CN104594941A - Adjustable blast-firing remote compressed air sprayer - Google Patents
Adjustable blast-firing remote compressed air sprayer Download PDFInfo
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- CN104594941A CN104594941A CN201510062729.6A CN201510062729A CN104594941A CN 104594941 A CN104594941 A CN 104594941A CN 201510062729 A CN201510062729 A CN 201510062729A CN 104594941 A CN104594941 A CN 104594941A
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- hollow shaft
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F5/00—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
- E21F5/02—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires by wetting or spraying
- E21F5/04—Spraying barriers
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Abstract
Description
技术领域 technical field
本发明涉及一种降尘喷雾装置,尤其涉及一种调节式放炮远程压气喷雾器。 The invention relates to a dust-reducing spray device, in particular to an adjustable blasting remote compressed air sprayer.
背景技术 Background technique
根据AQ1020-2006《煤矿粉尘防治技术规范》规定,炮掘工作面必须使用高压喷雾或压气喷雾,目前我矿炮掘工作面使用的均为远程喷雾,该喷雾装置采用供水管路自然压力,达不到8Mpa,不能满足AQ1020-2006行业标准的要求。远程喷雾喷射距离远但雾化效果不好,普通喷雾雾化效果好但喷射距离近,不能喷射到爆破地点,如购置增压设备,不仅需要昂贵的费用投入,价格均在20余万元以上,且使用增压设备后容易造成井下现场设备失爆,高压管路保护不好,压力伤人等不安全隐患的出现,无论从费用投入还是现场安全管理均存在弊端。 According to AQ1020-2006 "Coal Mine Dust Prevention and Control Technical Specifications", high-pressure spray or compressed air spray must be used on blasting face. At present, remote spraying is used on blasting face in our mine. The spraying device adopts the natural pressure of water supply pipeline, up to If it is less than 8Mpa, it cannot meet the requirements of the AQ1020-2006 industry standard. Remote spray has a long spray distance but the atomization effect is not good. Ordinary spray spray has good atomization effect but the spray distance is short and cannot be sprayed to the blasting site. If the purchase of booster equipment not only requires expensive investment, the price is more than 200,000 yuan, and After using booster equipment, it is easy to cause explosion of underground field equipment, poor protection of high-pressure pipelines, and unsafe hidden dangers such as pressure injury. There are disadvantages in terms of cost investment and on-site safety management.
发明内容 Contents of the invention
本发明的目的是提供一种能够有效降低掘进工作面爆破期间产生出的高浓度粉尘且陈本低的调节式放炮远程压气喷雾器。 The purpose of the present invention is to provide an adjustable blasting remote compressed air sprayer that can effectively reduce the high-concentration dust produced during the blasting of the excavation face and has low cost.
为实现上述目的,本发明采用的技术方案为:一种调节式放炮远程压气喷雾器,包括进风通管,所述进风通管的右端固定连接有进风管接头,所述进风通管的左端连接有三通接头,其特征是:所述三通接头的上接头固定连接有进水构件,所述三通接头的下接头固定连接有进水构件。 In order to achieve the above object, the technical solution adopted by the present invention is: an adjustable blasting remote compressed air sprayer, including an air inlet duct, the right end of the air inlet duct is fixedly connected with an air inlet pipe joint, and the air inlet duct A tee joint is connected to the left end of the tee joint, and it is characterized in that: the upper joint of the three-way joint is fixedly connected with a water inlet member, and the lower joint of the three-way joint is fixedly connected with a water inlet member.
此结构中,所述进水构件包括外壳,外壳内螺纹连接有异径空心轴,异径空心轴的右端通过连接接头连接有进水管接头,所述外壳的左部与异径空心轴之间设计有出风间隙。 In this structure, the water inlet member includes a shell, the shell is internally threaded with a hollow shaft with a different diameter, the right end of the hollow shaft with a different diameter is connected to a water inlet pipe joint through a connection joint, and the left part of the shell and the hollow shaft with a different diameter Designed with air outlet gap.
