CN104591556A - Full automatic control lime shaft kiln production line - Google Patents
Full automatic control lime shaft kiln production line Download PDFInfo
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- CN104591556A CN104591556A CN201510008499.5A CN201510008499A CN104591556A CN 104591556 A CN104591556 A CN 104591556A CN 201510008499 A CN201510008499 A CN 201510008499A CN 104591556 A CN104591556 A CN 104591556A
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- 235000008733 Citrus aurantifolia Nutrition 0.000 title claims abstract description 31
- 235000011941 Tilia x europaea Nutrition 0.000 title claims abstract description 31
- 239000004571 lime Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000003245 coal Substances 0.000 claims abstract description 58
- 235000019738 Limestone Nutrition 0.000 claims abstract description 54
- 239000006028 limestone Substances 0.000 claims abstract description 54
- 239000000463 material Substances 0.000 claims abstract description 54
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 239000000428 dust Substances 0.000 claims description 11
- 239000004744 fabric Substances 0.000 claims description 8
- 239000002956 ash Substances 0.000 claims 20
- 235000002918 Fraxinus excelsior Nutrition 0.000 claims 7
- 238000006748 scratching Methods 0.000 claims 7
- 230000002393 scratching effect Effects 0.000 claims 7
- 238000007689 inspection Methods 0.000 claims 2
- 239000010687 lubricating oil Substances 0.000 claims 2
- 239000000725 suspension Substances 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 35
- 238000009826 distribution Methods 0.000 abstract description 19
- 239000000446 fuel Substances 0.000 abstract description 13
- 238000001816 cooling Methods 0.000 abstract description 11
- 238000007789 sealing Methods 0.000 abstract description 11
- 238000001354 calcination Methods 0.000 abstract description 10
- 239000002994 raw material Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 21
- 101100399296 Mus musculus Lime1 gene Proteins 0.000 description 19
- 238000006243 chemical reaction Methods 0.000 description 11
- 230000005611 electricity Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000011017 operating method Methods 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000033228 biological regulation Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/40—Production or processing of lime, e.g. limestone regeneration of lime in pulp and sugar mills
Landscapes
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Furnace Details (AREA)
Abstract
本发明公开了一种全自动控制石灰立窑生产线,包括立窑、上料系统、布料系统和出灰系统,所述上料系统包括混合料斗、石灰石仓、输送石灰石的第一带式输送机、煤仓和输送煤的第二带式输送机,所述布料系统包括设置在立窑顶部的布料器,所述出灰系统包括设置在立窑内的冷却装置和设置在立窑底部的若干扒灰机。本发明在保证低成本和高可操作性的前提下,可方便调控原料混合比例,且料斗提升方便可靠,提升效率高;同时经旋转布料器将立窑料面分为4个小区块,3个线面、7个点面进行均匀的布料,从而使窑内料面均匀,提高锻烧稳定性;本发明还保证了窑底部的密封,既节省燃料又节省电耗。
The invention discloses a fully automatic control lime shaft kiln production line, which comprises a shaft kiln, a feeding system, a material distributing system and an ash discharging system. The feeding system includes a mixing hopper, a limestone bin, and a first belt conveyor for transporting limestone. , a coal bunker and a second belt conveyor for transporting coal, the distribution system includes a distributor arranged on the top of the shaft kiln, and the ash discharge system includes a cooling device arranged in the shaft kiln and a number of cooling devices arranged at the bottom of the shaft kiln Handjob. On the premise of ensuring low cost and high operability, the present invention can conveniently control the mixing ratio of raw materials, and the lifting of the hopper is convenient and reliable, and the lifting efficiency is high; at the same time, the material surface of the vertical kiln is divided into 4 small blocks by the rotary distributor, 3 Uniform material distribution is carried out on 1 line surface and 7 point surfaces, so that the material surface in the kiln is uniform and the stability of calcination is improved; the invention also ensures the sealing of the kiln bottom, which not only saves fuel but also saves power consumption.
Description
技术领域 technical field
本发明涉及一种碳酸钙生产设备,尤其涉及一种全自动控制石灰立窑生产线。 The invention relates to calcium carbonate production equipment, in particular to a fully automatic control lime shaft kiln production line.
背景技术 Background technique
立窑由于其竖直设置,其进料口一般在窑顶,需要将原料石灰石和燃料煤在窑下混合好后提升至窑顶进料或者直接将石灰石仓和煤仓的高度设置成与窑顶高度匹配; Due to the vertical setting of the vertical kiln, its feed port is generally at the top of the kiln. It is necessary to mix the raw limestone and fuel coal under the kiln and then lift it to the top of the kiln for feeding, or directly set the height of the limestone bin and the coal bin to the same height as the kiln. top height match;
前者石灰石和煤输送成本高,混合比例较难控制,而且在提升过程中稳定性和可靠性收到制约,而后者显然成本较高,制作难度和使用成本均较高; The former has high transportation costs for limestone and coal, and it is difficult to control the mixing ratio, and its stability and reliability are restricted during the lifting process, while the latter is obviously more expensive, with higher manufacturing difficulty and higher use costs;
而且在布料过程中,由于布料头位置和窑顶结构的制约,一般采用单面甚至单点进行布料,该种布料方式,使得其窑顶料面均匀性不够高,从而对锻烧稳定性会产生影响; Moreover, in the material distribution process, due to the constraints of the position of the material distribution head and the structure of the kiln roof, generally one side or even a single point is used for material distribution. This method of material distribution makes the uniformity of the kiln roof material surface not high enough, which will affect the stability of calcination. have an impact;
石灰经立窑煅烧后进行冷却区后,必须要及时得到冷却,将灰温度降至50度左右后方可出灰,从而对鼓入窑内的风量有了严格的控制要求,对窑底出灰系统的密封性能有了更高的标准,确保鼓入窑内的有效风量能够满足冷却的要求。现有石灰立窑生产线的出灰系统一般直接采用扒灰机和出灰机进行出灰,由于窑底结构上的限制,使得其密封效果不够好,而且立窑料面下降稳定性不够高。 After the lime is calcined in the vertical kiln and enters the cooling zone, it must be cooled in time, and the ash temperature can be lowered to about 50 degrees before the ash can be discharged. Therefore, there is a strict control requirement for the air volume blown into the kiln, and the ash discharge at the bottom of the kiln is strictly controlled. The sealing performance of the system has a higher standard to ensure that the effective air volume blown into the kiln can meet the cooling requirements. The ash discharge system of the existing lime shaft kiln production line generally uses ash removal machine and ash discharge machine directly for ash discharge. Due to the limitation of the kiln bottom structure, the sealing effect is not good enough, and the stability of the vertical kiln material level drop is not high enough.
