CN104588164B - High pressure double-roller crusher - Google Patents
High pressure double-roller crusher Download PDFInfo
- Publication number
- CN104588164B CN104588164B CN201410750147.2A CN201410750147A CN104588164B CN 104588164 B CN104588164 B CN 104588164B CN 201410750147 A CN201410750147 A CN 201410750147A CN 104588164 B CN104588164 B CN 104588164B
- Authority
- CN
- China
- Prior art keywords
- roll shaft
- roller
- compression roller
- hydraulic cylinder
- gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000006835 compression Effects 0.000 claims abstract description 35
- 238000007906 compression Methods 0.000 claims abstract description 35
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 28
- 229910052742 iron Inorganic materials 0.000 claims description 14
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000008961 swelling Effects 0.000 claims description 4
- 238000007667 floating Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 22
- 239000002245 particle Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 230000006378 damage Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 2
- 235000012550 Pimpinella anisum Nutrition 0.000 description 1
- 240000004760 Pimpinella anisum Species 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- -1 metallurgy Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000003534 oscillatory effect Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/286—Feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention relates to a high pressure double-roller crusher, which comprises a feeding device, a discharge device, a rack, a motor, and a regulation device. The motor is connected to one end of a first roller shaft through a power transmission device, the other end of the first roller shaft is connected to one end of a second roller shaft through a transmission device, so that the first roller shaft, the second roller shaft and compression rollers connected to them rotate in opposite directions synchronously. The regulation device is fixed on the rack, and consists of a hydraulic cylinder. The cylinder body of the hydraulic cylinder is fixed on the rack, the piston of the hydraulic cylinder is fixedly connected to a connecting piece, the connecting piece is in bearing connection with the second roller shaft, the oil cylinder on one hydraulic cylinder side far from the second roller shaft is internally provided with a pressure sensor, the oil inlet pipe of the oil cylinder is provided with an oil pump, the oil outlet pipe of the oil cylinder is provided with a valve, and the pressure sensor is in electric connection with the oil pump and the valve. One motor is used, a unilateral torque support arm is employed to bear torsion, and the fixed roller transmits the torque to the movable roller through a group of floating gears. The transmission way can save 25% of power consumption in cost, and reduces 40% of the floor space.
Description
Technical field
The present invention relates to disintegrating apparatus, specifically related to a kind of high pressure roller disintegrating machine.
Background technology
Germany in 1977 have developed the first in the world platform high pressure roller, domestic imitation research and development in 1985.Nowadays roll squeezer by
Wide selection, coal, metallurgy, chemical industry, mining industry are generalized to by cement industry.Using roll squeezer as the preceding working procedure of ball mill or straight
Connect and achieve significant volume increase market effect as the powder-grinding process of brittle material, it is anticipated that roll squeezer is substituted and continued to use 150 years
The arrival in ball mill epoch come within a measurable distance.It is that individual particle is crushed with made powder of ball mill, powder is in mistake from large to small
Had the disadvantage that in journey:1st, impact hits that rate is extremely low, and its probability is only 1/1000;2nd, particle is hit to any displacement of surrounding,
Without constraint, it is impossible to fully absorb impulsive force;3rd, there are a Ge Zhitong areas in the movement locus that material is rotated with cylinder, in the region
Middle abrasive body only makees idle work, power consumption to material greatly;4th, noise is greatly in 100-130db;5th, the loss of grinding machine serious wear is big;6th, serve as a contrast
Plate surface can adsorb one layer of fine powder and play cushion pad, absorb energy consumption and caused crushing phenomenon.Use vertical powder-grinding(Raymond mill,
Airflow milling)Grinding roller absorbs centrifugal force, spring force, fluid power carries out mill pressure to material applying limited-pressure.This mill pressure is in material
Transmitted between particle, expect that can relatively move generation shear action, its pulverization principle during grain mill pressure belongs to poorly efficient low pressure bed of material disintegrating apparatus.
