CN104559249B - A kind of anion non-ionic composite asphalt warm-mix agent and preparation method thereof - Google Patents
A kind of anion non-ionic composite asphalt warm-mix agent and preparation method thereof Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention discloses a kind of anion non-ionic composite asphalt warm-mix agent and preparation method thereof, anion non-ionic composite asphalt warm-mix agent includes by weight percentage:Polymeric anion type component 0.1wt%~10wt%, low molecule such anionic components 0.1wt%~20wt%, non ionic ingredients 0.1wt%~20wt%, water 50wt %~99.7wt%.Preparation method includes following content:In first adding water to container by proportioning, polymeric anion type component is added, constant temperature is stirred 0.5~1 hour, it is 40~60 DEG C to control temperature, then low molecule such anionic components and non ionic ingredients are added by proportioning, continues to stir 0.5~1 hour, obtain product.Asphalt warm-mix agent of the invention can effectively reduce the high temperature viscosity of pitch, and good with compatibility, and stable performance, raw material is easily gathered, low production cost, preparation method is simple and the advantages of have wide range of applications.
Description
Technical field
The present invention relates to a kind of complex ionic asphalt warm-mix agent and preparation method thereof, more particularly to a kind of anion-non-
Ion composite type pitch warm-mixing agent and preparation method thereof.
Background technology
The asphalt used in current road engineering is generally divided into two types according to construction temperature is mixed and stirred:Cold mixing is dripped
Blue or green compound CMA (Cold Mix Asphalt) and hot-mix asphalt mixture HMA (Hot Mix Asphalt).Cold-mix asphalt is mixed
Close material it is general using emulsified asphalt or liquid asphalt with gather materials mixed and stirred under normal temperature state, making, without to gathering materials and combining
Material is heated, and can so save mass energy.But cold-mix asphalt compound initial stage pavement performance is poor, it is difficult to meet public at a high speed
The requirement of the important engineerings such as road, Heavy Traffic road.Hot-mix asphalt mixture be most widely used, pavement performance it is the best
A kind of compound.But in hot-mix asphalt mixture production process, pitch is needed in 150~180 DEG C of high temperature bars with building stones
Mixed and stirred under part.Building stones, pitch are heated to temperature so high, mass energy is consumed.In addition in hot-mix asphalt mixture life
Substantial amounts of CO is generated during product2, flue dust and pernicious gas (CO, SO2、NOxDeng), not only pollute environment, and influence
Staff's is healthy.Meanwhile, mixing and stirring under hot conditions also result in the aging of pitch, reduce asphalt
Pavement performance.
Be environmental protection, energy saving, the middle and later periods nineties 20th century Europe and the country such as U.S. carried out warm mix drip
The research of blue or green compound WMA (Warm Mix Asphalt), the purpose is to pass through to reduce mixing and stirring and the temperature that paves for asphalt
Degree, reaches the energy consumption reduced in Process of Pitch Mixture Production, reduces CO2Deng gas and dust discharge amount, while ensureing warm mix
Asphalt has the pavement performance and construction workability essentially identical with hot-mix asphalt mixture.
At present, warm mix asphalt technologies mainly have three kinds of modes:One is to add one kind in pitch in advance to drop
Low pitch 135 DEG C of additives of viscosity, chemically angle changes the viscosity-temperature curve of pitch, so as to reduce mixing for pitch and building stones
And temperature, but the method can generally also reduce by 60 DEG C of viscosity of pitch and reduce the high-temperature stability of compound;Two is to use
Solid content emulsified asphalt higher, mixes and stirs at a temperature of 80~120 DEG C with building stones, and which is low compared with the temperature of hot asphalt by about 30
~50 DEG C;Three is while during tank is mixed and stirred in addition, because the presence of water makes asphalt foaming, reaching in mixing compound water and pitch
To viscosity reducing effect.If but the method amount of water is excessive, substantial amounts of vapor can be produced or cause bumping, if water is very few,
Foaming effect is bad.
