CN104607486A - Circulating lubricating system with automatic cleaning function - Google Patents
Circulating lubricating system with automatic cleaning function Download PDFInfo
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- CN104607486A CN104607486A CN201510044717.0A CN201510044717A CN104607486A CN 104607486 A CN104607486 A CN 104607486A CN 201510044717 A CN201510044717 A CN 201510044717A CN 104607486 A CN104607486 A CN 104607486A
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- contamination precipitation
- precipitation district
- foam
- impurity
- automatic cleaning
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Abstract
The invention discloses a circulating lubricating system with an automatic cleaning function. The circulating lubricating system comprises a settling pond, wherein a foam separation plate capable of blocking the foam on the surface layer of lubricating liquid is arranged in the settling pond, the settling pond is divided by the foam separation plate into a foam isolation area and an impurity settling area, a return liquid pipe is arranged in the foam isolation area, the lubricating liquid containing impurities enters the foam isolation area by virtue of the return liquid pipe and then enters the impurity settling pond so as to settle impurities, an impurity clearing device capable of clearing the impurities on the bottom of the impurity settling area is arranged in the impurity settling area, and a liquid pumping pipe capable of pumping the clean lubricating liquid is arranged on the rear end of the impurity settling pond. By adopting the circulating lubricating system with the automatic cleaning function, the foam can be reduced and isolated, and the impurities on the bottom of the settling pond can be online cleared.
Description
Technical field
The present invention relates to circulate provides the circulating oil system with automatic cleaning function of clean lubricating fluid.
Background technology
In Production for Steel Wire industry, wet draw refer to steel wire hauled between mould by and the extruding being subject to mould reaches the production technology of the steel wire radial dimension wanted fast.
Usually wetting draws circulating oil system to refer to: wet and draw lubricating fluid required in production process to extract from sedimentation basin, and after wet drawing, impure lubricating fluid can get back to precipitated impurities in sedimentation basin again, and constantly dewing draws production process to provide lubricating fluid and so forth.
The above-mentioned wet shortcoming of circulating oil system of drawing is: one, impure lubricating fluid is when entering in sedimentation basin, because the back-flow velocity of lubricating fluid is too fast, impure lubricating fluid can form impact and disturbance in sedimentation basin, thus produce a large amount of foam, foam can float on lubricating fluid top layer in whole sedimentation basin, the difficulty of cleaning can be increased like this, and foam can be wrapped up in band impurity and float on lubricating fluid top layer, thus make contamination precipitation slow, lubricating fluid in sedimentation basin due to contamination precipitation slowly can be muddy all the time, reduce the greasy property of lubricating fluid, can cause like this wetting and break silk, Steel Wire Surface is injured, wet drawing-die tool consume increases the situation generation waiting and affect product quality, two, the impurity bottom sedimentation basin is difficult to cleaning, impurity is cleared up not in time and lubricating fluid also can be caused muddy, thus affect the greasy property of lubricating fluid, and during each cleaning sedimentation basin impurities at bottom, all need to stop producing, so just have impact on production efficiency, in addition, the waste water produced during cleaning impurity is more, so also can to environment.
Summary of the invention
Technical problem to be solved by this invention is: can reduce providing a kind of and insulation foam the circulating oil system with automatic cleaning function of energy Hand scarf impurity.
In order to solve the problem, the technical solution adopted in the present invention is: a kind of circulating oil system with automatic cleaning function, comprise sedimentation basin, be characterized in: in sedimentation basin, be provided with the foam dam that can stop lubricating fluid skin foam, foam dam is separated into foam isolated area and contamination precipitation district sedimentation basin, liquid back pipe is provided with in foam isolated area, lubricating fluid containing impurity enters foam isolated area by liquid back pipe, and then enter contamination precipitation district precipitated impurities, the impurity cleaning device can cleared up the impurity bottom contamination precipitation district is provided with in contamination precipitation district, the liquid suction pipe that can extract clean lubricating fluid is provided with in the rear end in contamination precipitation district.
Further, aforesaid a kind of circulating oil system with automatic cleaning function, wherein: the structure of impurity cleaning device is: what move forward and backward along contamination precipitation district scrapes mud dolly, the rear end of scraping mud dolly and connecting rod is hinged, the front end of connecting rod is provided with cleaning shoe, cleaning shoe is placed in contamination precipitation district, scraping driving mechanism mud dolly being also provided with and can lifting connecting rod, the contamination precipitation district bottom front at foam dam rear portion is provided with impurity collection pit, impurity collection pit is connected with blow-off pipe; Scrape mud dolly to be moved by contamination precipitation district rear end forward end with the cleaning shoe tactile with contamination precipitation district bottom connection, thus make the impurity bottom contamination precipitation district by cleaning shoe with falling into impurity collection pit, when scraping the front end of mud dolly by contamination precipitation district and moving to the back-end, driving mechanism lifts connecting rod, and cleaning shoe is not touched with contamination precipitation district bottom connection.