High pressure roller profile is similar to twin rollers, but operation principle is entirely different, and the category enclosed high pressure bed of material is crushed.But, present height
Pressure disintegrating machine is all bi-motor, and each motor drives a roller end axle, and consumption electric energy is larger.
The content of the invention
It is an object of the invention to provide a kind of high pressure roller disintegrating machine, the consumption to electric energy is reduced.
Technical scheme is specially:
A kind of high pressure roller disintegrating machine, including feed arrangement, drawing mechanism 6, frame 1 and motor 4, the frame 1 are provided with
The first compression roller 2 and the second compression roller 3 being parallel to each other, its shaft core position are fixed with interior all the first roll shafts 21 and second respectively
Roll shaft 31, motor 4 connects one end of the first roll shaft 21 by power transmission 41, and the other end of the first roll shaft 21 is by transmission
Device 8 connects one end of the second roll shaft 31, makes the first roll shaft 21 synchronous with the compression roller of the second roll shaft 31 and their connections opposite
Rotation;Feed arrangement connects the upper end in gap between the first compression roller 2 and the second compression roller 3;Drawing mechanism 6 connects first and squeezes
The lower end in gap between the compression roller 3 of pressure roller 2 and second.Adjusting means 7 is fixed in frame 1, and adjusting means 7 includes hydraulic cylinder
72, the cylinder body of hydraulic cylinder 72 is fixed in frame 1, and the piston 73 of hydraulic cylinder is fixedly connected connector 71, the bearing of connector 71
Connect the second roll shaft 31, the second roll shaft of distance 31 of hydraulic cylinder 72 is provided with pressure sensor, oil cylinder 74 in the oil cylinder 74 of side farther out
Oil inlet pipe be provided with oil pump 76, the flowline of oil cylinder 74 is provided with valve 75, and pressure sensor is electrically connected with oil pump 76, valve 75.
The transmission device 8 includes first idle pulley 81 and the second idle pulley 82 of engagement, the first roll shaft 21 and the second roll shaft 31
First gear 83 and second gear 48 are fixed respectively, and the first idle pulley 81 is engaged with fixation first gear 83, the second idle pulley 82 and the
Two gears 48 are engaged.
The roll shaft 31 of first roll shaft 21 and second fixes first gear 83 and second gear 48 by swelling disk respectively.
The feed arrangement includes feed pipe 5, and feed pipe 5 is provided with throttle plate 51 and lower throttle plate 52.
The feed arrangement includes being arranged on the feed hopper of the top of feed pipe 5, and feed arrangement sets tramp iron separator.
First roll shaft 21 is fixed in frame 1, and the second roll shaft 31 is located on the sliding part of frame 1, and it is in sliding part
During upper slip, the size in gap between the first compression roller 2 and the second compression roller 3 can be adjusted.
The secured adjusted device 7 of second roll shaft 31, adjusting means 7 is fixed in frame 1.
Beneficial effects of the present invention are:Compared to the prior art, using a motor, born to turn round with unilateral torque support arm
Moment of torsion is passed in movable roll and keeps opposite synchronous by power, fixing roller by one group of floating gear.This load mode can be saved
The power consumption of cost 25%, reduces by 40% floor space.
Brief description of the drawings
Fig. 1 is the schematic diagram of invention(Side).
Fig. 2 is the schematic diagram of invention(Overlook).
Fig. 3 is the schematic diagram of transmission device(Side).
Fig. 4 is the schematic diagram of transmission device(Overlooking surface).
Fig. 5 is the schematic diagram of adjusting means.
Specific embodiment
As depicted in figs. 1 and 2, a kind of high pressure roller disintegrating machine, including feed arrangement, drawing mechanism 6, frame 1 and motor
4, frame 1 is provided with the first compression roller 2 and the second compression roller 3 being parallel to each other, and its shaft core position is fixed with interior all first respectively
The roll shaft 31 of roll shaft 21 and second, motor 4 by power transmission 41 connect the first roll shaft 21 one end, the first roll shaft 21 it is another
One end connects one end of the second roll shaft 31 by transmission device 8, make the first roll shaft 21 and the second roll shaft 31 and they be connected it is crowded
Pressure roller synchronization opposite direction rotating.
