CN104588844B - A kind of welding procedure of steel plate - Google Patents
A kind of welding procedure of steel plate Download PDFInfo
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- CN104588844B CN104588844B CN201410694750.3A CN201410694750A CN104588844B CN 104588844 B CN104588844 B CN 104588844B CN 201410694750 A CN201410694750 A CN 201410694750A CN 104588844 B CN104588844 B CN 104588844B
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- welding
- weld
- steel plate
- inner face
- weld seam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/235—Preliminary treatment
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
技术领域 technical field
本发明涉及焊接工艺技术领域,更具体地说是一种钢板的焊接工艺。 The invention relates to the technical field of welding technology, in particular to a welding technology for steel plates.
背景技术 Background technique
不同的焊接方法有不同的焊接工艺。焊接工艺主要根据被焊工件的材质、牌号、化学成分,焊件结构类型,焊接性能要求来确定。首先要确定焊接方法,如手弧焊、埋弧焊、钨极氩弧焊、熔化极气体保护焊等等,焊接方法的种类非常多,只能根据具体情况选择。确定焊接方法后,再制定焊接工艺参数,焊接工艺参数的种类各不相同,如手弧焊主要包括:焊条型号(或牌号)、直径、电流、电压、焊接电源种类、极性接法、焊接层数、道数、检验方法等等。然而,由于焊接方式和焊接材料的多样性,焊接过程中存在着各种各样的不规范行为,进而导致焊接工件的质量较低,有时还会出现事故。 Different welding methods have different welding processes. The welding process is mainly determined according to the material, grade, chemical composition of the workpiece to be welded, the structure type of the weldment, and the welding performance requirements. First of all, it is necessary to determine the welding method, such as manual arc welding, submerged arc welding, argon tungsten arc welding, gas metal arc welding, etc. There are many types of welding methods, which can only be selected according to specific conditions. After the welding method is determined, the welding process parameters are formulated. The types of welding process parameters are different. For example, manual arc welding mainly includes: electrode type (or grade), diameter, current, voltage, type of welding power source, polarity connection, welding The number of layers, the number of channels, the inspection method and so on. However, due to the diversity of welding methods and welding materials, there are various irregularities in the welding process, which leads to low quality of welded workpieces and sometimes accidents.
发明内容 Contents of the invention
本发明的目的是为了弥补现有技术的不足,提供一种钢板的焊接工艺。 The object of the present invention is to provide a welding process for steel plates in order to make up for the deficiencies of the prior art.
本发明的目的是通过以下技术方案实现的: The purpose of the present invention is achieved through the following technical solutions:
一种钢板的焊接工艺,其中钢板的厚度为1毫米,其特征在于:包括以下步骤: A kind of welding process of steel plate, wherein the thickness of steel plate is 1 millimeter, it is characterized in that: comprise the following steps:
(1)焊接前的准备: (1) Preparation before welding:
第一、清除待焊接件表面污物,如铁屑、油污等; First, remove the dirt on the surface of the parts to be welded, such as iron filings, oil stains, etc.;
第二、选择焊接方式并选用焊接材料,选用钨极惰性气体保护焊焊接,焊丝选用H08Mn2SiA钢号焊丝,焊剂采用交流焊机; Second, choose the welding method and welding materials, use tungsten inert gas shielded welding, use H08Mn2SiA steel wire as the welding wire, and use an AC welding machine as the flux;
第三、清楚焊接件表面的积水及积雪,保证焊接件的干燥; Third, clear the accumulated water and snow on the surface of the welded parts to ensure the dryness of the welded parts;
(2)临时点焊: (2) Temporary spot welding:
第一、临时点焊的高度和宽度不得超过以后焊缝的尺寸,应是以后焊缝的一部分; First, the height and width of the temporary spot welding shall not exceed the size of the future weld, and shall be part of the future weld;
第二、根据焊接结构件的大小,点焊的长度可选择10~80mm; Second, according to the size of the welded structural parts, the length of spot welding can be selected from 10 to 80mm;
