[summary of the invention]
The technical problem to be solved in the present invention is to provide a kind of upper and lower pattern equipment automatically, producing line delivery and between pattern access device, be provided with the Mobile base translation track and pattern translation track that mutually dock, be provided with for the Mobile base of carrying pattern and pattern are released from producing line delivery or are pushed into the pusher produced on line delivery together in Mobile base translation track side, lifting and translating unit is provided with in Mobile base translation track, for making pattern and Mobile base mutually depart from the pattern jack-up be positioned on Mobile base translation track, or being declined by the pattern of jack-up is placed on Mobile base, be provided with pattern fork in pattern translation track and get device, for making pattern and pattern translation track mutually depart from and pattern translation is delivered to pattern access device the pattern jack-up be positioned on pattern translation track, or being taken out by the pattern in pattern access device and declining is placed on pattern translation track, pattern is realized automatically to unload from production line delivery, or by the pattern automatic transport in pattern access device to producing on line delivery, improve production efficiency and reduce manual labor's intensity, and it is safe and reliable.
For solving the problems of the technologies described above, a kind of upper and lower pattern equipment automatically of the present invention, comprising:
One pusher, described pusher is located at produces line delivery side, produce line delivery for the carrying Mobile base of pattern and pattern are released from production line delivery or are pushed into together, described pusher is released/is pushed one end and is provided with Mobile base translation track for carrying Mobile base;
One lifting and translating unit, described lifting and translating unit is located in Mobile base translation track, for making pattern and Mobile base mutually depart from the pattern jack-up be positioned on Mobile base translation track, or is placed on Mobile base by the decline of the pattern of jack-up;
One pattern translation track, described pattern translation track docks with Mobile base translation track, and for translation conveying pattern, described pattern translation track other end docking has the pattern access device for accessing pattern;
Device got by one pattern fork, described pattern fork is got device and is located in pattern translation track, for making pattern and pattern translation track mutually depart from and pattern translation is delivered to pattern access device the pattern jack-up be positioned on pattern translation track, or the pattern in pattern access device is taken out and declines be placed on pattern translation track.
Described pusher comprises being located at produces the propelling movement fixed mount on line delivery and the Mobile base translation track support for supporting Mobile base translation track, described propelling movement fixed mount is fixed with propelling movement cylinder, described propelling movement cylinder mouth is connected with the pushing block for push/pull Mobile base, described Mobile base translation track support is provided with the propelling movement guide rail parallel with pushing cylinder mouth, described propelling movement slide is connected with propelling movement slide block, described pushing block is located at and pushes on slide block, and described propelling movement slide block is fixedly connected with propelling movement cylinder mouth.
Described lifting and translating unit comprises elevating translational firm banking and is located at the crane above elevating translational firm banking, described crane is provided with lifting and shifts out track, the supporting mechanism that the lifting for driving crane OQ t translation firm banking to be elevated drives cylinder and is elevated for supplemental support crane is provided with between described elevating translational firm banking and crane, described supporting mechanism comprises horizontally disposed jointed shaft, described jointed shaft two ends are all hinged with the support link group vertical with jointed shaft, described support link group comprises first connecting rod and second connecting rod, be hinged by jointed shaft in the middle part of described first connecting rod and second connecting rod, left end and the crane of described first connecting rod are hinged, the right-hand member of described first connecting rod and elevating translational firm banking sliding block joint, described second connecting rod left end and elevating translational firm banking hinged, described second connecting rod right-hand member and crane sliding block joint.
What described lifting shifted out that track comprises the transmission shaft that is rotationally connected with crane and be fixedly connected on crane both sides shifts out support, described transmission shaft two ends are connected with driven pulley, described shifting out on support has been horizontally disposed with some rollers, described driven pulley and roller are wound with lifting and shift out belt conveyor, described crane is also provided with for driving the lifting of drive axis to shift out drive motor, described in shift out governing mechanism of tension support is also provided with for regulating lifting to shift out belt tension size.
Described pattern translation track comprises pattern translation track support, and described pattern translation track support both sides are wound around and are provided with pattern translation belt conveyor, described pattern translation track support are also provided with the pattern pan drive motor for driving pattern translation conveyer belt.
