CN104555284B - Shearing sending system - Google Patents
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- CN104555284B CN104555284B CN201410855078.1A CN201410855078A CN104555284B CN 104555284 B CN104555284 B CN 104555284B CN 201410855078 A CN201410855078 A CN 201410855078A CN 104555284 B CN104555284 B CN 104555284B
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- 238000010008 shearing Methods 0.000 title claims abstract description 47
- 238000003860 storage Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims description 43
- 230000006698 induction Effects 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 2
- 230000002787 reinforcement Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 11
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 230000003014 reinforcing effect Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005347 demagnetization Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及板材加工技术领域,尤其涉及一种配合剪板机进行自动送剪作业的送剪系统。The invention relates to the technical field of plate processing, in particular to a shear feeding system that cooperates with a shearing machine to perform automatic shear feeding operations.
背景技术Background technique
现有的板材加工领域,普遍使用剪板机对板材进行剪板作业,但在剪板作业之前,首先需要将批量堆放的板材依序输送至剪板机,即送剪作业。例如,在目前的车辆制造行业中,生产零件的原板料较重,如牵引板,窜梁等,剪板时需吊机或叉车上料,人工推料。采用上述送剪方式进行批量生产时,工作效率低,工人的劳动强度较大。In the existing field of plate processing, shearing machines are generally used to perform shearing operations on plates, but before the shearing operation, firstly, the plates stacked in batches need to be transported to the shearing machine in sequence, that is, the shearing operation. For example, in the current vehicle manufacturing industry, the raw materials for the production of parts are relatively heavy, such as traction plates, channeling beams, etc., and the materials need to be loaded by cranes or forklifts and manually pushed when cutting the boards. When adopting the above-mentioned way of sending and shearing to carry out mass production, the work efficiency is low, and the labor intensity of the workers is relatively large.
在现有的板材加工领域中,当原料为卷料时,由于卷料的结构特点,因此相关行业已发展出自动化送剪以及剪板技术。然而,在平板剪板工艺中,自动送剪工艺还属空白。In the existing field of plate processing, when the raw material is coiled material, due to the structural characteristics of the coiled material, related industries have developed automatic shearing and plate shearing technology. However, in the flat plate shearing process, the automatic shearing process is still blank.
另外,在个别领域中,例如利用数控冲床进行剪板作业时,少数数控冲床具有自动送料装置。但是,上述自动送料装置需要在板材上预留夹持余料,造成板材浪费,且由于剪床机台限制,上述方式并不适用于剪板下料。In addition, in individual fields, such as using CNC punching machines for shearing operations, a small number of CNC punching machines have automatic feeding devices. However, the above-mentioned automatic feeding device needs to reserve clamping surplus material on the plate, resulting in waste of the plate, and due to the limitation of the shearing machine, the above-mentioned method is not suitable for cutting the plate.
因此,提供一种送剪系统,使其能够为板材,特别是平板板材的剪板作业提供工作效率以及自动化程度较高的送剪功能,已成为本领域内亟待解决的一大技术问题。Therefore, it has become a major technical problem to be solved urgently in this field to provide a shear feeding system that can provide work efficiency and a high degree of automation for the shearing operation of plates, especially flat plates.
发明内容Contents of the invention
本发明要解决现有的平板板材剪板作业中,送剪工艺效率较低且自动化程度低的技术问题。The invention aims to solve the technical problems of low efficiency and low automation of the shearing process in the existing plate shearing operation.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
本发明提出一种送剪系统,其中,包括推料装置、储料架、送料装置以及自动控制系统;所述推料装置用以推动所述板料至一剪板机;所述储料架用以储存所述板料;所述送料装置包括轨道架、滑车以及吸料装置;所述轨道架架设于所述推料装置上方;所述滑车可移动地设于所述轨道架上;所述吸料装置设于所述滑车下方,能由所述滑车带动将所述板料由所述储料架运至所述输送架上;所述自动控制系统用以同步控制所述推料装置、储料架、滑车以及吸料装置。The present invention proposes a feeding and shearing system, which includes a pushing device, a material storage rack, a feeding device and an automatic control system; the pushing device is used to push the sheet to a shearing machine; the storage rack Used to store the sheet material; the feeding device includes a track frame, a pulley and a suction device; the track frame is erected above the pushing device; the pulley is movably arranged on the track frame; the The material suction device is arranged under the pulley, and can be driven by the pulley to transport the sheet from the storage rack to the conveying frame; the automatic control system is used to synchronously control the pushing device , storage racks, pulleys and suction devices.