Further, aforesaid a kind of circulating oil system with automatic cleaning function, wherein: driving mechanism is cylinder, the rear end of cylinder with scrape mud dolly and be hinged, piston rod part and the connecting rod of cylinder are hinged.
Further, aforesaid a kind of circulating oil system with automatic cleaning function, wherein: the mud speed of scraping of scraping when mud dolly is moved by contamination precipitation district rear end forward end is 0.5 ~ 1.5m/min, the reset speed of scraping when mud dolly is moved to the back-end by front end, contamination precipitation district is 1.5 ~ 3m/min.
Further, aforesaid a kind of circulating oil system with automatic cleaning function, wherein: the length in contamination precipitation district is 20 ~ 30m.
Further, aforesaid a kind of circulating oil system with automatic cleaning function, wherein: be also provided with in foam isolated area can to liquid back pipe in the liquid barrier that stops of the lubricating fluid that flows out.
Further, aforesaid a kind of circulating oil system with automatic cleaning function, wherein: in foam isolated area, be provided with feed tube, new lubricating fluid flows into foam isolated area by feed tube, feed tube is provided with liquid feed valve, liquid level gauge and lower liquid level gauge on being also provided with in sedimentation basin, upper and lower liquid level gauge is connected with controller communication, and liquid feed valve is under control of the controller.
Further, aforesaid a kind of circulating oil system with automatic cleaning function, wherein: on blow-off pipe, be provided with the blowoff valve be controlled by the controller.
Further, aforesaid a kind of circulating oil system with automatic cleaning function, wherein: when driving mechanism lifts connecting rod, bottom cleaning shoe with contamination precipitation district bottom distance be 20 ~ 40cm.
Advantage of the present invention is: a kind of circulating oil system with automatic cleaning function of the present invention reduces the generation of foam by the back-flow velocity slowing down impure lubricating fluid, and can also isolate foam, thus make foam not affect contamination precipitation in contamination precipitation district; The impurity cleaning device arranged in contamination precipitation district can carry out Hand scarf to the impurity bottom contamination precipitation district, so just do not need to stop production to clear up impurity, improve production efficiency, and greatly reduce the generation of waste water, protect environment, the impurity of precipitation is cleared up in time, also improves the greasy property of lubricating fluid; The liquid level gauge arranged in sedimentation basin can reflect the reserves of lubricating fluid in sedimentation basin in time, and when the reserves of lubricating fluid are very few, controller can control liquid feed valve and come to sedimentation basin liquid feeding, avoids affecting production because lubricating fluid is very few.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation with the circulating oil system of automatic cleaning function of the present invention.
Detailed description of the invention
Below in conjunction with specific embodiments and the drawings, the present invention is described in further detail.
A kind of circulating oil system with automatic cleaning function, as shown in Figure 1, comprise sedimentation basin 1, the foam dam 11 that can stop lubricating fluid skin foam is provided with in sedimentation basin 1, foam dam 11 is separated into foam isolated area 12 and contamination precipitation district 13 sedimentation basin 1, the length in contamination precipitation district 13 is 20 ~ 30m, liquid back pipe 14 is provided with in foam isolated area 12, lubricating fluid containing impurity enters foam isolated area 12 by liquid back pipe 14, and then enter contamination precipitation district 13 precipitated impurities, arrange like this and foam can be made to be terminated in foam isolated area 12, thus do not affect contamination precipitation in contamination precipitation district 13, the length in contamination precipitation district 13 is limited, to make impurity have more sufficient distance to precipitate, the impurity cleaning device can cleared up the impurity bottom contamination precipitation district 13 is provided with in contamination precipitation district 13, the liquid suction pipe 171 that can extract clean lubricating fluid is provided with in the rear end in contamination precipitation district 13, in the present embodiment, the structure of impurity cleaning device is: what move forward and backward along contamination precipitation district 13 scrapes mud dolly 2, in actual applications, guide rail can be set at the side in contamination precipitation district 13, scrape mud dolly 2 at moving on rails, scrape mud dolly 2 to be hinged with the rear end of connecting rod 21, the front end of connecting rod 21 is provided with cleaning shoe 211, cleaning shoe 211 is placed in contamination precipitation district 13, scraping driving mechanism mud dolly 2 being also provided with and can lifting connecting rod 21, in the present embodiment, driving mechanism is cylinder 22, the rear end of cylinder 22 with scrape mud dolly 2 and be hinged, piston rod part and the connecting rod 21 of cylinder 22 are hinged, contamination precipitation district 13 bottom front near foam