Described pattern access device comprises pattern access dolly and the elevator for driving pattern to access dolly oscilaltion, described pattern fork is got device and is comprised and to get support with the fork that pattern translation track bracket slide connects and to be located on pattern translation track support and the pattern parallel with pattern translation belt conveyor throughput direction accesses Timing Belt, and get drive motor for the fork driving pattern to access Timing Belt motion, described fork get support be provided with to access with pattern that Timing Belt is fixedly connected with insert pattern access in dolly or pattern in retraction pattern translation track accesses drive block to be with moving fork to get support, described fork is got support and is comprised fork and get upper bracket and Mobile base got by fork, described pattern access drive block is got Mobile base with fork and is fixedly connected with, described fork is got and Mobile base is fixed with fork is got lift cylinder, described fork is got lift cylinder mouth and is got bottom upper bracket with fork and be fixedly connected with.
Described pattern translation track support is fixed with stay fork near pattern access device one end and gets cylinder, and described stay fork is got cylinder mouth and is provided with and pitches the fork getting upper bracket sliding block joint and get leading sheave.
Compared with prior art, a kind of upper and lower pattern equipment automatically of the present invention, tool has the following advantages:
1, action is risen by lifting and translating unit, pattern and Mobile base are departed from mutually the pattern jack-up be positioned on Mobile base translation track, and then utilize the lifting on lifting and translating unit to shift out track, pattern is delivered to pattern translation track, achieves pattern and convert at differing heights interorbital;
2, get device by pattern fork, pattern can be made to be separated with pattern translation track, so that pattern fork is delivered in pattern access device, also in pattern access device, pattern can be taken out, and be placed on pattern translation track, automatically upper and lower pattern;
3, the present invention realizes pattern automatically to unload from production line delivery, or by the pattern automatic transport in pattern access device to producing on line delivery, improve production efficiency and reducing manual labor's intensity, and having safe and reliable feature.
[accompanying drawing explanation]
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail, wherein:
Fig. 1 is the use reference state figure of invention.
Fig. 2 is pusher in the present invention, Mobile base translation track, lifting and translating unit, pattern translation track pitch with pattern the birds-eye view got device and be connected.
Fig. 3 is the front view of pusher in the present invention.
Fig. 4 is the birds-eye view of pusher in the present invention.
Fig. 5 is the front view of lifting and translating unit in the present invention.
Fig. 6 is the birds-eye view of lifting and translating unit in the present invention.
Fig. 7 is the left view of lifting and translating unit in the present invention.
Fig. 8 is the reference state figure of the rise of lifting and translating unit in the present invention.
Fig. 9 is that in the present invention, pattern translation track and pattern pitch the birds-eye view got device and be connected.
Figure 10 is that in the present invention, pattern translation track and pattern pitch the front view got device and be connected.
Figure 11 is that in the present invention, pattern translation track and pattern pitch the left view got device and be connected.
Figure 12 is that in the present invention, pattern translation track and pattern pitch the right elevation got device and be connected.
Figure 13 is the front view that in the present invention, device got by pattern fork.
Figure 14 is the reference state figure stretched out that in the present invention, device got by pattern fork.
Figure 15 is the structural representation of pattern access device in the present invention.
Figure 16 is the front view of Mobile base.
Figure 17 is the left view of Mobile base.
Figure 18 is pattern lateral plan.
[detailed description of the invention]
Below in conjunction with accompanying drawing, embodiments of the present invention are elaborated.
A kind of upper and lower pattern equipment automatically of the present invention, comprising: pusher 1, Mobile base translation track 11, lifting and translating unit 4, pattern translation track 5, pattern fork gets device 7 and pattern access device 6.
Described pusher 1 is located at produces line delivery 2 side, produce line delivery 2 for the carrying Mobile base 31 of pattern 3 and pattern 3 are released from production line delivery 2 or are pushed into together, described pusher 1 is released/is pushed one end and is provided with Mobile base translation track 11 for carrying Mobile base 31.
Described lifting and translating unit 4 is located in Mobile base translation track 11, for the pattern be positioned on Mobile base translation track 11 3 jack-up being made pattern 3 and Mobile base 31 mutually depart from, or the decline of the pattern 3 of jack-up is placed on Mobile base 31.
Described pattern translation track 5 docks with Mobile base translation track 11, and for translation conveying pattern 3, described pattern translation track 5 other end docking has the pattern access device 6 for accessing pattern 3.