根据本发明的一实施方式,所述推料装置包括推料架以及推料器;所述推料架用以承载一板料,所述推料架具有入料端以及出料端,所述出料端连接于一剪板机,所述推料架中部沿纵向设有一滑轨槽;所述推料器可移动地设于所述推料架上,所述推料器与所述滑轨槽滑动配合。According to an embodiment of the present invention, the pushing device includes a pushing frame and a pushing device; the pushing frame is used to carry a plate, and the pushing frame has an input end and an output end. The discharge end is connected to a shearing machine, and the middle part of the push frame is provided with a slide rail groove along the longitudinal direction; the pusher is movably arranged on the push frame, and the pusher and the slide Rail-groove slide fit.
根据另一实施方式,所述推料器包括第一部以及第二部;所述第一部设于所述滑轨槽内,所述第一部两侧分别设有滑轮,所述滑轮与所述滑轨槽滑动配合;所述第二部设于所述第一部上且露出于所述滑轨槽。According to another embodiment, the pusher includes a first part and a second part; the first part is arranged in the groove of the slide rail, pulleys are respectively arranged on both sides of the first part, and the pulleys and The slide rail groove is slidingly matched; the second part is arranged on the first part and exposed to the slide rail groove.
根据另一实施方式,所述推料器还包括两个推料臂,每个所述推料臂包括安装块、滑槽、滑块、压簧以及感应开关板;所述安装块设于所述第二部前端;滑槽一端固定于所述安装块,另一端纵向延伸;所述滑块可移动地设于所述滑槽内;所述压簧可伸缩地设于所述滑块与所述安装块之间;所述感应开关板设于所述滑槽一侧,当所述压簧的受力达到一恒定值时,所述感应开关板能控制所述推料器停止滑动。According to another embodiment, the pusher further includes two pusher arms, each of which includes a mounting block, a chute, a slider, a pressure spring, and an induction switch plate; the mounting block is arranged on the The front end of the second part; one end of the chute is fixed to the mounting block, and the other end extends longitudinally; the slider is movably arranged in the chute; the compression spring is telescopically arranged between the slider and the Between the installation blocks; the induction switch board is arranged on one side of the chute, and when the force of the pressure spring reaches a constant value, the induction switch board can control the pusher to stop sliding.
根据另一实施方式,两个所述推料臂的安装块分别对称设于所述第二部前端的两侧,所述第二部前端横向设有两滑轨,所述两安装块分别与所述两滑轨滑动配合,用以将所述推料臂可调节地设于所述第二部。According to another embodiment, the two mounting blocks of the pushing arm are arranged symmetrically on both sides of the front end of the second part respectively, and two sliding rails are arranged transversely at the front end of the second part, and the two mounting blocks are respectively connected to The two sliding rails are slidably matched to adjustably arrange the pushing arm on the second portion.
根据另一实施方式,所述轨道架包括两根横梁、四根立柱以及两根纵梁;所述四根立柱分别固定于所述两根横梁的两端,用以支撑所述横梁;所述两根纵梁相互间隔且平行地连接于所述两根横梁之间。According to another embodiment, the track frame includes two beams, four uprights and two longitudinal beams; the four uprights are respectively fixed at both ends of the two beams to support the beams; The two longitudinal beams are spaced from each other and connected in parallel between the two cross beams.
根据另一实施方式,所述滑车包括车体以及两组滑轮组件;所述车体位于所述两根纵梁之间,所述车体包括两根结构梁以及多块连接板;所述两根结构梁间隔设置且平行于所述纵梁;所述多块连接板平行且间隔地连接于所述两根结构梁之间;所述两根结构梁与两块相邻的所述连接板共同界定一开口;所述两组滑轮组件间隔地设于所述车体上,每组所述滑轮组件包括两个轴座、轴以及两个滚轮;所述两个轴座固定于所述两根结构梁上;所述轴可转动地穿设于所述两个轴座;所述两个滚轮分别设于所述轴的两端部,且与所述纵梁滑动配合。According to another embodiment, the tackle includes a car body and two sets of pulley assemblies; the car body is located between the two longitudinal beams, the car body includes two structural beams and a plurality of connecting plates; the two The root structural beams are arranged at intervals and parallel to the longitudinal beams; the plurality of connecting plates are connected between the two structural beams in parallel and at intervals; the two structural beams and the two adjacent connecting plates jointly define an opening; the two sets of pulley assemblies are arranged at intervals on the vehicle body, and each set of pulley assemblies includes two axle seats, shafts and two rollers; the two axle seats are fixed on the two on the root structural beam; the shaft is rotatably passed through the two shaft seats; the two rollers are respectively arranged at the two ends of the shaft, and are slidably matched with the longitudinal beam.
