Roll kneading comminutor
Technical field
The present invention relates to a kind of chemical machinery, particularly relate to a kind of kneader.
Background technology
Kneader is a kind of special mix and blend equipment, high viscosity, elastoplasticity material can be mediated, mixing, sulfuration, polymerization, be widely used in producing the chemical fields such as silicone rubber, fluid sealant, PUR, food gum base, pharmaceutical preparation and building materials.
The kneader of prior art is mainly made up of five major parts such as kneading part, base part, hydraulic system, drive system and electric-control systems.Its shortcoming is: swept volume is little, consumes power big, mediates inefficient.The comminutor of prior art needs material is reheated, and by spiral squeezing pelletize, inefficiency, production cost is high.And mediate and separate with pelletize, significantly waste the energy.
Summary of the invention
The technical problem to be solved is to provide and a kind of consumes that power is little, have kneading and pelletize function concurrently and have filter screening effect roll kneading comminutor.
For solving above-mentioned technical problem; the technical scheme is that and roll kneading comminutor; including support; described support is provided with kneading cylinder; roller supporting wheel device and cylinder rotating driving device are installed between described kneading cylinder and described support; one end of described kneading cylinder is provided with cylinder blanking cover, and described cylinder blanking cover is fixedly mounted on described support;The top of described cylinder blanking cover is installed with the feed arrangement stretched in described kneading cylinder;Described support is installed with the heater surrounding described kneading cylinder;The other end of described kneading cylinder is provided with and rolls prilling granulator;Be placed with in described kneading cylinder and roll nip roll, described in roll nip roll periphery and be provided with and roll kneading blade, described in roll one end of nip roll and be provided with power input shaft;Described cylinder blanking cover is provided with power input shaft and dodges hole, described power input shaft is dodged hole by described power input shaft and is stretched out outside described cylinder blanking cover and be connected to telescoping universal joint, described telescoping universal joint is connected to and rolls nip roll driving device, described in roll nip roll driving device and be fixedly mounted on described support;Being installed with the power input shaft guide rail being only capable of making described power input shaft up and down on described support, on described power input shaft, the position of corresponding described power input shaft guide rail is provided with power input shaft axial limiting ring;Described kneading cylinder and the described direction of rotation rolling nip roll are contrary;
The described prilling granulator that rolls includes being arranged on the pelletizing drum of described kneading cylinder end, the perisporium of described pelletizing drum is provided with pelletize hole, pelletize milling roller it is placed with in described pelletizing drum, the corresponding described pelletize hole place of the outer surface of described pelletizing drum is provided with pelletize cutting knife, and described pelletize cutting knife is fixedly mounted on described support.
As preferred technical scheme, described pelletizing drum is the conically shaped that the port of export is big, and described pelletize milling roller is cylinder or cone, and the port of export of described pelletizing drum is provided with the stop limit stopping that described pelletize milling roller drops.
As the improvement to technique scheme, the inner face of described pelletize milling roller is provided with spacing pit, described in roll the end of nip roll and be provided with the limit shaft stretched in described spacing pit.
Universal joint it is connected between nip roll as preferred technical scheme, described pelletize milling roller and described rolling.
As preferred technical scheme, described pelletize cutting knife includes corresponding respectively to two cutting knifes that described pelletizing drum rotates forward and overturns.
As preferred technical scheme, described rolling is mediated the kneading that rolls that blade includes carry material to drawing mechanism place and is carried blade, what loopback of material increased kneading quality rolls kneading loopback blade, described roll kneading conveying blade and described roll kneading loopback blade interval arrange and oppositely oriented, described in roll mediate conveying blade pusher face more than described roll mediate loopback blade pusher face.
As preferred technical scheme, described feed arrangement includes auger conveyor housing, the upper end of described auger conveyor housing is provided with feed hopper, the outer end of described auger conveyor housing is provided with charging motor and charging change speed gear box, and the clutch end of described charging change speed gear box connects the conveying flood dragon being positioned at described auger conveyor housing;One end of described auger conveyor housing discharging opening is provided with the material choke section without flood dragon.
As preferred technical scheme, described heater includes heating mantles, and the bottom of described heating mantles is provided with gas furnace, and the top of described heating mantles is provided with outlet flue.