Described pattern fork is got device 7 and is located in pattern translation track 5, for the pattern be positioned on pattern translation track 53 jack-up being made pattern 3 and pattern translation track 5 mutually depart from and pattern translation is delivered to pattern access device 6, or the pattern 3 in pattern access device 6 is taken out and declines be placed on pattern translation track 5.
When pattern 3 is unloaded from production line delivery 2, and when leaving in pattern access device 6, the first, the Mobile base 31 produced on line delivery 2 and pattern 3 are pushed out on Mobile base translation track 11 by pusher 1; Second, lifting and translating unit 4 passes bottom Mobile base 31, by pattern 3 jack-up, make it to flush with pattern translation track 5, simultaneously, Mobile base 31 pushes by pusher 1 again to be produced on line delivery 2, produces line delivery 2 and this Mobile base 31 is delivered to next station, and by another Mobile base 31 and on pattern 3 be delivered to the position corresponding with pusher 1; 3rd, pattern 3 is delivered on pattern translation track 5 by lifting and translating unit 4 again; 4th, pattern fork gets device 7 by pattern 3 jack-up to predetermined altitude, and pattern 3 and pattern translation track 5 are disengaged; 5th, pattern fork is got device 7 and is stretched out, and is pushed to by pattern 3 in pattern access device 6, and resets of retracting again after device 7 declines got by pattern fork, and the corresponding lifting of pattern access device 6, the stack position of vacancy is pitched facing to pattern and got device 7, to deposit next block pattern 3.Utilize the present invention, namely complete to unload the pattern 3 produced on line delivery 2 leave in pattern access device 6 by repeating above-mentioned steps, realize pattern 3 automation and roll off the production line, improve pattern 3 times linear velocities.
When pattern 3 is taken out from pattern access device 6 and be delivered to produce line delivery 2 Mobile base 31 on time, first, pattern fork is got device 7 and is stretched out in insertion pattern access device 6, and meanwhile, the Mobile base 31 produced on line delivery 2 is pushed out on Mobile base translation track 11 by pusher 1; The second, pattern fork is got device 7 and is risen, and will be positioned at corresponding pattern 3 on pattern access device 6 and hold up; 3rd, pattern fork is got device 7 and is retracted in pattern translation track 5, the corresponding lifting of pattern access device 6 afterwards, the stack position of depositing pattern 3 and pattern is pitched to get device 7 corresponding; 4th, pattern fork is got device 7 and is declined, and is placed on by pattern 3 on pattern translation track 5; 5th, lifting and translating unit 4 is raised up to and flushes with mould translation track 5, and pattern 3 is delivered on lifting and translating unit 4 by mould translation track 5; 6th, lifting and translating unit 4 declines, and is placed on by pattern 3 on Mobile base 31; 7th, pusher 1 again by Mobile base 31 and on pattern 3 push together and produce on line delivery 2, produce afterwards line delivery 2 by this Mobile base 31 and on pattern 3 be delivered to next station, and another Mobile base 31 is delivered to the position corresponding with pusher 1.Utilize the present invention, namely automatically completed being delivered to from pattern access device 6 on production line delivery 2 by pattern 3 by repetition above-mentioned steps, realize pattern 3 automation and reach the standard grade, improve linear velocity on pattern 3.
Described pusher 1 comprises being located at produces the propelling movement fixed mount 12 on line delivery 2 and the Mobile base translation track support 13 for supporting Mobile base translation track 11, described propelling movement fixed mount 12 is fixed with and pushes cylinder 14, push cylinder 14 and adopt push rod cylinder, described propelling movement cylinder 14 mouth is connected with the pushing block 15 for push/pull Mobile base 31, the corresponding Mobile base pushing block 311 in concave shape structure be provided with for pushing block 15 push/pull on Mobile base 31, described Mobile base translation track support 13 is provided with the propelling movement guide rail 16 parallel with pushing cylinder 14 mouth, described propelling movement guide rail 16 slidably connects and pushes slide block 17, described pushing block 15 is located at and pushes on slide block 17, described propelling movement slide block 17 is fixedly connected with propelling movement cylinder 14 mouth.By pushing the directional tagging of guide rail 16, ensureing to push cylinder 14 when push/pull Mobile base 31, operating steadily, accurate positioning.
