CN104563953A - Double-layer steel pipe expansion type pipe external casing packer - Google Patents
Double-layer steel pipe expansion type pipe external casing packer Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
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- E21B33/127—Packers; Plugs with inflatable sleeve
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Abstract
Description
技术领域 technical field
本发明涉及钻井完井工具领域,特别是为分段完井和层间封隔提供一种双层钢管膨胀式管外封隔器。 The invention relates to the field of drilling and completion tools, in particular to provide a double-layer steel pipe expansion type external packer for segmented well completion and interlayer isolation.
背景技术 Background technique
管外封隔器是石油固井、选择性完井作业过程中的重要工具,与套管相连,是用来封隔套管与井壁之间环空的井下工具,通过依靠管外封隔实施层段的分隔,它可以按层段进行作业和生产控制,从而有效实现对油气井分段开采和复杂地层的层间封隔。 The outer pipe packer is an important tool in the process of petroleum cementing and selective well completion. It is connected with the casing and is a downhole tool used to seal the annular space between the casing and the well wall. Implement layer separation, it can carry out operation and production control according to layer, so as to effectively realize the segmented production of oil and gas wells and the interlayer isolation of complex formations.
现有的套管外封隔器主要由胶筒胀封和遇油遇水自膨胀两种方式实现管外封隔。胶筒胀封方式通过进入胶筒膨胀腔内的高压流体作用,使封隔器膨胀变形与井壁紧密接触形成密封,实现封闭和分隔环形空间。水力膨胀式管外封隔器通常以钻井液为膨胀介质,在高温高压、套管偏心等复杂井下环境下,容易封隔失效;水泥浆膨胀式管外封隔器采用水泥浆作为膨胀介质,但其施工工艺较为复杂,造成严重施工事故;遇油/遇水自膨胀管外封隔器采用遇油/遇水自膨胀橡胶,通过后期胶筒的遇油/遇水后发生膨胀以封隔地层,但其在高温高压条件下封隔效果有限,同时橡胶发生自膨胀后封隔强度也受到限制,难以封隔复杂地层。 The existing outer casing packer mainly realizes outer casing sealing by two methods of rubber sleeve expansion sealing and self-expansion when encountering oil and water. The expansion sealing method of the rubber sleeve, through the action of the high-pressure fluid entering the expansion cavity of the rubber sleeve, makes the packer expand and deform and closely contact with the well wall to form a seal, thus realizing sealing and separating the annular space. The hydraulic expansion type external packer usually uses drilling fluid as the expansion medium, and it is easy to seal failure in complex downhole environments such as high temperature and high pressure, and casing eccentricity; the cement slurry expansion type external packer uses cement slurry as the expansion medium. However, its construction technology is relatively complicated, causing serious construction accidents; oil/water self-expanding tubular packer adopts oil/water self-expanding rubber, which expands after encountering oil/water in the later stage to seal formation, but its sealing effect is limited under high temperature and high pressure conditions, and the sealing strength of rubber after self-expansion is also limited, making it difficult to seal complex formations.
常规套管外封隔器现已广泛应用于石油完井领域,进行筛管分段完井、层间封隔,保护并减少油层污染,并在一定程度上延缓水平井底水锥进;但仍存在封隔效果有限、封隔橡胶易损坏、封隔时效短等难题。 Conventional outer casing packers have been widely used in the field of petroleum well completions to perform staged screen completion and interlayer isolation, protect and reduce oil layer pollution, and delay horizontal bottom water coning to a certain extent; but There are still problems such as limited sealing effect, fragile sealing rubber, and short sealing time.
发明内容 Contents of the invention
本发明的目的是针对现有的套管外封隔器技术通过密封胶筒膨胀进行封隔的方式所存在的不足,提出一种双层钢管膨胀式管外封隔器,通过双层钢管的膨胀,实现钢管和橡胶筒紧贴地层,具有封隔封隔外径大、强度高、能顺应井眼封隔等优势,可广泛用于分段完井和层间封隔等完井领域。 The purpose of the present invention is to solve the shortcomings of the existing casing outer packer technology by expanding the sealing rubber cylinder to provide a double-layer steel pipe expansion type outer packer. It expands to make the steel pipe and rubber tube close to the formation. It has the advantages of large outer diameter of isolation, high strength, and ability to adapt to wellbore isolation. It can be widely used in well completion fields such as staged well completion and interlayer isolation.