发明内容 Contents of the invention
本发明为了解决上述现有技术中存在的缺陷和不足,提供了一种在保证低成本和高可操作性的前提下,可方便调控原料混合比例,且料斗提升方便可靠,同时可以使窑顶料面均匀,提高窑内锻烧稳定性,且既能保证立窑料面均匀下降,还能保证窑底部的密封性,从而节省燃料和电耗的全自动控制石灰立窑生产线。 In order to solve the defects and deficiencies in the above-mentioned prior art, the present invention provides a method that can conveniently control the mixing ratio of raw materials under the premise of ensuring low cost and high operability, and the lifting of the hopper is convenient and reliable. At the same time, the kiln roof can be The material surface is uniform, which improves the stability of calcining in the kiln, and can not only ensure the uniform decline of the shaft kiln material surface, but also ensure the sealing of the kiln bottom, thereby saving fuel and power consumption. Fully automatic control of the lime shaft kiln production line.
本发明的技术方案:一种全自动控制石灰立窑生产线,包括立窑、上料系统、布料系统和出灰系统,所述上料系统包括混合料斗、石灰石仓、输送石灰石的第一带式输送机、煤仓和输送煤的第二带式输送机,所述布料系统包括设置在立窑顶部的布料器,所述出灰系统包括设置在立窑内的冷却装置和设置在立窑底部的若干扒灰机,所述石灰石仓的底部出料口处设有第一振动下料机,所述煤仓的底部出料口处设有第二振动下料机,所述第一带式输送机位于第一振动下料机下方,所述第二带式输送机位于第二振动下料机下方,所述第一带式输送机末端连接有石灰石计量仓,所述第二带式输送机的末端连接有煤计量仓,所述混合料斗的数量为两个,分别为底部混合料斗和顶部混合料斗,两个混合料斗通过一斜桥式料车上料机升降,所述石灰石计量仓和煤计量仓的出料口均连接底部混合料斗的进料口,所述布料器为将窑顶料面分为四块的旋转布料器,所述布料器上方设有卸料斗,所述卸料斗的进料口位置与顶部混合料斗的出料口位置相对应,所述卸料斗的出料口位置与布料器的进料口位置相对应,所述扒灰机的出灰口连接窑底的小灰仓,所述小灰仓的出灰口连接一振动卸灰机,所述振动卸灰机与小灰仓之间设有液压插板阀,所述振动卸灰机的出灰口处连接有一个出灰皮带机,所述扒灰机的数量与窑底料面的数量相同,每个窑底料面通过一个扒灰机与小灰仓连接。 The technical solution of the present invention: a fully automatic lime shaft kiln production line, including a shaft kiln, a feeding system, a material distribution system and an ash discharge system, the feeding system includes a mixing hopper, a limestone bin, and a first belt conveyor for conveying limestone Conveyor, coal bunker and the second belt conveyor for conveying coal, the distribution system includes a distributor arranged on the top of the shaft kiln, the ash discharge system includes a cooling device arranged in the shaft kiln and a A number of dust removal machines, the bottom outlet of the limestone bin is provided with a first vibrating feeder, the bottom outlet of the coal bunker is provided with a second vibrating feeder, and the first belt type The conveyor is located below the first vibrating feeder, the second belt conveyor is located below the second vibrating feeder, the end of the first belt conveyor is connected to a limestone metering bin, and the second belt conveyor The end of the machine is connected with a coal metering bin, and the number of the mixing bins is two, which are the bottom mixing bin and the top mixing bin, and the two mixing bins are lifted and lowered by a slanted bridge-type feeding machine, and the limestone metering bin The outlet of the coal metering bin and the coal metering bin are both connected to the inlet of the bottom mixing hopper. The distributor is a rotary distributor that divides the kiln top material surface into four pieces. A discharge hopper is arranged above the distributor. The position of the feed port of the hopper corresponds to the position of the discharge port of the top mixing hopper, the position of the discharge port of the discharge hopper corresponds to the position of the feed port of the distributor, and the ash discharge port of the ash removal machine is connected to the bottom of the kiln A small ash bin, the ash outlet of the small ash bin is connected to a vibrating ash unloading machine, a hydraulic plug-in valve is arranged between the vibrating ash unloading machine and the small ash bin, and the ash outlet of the vibrating ash unloading machine There is an ash-discharging belt conveyor connected at the place, and the number of said ash removal machines is the same as that of the kiln bottom material surface, and each kiln bottom material surface is connected with a small ash bin through an ash removal machine.