此结构中,所述异径空心轴包括空心轴本体,空心轴本体设计有通孔,空心轴本体的左端部设计有外螺纹,空心轴本体的右端部设计有螺纹接头,空心轴本体的左端设计有螺纹管,空心轴本体外周上设计有密封垫槽,密封垫槽内套有防漏风密封垫,防漏风密封垫与所述外壳密封配合。 In this structure, the hollow shaft with different diameters includes a hollow shaft body, the hollow shaft body is designed with a through hole, the left end of the hollow shaft body is designed with external threads, the right end of the hollow shaft body is designed with a threaded joint, the left end of the hollow shaft body A threaded pipe is designed, and a gasket groove is designed on the outer periphery of the hollow shaft body, and an air-leakage-proof gasket is set inside the gasket groove, and the air-leakage gasket is sealed and matched with the shell.
此结构中,所述通孔的左部孔径小于右部孔径。 In this structure, the diameter of the left part of the through hole is smaller than the diameter of the right part.
此结构中,所述进风通管与三通接头之间固定连接有逆止阀。 In this structure, a check valve is fixedly connected between the air inlet duct and the tee joint.
此结构中,所述异径空心轴的左部孔径为3-5mm。 In this structure, the hole diameter of the left part of the hollow shaft with different diameters is 3-5 mm.
此结构中,所述异径空心轴的左部孔径为4mm。 In this structure, the hole diameter of the left part of the hollow shaft with different diameters is 4mm.
此结构中,所述异径空心轴的右部孔径为7-10 mm。 In this structure, the diameter of the right hole of the hollow shaft with different diameters is 7-10 mm.
此结构中,所述异径空心轴的右部孔径为8 mm。 In this structure, the diameter of the right hole of the hollow shaft with different diameters is 8 mm.
本发明的优点效果在于:由于本发明的这种结构,实现利用井下自然水压不需增压又能达到喷雾喷射距离远,它能够有效的覆盖、稀释掘进工作面爆破期间的高浓度粉尘,雾化降尘效果良好,所以使用本发明能够提高井下的防尘管理水平,较好的控制井下的粉尘浓度,有效保障安全生产的顺利进行和职工职业安全健康。 The advantages and effects of the present invention are: due to the structure of the present invention, the natural water pressure in the well can be used without pressurization and the spraying distance can be long, and it can effectively cover and dilute the high-concentration dust during the blasting of the driving face, The effect of atomization and dust reduction is good, so the use of the present invention can improve the level of dust prevention management in the mine, better control the dust concentration in the mine, and effectively ensure the smooth progress of safe production and the occupational safety and health of employees.
附图说明 Description of drawings
图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
附图中:1、外壳; 2、异径空心轴; 3、密封垫槽; 4、防漏风密封垫; 5、空心轴本体; 6、螺纹接头; 7、连接接头; 8、进水管接头; 9、进风管接头; 10、进风通管; 11、逆止阀; 12、三通接头; 13、出风间隙; 14、螺纹管。 In the attached drawings: 1. Shell; 2. Hollow shaft with different diameter; 3. Gasket groove; 4. Air leakage-proof gasket; 5. Hollow shaft body; 6. Threaded joint; 7. Connecting joint; 8. Inlet pipe joint; 9. Air inlet pipe joint; 10. Air inlet duct; 11. Check valve; 12. Tee joint; 13. Air outlet gap; 14. Threaded pipe.