本发明是这样实现的: The present invention is achieved like this:
双层钢管膨胀式管外封隔器,包括膨胀基管、封隔单元、上接头和下接头,膨胀基管两端加工有上接头和下接头,其中:所述封隔单元由一个或一个以上封隔单元间隔设在膨胀基管的外部,每个封隔单元包括膨胀外管、连接在膨胀外管两端的上下固定短节和连接在膨胀外管外部的橡胶筒;膨胀基管和膨胀外管均采用可膨胀钢管材料,膨胀外管的上下端通过上下固定短节连接在膨胀基管上,膨胀外管与膨胀基管之间预设膨胀腔。 Double-layer steel pipe expandable external packer, including expansion base pipe, isolation unit, upper joint and lower joint, the two ends of the expansion base pipe are processed with upper joint and lower joint, wherein: the isolation unit consists of one or The above isolation units are arranged outside the expansion base pipe at intervals, and each isolation unit includes an expansion outer pipe, upper and lower fixed joints connected to both ends of the expansion outer pipe and a rubber tube connected to the outside of the expansion outer pipe; the expansion base pipe and the expansion The outer tubes are all made of expandable steel pipes, and the upper and lower ends of the expanded outer tubes are connected to the expanded base pipe through upper and lower fixed nipples, and an expansion chamber is preset between the expanded outer tube and the expanded base tube.
上述方案还包括: The above program also includes:
膨胀腔内注入液体。 Liquid is injected into the expansion cavity.
在膨胀外管两端分别通过连接短节与上下固定短节相连,连接短节同截面的膨胀基管外侧设有可膨胀密封环,上固定短节上径向加工有进液孔。 The two ends of the expansion outer tube are respectively connected with the upper and lower fixed sub-joints through connecting sub-joints. An expandable sealing ring is provided on the outer side of the expansion base pipe with the same section as the connecting sub-joints, and liquid inlet holes are radially processed on the upper fixed sub-joints.
所述密封环采用具有一定延伸性能的金属材料,并加工为环形结构。 The sealing ring is made of a metal material with certain elongation, and is processed into an annular structure.
膨胀外管相对膨胀基管壁厚较薄,其形状包括圆管或者波浪形圆管。 The wall thickness of the expanded outer tube is thinner than that of the expanded base tube, and its shape includes a circular tube or a corrugated circular tube.
所述橡胶筒为一段或多段,采用的密封橡胶直接硫化在膨胀外管外表面,或嵌入式加工在膨胀外管外侧,或者采用遇油/遇水自膨胀橡胶。 The rubber cylinder is one or more sections, and the sealing rubber used is directly vulcanized on the outer surface of the expansion outer tube, or embedded and processed on the outside of the expansion outer tube, or self-expanding rubber in contact with oil/water is used.
本发明的优点在于: The advantages of the present invention are:
(1)通过双层钢管的膨胀,实现钢管和橡胶筒紧贴地层密封,将膨胀管的理念引入管外封隔器,封隔强度明显高于常规单纯胶筒封隔,有效提供地层封隔能力。 (1) Through the expansion of the double-layer steel pipe, the steel pipe and the rubber cylinder are tightly sealed against the formation, and the concept of the expansion pipe is introduced into the outer pipe packer. ability.
(2)本发明依靠双层钢管膨胀,橡胶筒也随之膨胀,因此本发明膨胀后具有更大的外径,其封隔井眼环空间隙范围更大,可紧贴于井眼顺应井壁封隔,同时可以调节封隔单元长度及数量来提高封隔效果。 (2) The invention depends on the expansion of the double-layer steel pipe, and the rubber tube also expands accordingly. Therefore, the invention has a larger outer diameter after expansion, and the range of the annular space of the isolated wellbore is larger, and it can be closely attached to the wellbore compliance well At the same time, the length and quantity of the isolation unit can be adjusted to improve the isolation effect.
(3)本发明胀封后不会发生橡胶回缩现象,封隔时效长,适用于筛管分段完井、膨胀筛管完井、选择性完井和层间封隔等领域。 (3) The rubber retraction phenomenon will not occur after the expansion seal of the present invention, and the isolation time is long, which is suitable for the fields of screen segment completion, expansion screen completion, selective completion and interlayer isolation.