As shown in Figure 3 and Figure 4, transmission device 8 includes first idle pulley 81 and the second idle pulley 82 of engagement, the first roll shaft 21 with
Second roll shaft 31 fixes first gear 83 and second gear 48 respectively, and the first idle pulley 81 is engaged with fixed first gear 83, and second
Idle pulley 82 is engaged with second gear 48.
First roll shaft 21 and the second roll shaft 31 fix first gear 83 and second gear 48 by swelling disk respectively.
As shown in figure 1, feed arrangement includes feed pipe 5, feed pipe 5 is connected between the first compression roller 2 and the second compression roller 3
The upper end in gap, feed pipe 5 is provided with throttle plate 51 and lower throttle plate 52, and upper throttle plate 51 ends before shutdown, etc.
Shut down again after discharge nozzle is unstowed, it is ensured that No Load Start.The discharge adjustable amount of lower throttle plate 52, realizes that the roll gap set up can be obtained
To not only saturation but also only stifled feed, prevents from lacking material or supersaturation charging worn roll skin.
As shown in figure 1, drawing mechanism 6 connects the lower end in gap between the first compression roller 2 and the second compression roller 3.
Feed arrangement includes being arranged on the feed hopper of the top of feed pipe 5.
When gap enters iron block between the first compression roller 2 of regulation and the second compression roller 3, iron block can not be crushed, if
There is no protection device, the roller skin on the outside of pressure roller will be damaged.
As shown in figure 1, the size in order to adjust gap between the first compression roller 2 and the second compression roller 3, the first roll shaft 21 is consolidated
It is scheduled in frame 1, the second roll shaft 31 is located on the sliding part of frame 1, when it is slided on sliding part, the first compression roller can be adjusted
2 and second gap between compression roller 3 size.The secured adjusted device 7 of second roll shaft 31, adjusting means 7 is fixed in frame 1.
As shown in figure 5, adjusting means 7 includes hydraulic cylinder 72, the cylinder body of hydraulic cylinder 72 is fixed in frame 1, hydraulic cylinder
Piston 73 be fixedly connected connector 71, the bearing of connector 71 connects the second roll shaft 31.The second roll shaft of distance 31 of hydraulic cylinder 72 compared with
Pressure sensor is provided with the oil cylinder 74 of remote side, the oil inlet pipe of oil cylinder 74 is provided with oil pump 76, and the flowline of oil cylinder 74 is provided with valve
Door 75, pressure sensor is electrically connected with oil pump 76, valve 75.
Enter iron block during charging, the second roll shaft 31 to the lateral movement of hydraulic cylinder 72 1, now, lived by the pressure in oil cylinder 74
The extruding of plug 73 but pressure increase, and after pressure sensor data measured, open valve 75, and flowline in oil cylinder 74 is opened and let out
Pressure so that the second roll shaft 31 continues to retreat, after iron block passes through, pressure of second roll shaft 31 from material reduces so that the second roller
Axle 31 is returned, and the pressure in oil cylinder 74 reduces, and after pressure sensor data measured, closes valve 75, opens oil pump 76, makes oil cylinder
Pressure in 74 recovers, while the second roll shaft 31 returns to original position, after pressure sensor data measured, stops oil pump 76.This
Damage of sample when protecting charging into iron block to roller skin.
In order to prevent entering iron block during charging, charging conveying sets tramp iron separator, reduces the probability that iron block enters.
Its operation principle:
Proved through research practice, in material particles crushing process, the deformation for applying pure pressure and producing is to apply pure shear
Be deformed five times of shear force, energy consumption needed for material individual particle is crushed under high pressure 100-300Mpa is significantly less than traditional grinding
Energy consumption and individual particle high pressure are crushed and cannot realized in commercial scale.Only entering the crushing of the horizontal high voltage bed of material to material particles group just has
Practical significance, here it is the operation principle of high pressure roller.