根据另一实施方式,所述吸料装置包括固定盒、滑管以及转动吸盘架;所述固定盒上端部固定于所述开口;所述滑管可升降地竖直穿设于所述固定盒;所述转动吸盘架可水平转动地设于所述滑管下方。According to another embodiment, the material suction device includes a fixed box, a sliding pipe, and a rotating suction cup holder; the upper end of the fixed box is fixed to the opening; the sliding pipe is vertically passed through the fixed box in a liftable manner ; The rotating suction cup frame can be horizontally rotatably arranged below the slide tube.
根据另一实施方式,所述固定盒包括:盒体以及多个滑轮;所述多个滑轮设于所述盒体,所述滑管与所述滑轮滑动配合。According to another embodiment, the fixed box includes: a box body and a plurality of pulleys; the plurality of pulleys are arranged on the box body, and the sliding tube is slidably engaged with the pulleys.
根据另一实施方式,所述两根结构梁之间间隔设有两个升降气缸,且所述两个升降气缸位于所述开口两侧,所述升降气缸的活塞杆能向下伸出,所述滑管下端部固定有固定盘,所述升降气缸的活塞杆铰接于所述固定盘,所述转动吸盘架可水平转动地设于所述固定盘下方。According to another embodiment, two lifting cylinders are arranged at intervals between the two structural beams, and the two lifting cylinders are located on both sides of the opening, and the piston rods of the lifting cylinders can extend downwards, so The lower end of the slide tube is fixed with a fixed plate, the piston rod of the lifting cylinder is hinged to the fixed plate, and the rotating suction cup frame is horizontally rotatably arranged under the fixed plate.
根据另一实施方式,所述固定盘上固定有两个气缸连接块,所述两个气缸连接块分别对应于所述两个升降气缸,且所述气缸连接块与所述升降气缸的活塞杆铰接。According to another embodiment, two cylinder connection blocks are fixed on the fixed plate, the two cylinder connection blocks respectively correspond to the two lift cylinders, and the cylinder connection blocks are connected to the piston rods of the lift cylinders. hinged.
根据另一实施方式,所述固定盘上设有多个加强护板,所述加强护板位于所述两个气缸连接块之间。According to another embodiment, the fixed plate is provided with a plurality of reinforcing guard plates, and the reinforcing guard plates are located between the two cylinder connecting blocks.
根据另一实施方式,所述转动吸盘架包括框架以及转动盘;所述框架水平设置;所述转动盘固定于所述框架上,所述转动盘可水平转动地连接于所述固定盘。According to another embodiment, the rotating suction cup holder includes a frame and a rotating disk; the frame is arranged horizontally; the rotating disk is fixed on the frame, and the rotating disk is connected to the fixed disk in a horizontally rotatable manner.
根据另一实施方式,所述转动吸盘架还包括:多个竖向限位轮以及多个水平限位轮;所述多个竖向限位轮环绕分布于所述转动盘上且通过轮座竖直设于所述转动盘上方;所述多个水平限位轮环绕分布于所述转动盘上且通过轮座水平设于所述转动盘上方;所述竖向限位轮以及水平限位轮分别滚动接触于所述固定盘的上表面以及侧壁,且能将所述固定盘可转动地卡设于所述转动盘上。According to another embodiment, the rotating suction cup holder further includes: a plurality of vertical limiting wheels and a plurality of horizontal limiting wheels; the plurality of vertical limiting wheels are distributed around the rotating disk and pass through the wheel Vertically arranged above the rotating disk; the plurality of horizontal limit wheels are distributed around the rotating disk and horizontally arranged above the rotating disk through the wheel seat; the vertical limiting wheels and the horizontal limiting wheels The wheels are respectively in rolling contact with the upper surface and the side wall of the fixed disk, and can rotatably fix the fixed disk on the rotating disk.
根据另一实施方式,所述吸料装置还包括转动气缸,所述转动气缸具有缸体以及活塞杆,所述缸体铰接于所述转动吸盘架,所述活塞杆铰接于所述固定盘的边缘。According to another embodiment, the material suction device further includes a rotary cylinder, the rotary cylinder has a cylinder body and a piston rod, the cylinder body is hinged to the rotary suction cup frame, and the piston rod is hinged to the fixed disk. edge.
由上述技术方案可知,本发明的有益效果在于:本发明提出的送剪系统,在将平板板材送至剪板机的过程中,实现了自动推料以及循环作业,提高了送剪以及整个剪板工艺的自动化程度,提高了工作效率,大幅降低了工人的劳动强度。It can be seen from the above technical solution that the beneficial effect of the present invention lies in that the shear feeding system proposed by the present invention realizes automatic material pushing and cycle operation during the process of sending flat plate materials to the shearing machine, and improves the shear feeding and the entire shearing process. The degree of automation of the board process improves work efficiency and greatly reduces the labor intensity of workers.