CN102268189A discloses a kind of warm-mixed asphalt additive preparation method, and it is using one kind in dicyandiamide solution
The additive of organic silicon modified by polyether polymer composition.The additive is that the solvent of certain proportioning and alkoxy silane are added into three
In mouth flask, 80 DEG C are heated to;Add acid catalyst, base catalyst, the mixture of deionized water, 80 DEG C of reaction 90min of constant temperature;
100 DEG C are warming up to, condensing reflux 120min collects cut 55ml or so;Acid catalyst and quantitative polyethers are added in flask
In, intensification esterification 180min is vacuumized, condensing reflux 30min;Room temperature is cooled to, quantitative melamino-formaldehyde is added
Resin agitating is uniform;Appropriate base catalyst adjustment pH=8 or so is eventually adding, is got product.The addictive preparation method is complicated,
Repeatedly heat up charging and condensing reflux are needed, and is related to the esterification of long period and is vacuumized, and lack correlated performance
Verification method and instance data support that the excitant such as acid base catalysator that the additive is used in addition and toxicity are larger, easily cause
Harm and environmental pollution.
CN101899218A discloses a kind of asphalt warm-mix agent and its mixing preparation method for material.The warm-mixing agent is necessarily to match somebody with somebody
The alkyl amine of ratio, amide-type cationic surfactant mix with water, add quaternary cationic surfactant, then add
Enter calcium chloride, it is well mixed to obtain final product asphalt warm-mix agent.The preparation method of the asphalt is to add to pre- pitch and mineral aggregate
If temperature, pitch is first added in mixing machine, 3~5 after addition second are initially added into warm-mixing agent, and warm-mixing agent the addition time
It is less than 10 seconds, and requires to complete the addition of warm-mixing agent, 5~10 seconds after the completion of pitch addition before pitch addition is completed
Addition mineral aggregate.Three kinds of different cationic surfactants are added in the warm-mixing agent, antistripping can be to a certain extent played
Effect, but described viscosity reduction and the effect of foaming lack basis;Requirement of the preparation process of the asphalt for the time
It is excessively harsh, accurate manipulation is difficult in practical operation especially commercial Application.
The content of the invention
The invention provides a kind of anion-non-ionic composite asphalt warm-mix agent and preparation method thereof.Drip of the invention
Blue or green warm-mixing agent can effectively reduce the high temperature viscosity of pitch, and with stable performance, raw material is easily gathered, low production cost, system
The advantages of Preparation Method is easy and has wide range of applications.
Anionic-nonionic composite type pitch warm-mixing agent of the invention, includes by weight percentage:
(1)Polymeric anion type component:0.1wt%~10wt%
(2)Low molecule such anionic components:0.1wt%~20wt%
(3)Non ionic ingredients:0.1wt%~20wt%
(4)Water:50wt %~99.7wt%.
Anionic-nonionic composite type pitch warm-mixing agent of the invention, by weight percentage, preferably constitute including:
(1)Polymeric anion type component:2wt%~5wt%
(2)Low molecule such anionic components:2wt%~10wt%
(3)Non ionic ingredients:2wt%~10wt%
(4)Water:75wt%~94wt%.
Described polymeric anion type component includes:Lignosulfonates, sulfuric acid ester type polymer, sulfonated polyphenyl second
Alkene, sulfonated polybutadiene, benzene sulfonic acid formaldehyde condensation products, naphthalene sulfonic acid-formaldehyde condensation product, polyacrylic acid, polybutene acid and its copolymer
In one or more, molecular weight be 1000~30000, preferably 3000~10000;Described polymeric anion type component is excellent
Lignosulfonates are selected, molecular weight is 2000 ~ 10000.