本发明将原料石灰石和燃料煤在窑下用振动下料机出料、带式输送机输送、计量仓按比例配好并充分混合, 同时采用斜桥式料车上料机轮番提升两个混合料斗至窑顶,在保证低成本和高可操作性的前提下,可方便调控原料混合比例,且料斗提升方便可靠,提升效率高;同时经旋转布料器将立窑料面分为4个小区块,3个线面、7个点面进行均匀的布料,从而使窑内料面均匀,提高锻烧稳定性;本发明还将窑底料面区分为若干个面通过若干扒灰机出灰至与窑体相联的小灰仓,再通过液压插板阀配振动卸灰机出灰,从面保证了立窑料面均匀下降,同时保证了窑底部的密封,既节省燃料又节省电耗。 In the present invention, the raw material limestone and fuel coal are discharged under the kiln by a vibrating feeder, conveyed by a belt conveyor, and the metering bin is proportioned and fully mixed. From the hopper to the top of the kiln, under the premise of ensuring low cost and high operability, the mixing ratio of raw materials can be adjusted conveniently, and the lifting of the hopper is convenient and reliable, and the lifting efficiency is high; at the same time, the vertical kiln material surface is divided into 4 small areas by the rotating distributor block, 3 line surfaces, and 7 point surfaces for uniform material distribution, so that the material surface in the kiln is uniform and the stability of calcination is improved; the invention also divides the kiln bottom material surface into several surfaces and discharges ash through several ash removal machines To the small ash bin connected with the kiln body, and then the ash is discharged through the hydraulic plug-in valve and the vibrating ash unloader, which ensures that the material surface of the vertical kiln is evenly lowered from the surface, and at the same time ensures the sealing of the kiln bottom, which saves fuel and electricity. consumption.
本发明中混合料斗数量为两个,但是两个混合料斗的位置随着料斗内空满状态而改变,其结构和形状一样,因此本发明中两个混合料斗在底部时为底部混合料斗,在顶部时为顶部混合料斗。 Among the present invention, the number of mixing hoppers is two, but the position of the two mixing hoppers changes along with the empty state in the hopper, and its structure and shape are the same, so it is the bottom mixing hopper when the two mixing hoppers are at the bottom in the present invention. When the top is the top mixing hopper.
优选地,所述斜桥式料车上料机包括卷扬机、设置在混合料斗一侧的吊架和设置在立窑顶部的支撑架,所述卷扬机上设有变频调速机和漫反射传感器。 Preferably, the slanted bridge-type feeding machine includes a hoist, a hanger arranged on one side of the mixing hopper, and a support frame arranged on the top of the shaft kiln, and the hoist is provided with a frequency converter and a diffuse reflection sensor.
本发明在斜桥式料车上料机的卷扬机上设置了变频调速机和漫反射传感器,使得其提升料斗采用变频调速及漫反射传感器,确保料斗在提升过程中的安全性,大大降低了冲顶及滑落现象的发生。 In the present invention, a frequency conversion speed controller and a diffuse reflection sensor are arranged on the winch of the inclined bridge type feeding machine, so that the hoisting hopper adopts a frequency conversion speed regulation and a diffuse reflection sensor to ensure the safety of the hopper during the lifting process and greatly reduce the prevent the occurrence of topping and sliding.
优选地,所述旋转布料器包括布料头和驱动布料头旋转的电机,所述布料器下方设有一钟罩,所述钟罩顶部与卸料斗衔接。 Preferably, the rotary distributor includes a distributing head and a motor that drives the distributing head to rotate, a bell jar is provided below the distributor, and the top of the bell jar is connected to the discharge hopper.
本发明采用一对斜齿轮将电机转轴的水平转动动力变换成布料头的竖直转动动力,该种结构使得其旋转平稳可靠,布料效果更好。 The invention adopts a pair of helical gears to transform the horizontal rotation power of the motor shaft into the vertical rotation power of the cloth head. This structure makes the rotation stable and reliable, and the cloth effect is better.
优选地,该上料布料系统还包括一PLC控制器,所述PLC控制器分别控制连接第一振动下料机、第二振动下料机、第一带式输送机、第二带式输送机、石灰石计量仓、煤计量仓、布料器、卷扬机、变频调速机和漫反射传感器。 Preferably, the feeding and distributing system also includes a PLC controller, and the PLC controller controls and connects the first vibrating unloading machine, the second vibrating unloading machine, the first belt conveyor, and the second belt conveyor respectively. , Limestone metering silo, coal metering silo, distributor, hoist, frequency conversion speed controller and diffuse reflection sensor.
该种结构提高了其上料的自动化程度,提高其上料和布料的效率,更加节能环保。 This kind of structure improves the automation degree of its feeding, improves the efficiency of its feeding and distributing, and is more energy-saving and environment-friendly.
优选地,所述煤计量仓包括煤计量仓体和煤重量传感器,所述石灰石计量仓包括石灰石计量仓体和石灰石重量传感器,所述PLC控制器分别连接石灰石重量传感器和煤重量传感器。 Preferably, the coal metering bin includes a coal metering bin body and a coal weight sensor, the limestone metering bin includes a limestone metering bin body and a limestone weight sensor, and the PLC controller is connected to the limestone weight sensor and the coal weight sensor respectively.
该种结构方便煤计量仓对煤的重量计算和控制,方便石灰石计量仓对石灰石的重量计算和控制。 This structure is convenient for coal weight calculation and control by the coal metering bin, and convenient for limestone weight calculation and control by the limestone metering bin.
优选地,所述石灰石仓为400吨容量的石灰石仓,所述煤仓为100吨容量的煤仓。 Preferably, the limestone silo is a 400-ton limestone silo, and the coal silo is a 100-ton coal silo.
该种结构使得其可以一次提供400吨石灰石和100吨染料煤,可以减少进料次数,提高效率,降低成本。 This structure enables it to provide 400 tons of limestone and 100 tons of dye coal at a time, which can reduce the number of feeds, improve efficiency and reduce costs.
优选地,所述冷却装置包括设置在窑内的真空泵和设置在窑底的鼓风机。 Preferably, the cooling device includes a vacuum pump arranged in the kiln and a blower arranged at the bottom of the kiln.