附图说明Description of drawings
图1是本发明送剪系统一实施方式的结构示意图;Fig. 1 is a schematic structural view of an embodiment of the shear delivery system of the present invention;
图2a是本发明送剪系统一实施方式的推料装置的结构示意图;Fig. 2a is a schematic structural view of a pusher device in an embodiment of the shear feeding system of the present invention;
图2b是本发明送剪系统一实施方式的推料器的结构示意图;Fig. 2b is a schematic structural view of a pusher in an embodiment of the shear feeding system of the present invention;
图2c是本发明送剪系统一实施方式的推料臂的结构示意图;Fig. 2c is a schematic structural view of the pusher arm of an embodiment of the shear feeding system of the present invention;
图3是本发明送剪系统一实施方式的储料架的结构示意图;Fig. 3 is a schematic structural view of a material storage rack in an embodiment of the shear delivery system of the present invention;
图4a是本发明送剪系统一实施方式的送料装置的结构示意图;Fig. 4a is a schematic structural view of a feeding device of an embodiment of the present invention;
图4b是本发明送剪系统一实施方式的滑车的结构示意图;Fig. 4b is a schematic structural view of a block of an embodiment of the shear feeding system of the present invention;
图4c是本发明送剪系统一实施方式的吸料装置的结构示意图;Fig. 4c is a schematic structural view of a material suction device of an embodiment of the present invention;
图4d是本发明送剪系统一实施方式的固定盒的结构示意图;Fig. 4d is a schematic structural view of a fixed box of an embodiment of the shear delivery system of the present invention;
图4e是本发明送剪系统一实施方式的滑管的结构示意图;Fig. 4e is a schematic structural view of a slide pipe in an embodiment of the shear delivery system of the present invention;
图4f是本发明送剪系统一实施方式的转动吸盘架的结构示意图。Fig. 4f is a schematic structural view of the rotary suction cup holder of an embodiment of the shear feeding system of the present invention.
1.推料装置;11.推料架;111.万向滚珠;112.滑轨槽;12.推料器;121.第一部;1211.滑轮;122.第二部;1221.滑轨;123.推料臂;1231.安装块;1232.滑槽;1233.滑块;1234.压簧;1235.感应开关板;2.储料架;3.送料装置;31.轨道架;311.横梁;312.立柱;313.纵梁;32.滑车;321.车体;3211.结构梁;3212.连接板;3213.开口;322.滑轮组件;3221.轴座;3222.轴;3223.滚轮;33.吸料装置;331.固定盒;3311.槽钢;3312.滑轮;3313.固定板;3314.加强板;323.升降气缸;3231.活塞杆;332.滑管;3321.固定盘;3322.气缸连接块;3323.加强三角板;3324.加强护板;333.转动吸盘架;3331.框架;3332.转动盘;3333.竖向限位轮;3334.水平限位轮;334.转动气缸;3341.缸体;3342.活塞杆;4.剪板机。1. Pushing device; 11. Pushing frame; 111. Universal ball; 112. Slide rail groove; 12. Pusher; 121. First part; 1211. Pulley; 122. Second part; 1221. Slide rail ; 123. push arm; 1231. installation block; 1232. chute; 1233. slide block; 1234. compression spring; 1235. induction switch plate; .Beam; 312. Column; 313. Longitudinal beam; 32. Pulley; 321. Car body; 3211. Structural beam; 3212. Connecting plate; 3213. Opening; .Roller; 33. Suction device; 331. Fixed box; 3311. Channel steel; 3312. Pulley; 3313. Fixed plate; 3314. Reinforcing plate; 323. Lifting cylinder; 3231. Piston rod; Fixed disc; 3322. Cylinder connection block; 3323. Reinforced triangular plate; 3324. Reinforced guard plate; 333. Rotating suction cup frame; 3331. Frame; 334. Rotating cylinder; 3341. Cylinder body; 3342. Piston rod; 4. Shearing machine.
具体实施方式detailed description
体现本发明特征与优点的典型实施例将在以下的说明中详细叙述。应理解的是本发明能够在不同的实施例上具有各种的变化,其皆不脱离本发明的范围,且其中的说明及图示在本质上是作说明之用,而非用以限制本发明。Typical embodiments embodying the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different embodiments without departing from the scope of the present invention, and that the descriptions and illustrations therein are illustrative in nature and not intended to limit the present invention. invention.