dam 11 rear portion is provided with impurity collection pit 23, impurity collection pit 23 is connected with blow-off pipe 231, blow-off pipe 231 is provided with the blowoff valve 232 be controlled by the controller, scrape mud dolly 2 to be moved by contamination precipitation district 13 rear end forward end with the cleaning shoe 211 tactile with contamination precipitation district 13 bottom connection, thus make the impurity bottom contamination precipitation district 13 by cleaning shoe 211 with falling into impurity collection pit 23, when scraping the front end of mud dolly 2 by contamination precipitation district 13 and moving to the back-end, cylinder 22 piston rod can shrink to lift connecting rod 21, cleaning shoe 211 is made to be 20 ~ 40cm with the distance bottom contamination precipitation district 13, here the height that cleaning shoe 211 is lifted is set, in order to the current of generation when preventing cleaning shoe 211 from being moved to the back-end by the front end in contamination precipitation district 13 can move together backward with the impurity again precipitated, thus pollute the lubricating fluid of sedimentation basin 1 rear end cleaning.In the present embodiment, the liquid barrier 141 that can stop the lubricating fluid flowed out in liquid back pipe 14 is also provided with in foam isolated area 12, liquid barrier 141 can slow down the back-flow velocity of impure lubricating fluid, thus reduce rolling disturbance that impure lubricating fluid formed and impact, reach the object reducing foam.
In the present embodiment, feed tube 15 is provided with in foam isolated area 12, new lubricating fluid flows into foam isolated area 12 by feed tube 15, feed tube 15 is provided with liquid feed valve 151, liquid level gauge 16 and lower liquid level gauge 161 on being also provided with in sedimentation basin 1, upper and lower liquid level gauge 16,161 is connected with controller communication, and liquid feed valve 151 is under control of the controller.Controller can determine whether liquid feeding according to the feedback of upper and lower liquid level gauge 16,161.In addition, the mud speed of scraping of scraping when mud dolly 2 is moved by contamination precipitation district 13 rear end forward end is 0.5 ~ 1.5m/min, setting slower mud speed of scraping is to prevent settled impurity from again kicking up, the reset speed of scraping when mud dolly 2 is moved to the back-end by front end, contamination precipitation district 13 is 1.5 ~ 3m/min, it is slightly fast that reset speed ratio scrapes mud speed, such setting is the time in order to reduce reset on the one hand, thus improve the efficiency of impurity cleaning, be also to prevent cleaning shoe 211 from making settled impurity again kick up because reset speed is too fast on the other hand.
A kind of operation principle with the circulating oil system of automatic cleaning function described in the present embodiment is: as shown in Figure 1, wetting draws used lubricating fluid in production process can enter the foam isolated area 12 of sedimentation basin 1 from liquid back pipe 14, when entering sedimentation basin 1, lubricating fluid can be subject to the stop of liquid barrier 141, thus reduce time liquid speed of lubricating fluid, reach the object reducing foam, then lubricating fluid can enter in contamination precipitation district 13 through foam dam 11, and at this moment foam dam 11 can block the foam on lubricating fluid top layer, makes foam can not enter in contamination precipitation district 13, lubricating fluid precipitates in contamination precipitation district 13, and the liquid suction pipe 171 of rear end, contamination precipitation district 13 is provided with delivery pump 17, and delivery pump 17 extracts the clean lubricating fluid completing precipitation to be carried out dewing and draw production process to provide lubrication, when needs are removed contamination, in contamination precipitation district 13 arrange scrape mud dolly 2 can under the control of the controller with contamination precipitation district 13 bottom connection touch cleaning shoe 211 be moved by contamination precipitation district 13 rear end forward end, thus make the impurity bottom contamination precipitation district 13 by cleaning shoe 211 with falling into impurity collection pit 23, controller also can open blowoff valve 232 on time makes the impurity in impurity collection pit 23 drain, after cleaning shoe 211 falls into impurity collection pit 23 with impurity, controller can control the contraction of cylinder 22 piston rod and lift connecting rod 21, cleaning shoe 211 is not touched with contamination precipitation district 13 bottom connection, then scrape mud dolly 2 to be moved to the back-end by the front end in contamination precipitation district 13 with cleaning shoe 211 again and reset, cleaning shoe 211 so constantly repeats to clear up impurity, when the liquid level of lubricating fluid in sedimentation basin 1 is lower than lower liquid level gauge 161, lower liquid level gauge 161 can send a signal to controller, then controller can be opened liquid feed valve 151 and comes sedimentation basin 1 liquid feeding, when the liquid level of lubricating fluid is higher than upper liquid level gauge 16, upper liquid level gauge 16 can send a signal to controller, and then controller can cut out liquid feed valve 151 and stops to sedimentation basin 1 liquid feeding.