Described low molecule such anionic components include:Sodium alkyl sulfate, sodium alkyl benzene sulfonate, alkyl polyoxyethylene ether sulphur
Sour sodium, Alkyl ethoxy carboxylate acid sodium, sodium soap, sodium alkyl sulfonate, dioctyl succinate disulfonate acid, oleoyl methyl ox sulphur
Sour sodium, sodium methylene bis-naphthalene sulfonate, lauryl sulfosuccinic acid monoester disodium, AEO sulfosuccinic acid monoesters
Disodium, Coconut Fatty Acid Monoethanolamide sulfosuccinic acid monoesters disodium, methyl stearate polyethenoxy ether sulphonate, single dodecyl
Phosphate potassium, laurel alcohol ether phosphate, laurel alcohol ether phosphate potassium, fatty acid potassium soap and its mixture, molecular weight typically exist
Less than 1000.
Described non ionic ingredients include:PEO-expoxy propane, water soluble phenol resin, polyacrylate,
Amino resins, polyethers, polyvinyl alcohol, fatty acid distribution of coconut oil diglycollic amide, AEO, alkylphenol-polyethenoxy
It is ether, polyoxyethylene carboxylate, alkylolamides APEO, Block polyoxyethylene-polyethenoxy ether, alkyl polyglycoside, many
First alcohol stearate, Span, fatty acid ethylene oxide condensate, castor oil polyoxyethylene ether, polyethylene glycol are double
One or more in the esterification and etherification product of oleate and Spans series and Tweens series, preferred fat alcohol polyoxy
One or more in vinethene, alkylolamides APEO and fatty acid distribution of coconut oil diglycollic amide.
In anion of the present invention-non-ionic composite asphalt warm-mix agent, it is also possible to needed to add other according to practical application
Additive, such as dispersant, antistripping agent, foaming agent, age resister, polymer modifiers, the addition of additive account for warm mix
0.1wt%~the 9.9wt% of agent gross weight..
The preparation method of anion of the present invention-non-ionic composite asphalt warm-mix agent, including following content:
In first adding water to container by proportioning, polymeric anion type component is added, constant temperature is stirred 0.5~1 hour, control
Temperature is 40~60 DEG C, then adds low molecule such anionic components and non ionic ingredients by proportioning, continuation stirring 0.5~
1 hour, obtain composite type pitch warm-mixing agent.
Application of the Anionic-nonionic composite type pitch warm-mixing agent of the present invention in asphalt is mixed and stirred, including it is as follows
Step:When building stones reach mix temperature, mix is uniform, adds pitch, and composite type pitch warm-mixing agent is added into pitch mixing
Uniform mixing in material, adds miberal powder, and mix is uniform.Wherein composite type pitch warm-mixing agent according to asphalt content 2wt%~10wt%
Add.Each duration of mixing is generally 1 ~ 10 minute.
Anionic-nonionic composite type pitch warm-mixing agent of the present invention compares with traditional asphalt warm-mixing agent, with advantages below:
(1)Complex ionic asphalt warm-mix agent of the present invention, can form micro-emulsion type emulsion with pitch, greatly reduce pitch
High temperature viscosity, therefore mixing and stirring, paving and compacting temperature for asphalt can be reduced, it mixes and stirs temperature can compare hot asphalt
15~30 DEG C are reduced, reducing energy consumption about 30%, a large amount of discharges for reducing smog and harmful substance reduce to harm and environment
Pollution.
(2)In complex ionic asphalt warm-mix agent of the invention, anion and the component of nonionic two can be played plus and increased
Effect is acted on, i.e. cooperative effect.The warm-mixing agent obtained after compounding can substantially reduce the surface tension of pitch when being mixed and stirred with pitch
And critical micelle concentration so that mix and stir and be more prone to, i.e., the performance than original one-component is more excellent, " 1+1 > can be played
2 " effect.
(3)In complex ionic asphalt warm-mix agent of the invention, anion and nonionic components can be compounded preferably, point
Dissipate effect good, good stability forms the anion-non-ionic composite asphalt warm-mix agent of stabilization.And low-molecular-weight component advantage high
Complementation, can play " lubrication " effect, pitch is more prone to when mixing and stirring.