如图1所示,本发明提出的送剪系统的一实施方式。在本实施方式中,该送剪系统主要包括推料装置1、储料架2、送料装置3以及自动控制系统。需要说明的是,在本实施方式中,该送剪系统主要应用于为一剪板机4提供一送料功能,但在其他实施方式中,该送剪系统亦可为其他设备进行送料,并不以此为限。As shown in FIG. 1 , an embodiment of the shear feeding system proposed by the present invention. In this embodiment, the feeding and shearing system mainly includes a pushing device 1, a storage rack 2, a feeding device 3 and an automatic control system. It should be noted that, in this embodiment, the feeding and shearing system is mainly used to provide a feeding function for a shearing machine 4, but in other embodiments, the feeding and shearing system can also be used for feeding other equipment, and does not This is the limit.
如图2a所示,在本实施方式中,推料装置1主要包括推料架11以及推料器12,推料架11用以承载一板料,且推料架11具有入料端以及出料端。其中,出料端连接于一剪板机4,推料器12可移动地设于推料架11上,用以推动板料至剪板机4。As shown in Figure 2a, in this embodiment, the pushing device 1 mainly includes a pushing frame 11 and a pushing device 12, the pushing frame 11 is used to carry a plate, and the pushing frame 11 has a material inlet end and an outlet Material end. Wherein, the discharge end is connected to a shearing machine 4 , and the pusher 12 is movably arranged on the pushing frame 11 for pushing the plate to the shearing machine 4 .
如图2a所示,在本实施方式中,上述推料架11具有一顶面,顶面上设有多个万向滚珠111,万向滚珠111可以支持板料在推料架11上滑移。在其他实施方式中,亦可利用例如辊筒等其他结构来实现上述功能,并不以此为限。As shown in Figure 2a, in this embodiment, the above-mentioned pusher frame 11 has a top surface, and a plurality of universal balls 111 are arranged on the top surface, and the universal balls 111 can support the plate to slide on the pusher frame 11 . In other implementation manners, other structures such as rollers can also be used to realize the above functions, and the invention is not limited thereto.
如图2a所示,在本实施方式中,推料架11中部沿纵向(即由其入料端至其出料端的方向)设有一滑轨槽112,以供与推料器12滑动配合。如图2b所示,在本实施方式中,推料器12包括第一部121以及第二部122。第一部121设于滑轨槽112内,第一部121两侧分别设有滑轮1211,以与滑轨槽112滑动配合。第二部122设于第一部121上且露出于滑轨槽112。并且,为了保证推送板料的稳定性,第二部122宽度大于滑轨槽112的槽宽。在其他实施方式中,第二部122的具体结构并不唯一,但需露出于滑轨槽112上方,以保证第二部122推送板料的功能。As shown in FIG. 2 a , in this embodiment, a slide rail groove 112 is provided in the middle of the pusher frame 11 along the longitudinal direction (ie, the direction from its feed end to its discharge end) for sliding fit with the pusher 12 . As shown in FIG. 2 b , in this embodiment, the pusher 12 includes a first part 121 and a second part 122 . The first part 121 is disposed in the slide rail groove 112 , and two sides of the first part 121 are respectively provided with pulleys 1211 for sliding engagement with the slide rail groove 112 . The second portion 122 is disposed on the first portion 121 and exposed from the slide rail groove 112 . Moreover, in order to ensure the stability of pushing the sheet material, the width of the second part 122 is larger than the groove width of the slide rail groove 112 . In other embodiments, the specific structure of the second part 122 is not unique, but it needs to be exposed above the slide rail groove 112 to ensure the function of the second part 122 to push the sheet.