该种结构能够更好的控制鼓风机鼓入窑内的风量,以及及时排出窑内的热气等。 This structure can better control the air volume blown into the kiln by the blower and discharge the hot air in the kiln in time.
优选地,该出灰系统还包括一PLC控制器,所述PLC控制器分别控制连接扒灰机、液压插板阀、振动卸灰机、出灰皮带机、真空泵和鼓风机。 Preferably, the ash discharging system further includes a PLC controller, and the PLC controller respectively controls and connects the ash raking machine, the hydraulic flapper valve, the vibrating ash unloading machine, the ash discharging belt conveyor, the vacuum pump and the blower.
该种结构提高了其自动化程度,提高其工作效率,更加节能环保。 This structure improves its degree of automation, improves its work efficiency, and is more energy-saving and environment-friendly.
优选地,所述液压插板阀上连接有稀油站,所述PLC控制器控制连接稀油站。 Preferably, a thin oil station is connected to the hydraulic gate valve, and the PLC controller is connected to the thin oil station.
该种结构提高了其自动化程度,提高其工作效率,更加节能环保。 This structure improves its degree of automation, improves its work efficiency, and is more energy-saving and environment-friendly.
优选地,所述扒灰机呈抽屉状,其数量为四个,窑底料面的数量也为四个,四个窑底料面通过四个扒灰机出灰至与窑体相联的小灰仓。 Preferably, the ash removal machine is in the shape of a drawer, the number of which is four, and the number of the kiln bottom material surface is also four, and the four kiln bottom material surfaces are discharged to the kiln body through four ash removal machines. Small gray bin.
该种结构使得其进一步保证了立窑料面均匀下降,同时保证了窑底部的密封,既节省燃料又节省电耗。 This structure makes it possible to further ensure that the material surface of the vertical kiln falls evenly, and at the same time ensures the sealing of the bottom of the kiln, which not only saves fuel but also saves power consumption.
本发明将原料石灰石和燃料煤在窑下用振动下料机出料、带式输送机输送、计量仓按比例配好并充分混合, 同时采用斜桥式料车上料机轮番提升两个混合料斗至窑顶,在保证低成本和高可操作性的前提下,可方便调控原料混合比例,且料斗提升方便可靠,提升效率高;同时经旋转布料器将立窑料面分为4个小区块,3个线面、7个点面进行均匀的布料,从而使窑内料面均匀,提高锻烧稳定性;本发明还将窑底料面区分为若干个面通过若干扒灰机出灰至与窑体相联的小灰仓,再通过液压插板阀配振动卸灰机出灰,从面保证了立窑料面均匀下降,同时保证了窑底部的密封,既节省燃料又节省电耗。 In the present invention, the raw material limestone and fuel coal are discharged under the kiln by a vibrating feeder, conveyed by a belt conveyor, and the metering bin is proportioned and fully mixed. From the hopper to the top of the kiln, under the premise of ensuring low cost and high operability, the mixing ratio of raw materials can be adjusted conveniently, and the lifting of the hopper is convenient and reliable, and the lifting efficiency is high; at the same time, the vertical kiln material surface is divided into 4 small areas by the rotating distributor block, 3 line surfaces, and 7 point surfaces for uniform material distribution, so that the material surface in the kiln is uniform and the stability of calcination is improved; the invention also divides the kiln bottom material surface into several surfaces and discharges ash through several ash removal machines To the small ash bin connected with the kiln body, and then the ash is discharged through the hydraulic plug-in valve and the vibrating ash unloader, which ensures that the material surface of the vertical kiln is evenly lowered from the surface, and at the same time ensures the sealing of the kiln bottom, which saves fuel and electricity. consumption.
附图说明 Description of drawings
图1为本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2为本发明的流程示意图。 Fig. 2 is a schematic flow chart of the present invention.
图中1.立窑,2.石灰石仓,3.煤仓,4.底部混合料斗,5.第一振动下料机,6.第一带式输送机,7.石灰石计量仓,8.第二振动下料机,9.第二带式输送机,10.煤计量仓,11.卷扬机,12.吊架,13.支撑架,14.PLC控制器,15.布料头,16.卸料斗,17.电机,18.钟罩,19.顶部混合料斗,20.稀油站,21.窑底料面,22.扒灰机,23.小灰仓,24.液压插板阀,25.振动卸灰机,26.出灰皮带机,27.梯子,28.观察检修平台,29.鼓风机,30.真空泵,31.扶栏。 In the figure 1. Shaft kiln, 2. Limestone bin, 3. Coal bunker, 4. Bottom mixing hopper, 5. The first vibrating feeder, 6. The first belt conveyor, 7. Limestone metering bin, 8. The first 2. Vibrating feeder, 9. Second belt conveyor, 10. Coal metering bin, 11. Hoist, 12. Hanger, 13. Support frame, 14. PLC controller, 15. Cloth head, 16. Unloading hopper , 17. Motor, 18. Bell jar, 19. Top mixing hopper, 20. Thin oil station, 21. Kiln bottom material surface, 22. Ash picker, 23. Small ash bin, 24. Hydraulic flapper valve, 25. Vibration dust unloading machine, 26. Ash belt conveyor, 27. Ladder, 28. Observation and maintenance platform, 29. Blower, 30. Vacuum pump, 31. Handrail.
具体实施方式 Detailed ways
下面结合附图对本发明作进一步详细的说明,但并不是对本发明保护范围的限制。 The present invention will be described in further detail below in conjunction with the accompanying drawings, but it is not intended to limit the protection scope of the present invention.
