with silk screens 7, and the arrangement spacing of the silk threads 8 on the silk screens 7 decreases successively. The average length of the laver leaves screened out by the silk sieve 7 in each process will be greater than the average length of the laver leaves screened out in the flotation tank 6 of the last silk screen, realizing the process of step-by-step flotation.
丝线8一端固定在架体9上,另一端可拆卸的固定在架体9上,此种结构有利于挂在丝线8上的紫菜脱离丝线8,重新进入水中混合。One end of silk thread 8 is fixed on the frame body 9, and the other end is detachably fixed on the frame body 9. This structure is conducive to the laver hanging on the thread thread 8 breaking away from the thread thread 8 and reentering the water to mix.
依次倾斜向下设置的多个丝筛浮选池6和滤网沥干池10均通过出料通道13连通,出料通道13通过闸板控制开关,滤网沥干池10底部设有排水通道14,滤网沥干池10内设有滤网11。A plurality of wire sieve flotation tanks 6 and filter screen draining tanks 10, which are arranged obliquely downward in turn, are connected through a discharge channel 13, and the discharge channel 13 is controlled by a gate switch, and a drainage channel is provided at the bottom of the filter screen draining tank 10 14. A filter screen 11 is provided in the filter screen drain pool 10 .
一种使用紫菜解舒浮选装置的解舒工艺,包括以下步骤:A kind of unwinding process using laver unwinding flotation device, comprises the following steps:
(1)将紫菜团与水一通倒入下部4,通过气流对紫菜团进行解舒,单个紫菜叶便能够通过格栅进入上部3;(1) Pour the seaweed balls and water into the lower part 4, release the seaweed balls through the air flow, and a single seaweed leaf can enter the upper part 3 through the grille;
(2)待上部3紫菜叶浓度到达要求时,将紫菜解舒后的浆液倒入相邻的丝筛浮选池6,通过丝筛7上下运动,使得紫菜也挂在丝线8上,然后依次将浆液逐个引入其他丝筛浮选池6并通过丝筛7浮选;(2) When the concentration of laver leaves in the upper part 3 reaches the requirement, pour the laver solution into the adjacent silk sieve flotation tank 6, move up and down through the silk sieve 7, so that the laver is also hung on the silk thread 8, and then sequentially The slurry is introduced into other silk screen flotation cells 6 one by one and floated by silk screen 7;
(3)最后将紫菜浆液引入滤网沥干池10,剩余紫菜浆液内的紫菜被滤网11过滤,水通过排水通道14排出。(3) Finally, the laver slurry is introduced into the filter screen drain pool 10 , the laver in the remaining laver slurry is filtered by the filter screen 11 , and the water is discharged through the drainage channel 14 .
丝筛浮选池6和滤网沥干池10均设有冲洗装置,冲洗装置能够分别冲淋丝筛7上的紫菜和滤网11上的紫菜,挂在丝线8上的紫菜经过 水流冲洗,可以实现彻底清楚泥浆砂砾等杂物。The wire sieve flotation tank 6 and the filter screen draining tank 10 are all provided with a flushing device, and the flushing device can rinse the laver on the wire screen 7 and the laver on the filter screen 11 respectively, and the laver hanging on the silk thread 8 is washed by water, It can completely clear mud, gravel and other sundries.
以上依据本发明的理想实施例为启示,通过上述的说明内容,相关人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定技术性范围。The above is inspired by the ideal embodiment of the present invention. Through the above description, relevant personnel can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, and must be determined according to the scope of the claims.
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