如图2b和图2c所示,在本实施方式中,推料器12包括两个推料臂123,且每个推料臂123主要包括安装块1231、滑槽1232、滑块1233、压簧1234以及感应开关板1235。其中,安装块1231设于第二部122前端,滑槽1232一端固定于安装块1231,另一端纵向延伸,滑块1233可移动地设于滑槽1232内,压簧1234可伸缩地设于滑块1233与安装块1231之间,感应开关板1235设于滑槽1232一侧,当压簧1234的受力达到一恒定值时,感应开关板1235能控制推料器12停止滑动。另外,在本实施方式中,两个推料臂123的安装块1231分别对称设于第二部122前端的两侧,即两个推料臂123对称安装于推料架11第二部122前端的两侧。并且,第二部122前端横向设有两滑轨1221,两安装块1231分别与两滑轨1221滑动配合,用以将推料臂123可调节地设于第二部122。上述结构使两个推料臂123之间的距离可以灵活调节,可使推料架11能够推送多种尺寸的板料,进一步扩展其使用范围。As shown in Fig. 2b and Fig. 2c, in this embodiment, the pusher 12 includes two pusher arms 123, and each pusher arm 123 mainly includes a mounting block 1231, a chute 1232, a slider 1233, a pressure spring 1234 and induction switch plate 1235. Wherein, the mounting block 1231 is arranged on the front end of the second part 122, one end of the chute 1232 is fixed on the mounting block 1231, and the other end extends longitudinally, the sliding block 1233 is movably arranged in the chute 1232, and the compression spring 1234 is telescopically arranged on the sliding Between the block 1233 and the mounting block 1231, the induction switch plate 1235 is arranged on one side of the chute 1232. When the force of the compression spring 1234 reaches a constant value, the induction switch plate 1235 can control the pusher 12 to stop sliding. In addition, in this embodiment, the mounting blocks 1231 of the two pushing arms 123 are arranged symmetrically on both sides of the front end of the second part 122 respectively, that is, the two pushing arms 123 are symmetrically installed on the front end of the second part 122 of the pushing frame 11 on both sides. Moreover, two slide rails 1221 are arranged transversely at the front end of the second part 122 , and two mounting blocks 1231 are slidingly matched with the two slide rails 1221 respectively, so as to adjustably arrange the pushing arm 123 on the second part 122 . The above-mentioned structure enables the distance between the two pushing arms 123 to be adjusted flexibly, enabling the pushing frame 11 to push plates of various sizes, further expanding its application range.
如图3所示,在本实施方式中,储料架2用以储存板料,储料架2可移动地设于一轨道上,且能移动至推料架11的入料端。As shown in FIG. 3 , in this embodiment, the material storage rack 2 is used to store sheet materials, and the material storage rack 2 is movably arranged on a track, and can be moved to the material feeding end of the pusher frame 11 .
如图4a所示,在本实施方式中,送料装置3主要包括轨道架31、滑车32以及吸料装置33。其中,轨道架31架设于推料架11上方。具体来说,轨道架31包括两根横梁311、四根立柱312以及两根纵梁313,其中四根立柱312分别固定于两根横梁311的两端,用以支撑横梁311,两根纵梁313相互间隔且平行地连接于两根横梁311之间。As shown in FIG. 4 a , in this embodiment, the feeding device 3 mainly includes a track frame 31 , a trolley 32 and a material suction device 33 . Wherein, the track frame 31 is erected above the pushing frame 11 . Specifically, the track frame 31 includes two beams 311, four columns 312 and two longitudinal beams 313, wherein the four columns 312 are respectively fixed on the two ends of the two beams 311 to support the beams 311, and the two longitudinal beams 313 are spaced apart from each other and connected between two beams 311 in parallel.
如图4b所示,在本实施方式中,滑车32可移动地设于轨道架31上。且滑车32包括车体321以及两组滑轮组件322,车体321位于两根纵梁313之间,车体321包括两根结构梁3211以及多块连接板3212。两根结构梁3211间隔设置且平行于纵梁313,多块连接板3212平行且间隔地连接于两根结构梁3211之间,并且,两根结构梁3211与两块相邻的连接板3212共同界定一开口3213。两组滑轮组件322间隔地设于车体321上,每组滑轮组件322包括两个轴座3221、轴3222以及两个滚轮3223,两个轴座3221固定于两根结构梁3211上,轴3222可转动地穿设于两个轴座3221,两个滚轮3223分别设于轴3222的两端部,且与纵梁313滑动配合。在其他实施方式中,滑车32的结构并不唯一,只需满足其与轨道架31的滑动配合的功能即可。As shown in FIG. 4 b , in this embodiment, the trolley 32 is movably arranged on the track frame 31 . And the tackle 32 includes a car body 321 and two sets of pulley assemblies 322 , the car body 321 is located between two longitudinal beams 313 , and the car body 321 includes two structural beams 3211 and a plurality of connecting plates 3212 . Two structural beams 3211 are arranged at intervals and parallel to the longitudinal beams 313, and a plurality of connecting plates 3212 are connected between the two structural beams 3211 in parallel and at intervals, and the two structural beams 3211 and two adjacent connecting plates 3212 are in common An opening 3213 is defined. Two sets of pulley assemblies 322 are arranged on the vehicle body 321 at intervals, each set of pulley assemblies 322 includes two shaft seats 3221, shafts 3222 and two rollers 3223, the two shaft seats 3221 are fixed on two structural beams 3211, and the shafts 3222 The two rollers 3221 are rotatably passed through the two axle seats 3221 , and the two rollers 3223 are respectively arranged on two ends of the axle 3222 and are slidingly matched with the longitudinal beam 313 . In other embodiments, the structure of the trolley 32 is not unique, and it only needs to satisfy the function of its sliding fit with the track frame 31 .