As preferred technical scheme, described in roll nip roll driving device and include the second hydraulic motor.
As the improvement to technique scheme, described roller supporting wheel device includes being arranged on described support and the two pair support rollers corresponding with described kneading cylinder two ends, and described kneading cylinder two ends outer surface is installed with the annular holder rail corresponding with described support roller;Described cylinder rotating driving device includes the first hydraulic motor being fixedly mounted on described support, and the clutch end of described first hydraulic motor is provided with driving gear, and described kneading cylinder is installed with the gear ring engaged with described driving gear.
Owing to have employed technique scheme; roll kneading comminutor; including support; described support is provided with kneading cylinder; roller supporting wheel device and cylinder rotating driving device are installed between described kneading cylinder and described support; one end of described kneading cylinder is provided with cylinder blanking cover, and described cylinder blanking cover is fixedly mounted on described support;The top of described cylinder blanking cover is installed with the feed arrangement stretched in described kneading cylinder;Described support is installed with the heater surrounding described kneading cylinder;The other end of described kneading cylinder is provided with and rolls prilling granulator;Be placed with in described kneading cylinder and roll nip roll, described in roll nip roll periphery and be provided with and roll kneading blade, described in roll one end of nip roll and be provided with power input shaft;Described cylinder blanking cover is provided with power input shaft and dodges hole, described power input shaft is dodged hole by described power input shaft and is stretched out outside described cylinder blanking cover and be connected to telescoping universal joint, described telescoping universal joint is connected to and rolls nip roll driving device, described in roll nip roll driving device and be fixedly mounted on described support;Being installed with the power input shaft guide rail being only capable of making described power input shaft up and down on described support, on described power input shaft, the position of corresponding described power input shaft guide rail is provided with power input shaft axial limiting ring;Described kneading cylinder and the described direction of rotation rolling nip roll are contrary;The described prilling granulator that rolls includes being arranged on the pelletizing drum of described kneading cylinder end, the perisporium of described pelletizing drum is provided with pelletize hole, pelletize milling roller it is placed with in described pelletizing drum, the corresponding described pelletize hole place of the outer surface of described pelletizing drum is provided with pelletize cutting knife, and described pelletize cutting knife is fixedly mounted on described support;Gravity principle is applied to kneading and the pelletize of material by the present invention, utilize the gravity rolling nip roll, mediate blade by rolling and mediate rotating against of cylinder, material is produced intensive shear, tears and roll effect, so that dry pledge material becomes the sticky material with uniform temperature and obtains uniform mix and blend;Roll kneading blade and also the inwall of described kneading cylinder is played cleaning effect, do not result in knot layer and the accumulation of material;The use of universal joint, it is possible to roll described in making and can do floating adaptation when nip roll has foreign material such as metal in material, it is to avoid damage and roll kneading blade;By pelletize milling roller, kneaded material is utilized gravity extruder grain; efficiency is high; save the energy; and the impurity in material can export either directly through described pelletizing drum; it is especially prominent that this feature manufactures effect in the technique of building materials at waste plastics, has common kneader and the unrivaled outstanding advantages of comminutor.
Accompanying drawing explanation
The following drawings is only intended to, in the present invention being schematically illustrated and explaining, not delimit the scope of the invention.Wherein:
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the side view of the embodiment of the present invention;
Fig. 3 is the enlarged drawing of Fig. 1 right-hand member;
Fig. 4 is the enlarged drawing of Fig. 1 left end;
Fig. 5 is the structure principle chart rolling prilling granulator;
In figure: 1-support;2-mediates cylinder;21-support roller;211-annular groove;22-annular holder rail;221-annular protrusion;23-the first hydraulic motor;24-driving gear;25-gear ring;3-cylinder blanking cover;31-power input shaft dodges hole;4-auger conveyor housing;41-feed hopper;42-charging motor;43-charging change speed gear box;44-carries flood dragon;45-material choke section;5-heating mantles;51-gas furnace;6-pelletizing drum;61-pelletize hole;62-pelletize milling roller;63-pelletize cutting knife;The spacing pit of 64-;65-limit shaft;7-rolls nip roll;71-power input shaft;72-dodges hole block plate;73-telescoping universal joint;74-the second hydraulic motor;75-power input shaft guide rail;76-power input shaft axial limiting ring;77-rolls kneading conveying blade;78-rolls kneading loopback blade.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is expanded on further.In the following detailed description, some one exemplary embodiment of the present invention is only described by the mode of explanation.Undoubtedly, those of ordinary skill in the art will be consequently realised that, when without departing from the spirit and scope of the present invention, it is possible to by various different modes, described embodiment is modified.Therefore, accompanying drawing and description are inherently illustrative, rather than are used for limiting scope of the claims.