The crane 42 that described lifting and translating unit 4 comprises elevating translational firm banking 41 and is located at above elevating translational firm banking 41, described crane 42 is provided with lifting and shifts out track 43, is provided with the supporting mechanism 45 that the lifting for driving crane 42 OQ t translation firm banking 41 to be elevated drives cylinder 44 and is elevated for supplemental support crane 42 between described elevating translational firm banking 41 and crane 42.
Described supporting mechanism 45 comprises horizontally disposed jointed shaft 451, described jointed shaft 451 two ends are all hinged with the support link group 452 vertical with jointed shaft 451, described support link group 452 comprises first connecting rod 453 and second connecting rod 454, be hinged by jointed shaft 451 in the middle part of described first connecting rod 453 and second connecting rod 454, in the embodiment of the present invention, left end and the crane 42 of described first connecting rod 453 are hinged, the right-hand member of described first connecting rod 453 and elevating translational firm banking 41 sliding block joint, described second connecting rod 454 left end and elevating translational firm banking 41 hinged, described second connecting rod 454 right-hand member and crane 42 sliding block joint, hinged with the axle be located on bottom crane 42 between the left end of the first connecting rod 453 of crane 42 both sides, hinged with the first connecting rod slide shaft be located on elevating translational firm banking 41 between the right-hand member of first connecting rod 453, first connecting rod slide shaft two ends are provided with the pulley with elevating translational firm banking 41 sliding block joint, correspondingly, hinged with the axle be located on elevating translational firm banking 41 between the left end of the second connecting rod 454 of crane 42 both sides, hinged with the second connecting rod slide shaft be located on bottom crane 42 between the right-hand member of second connecting rod 454, second connecting rod slide shaft two ends are provided with the pulley with crane 42 sliding block joint.
Described lifting drives cylinder 44 to be fixedly connected with elevating translational firm banking 41, described lifting drives cylinder 44 mouth and crane 42 bottom-hinged, when lifting drives cylinder 44 mouth to stretch out, then crane 42 jack-up, lifting is made to shift out track 43 concordant with pattern translation track 5, correspondingly pattern 3 is delivered to lifting from pattern translation track 5 to shift out track 43, or pattern 3 is shifted out track 43 from lifting is delivered to pattern translation track 5; When lifting drives cylinder 44 mouth to retract, then pull crane 42 to drop to concordant with Mobile base translation track 11, the pattern 3 at the end, top can be placed on Mobile base translation track 11, realize the Mobile base 311 be positioned on differing heights track to carry out lane change.
When crane 42 rises, the right-hand member of first connecting rod 453 and second connecting rod 454 is corresponding to slide to the inside along elevating translational firm banking 41 and crane 42, namely draws close to hinged one end, with supporting elevation frame 42; When crane 42 declines, the right-hand member of first connecting rod 453 and second connecting rod 454 is corresponding to slide laterally along elevating translational firm banking 41 and crane 42, and first connecting rod 453 is folded around jointed shaft 41 with second connecting rod 454.
What described lifting shifted out that track 43 comprises the transmission shaft 431 that is rotationally connected with crane 42 and be fixedly connected on crane 42 both sides shifts out support 432, described transmission shaft 431 two ends are connected with driven pulley 433, described shifting out on support 432 has been horizontally disposed with some rollers 434, described driven pulley 433 and roller 434 are wound with lifting and shift out belt conveyor 435, described Mobile base 31 offers corresponding groove 312, when lifting shift out track 43 rise time, lifting shifts out belt conveyor 435 through groove 312, and then by pattern 3 jack-up on Mobile base 31, pattern 3 and Mobile base 31 are disengaged, on described crane 42, drive motor 436 is shifted out in the lifting be also provided with for driving transmission shaft 431 to rotate, when lifting shift out drive motor 436 start time, then can carry being positioned at the lifting pattern 3 shifted out on belt conveyor 435.
For the Tensity size regulating lifting to shift out belt conveyor 435, described shifting out on support 432 is also provided with governing mechanism of tension 437, described governing mechanism of tension 437 comprises being located at and shifts out adjustment chute on support 432 both sides and adjusting roller, described adjustment chute two ends are provided with and the Connection Block shifting out support 432 and be fixedly connected with, adjusting screw(rod) is connected with between two Connection Blocks, described adjusting roller two ends are provided with the adjustment connecting thread hole for being connected with adjusting screw(rod), by adjusting screw(rod) with regulate the coordinating of connecting thread hole, correspondingly can change the tension force that belt conveyor 435 is shifted out in lifting.