如图4c所示,在本实施方式中,吸料装置33设于滑车32下方,其主要包括固定盒331、滑管332以及转动吸盘架333。其中,固定盒331上端部固定于开口3213,滑管332可升降地竖直穿设于固定盒331。转动吸盘架333可水平转动地设于滑管332下方。具体来说,如图4d所示,在本实施方式中,固定盒331包括盒体以及八组滑轮3312,其中八组滑轮3312设于盒体,滑管332与滑轮3312滑动配合。盒体包括两根槽钢3311以及固定板3313,两根槽钢3311竖直平行且间隔设置,槽钢3311的槽型相对设置,固定板3313水平设置且呈环状,且环绕固定于两根槽钢3311外周。并且,上述的八组滑轮3312中,其中四组分别设于两根槽钢3311上下端的槽底位置,另外四组分别设于两个槽钢3311之间的上下位置。并且,盒体还包括两块加强板3314,加强板3314竖直设置且固定连接于两根槽钢3311之间。As shown in FIG. 4 c , in this embodiment, the material suction device 33 is arranged under the pulley 32 , which mainly includes a fixed box 331 , a sliding pipe 332 and a rotating suction cup holder 333 . Wherein, the upper end of the fixed box 331 is fixed to the opening 3213 , and the sliding tube 332 is vertically passed through the fixed box 331 in a liftable manner. The rotating suction cup frame 333 is horizontally rotatably disposed below the slide tube 332 . Specifically, as shown in FIG. 4 d , in this embodiment, the fixed box 331 includes a box body and eight sets of pulleys 3312 , wherein the eight sets of pulleys 3312 are arranged on the box body, and the sliding tube 332 is slidingly matched with the pulleys 3312 . The box body includes two channel steels 3311 and a fixing plate 3313. The two channel steels 3311 are vertically parallel and arranged at intervals. Channel steel 3311 outer circumference. Moreover, among the eight sets of pulleys 3312 mentioned above, four sets are respectively arranged at the groove bottom positions of the upper and lower ends of the two channel steels 3311, and the other four sets are respectively arranged at the upper and lower positions between the two channel steels 3311. In addition, the box body further includes two reinforcing plates 3314, the reinforcing plates 3314 are vertically arranged and fixedly connected between the two channel steels 3311.
如图4b和图4e所示,在本实施方式中,两根结构梁3211之间间隔设有两个升降气缸323,且两个升降气缸323位于开口3213两侧,升降气缸323的活塞杆3231能向下伸出,滑管332下端部固定有固定盘3321,转动吸盘架333可水平转动地设于固定盘3321下方。并且,固定盘3321上固定有两个气缸连接块3322,两个气缸连接块3322分别对应于两个升降气缸323,且气缸连接块3322与升降气缸323的活塞杆3231铰接。在其他实施方式中,升降气缸323与固定盘3321的固定结构并不唯一,并不以此为限。另外,滑管332下端部与固定盘3321之间连接有多个加强三角板3323。并且,固定盘3321上设有多个加强护板3324,加强护板3324位于两个气缸连接块3322之间。As shown in Figure 4b and Figure 4e, in this embodiment, two lifting cylinders 323 are arranged at intervals between the two structural beams 3211, and the two lifting cylinders 323 are located on both sides of the opening 3213, and the piston rods 3231 of the lifting cylinders 323 Can extend downwards, the lower end of the sliding tube 332 is fixed with a fixed disk 3321 , and the rotating suction cup frame 333 is horizontally rotatably arranged below the fixed disk 3321 . Moreover, two cylinder connecting blocks 3322 are fixed on the fixed plate 3321, and the two cylinder connecting blocks 3322 correspond to the two lifting cylinders 323 respectively, and the cylinder connecting blocks 3322 are hinged to the piston rod 3231 of the lifting cylinder 323. In other embodiments, the fixing structure of the lifting cylinder 323 and the fixed plate 3321 is not unique and is not limited thereto. In addition, a plurality of reinforcing triangular plates 3323 are connected between the lower end of the sliding tube 332 and the fixed plate 3321 . Moreover, the fixed plate 3321 is provided with a plurality of reinforced guard plates 3324 , and the reinforced guard plates 3324 are located between the two cylinder connecting blocks 3322 .