第三、填满弧坑; Third, fill the arc crater;
第四、重要的焊接结构在可能的条件下,应在背面点焊,当正面焊好后应将背面的点焊割掉后,再焊背面; Fourth, the important welding structure should be spot welded on the back under possible conditions. After the front side is welded, the spot welding on the back should be cut off, and then the back side should be welded;
(3)焊接: (3) Welding:
采用1.6mm的电极直径,50-80A的焊接电流,4mm的填充焊丝直径,气体流量4-6L每分钟,以100-120mm每分钟的速度进行焊接;两名操作者分别在工件外面和内面同步进行自下而上的手工钨极惰性气体保护焊立焊,焊接时,以工件外面的焊枪为主导,进行有序的焊枪左右摆动和填丝,内面的焊枪不燃烧,只起背气保护作用,以加强内面保护,确保焊缝内面良好成形; Use 1.6mm electrode diameter, 50-80A welding current, 4mm filler wire diameter, gas flow rate 4-6L per minute, and weld at a speed of 100-120mm per minute; two operators are synchronized on the outside and inside of the workpiece Carry out bottom-up manual tungsten inert gas shielded welding and vertical welding. When welding, the welding torch outside the workpiece is dominant, and the welding torch swings from side to side and fills wire orderly. , to strengthen the protection of the inner surface to ensure that the inner surface of the weld is well formed;
(4)焊后处理: (4) Post-welding treatment:
第一、对不美观的焊缝进行打磨,并清理飞溅物; First, polish the unsightly welds and clean up the spatter;
第二、用火焰或机械校正影响质量及外观的焊接变形。 Second, use flame or mechanical correction to weld deformation that affects quality and appearance.
本发明的优点在于: The advantages of the present invention are:
本发明提供的一种钢板的焊接工艺,简化了焊接步骤,焊接方式简单,材料选用准确规范,能保证钢管的焊接质量,为1毫米厚的钢板提供了一种规范的焊接方式,有利于1毫米厚的钢板快速安全的焊接。 A steel plate welding process provided by the invention simplifies the welding steps, the welding method is simple, and the material selection is accurate and standardized, which can ensure the welding quality of steel pipes, and provides a standardized welding method for steel plates with a thickness of 1 mm, which is beneficial to 1 Fast and safe welding of millimeter thick steel plates.
具体实施方式 detailed description
一种钢板的焊接工艺,其特征在于:包括以下步骤: A welding process for steel plates, characterized in that it comprises the following steps:
(1)焊接前的准备: (1) Preparation before welding:
第一、清除待焊接件表面污物,如铁屑、油污等; First, remove the dirt on the surface of the parts to be welded, such as iron filings, oil stains, etc.;
第二、选择焊接方式并选用焊接材料,选用钨极惰性气体保护焊焊接,焊丝选用H08Mn2SiA钢号焊丝,焊剂采用交流焊机; Second, choose the welding method and welding materials, use tungsten inert gas shielded welding, use H08Mn2SiA steel wire as the welding wire, and use an AC welding machine as the flux;
第三、清楚焊接件表面的积水及积雪,保证焊接件的干燥; Third, clear the accumulated water and snow on the surface of the welded parts to ensure the dryness of the welded parts;
(2)临时点焊: (2) Temporary spot welding:
第一、临时点焊的高度和宽度不得超过以后焊缝的尺寸,应是以后焊缝的一部分; First, the height and width of the temporary spot welding shall not exceed the size of the future weld, and shall be part of the future weld;
第二、根据焊接结构件的大小,点焊的长度可选择50mm; Second, according to the size of the welded structural parts, the length of spot welding can be selected as 50mm;
第三、填满弧坑; Third, fill the arc crater;
第四、重要的焊接结构在可能的条件下,应在背面点焊,当正面焊好后应将背面的点焊割掉后,再焊背面; Fourth, the important welding structure should be spot welded on the back under possible conditions. After the front side is welded, the spot welding on the back should be cut off, and then the back side should be welded;
(3)焊接: (3) Welding:
采用1.6mm的电极直径,60A的焊接电流,4mm的填充焊丝直径,气体流量6L每分钟,以120mm每分钟的速度进行焊接;两名操作者分别在工件外面和内面同步进行自下而上的手工钨极惰性气体保护焊立焊,焊接时,以工件外面的焊枪为主导,进行有序的焊枪左右摆动和填丝,内面的焊枪不燃烧,只起背气保护作用,以加强内面保护,确保焊缝内面良好成形; The electrode diameter is 1.6mm, the welding current is 60A, the filler wire diameter is 4mm, the gas flow rate is 6L per minute, and the welding is performed at a speed of 120mm per minute; two operators are simultaneously on the outside and inside of the workpiece to perform bottom-up welding Manual tungsten inert gas shielded welding vertical welding, when welding, the welding torch outside the workpiece is dominant, and the welding torch swings from side to side and fills the wire in an orderly manner. The welding torch on the inner surface does not burn, and only acts as a back gas protection to strengthen the protection of the inner surface. Ensure that the inner surface of the weld is well formed;
(4)焊后处理: (4) Post-welding treatment:
第一、对不美观的焊缝进行打磨,并清理飞溅物; First, polish the unsightly welds and clean up the spatter;
第二、用火焰或机械校正影响质量及外观的焊接变形。 Second, use flame or mechanical correction to weld deformation that affects quality and appearance.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410694750.3A CN104588844B (en) | 2014-11-27 | 2014-11-27 | A kind of welding procedure of steel plate |
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| CN201410694750.3A CN104588844B (en) | 2014-11-27 | 2014-11-27 | A kind of welding procedure of steel plate |
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| CN104588844A CN104588844A (en) | 2015-05-06 |
| CN104588844B true CN104588844B (en) | 2016-11-30 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104972208A (en) * | 2015-06-30 | 2015-10-14 | 柳州金茂机械有限公司 | Process for argon-arc welding of steel plate |
| CN107414262B (en) * | 2017-08-10 | 2020-01-10 | 山东博远重工有限公司 | Welding process of hanging basket water dripping groove |
| CN109514183A (en) * | 2017-09-18 | 2019-03-26 | 东莞友盟鑫精密压铸科技有限公司 | Magnesium alloy integrated into one piece case |
| CN108673055B (en) * | 2018-07-25 | 2020-04-21 | 张河 | Welding process |
| CN110749753B (en) * | 2019-10-25 | 2022-03-11 | 国网四川省电力公司电力科学研究院 | Polar plate processing technology for integral calibration of power frequency electric field measuring instrument |
Citations (5)
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| JP2007237225A (en) * | 2006-03-08 | 2007-09-20 | Jfe Steel Kk | High speed hot wire multi-electrode TIG welding method for thin steel sheet |
| CN101412142A (en) * | 2007-10-17 | 2009-04-22 | 沈阳黎明航空发动机(集团)有限责任公司 | Welding procedure of 0Cr11Ni2MoNbV light sheet material handwork tungsten electrode argon arc |
| CN101491857A (en) * | 2008-05-16 | 2009-07-29 | 中冶天工建设有限公司 | Gas shielded welding method of sheet steel |
| CN101745718A (en) * | 2009-12-17 | 2010-06-23 | 浙江东海岸船业有限公司 | Method for welding thin steel plate |
| JP2011062718A (en) * | 2009-09-16 | 2011-03-31 | Nippon Steel Corp | Lap fillet arc welded joint of thin steel sheet and method for manufacturing the same |
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- 2014-11-27 CN CN201410694750.3A patent/CN104588844B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007237225A (en) * | 2006-03-08 | 2007-09-20 | Jfe Steel Kk | High speed hot wire multi-electrode TIG welding method for thin steel sheet |
| CN101412142A (en) * | 2007-10-17 | 2009-04-22 | 沈阳黎明航空发动机(集团)有限责任公司 | Welding procedure of 0Cr11Ni2MoNbV light sheet material handwork tungsten electrode argon arc |
| CN101491857A (en) * | 2008-05-16 | 2009-07-29 | 中冶天工建设有限公司 | Gas shielded welding method of sheet steel |
| JP2011062718A (en) * | 2009-09-16 | 2011-03-31 | Nippon Steel Corp | Lap fillet arc welded joint of thin steel sheet and method for manufacturing the same |
| CN101745718A (en) * | 2009-12-17 | 2010-06-23 | 浙江东海岸船业有限公司 | Method for welding thin steel plate |
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