如图1和2所示,一种全自动控制石灰立窑生产线,包括立窑、上料系统、布料系统和出灰系统,上料系统包括混合料斗4、石灰石仓2、输送石灰石的第一带式输送机6、煤仓3和输送煤的第二带式输送机9,布料系统包括设置在立窑1顶部的布料器,出灰系统包括设置在立窑1内的冷却装置和设置在立窑1底部的四个扒灰机22,石灰石仓2的底部出料口处设有第一振动下料机5,煤仓3的底部出料口处设有第二振动下料机8,第一带式输送机6位于第一振动下料机5下方,第二带式输送机9位于第二振动下料机8下方,第一带式输送机6末端连接有石灰石计量仓7,第二带式输送机9的末端连接有煤计量仓10,混合料斗的数量为两个,分别为底部混合料斗4和顶部混合料斗19,两个混合料斗通过一斜桥式料车上料机升降;石灰石计量仓7和煤计量仓10的出料口均连接底部混合料斗4的进料口,布料器为将窑顶料面分为四块的旋转布料器,布料器上方设有卸料斗16,卸料斗16的进料口位置与顶部混合料斗19的出料口位置相对应,卸料斗16的出料口位置与布料器的进料口位置相对应。扒灰机22的出灰口连接窑底的小灰仓23,小灰仓23的出灰口连接一振动卸灰机25,振动卸灰机25与小灰仓23之间设有液压插板阀24,振动卸灰机25的出灰口处连接有一个出灰皮带机26,扒灰机22的数量与窑底料面21的数量相同,均为四个,扒灰机22呈抽屉状,四个窑底料面21通过四个抽屉状扒灰机22出灰至与窑体1相联的小灰仓23。斜桥式料车上料机包括卷扬机11、设置在混合料斗一侧的吊架12和设置在立窑1顶部的支撑架13,卷扬机11上设有变频调速机和漫反射传感器。旋转布料器包括布料头15和驱动布料头15旋转的电机16,布料器下方设有一钟罩18,钟罩18顶部与卸料斗16衔接。该生产线还包括一PLC控制器14,PLC控制器14分别控制连接第一振动下料机5、第二振动下料机8、第一带式输送机6、第二带式输送机9、石灰石计量仓7、煤计量仓10、布料器、卷扬机11、变频调速机、漫反射传感器、扒灰机22、液压插板阀24、振动卸灰机25、出灰皮带机26、真空泵30和鼓风机29。煤计量仓10包括煤计量仓体和煤重量传感器,石灰石计量仓7包括石灰石计量仓体和石灰石重量传感器,PLC控制器14分别连接石灰石重量传感器和煤重量传感器。石灰石仓2为400吨容量的石灰石仓,煤仓3为100吨容量的煤仓。冷却装置包括设置在窑内的真空泵30和设置在窑底的鼓风机29。液压插板阀24上连接有稀油站20,PLC控制器14控制连接稀油站20。立窑1上设有若干观察检修平台28、若干配合观察检修平台28的梯子27和扶栏31。 As shown in Figures 1 and 2, a fully automatic lime shaft kiln production line includes a shaft kiln, a feeding system, a material distribution system and an ash discharge system. The feeding system includes a mixing hopper 4, a limestone bin 2, and the first limestone conveying system The belt conveyor 6, the coal bunker 3 and the second belt conveyor 9 for transporting coal, the distribution system includes a distributor arranged on the top of the shaft kiln 1, and the ash discharge system includes a cooling device arranged in the shaft kiln 1 and a cooling device arranged in the shaft kiln 1 Four ash removal machines 22 at the bottom of the shaft kiln 1, a first vibrating feeder 5 is provided at the bottom outlet of the limestone bin 2, a second vibrating feeder 8 is provided at the bottom outlet of the coal bunker 3, The first belt conveyor 6 is located below the first vibrating feeder 5, the second belt conveyor 9 is located below the second vibrating feeder 8, and the end of the first belt conveyor 6 is connected with a limestone metering bin 7. The end of the two-belt conveyor 9 is connected with a coal metering bin 10, and the number of mixing hoppers is two, namely the bottom mixing hopper 4 and the top mixing hopper 19, and the two mixing hoppers are lifted and lowered by an inclined bridge type feeding machine The outlets of the limestone metering bin 7 and the coal metering bin 10 are all connected to the inlet of the mixing hopper 4 at the bottom, and the distributor is a rotary distributor that divides the kiln top material surface into four pieces, and the top of the distributor is provided with a discharge hopper 16 , the position of the feed port of the discharge hopper 16 corresponds to the position of the discharge port of the top mixing hopper 19, and the position of the discharge port of the discharge hopper 16 corresponds to the position of the feed port of the distributor. The ash outlet of the ash removal machine 22 is connected to the small ash bin 23 at the bottom of the kiln, and the ash outlet of the small ash bin 23 is connected to a vibrating ash unloading machine 25, and a hydraulic plate is arranged between the vibrating ash unloading machine 25 and the small ash bin 23 There is an ash belt conveyor 26 connected to the valve 24 and the ash outlet of the vibrating ash unloader 25. The number of ash removal machines 22 is the same as that of the kiln bottom material surface 21, which is four. The ash removal machines 22 are in the shape of a drawer , the four kiln bottom material surfaces 21 are discharged to the small ash bin 23 connected with the kiln body 1 by four drawer-shaped ash removal machines 22 . The inclined bridge feeding machine includes a hoist 11, a hanger 12 arranged on one side of the mixing hopper and a support frame 13 arranged on the top of the shaft kiln 1. The hoist 11 is provided with a frequency conversion speed regulator and a diffuse reflection sensor. The rotary distributor includes a distribution head 15 and a motor 16 that drives the rotation of the distribution head 15. A bell 18 is arranged below the distributor, and the top of the bell 18 is connected with the discharge hopper 16. The production line also includes a PLC controller 14, and the PLC controller 14 respectively controls and connects the first vibrating feeder 5, the second vibrating feeder 8, the first belt conveyor 6, the second belt conveyor 9, limestone Metering bin 7, coal metering bin 10, distributor, winch 11, frequency conversion speed controller, diffuse reflection sensor, ash picker 22, hydraulic flapper valve 24, vibrating ash unloader 25, ash belt conveyor 26, vacuum pump 30 and Blower 29. The coal metering bin 10 includes a coal metering bin body and a coal weight sensor, the limestone metering bin 7 includes a limestone metering bin body and a limestone weight sensor, and the PLC controller 14 is connected to the limestone weight sensor and the coal weight sensor respectively. Limestone bin 2 is a limestone bin with a capacity of 400 tons, and coal bin 3 is a coal bin with a capacity of 100 tons. The cooling device includes a vacuum pump 30 arranged in the kiln and an air blower 29 arranged at the bottom of the kiln. The thin oil station 20 is connected to the hydraulic plug-in valve 24 , and the PLC controller 14 is connected to the thin oil station 20 under control. Shaft kiln 1 is provided with some observation and maintenance platforms 28, some ladders 27 and handrails 31 that cooperate with observation and maintenance platforms 28.