Described pattern translation track 5 comprises pattern translation track support 51, described pattern translation track support 51 both sides are wound around and are provided with pattern translation belt conveyor 52, described pattern translation track support 51 are also provided with the pattern pan drive motor 53 for driving pattern translation belt conveyor 52 to move.
Described pattern access device 6 comprises pattern access dolly 61 and the elevator 62 for driving pattern to access dolly 61 oscilaltion, pattern access dolly 61 is vertically gone up and is equidistantly provided with some stack positions for depositing pattern 3, elevator 62 controls the corresponding lifting of pattern access dolly 61 by PLC control setup, the unit height of single motion lifting is the distance between adjacent two stack positions, when pattern 3 at full load deposited by pattern access dolly 61, pattern can be accessed dolly 61 and pull out elevator 62, then change another vacant pattern access dolly 61; Or when the pattern 3 on pattern access dolly 61 is taken, then vacant pattern access dolly 61 can be pulled out, then change a fully loaded pattern access dolly 61.
Described pattern fork is got device 7 and is comprised and to get support 71 with the fork of pattern translation track support 51 sliding block joint and to be located on pattern translation track support 51 and the pattern parallel with pattern translation belt conveyor 52 throughput direction accesses Timing Belt 72, and get drive motor 73 for the fork driving pattern to access Timing Belt 72 motion, described fork get support 71 be provided with to access with pattern that Timing Belt 72 is fixedly connected with stretch out and insert the pattern that pattern accesses in dolly 61 or in retraction pattern translation track 5 to be with moving fork to get support 71 and access drive block 74, described fork is got support 71 and is comprised fork and get upper bracket 711 and Mobile base 712 got by fork, described pattern access drive block 74 is got Mobile base 712 with fork and is fixedly connected with, fork gets side and pattern translation track support 51 sliding block joint of Mobile base 712, described fork is got and Mobile base 712 is fixed with fork is got lift cylinder 713, described fork is got lift cylinder 713 mouth and is got bottom upper bracket 711 with fork and be fixedly connected with, when upper bracket 711 jack-up got by fork, on it, plane is higher than pattern translation track 5 place plane, ensure that fork is got upper bracket 711 and pattern 3 jack-up be positioned on pattern translation track 5 can be departed from pattern translation track 5 and contact, also avoid fork to get upper bracket 711 to hold up when pattern 3 is retracted to pattern translation track 5 and interfere phenomenon simultaneously, when upper bracket 711 non-jack-up got by fork, on it, plane is then lower than pattern translation track 5 place plane, ensure that fork is got upper bracket 711 and the pattern 3 of picking-up can be placed on pattern translation track 5, and pattern translation track 5 is carried.
When the pattern 3 left on pattern access dolly 61 is taken out, fork is got drive motor 73 and is started, and drive pattern access Timing Belt 72 to rotate, pattern access Timing Belt 72 corresponding drive pattern access drive block 74 moves, and then make fork get upper bracket 711 stretch out be inserted into pattern access the corresponding stack position of dolly 61 pattern 3 bottom part down, then fork is got lift cylinder 713 mouth and is stretched out fork is got upper bracket 711 jack-up, make fork get upper bracket 711 pattern 3 is held up, and disengage with the stack position that pattern accesses on dolly 61, back vent get drive motor 73 and start, and drive pattern to access the rotation of Timing Belt 72 direction, fork is got upper bracket 711 and is retracted in pattern translation track 5 by pattern access drive block 74, most back vent is got lift cylinder 713 mouth and is retracted and reset, make to pitch the pattern 3 got on upper bracket 711 to be placed down on pattern translation track 5.
Get when upper bracket 711 stretches out in order to ensure fork and there is enough rigidity and good guidance quality, described pattern translation track support 51 is fixed with stay fork near pattern access device 6 one end and gets cylinder 714, and described stay fork is got cylinder 714 mouth and is provided with and pitches the fork getting upper bracket 711 sliding block joint and get leading sheave 715.
The present invention is designed by said structure, realizes pattern 3 automatically to unload from production line delivery 2, and deposits on pattern access dolly 61; Pattern 3 automatic transport that simultaneously also pattern can be accessed in dolly 61 is extremely produced on line delivery 2, improves production efficiency and reduces manual labor's intensity, and safe and reliable.