具体实施方式 Detailed ways
下面结合附图和具体实施例对本发明作进一步说明: The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:
本发明如图1所示,一种调节式放炮远程压气喷雾器,包括进风通管10,所述进风通管10的右端固定连接有进风管接头9,所述进风通管10的左端连接有三通接头12,其特征是:所述三通接头12的上接头固定连接有进水构件,所述三通接头12的下接头固定连接有进水构件。在本实施例中,所述进水构件包括外壳1,外壳1内螺纹连接有异径空心轴2,异径空心轴2的右端通过连接接头7连接有进水管接头8,所述外壳1的左部与异径空心轴2之间设计有出风间隙13。在本实施例中,所述异径空心轴2包括空心轴本体5,空心轴本体5设计有通孔,空心轴本体5的左端部设计有外螺纹,空心轴本体5的右端部设计有螺纹接头6,空心轴本体5的左端设计有螺纹管14,空心轴本体5外周上设计有密封垫槽3,密封垫槽3内套有防漏风密封垫4,防漏风密封垫4与所述外壳1密封配合。在本实施例中,所述通孔的左部孔径小于右部孔径。在本实施例中,所述进风通管10与三通接头12之间固定连接有逆止阀11。在本实施例中,所述异径空心轴2的左部孔径为3-5mm。在本实施例中,所述异径空心轴2的左部孔径为4mm。在本实施例中,所述异径空心轴2的右部孔径为7-10 mm。在本实施例中,所述异径空心轴2的右部孔径为8 mm。 The present invention is shown in Fig. 1, a kind of remote air pressure sprayer of adjustable blasting, comprises air inlet duct 10, and the right end of described air inlet duct 10 is fixedly connected with air inlet pipe joint 9, and the air inlet duct 10 The left end is connected with a three-way joint 12, and the feature is that: the upper joint of the three-way joint 12 is fixedly connected with a water inlet member, and the lower joint of the three-way joint 12 is fixedly connected with a water inlet member. In this embodiment, the water inlet member includes a casing 1, the casing 1 is internally threaded with a hollow shaft 2 with a different diameter, and the right end of the hollow shaft 2 with a different diameter is connected with a water inlet pipe joint 8 through a connection joint 7, and the casing 1 An air outlet gap 13 is designed between the left part and the hollow shaft 2 with different diameters. In this embodiment, the hollow shaft 2 with different diameters includes a hollow shaft body 5, the hollow shaft body 5 is designed with a through hole, the left end of the hollow shaft body 5 is designed with external threads, and the right end of the hollow shaft body 5 is designed with threads The joint 6, the left end of the hollow shaft body 5 is designed with a threaded pipe 14, the outer periphery of the hollow shaft body 5 is designed with a gasket groove 3, the gasket groove 3 is provided with an air-leakage-proof gasket 4, and the air-leakage gasket 4 is connected to the shell 1 Seal fit. In this embodiment, the diameter of the left part of the through hole is smaller than that of the right part. In this embodiment, a check valve 11 is fixedly connected between the air inlet duct 10 and the three-way joint 12 . In this embodiment, the diameter of the left part of the hollow shaft 2 with different diameters is 3-5 mm. In this embodiment, the hole diameter of the left part of the hollow shaft 2 with different diameters is 4 mm. In this embodiment, the diameter of the right part of the hollow shaft 2 with different diameters is 7-10 mm. In this embodiment, the diameter of the right hole of the hollow shaft 2 with different diameters is 8 mm.
使用本发明时,可以通过调节外壳与异径空心轴的配合情况,来调节风和水的配比,调节进风量的大小,达到最佳降尘雾化的效果。由于异径空心轴的左部孔径小于右部孔径,以达到了增压的目的;通过进风管接头连接进风管,进水管接头连接进水管。 When the present invention is used, the ratio of air and water can be adjusted by adjusting the cooperation between the shell and the hollow shaft with different diameters, and the amount of air intake can be adjusted to achieve the best effect of dust reduction and atomization. Because the aperture of the left part of the hollow shaft with different diameters is smaller than the aperture of the right part, the purpose of pressurization is achieved; the air inlet pipe is connected through the air inlet pipe joint, and the water inlet pipe joint is connected with the water inlet pipe.
调节式放炮远程压气喷雾器主体结构为直径38mm、壁厚4mm长200mm的内丝钢管作风水混合管囊,外径30mm的外丝螺纹导水管作进水管,6分单向阀连接进风管,喷雾装置为二进水口、一进风口、两气雾出口。工作原理为:压力水进入喷雾管囊内,压力风沿管囊内的螺纹与压力水混合,在风压的作用下,形成两道分散式的气雾喷出对爆破地点进行覆盖。该喷雾装置的喷雾射程可达到11m,气雾覆盖宽度可到5m,可有效对大断面巷道进行气雾覆盖,且雾化效果良好,有效的弥补了原始喷雾压力达不到8Mpa且不能覆盖全断面的问题。降尘率可提高70%以上。同时可以通过调节喷头处螺纹与喷头的间隙来调整喷雾的最佳效果,既达到最远喷雾射程又雾化良好。 The main structure of the adjustable blasting remote compressed air sprayer is an inner wire steel pipe with a diameter of 38mm, a wall thickness of 4mm and a length of 200mm as the air-water mixing capsule, an outer diameter of 30mm with an outer threaded water guide pipe as the water inlet pipe, and a 6-point one-way valve connected to the air inlet pipe. The spray device has two water inlets, one air inlet and two air mist outlets. The working principle is: the pressure water enters the spray tube capsule, the pressure wind mixes with the pressure water along the thread in the tube capsule, and under the action of the wind pressure, two dispersed aerosol sprays are formed to cover the blasting site. The spray range of the spray device can reach 11m, and the aerosol coverage width can reach 5m. It can effectively cover the large-section roadway with aerosol, and the atomization effect is good, which effectively makes up for the fact that the original spray pressure cannot reach 8Mpa and cannot cover the whole area. section problem. The dust reduction rate can be increased by more than 70%. At the same time, the best effect of the spray can be adjusted by adjusting the gap between the thread at the nozzle and the nozzle, so as to achieve the farthest spray range and good atomization.