附图说明 Description of drawings
图1 一种双层钢管膨胀式管外封隔器结构示意图 Fig. 1 Schematic diagram of a double-layer steel pipe expandable external packer
图2a 膨胀关闭进液孔时封隔单元示意图 Fig. 2a Schematic diagram of the isolation unit when the liquid inlet hole is closed by expansion
图2b 封隔单元膨胀示意图 Fig. 2b Schematic diagram of the expansion of the isolation unit
图2c 膨胀后的封隔单元示意图 Fig. 2c Schematic diagram of the inflated isolation unit
图3 膨胀坐封后的管外封隔器结构示意图 Fig. 3 Schematic diagram of the structure of the external packer after expansion and setting
图中:1.膨胀基管,2.膨胀外管,3.连接短节,4.上固定短节,5.下固定短节,6. 橡胶筒,7.膨胀密封环,8.上接头,9.下接头,10.进液孔 11.内管,12.变径膨胀工具,13膨胀腔,14.封隔单元。 In the figure: 1. Expansion base pipe, 2. Expansion outer pipe, 3. Connecting sub, 4. Upper fixed sub, 5. Lower fixed sub, 6. Rubber tube, 7. Expandable sealing ring, 8. Upper joint , 9. Lower joint, 10. Inlet hole 11. Inner tube, 12. Variable diameter expansion tool, 13 Expansion chamber, 14. Packing unit.
具体实施方式 Detailed ways
现结合说明书附图,对本发明作进一步的描述。 Now in conjunction with the accompanying drawings of the description, the present invention will be further described.
如图1~3所示,一种双层钢管膨胀式管外封隔器,包括膨胀基管1、封隔单元14、上接头8和下接头9等部件组成,膨胀基管1两端加工有上接头8和下接头9,封隔单元14主要由膨胀外管2、连接短节3、上固定短节4,下固定短节5,橡胶筒6,密封件7,进液孔10和膨胀腔13等构成。膨胀基管1和膨胀外管2均采用可膨胀钢管材料,膨胀外管2相对膨胀基管1壁厚较薄,更容易实现水力膨胀,其形状可为圆管,也可为波浪形圆管等异性管。膨胀外管2位于膨胀基管1外侧,上端通过连接短节3和上固定短节4固定连接在膨胀基管1上,下端由连接短节3和下固定短节4与膨胀基管1连接。在与连接短节3同径向截面的膨胀基管1外表面加工有膨胀密封环7,膨胀密封环7可采用具有一定延伸性能的金属材料并制做成环形结构。上固定短节4和下固定短节5分别位于封隔单元14两端,采用可膨胀材料加工而成,可随膨胀基管1同时膨胀,为阶梯状圆管结构,上固定短节4上加工有进液孔10,下固定短节5则不加工进液孔10。 As shown in Figures 1 to 3, a double-layer steel pipe expandable external packer is composed of an expandable base pipe 1, a packing unit 14, an upper joint 8 and a lower joint 9, and the two ends of the expandable base pipe 1 are processed There are an upper joint 8 and a lower joint 9, and the packing unit 14 is mainly composed of an expansion outer tube 2, a connecting sub-joint 3, an upper fixed sub-joint 4, a lower fixed sub-joint 5, a rubber tube 6, a seal 7, a liquid inlet hole 10 and Expansion cavity 13 etc. constitute. Both the expansion base pipe 1 and the expansion outer pipe 2 are made of expandable steel pipe material, and the expansion outer pipe 2 is thinner than the expansion base pipe 1, so it is easier to realize hydraulic expansion, and its shape can be a round pipe or a corrugated round pipe Isotropic tubes. The expansion outer pipe 2 is located outside the expansion base pipe 1, the upper end is fixedly connected to the expansion base pipe 1 through the connection nipple 3 and the upper fixing nipple 4, and the lower end is connected to the expansion base pipe 1 through the connection nipple 3 and the lower fixing nipple 4 . An expansion sealing ring 7 is processed on the outer surface of the expansion base pipe 1 having the same radial section as the connecting short joint 3, and the expansion sealing ring 7 can be made of a metal material with certain elongation properties and made into a ring structure. The upper fixed sub-joint 4 and the lower fixed sub-joint 5 are respectively located at both ends of the isolation unit 14, and are made of expandable materials, which can expand simultaneously with the expansion base pipe 1. The liquid inlet hole 10 is processed, and the lower fixed joint 5 does not process the liquid inlet hole 10 .
