CN104568594A - Full-automatic hydrostatic testing machine for pipes - Google Patents
Full-automatic hydrostatic testing machine for pipes Download PDFInfo
- Publication number
- CN104568594A CN104568594A CN201410720393.3A CN201410720393A CN104568594A CN 104568594 A CN104568594 A CN 104568594A CN 201410720393 A CN201410720393 A CN 201410720393A CN 104568594 A CN104568594 A CN 104568594A
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- guide rail
- testing machine
- full
- bevel gear
- hydrostatic testing
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- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
The invention relates to a full-automatic hydrostatic testing machine for pipes. The full-automatic hydrostatic testing machine comprises clamping mechanisms, two guide rails, a bracket, a motor reducer and a transmission box, wherein an output end of a motor is connected with an input end of the reducer in a transmission way; an output end of the reducer is connected with a shaft in the transmission box in a transmission way; the shaft is provided with a bevel gear; the guide rails are respectively and internally provided with a screw rod; the screw rods are connected with the bracket in a transmission way; two bevel gears are respectively and fixedly arranged at one ends of the screw rods and are meshed with the bevel gear arranged on the shaft; a jacking device used for jacking the pipes is arranged between the guide rails; the clamping mechanisms are respectively arranged at the two sides of the guide rails; the jacking device comprises a jacking oil cylinder and a carrier roller; the carrier roller is connected with the extending end of a piston rod of the jacking oil cylinder. The full-automatic hydrostatic testing machine can be used for transporting and installing the pipes, and the whole process is automatic; according to the traditional hydrostatic testing machine for the pipes, the pipes are manually installed, so that the workers have heavier burden, the production efficiency is lower, and safety hidden danger exists; the full-automatic hydrostatic testing machine for the pipes can solve the problems, so that the labor productivity is improved.
Description
Technical field
The present invention relates to hydrostatic testing machine technical field, especially relate to the full-automatic hydrostatic testing machine of a kind of tubing.
Background technology
Along with China's economy continue become better, pull the fast development of oil, the industry of rock gas equal energy source, simultaneously also driven the prosperity of pipeline industry, in order to the safe reliability of the quality and use that improve tube product, each steel pipe manufacturing firm is all in effort strengthening inspect and test means.
Traditional hydraulic pipe testing machine, generally system, oil piping system, stepping mechanism control system and other backup systems are formed by water.Traditional hydraulic pipe testing machine, the installation of tubing needs to rely on manpower to complete, and laborer bears heavier, and production efficiency is not high, security presence hidden danger.
Summary of the invention
The technical problem to be solved in the present invention is: can not automatically be transported by tubing to overcome prior art and be arranged on the problem on hydrostatic testing machine, provide a kind of tubing full-automatic hydrostatic testing machine.
The technical solution adopted for the present invention to solve the technical problems is: the full-automatic hydrostatic testing machine of a kind of tubing, comprise a pair clamp system for clamping tubing, first guide rail, second guide rail, some supports, motor reducer and transmission case, axle is provided with in described transmission case, the output terminal of described motor and the input end of speed reduction unit are in transmission connection, the output terminal of described speed reduction unit is connected with through-drive, described axle is provided with the first bevel gear and the second bevel gear, described first guide rail and the second guide rail are disposed side by side on the same side of transmission case, first leading screw is installed in the first guide rail, second leading screw is installed in the second guide rail, described first leading screw and the second leading screw and described some supports are in transmission connection, one end of described first leading screw is installed with third hand tap gear, one end of described second leading screw is installed with the 4th bevel gear, described first bevel gear and third hand tap gears meshing, second bevel gear engages with the 4th bevel gear, jacking apparatus for jacking tubing is installed between described first guide rail and the second guide rail, clamp system described in one is respectively installed in described first guide rail and the second guide rail both sides.
Described jacking apparatus comprises jacking cylinder and carrying roller, and described carrying roller is connected with the piston rod external part of jacking cylinder, and described jacking apparatus is positioned on the line of described a pair clamp system.
Described cradle top surface is V-type groove, for the ease of placing tubing, prevents tubing radial rolling in moving process.
Described carrying roller is V-type carrying roller, for the ease of jacking tubing, prevents tubing radial direction in jacking process from tumbling.
The invention has the beneficial effects as follows, the present invention is the full-automatic hydrostatic testing machine of tubing, can carry out transporting to tubing and install, overall process be all robotization, traditional hydraulic pipe testing machine, the installation of tubing needs to rely on manpower to complete, laborer bears heavier, and production efficiency is not high, security presence hidden danger, and the invention solves this problem, improve labour productivity.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is tubing full-automatic hydrostatic testing machine work three-dimensional plot.
In figure: 1. clamp system, 2. the first guide rail, 3. the second guide rail, 4. support, 5. motor, 6. speed reduction unit,
7. transmission case, 8. axle, 9. the first bevel gear, 10. the second bevel gear, 11. first leading screws, 12. second leading screws,
13. third hand tap gears, 14. the 4th bevel gears, 15. oil cylinders, 16. carrying rollers, 17. tubing.