Beneficial effect of the present invention is: a kind of circulating oil system with automatic cleaning function of the present invention reduces the generation of foam by the back-flow velocity slowing down impure lubricating fluid, and can also isolate foam, thus make foam not affect contamination precipitation in contamination precipitation district; The impurity cleaning device arranged in contamination precipitation district can carry out Hand scarf to the impurity bottom contamination precipitation district, so just do not need to stop production to clear up impurity, improve production efficiency, and greatly reduce the generation of waste water, protect environment, the impurity of precipitation is cleared up in time, also improves the greasy property of lubricating fluid; The liquid level gauge arranged in sedimentation basin can reflect the reserves of lubricating fluid in sedimentation basin in time, and when the reserves of lubricating fluid are very few, controller can control liquid feed valve and come to sedimentation basin liquid feeding, avoids affecting production because lubricating fluid is very few.
Claims (10)
1. one kind has the circulating oil system of automatic cleaning function, comprise sedimentation basin, it is characterized in that: in sedimentation basin, be provided with the foam dam that can stop lubricating fluid skin foam, foam dam is separated into foam isolated area and contamination precipitation district sedimentation basin, liquid back pipe is provided with in foam isolated area, lubricating fluid containing impurity enters foam isolated area by liquid back pipe, and then enter contamination precipitation district precipitated impurities, the impurity cleaning device can cleared up the impurity bottom contamination precipitation district is provided with in contamination precipitation district, the liquid suction pipe that can extract clean lubricating fluid is provided with in the rear end in contamination precipitation district.
2. a kind of circulating oil system with automatic cleaning function according to claim 1, it is characterized in that: the structure of impurity cleaning device is: what move forward and backward along contamination precipitation district scrapes mud dolly, the rear end of scraping mud dolly and connecting rod is hinged, the front end of connecting rod is provided with cleaning shoe, cleaning shoe is placed in contamination precipitation district, scraping driving mechanism mud dolly being also provided with and can lifting connecting rod, the contamination precipitation district bottom front at foam dam rear portion is provided with impurity collection pit, impurity collection pit is connected with blow-off pipe; Scrape mud dolly to be moved by contamination precipitation district rear end forward end with the cleaning shoe tactile with contamination precipitation district bottom connection, thus make the impurity bottom contamination precipitation district by cleaning shoe with falling into impurity collection pit, when scraping the front end of mud dolly by contamination precipitation district and moving to the back-end, driving mechanism lifts connecting rod, and cleaning shoe is not touched with contamination precipitation district bottom connection.
3. a kind of circulating oil system with automatic cleaning function according to claim 2, is characterized in that: driving mechanism is cylinder, the rear end of cylinder with scrape mud dolly and be hinged, piston rod part and the connecting rod of cylinder are hinged.
4. a kind of circulating oil system with automatic cleaning function according to Claims 2 or 3, it is characterized in that: the mud speed of scraping of scraping when mud dolly is moved by contamination precipitation district rear end forward end is 0.5 ~ 1.5m/min, the reset speed of scraping when mud dolly is moved to the back-end by front end, contamination precipitation district is 1.5 ~ 3m/min.
5. a kind of circulating oil system with automatic cleaning function according to claim 1 or 2 or 3, is characterized in that: the length in contamination precipitation district is 20 ~ 30m.
6. a kind of circulating oil system with automatic cleaning function according to claim 1 or 2 or 3, is characterized in that: be also provided with in foam isolated area can to liquid back pipe in the liquid barrier that stops of the lubricating fluid that flows out.
7. a kind of circulating oil system with automatic cleaning function according to claim 1 or 2 or 3, it is characterized in that: in foam isolated area, be provided with feed tube, new lubricating fluid flows into foam isolated area by feed tube, feed tube is provided with liquid feed valve, liquid level gauge and lower liquid level gauge on being also provided with in sedimentation basin, upper and lower liquid level gauge is connected with controller communication, and liquid feed valve is under control of the controller.