如图1及图2a所示,待工具下入井内所需封隔地层两侧的预定位置,井内液体通过上固定短节4的进液孔10进入膨胀基管1和膨胀外管2之间的环形空间。下入内管11及变径膨胀工具12至封隔单元14两侧,变径膨胀工具12在液压作用下实现变径,变径方式可以为滚轮膨胀方式,也可以为锥片闭合方式。在变径膨胀工具12实现变径的同时,促使膨胀基管1随之发生膨胀。变径膨胀工具在液压及机械配合作用下,由上自下运动,使膨胀基管1的径向变形沿轴向延伸。当膨胀基管1膨胀至膨胀密封环7处时,原本与连接短节3不接触的膨胀密封环7也随之发生膨胀,其外径增大,环紧贴于膨胀基管1和连接短节3之间,形成金属密封,从而关闭进液孔10,使得膨胀基管1和膨胀外管2之间的环形空间形成一个液压膨胀腔13。值得一提的是,上固定短节4也可不加工进液孔10,通过在预先膨胀基管1与膨胀外管2间的膨胀腔13注入液体,预先形成密封膨胀腔13,在膨胀基管1发生膨胀时,实现液体对膨胀外管2的挤压膨胀。 As shown in Fig. 1 and Fig. 2a, when the tool is lowered into the well, the predetermined position on both sides of the formation needs to be isolated, and the liquid in the well enters between the expanded base pipe 1 and the expanded outer pipe 2 through the liquid inlet hole 10 of the upper fixed nipple 4 ring space. Lower the inner pipe 11 and the variable-diameter expansion tool 12 to both sides of the isolation unit 14, and the variable-diameter expansion tool 12 realizes the diameter reduction under the action of hydraulic pressure. The diameter reduction method can be the roller expansion method or the cone closure method. When the diameter-reducing expansion tool 12 realizes the diameter reduction, the expansion base pipe 1 is promoted to expand accordingly. The variable-diameter expansion tool moves from top to bottom under the cooperation of hydraulic pressure and machinery, so that the radial deformation of the expansion base pipe 1 extends in the axial direction. When the expansion base pipe 1 expands to the expansion sealing ring 7, the expansion sealing ring 7, which is not in contact with the connecting short joint 3, also expands accordingly, and its outer diameter increases, and the ring is close to the expansion base pipe 1 and the connecting short. Between the joints 3, a metal seal is formed to close the liquid inlet hole 10, so that the annular space between the expansion base pipe 1 and the expansion outer pipe 2 forms a hydraulic expansion chamber 13. It is worth mentioning that the upper fixed sub-joint 4 may not be processed with the liquid inlet hole 10, and the liquid is injected into the expansion chamber 13 between the pre-expanded base pipe 1 and the expanded outer pipe 2 to form a sealed expansion chamber 13 in advance. When 1 expands, the extrusion expansion of the liquid to the expansion outer tube 2 is realized.
如图2b所示,在上固定短节4上的进液孔10关闭后,变径膨胀工具12继续向下运动,膨胀基管1逐渐完成膨胀,膨胀腔13的空间有被压缩的趋势,但由于膨胀腔13内充填有不可压缩的液体,因此膨胀腔13内的液体必然会促使相对更易变形的膨胀外管2发生膨胀,使得加工在膨胀外管2外表面的密封橡胶筒6被挤压至地层,直至整个封隔单元14完成膨胀坐封。封隔单元14下部的膨胀密封环7膨胀后也和外部与之对应的连接短节3形成金属密封,增强封隔单元14膨胀后膨胀腔13内液体的密封性能,使膨胀腔13内液体无法外流,防止后期膨胀外管2及密封橡胶筒6在地层压力作用下发生回弹或回缩现象。 As shown in Figure 2b, after the liquid inlet hole 10 on the upper fixed nipple 4 is closed, the variable diameter expansion tool 12 continues to move downward, and the expansion base pipe 1 gradually completes expansion, and the space of the expansion chamber 13 tends to be compressed. However, since the expansion cavity 13 is filled with incompressible liquid, the liquid in the expansion cavity 13 will inevitably promote the expansion of the relatively more deformable expansion outer tube 2, so that the sealing rubber tube 6 processed on the outer surface of the expansion outer tube 2 is squeezed. Press into the formation until the expansion and setting of the entire isolation unit 14 is completed. The expansion sealing ring 7 at the lower part of the isolation unit 14 is also expanded to form a metal seal with the corresponding external joint 3, which enhances the sealing performance of the liquid in the expansion chamber 13 after the isolation unit 14 is expanded, so that the liquid in the expansion chamber 13 cannot Outflow prevents rebound or shrinkage of the outer tube 2 and sealing rubber cylinder 6 under the action of formation pressure in the later stage of expansion.