Embodiment
The present invention will be further described in detail by reference to the accompanying drawings now.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
As shown in Figure 1, a kind of full-automatic pipe inwall hydrostatic testing machine of the present invention, comprise a pair clamp system 1 for clamping tubing 17, first guide rail 2, second guide rail 3, some supports 4, motor 5 speed reduction unit 6 and transmission case 7, described support 4 end face is V-type groove, axle 8 is provided with in described transmission case 7, the output terminal of described motor 5 and the input end of speed reduction unit 6 are in transmission connection, output terminal and the axle 8 of described speed reduction unit 6 are in transmission connection, described axle 8 is provided with the first bevel gear 9 and the second bevel gear 10, described first guide rail 2 and the second guide rail 3 are disposed side by side on the same side of transmission case 7, first leading screw 11 is installed in first guide rail 2, second leading screw 12 is installed in second guide rail 3, described first leading screw 11 and the second leading screw 12 are in transmission connection with described some supports 4, one end of described first leading screw 11 is installed with third hand tap gear 13, one end of described second leading screw 12 is installed with the 4th bevel gear 14, described first bevel gear 9 engages with third hand tap gear 13, second bevel gear 10 engages with the 4th bevel gear 14, jacking apparatus for jacking tubing 17 is installed between described first guide rail 2 and the second guide rail 3, clamp system 1 described in one is respectively installed in described first guide rail 2 and the second guide rail 3 both sides.Described jacking apparatus comprises jacking cylinder 15 and carrying roller 16, and described carrying roller 16 is V-type carrying roller 16, and described carrying roller 16 is connected with the piston rod external part of jacking cylinder 15, and described jacking apparatus is positioned on the line of described a pair clamp system 1.
Workflow of the present invention is as follows:
1. under original state, clamp system 1 is in maximum grip length, hydrostatic testing machine, and motor 5 does not work.
2. tubing 17 is placed on support 4, motor 5 is started working, the input end that the output terminal of motor 5 drives speed reduction unit 6 by being in transmission connection rotates, speed reduction unit 6 is started working, the output terminal of speed reduction unit 6 is rotated by the band moving axis 8 that is in transmission connection, axle 8 rotates drive and is provided with superincumbent first bevel gear 9 and the second bevel gear 10 is rotated, first bevel gear 9 and third hand tap gear 13 engagement rotation, the first leading screw 11 is driven to rotate, first leading screw 11 rotates and drives the support 4 be in transmission connection with the first leading screw 11 to move to carrying roller 16 side, second bevel gear 10 and the 4th bevel gear 14 engagement rotation, the second leading screw 12 is driven to rotate, second leading screw 12 rotates and drives the support 4 be in transmission connection with the second leading screw 12 to move to carrying roller 16 side, tubing 17 moves to carrying roller 16 side through support 4.
3., when tubing 17 moves to above carrying roller 16 through support 4 drive, motor 5 quits work, and support 4 stops mobile, and oil cylinder 15 is started working, and the piston rod of oil cylinder 15 stretches out, and drive carrying roller 16 to rise, tubing 17 holds up rising through carrying roller 16.
4., when tubing 17 rises to tubing 17 axis and clamp system 1 axis sustained height through carrying roller 16 picking-up, oil cylinder 15 quits work, and carrying roller 16 stops rising.
5. clamp system 1 inwardly moves axially, and tubing 17 two ends are connected with clamp system 1 respectively, and after compact siro spinning technology, hydrostatic testing machine is started working.
6. tested, hydrostatic testing machine quits work, clamp system 1 outwards moves axially, to maximum grip length, oil cylinder 15 is started working, and the piston rod of oil cylinder 15 is regained, carrying roller 16 is driven to decline, it is parallel with the second guide rail 3 upper surface with the first guide rail 2 that holder Kun 16 drops to highest point, and oil cylinder 15 quits work, and takes off tubing 17.
With above-mentioned according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on instructions, must determine its technical scope according to right.
Claims (4)
1. the full-automatic hydrostatic testing machine of tubing, comprise a pair clamp system (1) for clamping tubing, first guide rail (2), second guide rail (3), some supports (4), motor (5), speed reduction unit (6) and transmission case (7), axle (8) is provided with in described transmission case (7), the output terminal of described motor (5) and the input end of speed reduction unit (6) are in transmission connection, output terminal and the axle (8) of described speed reduction unit (6) are in transmission connection, described axle (8) is provided with the first bevel gear (9) and the second bevel gear (10), described first guide rail (2) and the second guide rail (3) are disposed side by side on the same side of transmission case (7), first leading screw (11) is installed in the first guide rail (2), second leading screw (12) is installed in the second guide rail (3), described first leading screw (11) and the second leading screw (12) are in transmission connection (4) with described some supports, one end of described first leading screw (11) is installed with third hand tap gear (13), one end of described second leading screw (12) is installed with the 4th bevel gear (14), described first bevel gear (9) is engaged with third hand tap gear (13), second bevel gear (10) engages with the 4th bevel gear (14), jacking apparatus for jacking tubing is installed between described first guide rail (2) and the second guide rail (3), described first guide rail (2) and the second guide rail (3) both sides are respectively provided with described clamp system (1).