使用调节式放炮远程压气喷雾器能够有效的降低工作面爆破期间产生的高浓度粉尘,提高安全保障系数,同时该调节式放炮远程压气喷雾器制作成本低,自制加工仅需成本350元左右,而市场购置成品压气喷雾则需2000余元,且目前尚未有较为理想的喷雾产品,同时大大节省了费用的投入。该调节式放炮远程压气喷雾器使用寿命长,维修量小,每年可节省安全费用3万余元。调节式放炮远程压气喷雾器能够有效的解决矿井井下放炮喷雾达不到8MPa且不能覆盖全断面的问题,实现了风水联动,以水为主,以风助雾,风水相互调节最大限度提高雾化降尘效果。 The use of the adjustable blasting remote compressed air sprayer can effectively reduce the high concentration of dust generated during the blasting of the working face and improve the safety guarantee factor. At the same time, the production cost of the adjustable blasting remote compressed air sprayer is low, and the self-made processing only costs about 350 yuan, while the market purchase The finished compressed air spray needs more than 2,000 yuan, and there is no ideal spray product at present, which greatly saves the cost of investment. The long-distance pressurized air sprayer for long-distance blasting can save more than 30,000 yuan in safety costs and requires less maintenance. The adjustable blasting remote compressed air sprayer can effectively solve the problem that the blasting spray in the mine can not reach 8MPa and cannot cover the whole section. Effect.
上面所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的构思和保护范围进行限定,在不脱离本发明设计构思的前提下,本领域中普通工程技术人员对本发明的技术方案作出的各种变型和改进,均应落入本发明的保护范围。 The above-described embodiments are only described to the preferred implementation of the present invention, and are not intended to limit the concept and protection scope of the present invention. Various modifications and improvements made in the scheme should fall within the protection scope of the present invention.
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Cited By (1)
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| CN104907202A (en) * | 2015-06-24 | 2015-09-16 | 枣庄矿业(集团)有限责任公司柴里煤矿 | Wind and water mixing atomizing spray head with non-return device |
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| GB1480648A (en) * | 1974-08-08 | 1977-07-20 | Westfalia Lunen | Pipe or nozzle coupling |
| CN101342518A (en) * | 2007-07-13 | 2009-01-14 | 李冠军 | Sprayer governing type double-nozzle |
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| CN104907202A (en) * | 2015-06-24 | 2015-09-16 | 枣庄矿业(集团)有限责任公司柴里煤矿 | Wind and water mixing atomizing spray head with non-return device |
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| CN104594941B (en) | 2016-09-14 |
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Inventor after: Wang Kaisheng Inventor after: Dai Jie Inventor after: Wang Zhongqiao Inventor after: Zhang Qian Inventor after: Sun Shoushan Inventor after: Lu Feng Inventor after: Qin Xiangfeng Inventor after: Wang Jinmei Inventor after: Liu Zhenlun Inventor after: Song Yong Inventor after: Yuan Mingqi Inventor after: Liu Guoli Inventor after: Cao Jun Inventor after: Liu Cuntao Inventor after: Meng Wenfeng Inventor after: Zhang Houlin Inventor before: Song Yong Inventor before: Dai Jie Inventor before: Wang Kaisheng Inventor before: Yuan Mingqi Inventor before: Cao Jun Inventor before: Zhang Qian Inventor before: Pan Tengteng Inventor before: Liu Cuntao Inventor before: Zhang Houlin Inventor before: Meng Wenfeng |
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