(4)Complex ionic asphalt warm-mix agent of the invention, can well strengthen the cohesive force of building stones, stone flour and pitch,
The resistance to flaking of compound is improved, can effectively prevent the rut of bituminous paving under the conditions of heavy traffic and Heavy Traffic to break
It is bad.The ageing of asphalt during mixing and stirring, prolonging service life of pavement are reduced simultaneously.
(5)Complex ionic asphalt warm-mix agent of the invention, the excitant to human body is small, environment-friendly, environmental protection.
(6)Complex ionic asphalt warm-mix agent raw material of the invention is simple, low production cost, preparation method is simple, only needs
Dispersed, good stability by simple mechanical agitation, it is applied widely, it is easy to commercial Application.
Specific embodiment
With reference to embodiment, the present invention is further illustrated, but is not so limited the present invention.
Embodiment 1
Anionic-nonionic composite type pitch warm-mixing agent material quality percentage is:
Sodium lignin sulfonate:0.6%;
Sulfonated polystyrene:0.5%
Sodium alkyl benzene sulfonate:17.5%;
Fatty acid distribution of coconut oil diglycollic amide:12.5%;
Water:68.9%.
In first adding water to container by proportioning, sodium lignin sulfonate and sulfonated polystyrene are added, be warming up to 42 DEG C of stirrings
55 minutes, sodium alkyl benzene sulfonate and fatty acid distribution of coconut oil diglycollic amide are added by proportioning then, continue to stir 50min, obtained
Complex ionic asphalt warm-mix agent.
Embodiment 2
Anionic-nonionic composite type pitch warm-mixing agent material quality percentage is:
Sodium lignin sulfonate:8.5%;
Sodium alkyl sulfate:0.5%;
AEO:18%;
Water:73.0%.
In first adding water to container by proportioning, sodium lignin sulfonate is added, be warming up to 50 DEG C of stirring 35min, then by matching somebody with somebody
Than sodium alkyl sulfate and AEO are added, continue to stir 40min, obtain complex ionic asphalt warm-mix agent.
Embodiment 3
Anionic-nonionic composite type pitch warm-mixing agent material quality percentage is:
Sodium lignin sulfonate:5%;
Benzene sulfonic acid formaldehyde condensation products:0.3%
Sodium soap:4.5%
Pareth sulfate:5.5%;
APES:0.5%;
Water:84.2%.
In first adding water to container by proportioning, sodium lignin sulfonate and benzene sulfonic acid formaldehyde condensation products are added, be warming up to 55 DEG C
Stirring 45min, is then added sodium soap, pareth sulfate and APES by proportioning, after
Continuous stirring 35min, obtains complex ionic asphalt warm-mix agent.
Comparative example 1
Polymeric anion-non-ionic composite asphalt warm-mix agent material quality percentage is:
Sodium lignin sulfonate:3.2%
Alkylolamides APEO:8.6%
Water:88.2%.
In first adding water to container by proportioning, 58 DEG C are warming up to, add sodium lignin sulfonate, stir 40min, be subsequently adding
Alkylolamides APEO, continues to stir 30min, obtains complex ionic asphalt warm-mix agent.
Comparative example 2
Low molecule Anionic-nonionic composite type pitch warm-mixing agent material quality percentage is:
Monododecylphosphate potassium:6.0%
Lauryl sodium sulfate:2.2%
Polyoxyethylene carboxylate:10.5%
Water:81.3%.
In first adding water to container by proportioning, 50 DEG C are warming up to, by proportioning by Monododecylphosphate potassium, dodecyl
Sodium sulphate and polyoxyethylene carboxylate are added, and stir 40min, obtain complex ionic asphalt warm-mix agent.