When material is fed to gap between the first compression roller 2 and the second compression roller 3 from feed arrangement, two rely on roller
Two are horizontally mounted and the compression roller of synchronous opposite direction rotating enters the crushing of the horizontal high voltage bed of material, and what material was squeezed roller nibbles pressure, and material is received
To extruding force gradually increase, but pulverized and be squeezed into closely knit material and discharged from the drawing mechanism 6 under roller, this material cake is squeezed
Compressive Strength is very low, and hand twists with the fingers just broken, wherein containing a large amount of fine powders ,≤2.5mm's accounts for 60-70%, wherein coarse granule internal structure also by
, there are many micro-cracks in destruction, it is easy to further powder processed.
Its feature and summary item:
1st, feed hopper, bucket capacity >=3 cubic metre should be equipped with two bin level indicators(Single rod oscillatory type bin level indicator)
Control dispenser feed and stopping feed.
2nd, feed pipe, there is two throttle plates, and upper throttle plate ends before shutdown, waits discharge nozzle to stop again after unstowing
Machine, it is ensured that No Load Start.Lower throttle plate discharge adjustable amount, what is realized the available not only saturation of the roll gap set up but also only block up gives
Material, prevents from lacking material or supersaturation charging worn roll skin.
3rd, roller pressure regulation is moved.
4th, single motor connection a new generation TPB planet-gear speed reducers, are connected roller end axle with swelling disk, and reductor is singly
Side torque support arm bears torsion, and moment of torsion is passed in movable roll and keeps opposite synchronous by fixing roller by one group of floating gear.
This load mode escapable cost 25%, reduces by 40% floor space.
5th, key points for operation:
(1) feeding conveying system must be provided with tramp iron separator, it is ensured that without iron block in charging, to ensure not enter iron, should also set
Metallic element detector.Conveyer can be found and stopped when tramp iron separator fails, and remove metal piece.
(2) the work of efficient stable, it is necessary to assure feeding is continuous and has certain material pressure.
(3) feed size≤0.025D D-roll neck aniseed is more to impair smoothness of operation and weight roller shelling damage.
(4) No Load Start, feed well of being unstowed before parking.
(5) after shutting down, hydraulic system release should be made, grease up after a stoppage of every eight hours, and check gear shaft
The lubricating status for holding, and hydraulic electric appliance system should carry out installation and debugging Inspection and maintenance according to industry standard specification.
Claims (1)
1. a kind of high pressure roller disintegrating machine, including feed arrangement, drawing mechanism(6), frame(1), motor(4)And adjusting means
(7), it is characterised in that:The frame(1)It is provided with the first compression roller being parallel to each other(2)With the second compression roller(3), the first extruding
Roller(2)With the second compression roller(3)Shaft core position is fixed with the first roll shaft of inside respectively(21)With the second roll shaft(31), motor
(4)By power transmission(41)Connect the first roll shaft(21)One end, the first roll shaft(21)The other end by be driven fill
Put(8)Connect the second roll shaft(31)One end, make the first roll shaft(21)With the second roll shaft(31)And first roll shaft(21)With second
Roll shaft(31)The first compression roller for connecting respectively(2)With the second compression roller(3)Synchronous opposite direction rotating;
Feed arrangement connects the first compression roller(2)With the second compression roller(3)Between gap upper end;
Drawing mechanism(6)Connect the first compression roller(2)With the second compression roller(3)Between gap lower end;
Adjusting means(7)It is fixed on frame(1)On, adjusting means(7)Including hydraulic cylinder(72), hydraulic cylinder(72)Cylinder body fix