As depicted in figs. 1 and 2, rolling kneading comminutor, including support 1, described support 1 is provided with kneading cylinder 2, is provided with roller supporting wheel device and cylinder rotating driving device between described kneading cylinder 2 and described support 1.Described roller supporting wheel device includes being arranged on described support 1 and the two pair support rollers 21 corresponding with described kneading cylinder 2 two ends, described kneading cylinder 2 two ends outer surface is installed with the annular holder rail 22 corresponding with described support roller 21, for keeping described kneading cylinder 2 axially stable, described in two, annular holder rail 22 is provided with annular protrusion 221, corresponding described support roller 21 is provided with the annular groove 211 coordinated with described annular protrusion 221, so by the cooperation of annular protrusion 221 and annular groove 211, stop the movement that described kneading cylinder 2 is axial;Described cylinder rotating driving device includes the first hydraulic motor 23 being fixedly mounted on described support 1, the clutch end of described first hydraulic motor 23 is provided with driving gear 24, and described kneading cylinder 2 is installed with the gear ring 25 engaged with described driving gear 24.
As shown in Figure 3, one end of described kneading cylinder 2 is provided with cylinder blanking cover 3, described cylinder blanking cover 3 is fixedly mounted on described support 1, the mode (not shown) of labyrinth seal is adopted between described cylinder blanking cover 3 and described kneading cylinder 2, the structure sealed of being association of activity and inertia is varied, these seal structure is that ordinary skill known to the skilled person which in the art, and at this, it is no longer repeated.The top of described cylinder blanking cover 3 is installed with the feed arrangement stretched in described kneading cylinder 2;Described feed arrangement includes auger conveyor housing 4, the upper end of described auger conveyor housing 4 is provided with feed hopper 41, the outer end of described auger conveyor housing 4 is provided with charging motor 42 and charging change speed gear box 43, and the clutch end of described charging change speed gear box 43 connects the conveying flood dragon 44 being positioned at described auger conveyor housing 4;One end of described auger conveyor housing 4 discharging opening is provided with the material choke section 45 without flood dragon, and when described conveying flood dragon 44 material conveying is complete, material choke section 45 retains one section of material all the time, plays the effect stoping steam leakage.
Described support 1 is installed with the heater surrounding described kneading cylinder 2;In the present embodiment, described heater includes heating mantles 5, the bottom of described heating mantles 5 is provided with gas furnace 51, described heating mantles 5 is enclosed in the main part of described kneading cylinder 2, the mode (not shown) of labyrinth seal is adopted between described kneading cylinder 2 and described heating mantles 5, the structure sealed of being association of activity and inertia is varied, and these seal structure is that ordinary skill known to the skilled person which in the art, and at this, it is no longer repeated.
As shown in Figure 1 and Figure 4, the other end of described kneading cylinder 2 is provided with and rolls prilling granulator;The described prilling granulator that rolls includes being arranged on the pelletizing drum 6 of described kneading cylinder end, the perisporium of described pelletizing drum 6 is provided with pelletize hole 61, it is placed with pelletize milling roller 62 in described pelletizing drum 6, corresponding described pelletize hole 61 place of the outer surface of described pelletizing drum 6 is provided with pelletize cutting knife 63, and described pelletize cutting knife 63 is fixedly mounted on described support 1.As it is shown in figure 5, in the present embodiment, described pelletize cutting knife 63 includes corresponding respectively to two cutting knifes that described pelletizing drum 6 rotates forward and overturns.