Embodiment 4
According to《Standard specification for construction and acceptance of highway asphalt pavement》(JTG F40-2004)The method of regulation is respectively adopted using this
The warm mix mode of invention anion-non-ionic composite warm-mixing agent and traditional heat mode of mixing carry out mixing and stirring for compound, go forward side by side
Row performance of asphalt mixture is evaluated.Wherein, the complex ionic warm-mixing agent prepared in embodiment 1,2,3 and comparative example 1,2 is pressed
According to the 5wt% of asphalt content, in adding asphalt in the way of spraying, compound test specimen A, B, C, D, E are prepared into.This examination
Test using 90#A grades of pitch, bitumen aggregate ratio(The percentage of pitch and mineral aggregate mass ratio in bituminous concrete)It is 6.0%, the level of building stones
With being shown in Table 1, Evaluation results are shown in Table 2.Specifically mix and stir process as follows:
Warm mix:
1st, weigh building stones by set amount to be heated 4 hours in 120 DEG C of baking oven, it is small that pitch heats 2 in 130 DEG C of baking ovens
When, mixing machine temperature is set as 120 DEG C.
2nd, rubble material is first added into mixing machine, uniform stirring 3 minutes at a set temperature.
3rd, pitch is added into mixing machine, and is at once sprayed in pitch warm-mixing agent by set amount, mixed and stirred 1.5 minutes, then
Miberal powder is added, in continuing to mix and stir 3.5 minutes under design temperature.
Heat is mixed:
1st, weigh building stones by set amount to be heated 4 hours in 150 DEG C of baking oven, it is small that pitch heats 2 in 150 DEG C of baking ovens
When, mixing machine temperature is set as 150 DEG C.
2nd, rubble material is first added into mixing machine, uniform stirring 3 minutes at a set temperature.
3rd, pitch is added into mixing machine, is mixed and stirred 1.5 minutes, add miberal powder, in continuing to mix and stir 3.5 points under design temperature
Clock.
The building stones of table 1 level is matched somebody with somebody.
Particle diameter/mm | 16~13.2 | 13.2~9.5 | 9.5~4.75 | 4.75~2.36 | 2.36~1.18 | 1.18~0.6 | 0.6~0.3 | 0.3~0.15 | 0.15~0.075 | Less than 0.075 |
Ratio/wt% | 4.5 | 22 | 24 | 14.2 | 14.5 | 6.2 | 4.2 | 4.2 | 5.8 | 0.4 |
The Warm-Mix Bitumen Mixture the performance test results of table 2.
Test data shows, Warm-Mix Bitumen Mixture substantially drops relative to hot-mix asphalt mixture with forming temperature mixing and stirring
In the case of low 15~30 DEG C, property indices are satisfied by《Standard specification for construction and acceptance of highway asphalt pavement》(JTG F40-2004)
Requirement.
Claims (8)
1. a kind of Anionic-nonionic composite type pitch warm-mixing agent, it is characterised in that:Include with the following group by weight percentage
Point:
Polymeric anion type component:0.1wt%~10wt%
Low molecule such anionic components:17.5wt%~20wt%
Non ionic ingredients:0.1wt%~20wt%
Water:50wt %~99.7wt%;
The Anionic-nonionic composite type pitch warm-mixing agent each component content sum is 100%;
Wherein described polymeric anion type component includes:Lignosulfonates, sulfuric acid ester type polymer, sulfonated polyphenyl second
Alkene, sulfonated polybutadiene, benzene sulfonic acid formaldehyde condensation products, naphthalene sulfonic acid-formaldehyde condensation product, polyacrylic acid, polybutene acid and its copolymer
In one or more;
Described low molecule such anionic components include:Sodium alkyl sulfate, sodium alkyl benzene sulfonate, alkyl polyoxyethylene ether sulfuric acid
Sodium, Alkyl ethoxy carboxylate acid sodium, sodium soap, sodium alkyl sulfonate, dioctyl succinate disulfonate acid, oleoyl N-methyltaurine
Sodium, sodium methylene bis-naphthalene sulfonate, lauryl sulfosuccinic acid monoester disodium, AEO sulfosuccinic acid monoesters two
Sodium, Coconut Fatty Acid Monoethanolamide sulfosuccinic acid monoesters disodium, methyl stearate polyethenoxy ether sulphonate, single dodecyl phosphorus
Acid esters potassium, laurel alcohol ether phosphate, laurel alcohol ether phosphate potassium, fatty acid potassium soap and its mixture;
Described non ionic ingredients include:Water soluble phenol resin, polyacrylate, amino resins, polyvinyl alcohol, cocounut oil fat
Fat acid diglycollic amide, AEO, APES, polyoxyethylene carboxylate, alkylolamides
APEO, Block polyoxyethylene-polyethenoxy ether, alkyl polyglycoside, polyalcohol stearate, Span, fat
Fat acid ethylene oxide condensate, castor oil polyoxyethylene ether, polyethylene glycol dioleic acid ester and Spans series and Tweens series
Esterification and etherification product in one or more.