如图2c及图3所示,变径膨胀工具12使膨胀基管1发生膨胀时,也完成所有封隔单元14的膨胀坐挂,实现层间封隔。当本发明与常规套管、筛管等配合使用时,膨胀坐挂后,上接头8和下接头9附近的膨胀基管1存在部分不发生膨胀的现象,形成两端小、中间大的变径形状;当本发明与膨胀套管、膨胀筛管等后续膨胀的产品配合使用时,则整个膨胀基管1全部发生膨胀。 As shown in Fig. 2c and Fig. 3, when the variable-diameter expansion tool 12 expands the expanded base pipe 1, the expansion set-up of all the isolation units 14 is also completed to realize interlayer isolation. When the present invention is used in conjunction with conventional casing pipes, screen pipes, etc., after the expansion is set, the expansion base pipe 1 near the upper joint 8 and the lower joint 9 does not expand partially, resulting in a deformation with small ends and a large middle. Diameter shape; when the present invention is used in conjunction with subsequent expansion products such as expansion sleeves and expansion screens, the entire expansion base pipe 1 will be fully expanded.
本发明通过双层钢管的膨胀,封隔单元14具有更大的外径,其封隔井眼环空间隙范围更大,可紧贴于井眼顺应井壁封隔,实现膨胀外管2和橡胶筒6紧贴地层密封,封隔强度明显高于常规单纯橡胶筒6封隔,同时可以调节封隔单元14长度及数量来提高封隔效果。 In the present invention, through the expansion of the double-layer steel pipe, the isolation unit 14 has a larger outer diameter, and the range of the annulus of the isolated wellbore is larger, and can be closely attached to the wellbore and conform to the wellbore wall to achieve expansion of the outer pipe 2 and The rubber cylinder 6 is tightly sealed to the formation, and the isolation strength is obviously higher than that of the conventional simple rubber cylinder 6. At the same time, the length and quantity of the isolation unit 14 can be adjusted to improve the isolation effect.
本发明胀封后不会发生橡胶筒6回缩现象,有效提高了封隔强度并延长封隔时效,具有封隔封隔外径大、强度高、能顺应井眼封隔等优势,可有效封隔油气水层,进行有选择性的开采或者封堵某一层段,保证套管外环空的密封,可广泛用于筛管分段完井、膨胀筛管完井、选择性完井和层间封隔等完井领域。 The rubber cylinder 6 will not shrink back after the swelling seal, effectively improves the packing strength and prolongs the packing time, has the advantages of large packing outer diameter, high strength, and can comply with wellbore packing, etc., and can effectively Isolate oil, gas and water layers, perform selective production or block a certain interval, and ensure the sealing of the casing outer annulus. It can be widely used in screen completions, expansion screen completions, and selective completions. and interlayer isolation and other well completion fields.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108463611A (en) * | 2016-02-01 | 2018-08-28 | 韦尔泰克有限公司 | Downhole completion system |
| CN109296335A (en) * | 2018-10-22 | 2019-02-01 | 中国石油天然气集团有限公司 | Expansion Tube Packer |
| CN109869114A (en) * | 2017-12-01 | 2019-06-11 | 中石化石油工程技术服务有限公司 | A kind of packing formula stage cementing device and its operational method |
| CN110439478A (en) * | 2019-07-18 | 2019-11-12 | 中国石油天然气集团有限公司 | Inner layer sleeve is the pipe in pipe casing being threadedly coupled and its assembly method |
| CN116867952A (en) * | 2021-06-07 | 2023-10-10 | 哈里伯顿能源服务公司 | Foldable casing packer for metal-to-metal sealing |
-
2013
- 2013-10-27 CN CN201310510858.8A patent/CN104563953A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108463611A (en) * | 2016-02-01 | 2018-08-28 | 韦尔泰克有限公司 | Downhole completion system |
| CN109869114A (en) * | 2017-12-01 | 2019-06-11 | 中石化石油工程技术服务有限公司 | A kind of packing formula stage cementing device and its operational method |
| CN109296335A (en) * | 2018-10-22 | 2019-02-01 | 中国石油天然气集团有限公司 | Expansion Tube Packer |
| CN110439478A (en) * | 2019-07-18 | 2019-11-12 | 中国石油天然气集团有限公司 | Inner layer sleeve is the pipe in pipe casing being threadedly coupled and its assembly method |
| CN116867952A (en) * | 2021-06-07 | 2023-10-10 | 哈里伯顿能源服务公司 | Foldable casing packer for metal-to-metal sealing |
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