In the present embodiment, described pelletizing drum 6 is the conically shaped that the port of export is big, and the feature of conically shaped is convenient by can not the material of pelletize discharge, and improves the efficiency of pelletize;Described pelletize milling roller 62 is cylinder or cone, and the port of export of described pelletizing drum 6 is provided with the stop limit stopping that described pelletize milling roller 62 drops.The inner face of described pelletize milling roller 62 is provided with spacing pit 64, the described end rolling nip roll is provided with the limit shaft 65 stretched in described spacing pit 64, because described pelletize milling roller 62 relies on gravity and rolls extruding pelletization, the setting of described spacing pit 64 and described limit shaft 65, ensure that described pelletize milling roller 62 rolls in the little scope in bottom of described pelletizing drum 6, it is ensured that the stability of pelletize.
Certainly, alternatively, described pelletize milling roller 62 and described roll between nip roll 7 can universal-joint, make described pelletize milling roller 62 actively roll pelletize.
Be placed with in described kneading cylinder 2 and roll nip roll 7, described in roll nip roll 7 periphery and be provided with and roll kneading blade, described in roll one end of nip roll 7 and be provided with power input shaft 71;Described cylinder blanking cover 3 is provided with power input shaft and dodges hole 31, in the present embodiment, described power input shaft dodges hole 31 for vertically disposed elongated hole, on described power input shaft 71, corresponding described power input shaft is dodged position, hole 31 and is provided with and dodges hole block plate 72, prevent the steam in described kneading cylinder 2 from overflowing, to save the energy;Described power input shaft 71 is dodged hole 31 by described power input shaft and is stretched out outside described cylinder blanking cover 3 and be connected to telescoping universal joint 73, described telescoping universal joint 73 is connected to and rolls nip roll driving device, the described nip roll driving device that rolls is fixedly mounted on described support 1, in the present embodiment, the described nip roll driving device that rolls includes the second hydraulic motor 74, and described telescoping universal joint 73 is spline telescoping universal joint;Described support 1 is installed with the power input shaft guide rail 75 being only capable of making described power input shaft 71 up and down, on described power input shaft 71, the position of corresponding described power input shaft guide rail 75 is provided with power input shaft axial limiting ring 76, the effect of described power input shaft guide rail 75 and described power input shaft axial limiting ring 76 rolls while nip roll 7 rotates in described kneading cylinder 2 and can fluctuate described in being to ensure that, on the material that the gravity to roll nip roll 7 described in ensureing is entirely applied to need to mediate;Described kneading cylinder 2 and the described direction of rotation rolling nip roll 7 are contrary, this structure ensure described kneading cylinder 2 and described roll between nip roll 7, material to be had mediate power more fully.
Described rolling is mediated the kneading that rolls that blade includes carry material to drawing mechanism place and is carried blade 77, what loopback of material increased kneading quality rolls kneading loopback blade 78, described roll kneading conveying blade 77 and described roll kneading loopback blade 78 interval arrange and oppositely oriented, described in roll mediate conveying blade 77 pusher face more than described roll mediate loopback blade 78 pusher face.The purpose of this design be material mediate process in, produce different directions kneading power, described in roll kneading loopback blade 78 can by partial material loopback, increase mediate number of times, it is achieved fully mediate.
Gravity principle is applied to the kneading of material by the present invention, utilize the gravity rolling nip roll, mediate blade by rolling and mediate rotating against of cylinder, material is produced intensive shear, tears and roll effect, so that dry pledge material becomes the sticky material with uniform temperature and obtains uniform mix and blend;Roll kneading blade simultaneously and also the inwall of described kneading cylinder is played cleaning effect, do not result in knot layer and the accumulation of material;The use of telescoping universal joint, it is possible to roll described in making and can do floating adaptation when nip roll has foreign material such as metal in material, it is to avoid damage and roll kneading blade;By pelletize milling roller, kneaded material is utilized gravity extruder grain; efficiency is high; save the energy; and the impurity in material can export either directly through described pelletizing drum; it is especially prominent that this feature manufactures effect in the technique of building materials at waste plastics, has common kneader and the unrivaled outstanding advantages of comminutor.
The foregoing is only the schematic detailed description of the invention of the present invention, be not limited to the scope of the present invention.Any those skilled in the art, equivalent variations done under without departing from the design of the present invention and the premise of principle and amendment, all should belong to the scope of protection of the invention.