2. according to the Anionic-nonionic composite type pitch warm-mixing agent described in claim 1, it is characterised in that:It is described it is non-from
Subtype component is the one kind in AEO, alkylolamides APEO and fatty acid distribution of coconut oil diglycollic amide
Or it is several.
3. according to the Anionic-nonionic composite type pitch warm-mixing agent described in claim 1, it is characterised in that:Described high score
Sub- such anionic components are lignosulfonates.
4. according to the Anionic-nonionic composite type pitch warm-mixing agent described in claim 1, it is characterised in that:Add in warm-mixing agent
Enter additive, selected from one or more in dispersant, antistripping agent, foaming agent, age resister or polymer modifiers, addition
Agent addition accounts for the 0.1wt%~9.9wt% of warm-mixing agent gross weight, and warm-mixing agent each component content sum is 100%.
5. a kind of preparation method of the Anionic-nonionic composite type pitch warm-mixing agent described in claim 1, it is characterised in that bag
Include following content:In first adding water to container by proportioning, polymeric anion type component, constant temperature stirring, then by proportioning are added
Low molecule such anionic components and nonionic components are added, continues to stir, obtain Anionic-nonionic composite type pitch warm mix
Agent.
6. in accordance with the method for claim 5, it is characterised in that:Constant temperature whipping temp is 40~60 DEG C, and mixing time is 0.5
~1 hour.
7. the Anionic-nonionic composite type pitch warm-mixing agent described in a kind of claim 1 in asphalt is mixed and stirred should
With, it is characterised in that comprise the following steps:Temperature is mixed and stirred when building stones reach, uniform mixing adds pitch, and by composite type pitch
Warm-mixing agent is added in asphalt, then uniform mixing, adds miberal powder, uniform mixing.
8. according to the application described in claim 7, it is characterised in that:Composite type pitch warm-mixing agent according to asphalt content 2wt%~
10wt% is added.
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CN107779217B (en) * | 2016-08-25 | 2020-06-02 | 神华集团有限责任公司 | Emulsified asphalt prepared from coal liquefaction residues and preparation method and application thereof |
CN106554780B (en) * | 2016-10-19 | 2018-02-27 | 中铁隧道集团有限公司 | One kind prevents incrusted efficient improver |
CN106751292B (en) * | 2016-12-31 | 2019-06-11 | 南京交通工程有限公司 | The modified warm-mixing agent of pitch |
CN108483975B (en) * | 2018-04-18 | 2020-12-15 | 辽宁仁泰交通科技有限公司 | High-performance asphalt warm-mixing agent |
CN109574550B (en) * | 2018-12-29 | 2021-08-24 | 苏州科技大学 | Asphalt concrete pavement pit repairing material and preparation method thereof |
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CN101857396A (en) * | 2006-03-28 | 2010-10-13 | 米德韦斯瓦科公司 | Water-in-oil bitumen dispersions reaches and prepares the method for paving compositions by it |
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