In frame(1)On, the piston of hydraulic cylinder(73)It is fixedly connected connector(71), connector(71)Bearing connects the second roll shaft
(31), hydraulic cylinder(72)The roll shaft of distance second(31)The oil cylinder of side farther out(74)Inside it is provided with pressure sensor, oil cylinder(74)'s
Oil inlet pipe is provided with oil pump(76), oil cylinder(74)Flowline be provided with valve(75), pressure sensor and oil pump(76), valve(75)
Electrically connect;
The transmission device(8)Including the first idle pulley for engaging(81)With the second idle pulley(82), the first roll shaft(21)With the second roller
Axle(31)First gear is fixed respectively(83)And second gear(48), the first idle pulley(81)With first gear(83)Engagement, second
Idle pulley(82)With second gear(48)Engagement;
First roll shaft(21)With the second roll shaft(31)First gear is fixed by swelling disk respectively(83)And second gear
(48);
The feed arrangement includes feed pipe(5), feed pipe(5)It is provided with throttle plate(51)With lower throttle plate(52);
The feed arrangement includes being arranged on feed pipe(5)The feed hopper of top, feed arrangement sets tramp iron separator;
First roll shaft(21)It is fixed on frame(1)On, the second roll shaft(31)It is located at frame(1)Sliding part on, the second roller
Axle(31)When being slided on sliding part, the first compression roller can be adjusted(2)With the second compression roller(3)Between gap size;
Upper throttle plate(51)End before shutdown, wait discharge nozzle to be shut down again after unstowing, it is ensured that No Load Start.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410750147.2A CN104588164B (en) | 2014-12-10 | 2014-12-10 | High pressure double-roller crusher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410750147.2A CN104588164B (en) | 2014-12-10 | 2014-12-10 | High pressure double-roller crusher |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104588164A CN104588164A (en) | 2015-05-06 |
| CN104588164B true CN104588164B (en) | 2017-05-24 |
Family
ID=53114417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410750147.2A Expired - Fee Related CN104588164B (en) | 2014-12-10 | 2014-12-10 | High pressure double-roller crusher |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104588164B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105964336A (en) * | 2016-03-29 | 2016-09-28 | 中建材(合肥)粉体科技装备有限公司 | Compact roller press |
| CN106140378B (en) * | 2016-08-26 | 2018-03-20 | 中冶北方(大连)工程技术有限公司 | High pressure roller mill charging gear |
| DE102017115856A1 (en) * | 2017-07-14 | 2019-01-17 | Maschinenfabrik Köppern Gmbh & Co. Kg | Roller press and method for determining the filling level |
| CN108855379A (en) * | 2018-08-31 | 2018-11-23 | 江苏鹏飞集团股份有限公司 | Single-drive synchronous mode roll squeezer |
| CN109174290A (en) * | 2018-08-31 | 2019-01-11 | 江苏鹏飞集团股份有限公司 | Single-drive synchro-meshing corrugated surface roll squeezer |
| CN111729753B (en) * | 2020-06-09 | 2022-02-22 | 广东一鼎科技有限公司 | Automatic recovery device for hydraulic roller press closed car |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2103107A (en) * | 1980-12-04 | 1983-02-16 | Robinson And Son Plc Thomas | Mounting arrangement for a grinding roll |
| CN87204392U (en) * | 1987-07-04 | 1988-04-27 | 中南工业大学 | Single axle dual-roll high pressure grinder |
| CN101745457A (en) * | 2008-12-12 | 2010-06-23 | 上海建设路桥机械设备有限公司 | Fuzzy control system and control method for gear tooth type crusher |
| US8632028B2 (en) * | 2010-09-02 | 2014-01-21 | Flsmidth A/S | Device for the comminution of material |
| CN202270550U (en) * | 2011-09-29 | 2012-06-13 | 济南金牛砖瓦机械有限公司 | Action roller location control device of roll crushing mill |
| CN203030324U (en) * | 2012-12-21 | 2013-07-03 | 杭州海兴机械有限公司 | Double-roller crusher |
| CN204396071U (en) * | 2014-12-10 | 2015-06-17 | 郑州中鼎重型机器制造有限公司 | A kind of high pressure roller disintegrating machine |
-
2014
- 2014-12-10 CN CN201410750147.2A patent/CN104588164B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN104588164A (en) | 2015-05-06 |
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Granted publication date: 20170524 Termination date: 20211210 |