本发明工作时,第一振动下料机和第二振动下料机动作使得石灰石和煤出料到第一带式输送机上和第二带式输送机上,第一带式输送机和第二带式输送机分别将石灰石输送至石灰石计量仓,将煤输送至煤计量仓,通过石灰石计量仓和煤计量仓计量后落入混合料斗按比例配好并充分混合,然后卷扬机带动满料混合料斗提升至立窑顶部将混合料经过卸料斗和布料器后灌入立窑内煅烧;卷扬机同时带动空混合料斗下降至底部灌入混合料,混合料斗提升和下降过程中漫反射传感器检测并反馈混合料斗的位置和速度,变频调速机控制卷扬机动作和调节卷扬机速度(使得其提升料斗采用变频调速及漫反射传感器,确保料斗在提升过程中的安全性,大大降低了冲顶及滑落现象的发生);出灰系统工作过程,煅烧完成后,四个窑底料面通过四个抽屉形状的扒灰机出灰至与窑体相联的小灰仓,再通过液压插板阀配振动卸灰机出灰,从面保证了立窑料面均匀下降,同时保证了窑底部的密封,既节省燃料又节省电耗。 When the present invention worked, the first vibrating feeder and the second vibrating feeder acted to make limestone and coal discharge onto the first belt conveyor and the second belt conveyor, and the first belt conveyor and the second belt conveyor The limestone is transported to the limestone metering bin by the type conveyor, and the coal is transported to the coal metering bin. After being measured by the limestone metering bin and the coal metering bin, it falls into the mixing hopper and mixed in proportion, and then the hoist drives the full material mixing hopper to lift Go to the top of the vertical kiln and pour the mixed material into the vertical kiln for calcination after passing through the discharge hopper and the distributor; the hoist simultaneously drives the empty mixing hopper down to the bottom to fill in the mixed material, and the diffuse reflection sensor detects and feeds back the mixing hopper during the lifting and lowering of the mixing hopper The position and speed of the hoist are controlled by the frequency conversion speed controller and the speed of the hoist is adjusted (so that the lifting hopper adopts frequency conversion speed regulation and diffuse reflection sensors to ensure the safety of the hopper during the lifting process, which greatly reduces the occurrence of topping and slipping phenomena) ; During the working process of the ash discharge system, after the calcination is completed, the four kiln bottom material surfaces are discharged to the small ash bin connected with the kiln body through four drawer-shaped ash removal machines, and then the hydraulic plug-in valve is equipped with a vibrating ash discharger. The ash is discharged from the surface to ensure that the material surface of the shaft kiln is evenly lowered, and at the same time, the sealing of the bottom of the kiln is ensured, which saves fuel and electricity consumption.
在整个上料布料过程中第一振动下料机、第二振动下料机、第一带式输送机、第二带式输送机、石灰石计量仓、煤计量仓、布料器、卷扬机、漫反射传感器和变频调速机均可通过PLC控制器控制;在整个出灰过程中,扒灰机、液压插板阀、稀油站和振动卸灰机均可通过PLC控制器控制工作。 During the whole process of loading and distributing materials, the first vibrating unloading machine, the second vibrating unloading machine, the first belt conveyor, the second belt conveyor, limestone metering bin, coal metering bin, distributor, hoist, diffuse reflector Both the sensor and the frequency conversion speed regulator can be controlled by the PLC controller; during the whole ash discharge process, the ash raking machine, hydraulic flapper valve, thin oil station and vibrating ash unloader can all be controlled by the PLC controller.
本发明中立窑为常规立窑,故其进料口处等结构不作细述;真空泵和鼓风机均是通过常规手段设置在立窑上的,故其结构和具体工作过程不作细述。 The shaft kiln in the present invention is a conventional shaft kiln, so the structures at the feed inlet are not described in detail; the vacuum pump and blower are all arranged on the shaft kiln by conventional means, so its structure and specific working process are not described in detail.
本发明中第一振动下料机、第二振动下料机、第一带式输送机、第二带式输送机、石灰石计量仓、煤计量仓、布料器、卷扬机、漫反射传感器、变频调速机扒灰机、液压插板阀、稀油站、PLC控制器和振动卸灰机均为市面采购,因此该些部件的具体工作过程均为常规技术,不作细述。 In the present invention, the first vibrating feeder, the second vibrating feeder, the first belt conveyor, the second belt conveyor, the limestone metering bin, the coal metering bin, the distributor, the winch, the diffuse reflection sensor, the frequency conversion Speed machine ash removal machine, hydraulic slide valve, thin oil station, PLC controller and vibrating ash unloader are all purchased from the market, so the specific working process of these components is conventional technology, and will not be described in detail.