2. the full-automatic hydrostatic testing machine of tubing as claimed in claim 1, it is characterized in that: described jacking apparatus comprises jacking cylinder (15) and carrying roller (16), described carrying roller (16) is connected with the piston rod external part of jacking cylinder (15), and described jacking apparatus is positioned on the line of described a pair clamp system (1).
3. the full-automatic hydrostatic testing machine of tubing as claimed in claim 1, is characterized in that: described support (4) end face is V-type groove.
4. the full-automatic hydrostatic testing machine of tubing as claimed in claim 2, is characterized in that: described carrying roller (16) is V-type carrying roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410720393.3A CN104568594B (en) | 2014-12-02 | 2014-12-02 | The full-automatic hydrostatic testing machine of tubing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410720393.3A CN104568594B (en) | 2014-12-02 | 2014-12-02 | The full-automatic hydrostatic testing machine of tubing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104568594A true CN104568594A (en) | 2015-04-29 |
| CN104568594B CN104568594B (en) | 2017-12-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410720393.3A Active CN104568594B (en) | 2014-12-02 | 2014-12-02 | The full-automatic hydrostatic testing machine of tubing |
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| Country | Link |
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| CN (1) | CN104568594B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105158075A (en) * | 2015-06-26 | 2015-12-16 | 江苏星鑫工程管道有限公司 | Negative pressure testing apparatus for steel pipe |
| CN106114958A (en) * | 2016-06-22 | 2016-11-16 | 解军 | A kind of building pipe translation conveyer device |
| CN110454629A (en) * | 2019-08-29 | 2019-11-15 | 燕山大学 | A large-scale pipeline automatic connection and locking device |
| CN113418796A (en) * | 2021-07-20 | 2021-09-21 | 西安热工研究院有限公司 | Automatic water pressure test device for boiler tube panel and working method of automatic water pressure test device |
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| CN202984944U (en) * | 2012-12-04 | 2013-06-12 | 湖北弘毅建筑装饰工程有限公司 | Synchronous lifting device of H-shaped steel assembling machine |
| CN103234833A (en) * | 2013-05-06 | 2013-08-07 | 西安海联石化科技有限公司 | Equipment and device for hydraulic pressure test of rear metal pipe |
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| CN203798505U (en) * | 2014-03-24 | 2014-08-27 | 番禺珠江钢管有限公司 | Transverse movement mechanism for feeding steel pipes to hydrostatic testing machine |
| CN204228534U (en) * | 2014-12-02 | 2015-03-25 | 江苏武进不锈股份有限公司 | The full-automatic hydrostatic testing machine of tubing |
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2014
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| CN2507006Y (en) * | 2001-07-25 | 2002-08-21 | 高国武 | Water pressure test machine |
| KR20100007079U (en) * | 2008-12-31 | 2010-07-08 | 황규관 | Hydraulic motor fixing device of excavator clamp |
| KR200454161Y1 (en) * | 2008-12-31 | 2011-06-20 | 황규관 | Hydraulic motor fixing device of excavator clamp |
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| CN202984944U (en) * | 2012-12-04 | 2013-06-12 | 湖北弘毅建筑装饰工程有限公司 | Synchronous lifting device of H-shaped steel assembling machine |
| CN103234833A (en) * | 2013-05-06 | 2013-08-07 | 西安海联石化科技有限公司 | Equipment and device for hydraulic pressure test of rear metal pipe |
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| CN204228534U (en) * | 2014-12-02 | 2015-03-25 | 江苏武进不锈股份有限公司 | The full-automatic hydrostatic testing machine of tubing |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105158075A (en) * | 2015-06-26 | 2015-12-16 | 江苏星鑫工程管道有限公司 | Negative pressure testing apparatus for steel pipe |
| CN106114958A (en) * | 2016-06-22 | 2016-11-16 | 解军 | A kind of building pipe translation conveyer device |
| CN110454629A (en) * | 2019-08-29 | 2019-11-15 | 燕山大学 | A large-scale pipeline automatic connection and locking device |
| CN110454629B (en) * | 2019-08-29 | 2020-05-19 | 燕山大学 | A large-scale pipeline automatic connection locking device |
| CN113418796A (en) * | 2021-07-20 | 2021-09-21 | 西安热工研究院有限公司 | Automatic water pressure test device for boiler tube panel and working method of automatic water pressure test device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104568594B (en) | 2017-12-29 |
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