8. a kind of circulating oil system with automatic cleaning function according to claim 6, it is characterized in that: in foam isolated area, be provided with feed tube, new lubricating fluid flows into foam isolated area by feed tube, feed tube is provided with liquid feed valve, liquid level gauge and lower liquid level gauge on being also provided with in sedimentation basin, upper and lower liquid level gauge is connected with controller communication, and liquid feed valve is under control of the controller.
9. a kind of circulating oil system with automatic cleaning function according to Claims 2 or 3, is characterized in that: on blow-off pipe, be provided with the blowoff valve be controlled by the controller.
10. a kind of circulating oil system with automatic cleaning function according to Claims 2 or 3, is characterized in that: when driving mechanism lifts connecting rod, bottom cleaning shoe with contamination precipitation district bottom distance be 20 ~ 40cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510044717.0A CN104607486A (en) | 2015-01-29 | 2015-01-29 | Circulating lubricating system with automatic cleaning function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510044717.0A CN104607486A (en) | 2015-01-29 | 2015-01-29 | Circulating lubricating system with automatic cleaning function |
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| CN104607486A true CN104607486A (en) | 2015-05-13 |
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| CN201510044717.0A Pending CN104607486A (en) | 2015-01-29 | 2015-01-29 | Circulating lubricating system with automatic cleaning function |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105526486A (en) * | 2015-12-28 | 2016-04-27 | 江苏兴达钢帘线股份有限公司 | On-line lubricant sedimentation system |
| CN106224749A (en) * | 2016-08-23 | 2016-12-14 | 江苏兴达钢帘线股份有限公司 | Water tank lubricant online settling circulation system |
| CN107029477A (en) * | 2017-05-17 | 2017-08-11 | 南平市允升高新技术开发有限公司 | Back pressure type filtration water clarifier |
| CN107321031A (en) * | 2017-06-23 | 2017-11-07 | 四川奥恒环保科技有限公司 | A kind of dreg-liquid separator that technique is purified for sewage evaporation |
| CN112058735A (en) * | 2020-10-16 | 2020-12-11 | 云南广福药业有限公司 | Traditional Chinese medicine processing cleaning device with filtering function and using method thereof |
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| JPH10314506A (en) * | 1997-05-16 | 1998-12-02 | Kawasaki Steel Corp | Precipitation tank for wastewater treatment |
| CN101732896A (en) * | 2008-11-07 | 2010-06-16 | 丁龙华 | Truss type mud and slag scraping machine |
| CN203342465U (en) * | 2013-07-17 | 2013-12-18 | 邵小英 | Horizontal flow sedimentation basin capable of decelerating penetration |
| CN204503806U (en) * | 2015-01-29 | 2015-07-29 | 苏闽(张家港)新型金属材料科技有限公司 | A kind of circulating oil system with automatic cleaning function |
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2015
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Patent Citations (5)
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| JPS53165769U (en) * | 1977-06-02 | 1978-12-26 | ||
| JPH10314506A (en) * | 1997-05-16 | 1998-12-02 | Kawasaki Steel Corp | Precipitation tank for wastewater treatment |
| CN101732896A (en) * | 2008-11-07 | 2010-06-16 | 丁龙华 | Truss type mud and slag scraping machine |
| CN203342465U (en) * | 2013-07-17 | 2013-12-18 | 邵小英 | Horizontal flow sedimentation basin capable of decelerating penetration |
| CN204503806U (en) * | 2015-01-29 | 2015-07-29 | 苏闽(张家港)新型金属材料科技有限公司 | A kind of circulating oil system with automatic cleaning function |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105526486A (en) * | 2015-12-28 | 2016-04-27 | 江苏兴达钢帘线股份有限公司 | On-line lubricant sedimentation system |
| CN106224749A (en) * | 2016-08-23 | 2016-12-14 | 江苏兴达钢帘线股份有限公司 | Water tank lubricant online settling circulation system |
| CN107029477A (en) * | 2017-05-17 | 2017-08-11 | 南平市允升高新技术开发有限公司 | Back pressure type filtration water clarifier |
| CN107321031A (en) * | 2017-06-23 | 2017-11-07 | 四川奥恒环保科技有限公司 | A kind of dreg-liquid separator that technique is purified for sewage evaporation |
| CN112058735A (en) * | 2020-10-16 | 2020-12-11 | 云南广福药业有限公司 | Traditional Chinese medicine processing cleaning device with filtering function and using method thereof |
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Application publication date: 20150513 |