本发明将原料石灰石和燃料煤在窑下用振动下料机出料、带式输送机输送、计量仓按比例配好并充分混合, 同时采用斜桥式料车上料机轮番提升两个混合料斗至窑顶,在保证低成本和高可操作性的前提下,可方便调控原料混合比例,且料斗提升方便可靠,提升效率高;同时经旋转布料器将立窑料面分为4个小区块,3个线面、7个点面进行均匀的布料,从而使窑内料面均匀,提高锻烧稳定性;本发明还将窑底料面区分为若干个面通过若干扒灰机出灰至与窑体相联的小灰仓,再通过液压插板阀配振动卸灰机出灰,从面保证了立窑料面均匀下降,同时保证了窑底部的密封,既节省燃料又节省电耗。 In the present invention, the raw material limestone and fuel coal are discharged under the kiln by a vibrating feeder, conveyed by a belt conveyor, and the metering bin is proportioned and fully mixed. From the hopper to the top of the kiln, under the premise of ensuring low cost and high operability, the mixing ratio of raw materials can be adjusted conveniently, and the lifting of the hopper is convenient and reliable, and the lifting efficiency is high; at the same time, the vertical kiln material surface is divided into 4 small areas by the rotating distributor block, 3 line surfaces, and 7 point surfaces for uniform material distribution, so that the material surface in the kiln is uniform and the stability of calcination is improved; the invention also divides the kiln bottom material surface into several surfaces and discharges ash through several ash removal machines To the small ash bin connected with the kiln body, and then the ash is discharged through the hydraulic plug-in valve and the vibrating ash unloader, which ensures that the material surface of the vertical kiln is evenly lowered from the surface, and at the same time ensures the sealing of the kiln bottom, which saves fuel and electricity. consumption.
本发明所具备的创新: The innovations that the present invention possesses:
1.全自动化操作控制 配料采用P LC控制系统,触摸屏操作,自动称量、均匀配料,准确计量,大大减轻了工人的劳动强度,减少用工,改善了工作环境,并使石灰窑实现了数据化管理、自动化控制。该系统有自动挡和手动挡两种,操作方便。 2.平衡重车上料、均匀给料、旋转定点布料 将原料石灰石和燃料煤在窑下用专用设备按比例配好并充分混合, 采用斜桥料车上料方式提升至窑顶,经旋转布料器将立窑料面分为4个小区块,3个线面、7个点面进行均匀的布料,从而使窑内料面均匀,对锻烧稳定起到了关键性的作用。 3.合理供风、密封出灰 (1)、合理供风:活性石灰竖窑在煅烧过程中,供风的大小和布风均匀程度,对石灰的产量和质量至关重要,如供风不均匀就会出现偏烧,以至使过烧和生烧现象发生,这样就会大大影响石灰的质量。我公司设计的供风系统是将风经鼓风机进入方形风室及供风通道送入我公司自行设计的节能均压风帽均压、均量的进入窑内,均压风帽可以确保助燃风科学的分层分布到所需要的窑内炉料的断面上,使窑内气流分布均匀,火焰燃烧强度一致,气流、气压分布科学合理,有效提高了生产石灰的活性度和石灰窑生产产量。 (2)、密封均匀出灰:石灰经立窑煅烧后进行冷却区后,必须要及时得到冷却,将灰温度降至50度左右后方可出灰,从而对鼓入窑内的风量有了严格的控制要求,对窑底出灰设备的密封性能有了更高的标准,确保鼓入窑内的有效风量能够满足冷却的要求。我公司石灰立窑卸灰装置采用了将窑底料面区分为4个面通过四个抽屉形状的扒灰机出灰至与窑体相联的小灰仓,再通过液压插板阀配振动卸灰机出灰,从面保证了立窑料面均匀下降,同时保证了窑底部的密封,既节省燃料又节省电耗。 1. Fully automatic operation control The batching adopts PLC control system, touch screen operation, automatic weighing, uniform batching, and accurate measurement, which greatly reduces the labor intensity of workers, reduces labor, improves the working environment, and enables the lime kiln to realize digitization Management, automation control. The system has two kinds of automatic transmission and manual transmission, which are easy to operate. 2. Loading by counterweight truck, uniform feeding, and rotating fixed-point distribution. The raw material limestone and fuel coal are prepared in proportion and fully mixed with special equipment under the kiln. The distributor divides the material surface of the vertical kiln into 4 small blocks, 3 line surfaces and 7 point surfaces for uniform distribution, so that the material surface in the kiln is uniform, which plays a key role in the stability of calcination. 3. Reasonable air supply, sealed ash (1), reasonable air supply: During the calcination process of the active lime shaft kiln, the size of the air supply and the uniformity of the air distribution are crucial to the output and quality of the lime, such as uneven air supply There will be partial burning, so that over-burning and raw burning will occur, which will greatly affect the quality of lime. The air supply system designed by our company is to send the air through the blower into the square air chamber and the air supply channel into the energy-saving pressure equalizing air cap designed by our company to enter the kiln with equal pressure and volume. The equal pressure air cap can ensure the scientific combustion air. Layered distribution to the section of the furnace material in the kiln, so that the air flow in the kiln is evenly distributed, the flame combustion intensity is consistent, the air flow and air pressure distribution are scientific and reasonable, and the activity of lime production and the production output of lime kiln are effectively improved. (2) Sealing and uniform ash discharge: After the lime is calcined in the vertical kiln and then placed in the cooling zone, it must be cooled in time, and the ash temperature can be lowered to about 50 degrees before the ash can be released, so that the air volume blown into the kiln is strictly controlled. In order to ensure the effective air volume blown into the kiln, it can meet the cooling requirements. The lime shaft kiln ash unloading device of our company adopts the method of dividing the kiln bottom material surface into 4 sides, and discharges the ash through four drawer-shaped ash removal machines to the small ash bin connected with the kiln body, and then uses the hydraulic plug-in valve to match the vibration. The ash discharge by the ash unloading machine ensures that the material surface of the shaft kiln is evenly lowered from the surface, and at the same time ensures the sealing of the kiln bottom, which saves fuel and electricity consumption.
环保设施达标排放Environmental protection facilities meet emission standards
石灰立窑环保达标是国家既定的强制执行的政策。其煅烧分解的含粉尘的二氧化碳混合气体通过空气压缩机,经旋网除尘将较大颗粒的烟尘分离下来,再经脱水回水洗涤后全部回收用于碳酸钙碳化反应用,洗涤后的沉淀物经沉淀池沉淀后定期清理;出灰过程中产生的粉尘通过除尘布袋全部回收进入布袋,杜绝粉尘飞扬。 Lime shaft kiln environmental protection standard is the country's established mandatory policy. The calcined and decomposed carbon dioxide mixed gas containing dust passes through the air compressor, and the larger particles of smoke are separated by the rotary screen dust removal, and then dehydrated and washed, and then all recovered for the carbonization reaction of calcium carbonate. The precipitate after washing After being settled in the sedimentation tank, it is cleaned regularly; the dust generated during the ash discharge process is completely recycled into the cloth bag through the dust removal bag to prevent the dust from flying.
本发明实施后所取得的效果: The effect obtained after the present invention is implemented:
1.制定一整套完整的立窑岗位操作规程 1. Formulate a complete set of operating procedures for shaft kiln posts
1.1.烘窑操作控制规程 1.1. Kiln operation control procedures
1.2.开窑操作规程 1.2. Kiln operating procedures
1.3.立窑不正常情况及故障处理操作规程 1.3. Shaft kiln abnormal conditions and troubleshooting procedures
1.4.停窑、封窑操作规程 1.4. Kiln shutdown and kiln closure operating procedures
1.5.制定了石灰窑维护、检修操作规程 1.5. Formulated the operating procedures for lime kiln maintenance and overhaul
1.6.石灰石分析操作规程 1.6. Limestone analysis operating procedures
1.7.石灰窑安全技术操作规程 1.7. Lime kiln safety technical operation rules
2.采用了全自动化PLC自动控制系统,操作员只需启动电脑桌面的运行开关,从加料到出灰全过程无需体力劳动操作,整个运行过程全部通过屏幕显示,简单清晰的就反映了窑况,从而大大降低了劳动强度;整个运行过程只配备了一名操作工进行操控,提高了劳动效率。 2. The fully automatic PLC automatic control system is adopted. The operator only needs to activate the operation switch on the computer desktop. The whole process from feeding to ash discharge does not require physical labor. The entire operation process is displayed on the screen, which simply and clearly reflects the kiln condition. , thus greatly reducing the labor intensity; the whole operation process is only equipped with one operator to control, which improves the labor efficiency.
3.提升料斗采用变频调速及漫反射传感器,确保料斗在提升过程中的安全性,大大降低了冲顶及滑落现象的发生; 3. The hoisting hopper adopts frequency conversion speed regulation and diffuse reflection sensor to ensure the safety of the hopper during the hoisting process, which greatly reduces the occurrence of topping and slipping;
4.石灰质量大幅提高。石灰活性由普通立窑的280~320提高到350以上,成熟率由85-90%提高到92%以上,同时能耗也大幅下降,吨产品的煤耗由原来的150Kg下降到135-140Kg,年节约煤500余吨,创收50余万元。 4. The quality of lime has been greatly improved. Lime activity is increased from 280-320 in ordinary shaft kilns to more than 350, and the maturity rate is increased from 85-90% to more than 92%. Saved more than 500 tons of coal and generated more than 500,000 yuan in income.
5.所有机电设备采用变频器控制,总装机容量150KW,年节约用电近30万KW,直接经济效益20余万元。 5. All electromechanical equipment is controlled by frequency converters, with a total installed capacity of 150KW, an annual electricity saving of nearly 300,000 KW, and a direct economic benefit of more than 200,000 yuan.
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CN105892367A (en) * | 2016-05-17 | 2016-08-24 | 湖州浙宝冶金辅料有限公司 | Lime shaft furnace automation processing device |
CN110963720A (en) * | 2020-01-03 | 2020-04-07 | 中冶长天国际工程有限责任公司 | Distributing system and distributing method for split-groove rotary lime shaft kiln |
CN111039581A (en) * | 2020-01-03 | 2020-04-21 | 中冶长天国际工程有限责任公司 | Key type lime vertical kiln material distribution system and material distribution method |
CN111099844A (en) * | 2020-01-03 | 2020-05-05 | 中冶长天国际工程有限责任公司 | Multi-row inserting plate type lime shaft kiln material distribution system and material distribution method |
CN116874202A (en) * | 2023-06-28 | 2023-10-13 | 仁化县恒达新型材料有限公司 | Environment-friendly device and method for producing high-activity lime and system thereof |
CN118479756A (en) * | 2024-07-16 | 2024-08-13 | 山东长青纳米材料有限公司 | Limestone feeding hopper limit switch for lime kiln |
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CN116874202A (en) * | 2023-06-28 | 2023-10-13 | 仁化县恒达新型材料有限公司 | Environment-friendly device and method for producing high-activity lime and system thereof |
CN118479756A (en) * | 2024-07-16 | 2024-08-13 | 山东长青纳米材料有限公司 | Limestone feeding hopper limit switch for lime kiln |
CN118479756B (en) * | 2024-07-16 | 2024-09-17 | 山东长青纳米材料有限公司 | Limestone feeding hopper limit switch for lime kiln |
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