如图4f所示,在本实施方式中,转动吸盘架333包括框架3331以及转动盘3332,其中框架3331水平设置,且转动盘3332固定于框架3331上,转动盘3332可水平转动地连接于固定盘3321。另外,转动吸盘架333还包括四个竖向限位轮3333,这些竖向限位轮3333环绕分布于转动盘3332上,竖向限位轮3333通过轮座竖直设于转动盘3332上方,竖向限位轮3333滚动接触于固定盘3321上表面,且能将固定盘3321可转动地卡设于转动盘3332上。另外,转动吸盘架333还包括四个水平限位轮3334,这些水平限位轮3334环绕分布于转动盘3332上,水平限位轮3334通过轮座水平设于转动盘3332上方,水平限位轮3334滚动接触于固定盘3321侧壁,用以对固定盘3321于水平方向上进行限位。在本实施方式中,竖向限位轮3333以及水平限位轮3334两两相邻设置,且各对竖向、水平限位轮3334为均匀分布,并不以此为限。As shown in Figure 4f, in this embodiment, the rotating suction cup frame 333 includes a frame 3331 and a rotating disk 3332, wherein the frame 3331 is horizontally arranged, and the rotating disk 3332 is fixed on the frame 3331, and the rotating disk 3332 is connected to the fixed Disk 3321. In addition, the rotating suction cup frame 333 also includes four vertical limiting wheels 3333, these vertical limiting wheels 3333 are distributed around the rotating disk 3332, the vertical limiting wheels 3333 are vertically arranged above the rotating disk 3332 through the wheel seat, The vertical limiting wheel 3333 is in rolling contact with the upper surface of the fixed disk 3321 , and can rotatably lock the fixed disk 3321 on the rotating disk 3332 . In addition, the rotating suction cup frame 333 also includes four horizontal limiting wheels 3334, which are distributed around the rotating disk 3332, and the horizontal limiting wheels 3334 are horizontally arranged above the rotating disk 3332 through the wheel seat. 3334 rolls in contact with the side wall of the fixed plate 3321 to limit the position of the fixed plate 3321 in the horizontal direction. In this embodiment, the vertical limiting wheels 3333 and the horizontal limiting wheels 3334 are arranged adjacent to each other, and each pair of vertical and horizontal limiting wheels 3334 is evenly distributed, but it is not limited thereto.
另外,如图4c所示,在本实施方式中,吸料装置33还包括转动气缸334,转动气缸334具有缸体3341以及活塞杆3342,缸体3341铰接于转动吸盘架333,活塞杆3342铰接于固定盘3321的边缘。该活塞杆3342由一收起状态伸出缸体3341呈一伸出状态,能带动转动吸盘架333相对固定盘3321转动90°。上述结构能在吸料装置33将板料由储料架2送至推料装置1的过程中,将板料转动90°,以便于在推料架11上推送。但在其他实施方式中,如不需要转动板料,也可省去这一结构,或调整为其他结构以实现对板料的其他方式的调节。In addition, as shown in Figure 4c, in this embodiment, the suction device 33 also includes a rotary cylinder 334, the rotary cylinder 334 has a cylinder body 3341 and a piston rod 3342, the cylinder body 3341 is hinged to the rotary suction cup frame 333, and the piston rod 3342 is hinged on the edge of the fixed disk 3321. The piston rod 3342 stretches out of the cylinder body 3341 from a retracted state and is in a stretched state, which can drive the rotating suction cup frame 333 to rotate 90° relative to the fixed disk 3321. The above-mentioned structure can rotate the board by 90° during the process that the suction device 33 sends the board from the stocker 2 to the pusher 1, so as to push it on the pusher 11. However, in other embodiments, if there is no need to rotate the panel, this structure can also be omitted, or adjusted to other structures to achieve other adjustments to the panel.
需要说明的是,该送剪系统通过自动控制系统同步控制,即同步控制推料器12、储料架2、滑车32以及吸料装置33。具体来说,该自动控制系统可通过例如但不限于PLC电气控制原理进行设计。其主要控制步骤为:按下储料架2的一开关按钮,储料架2前移,移动到轨道架31下方,即推料架11的入料端处,松开按钮开关或触动一行程开关,储料架2停止前进。按下吸料装置33按钮,吸料装置33的转动吸盘架333由两个升降气缸323推动下降,感应开关感应有板,吸盘架停下,电磁吸盘吸住板料,吸盘架回升。回升到位后,小车自行启动,送料前行,当移动到剪板机4前(即推料架11上方),碰到行程开关,运行小车停下,吸盘架自动下降。当推料架11上的感应开关感应到板料时,吸盘架停止下降,同时电磁吸盘松开,吸盘架回升,小车回复原位。然后,推料器12动作,推料前进,当板料被剪板机4的一后挡板挡住时,推料器12上的推板受力后退,触动感应开关,推料器12停下。剪板机4下刀剪料。剪完料后,推料器12又延时前进,再剪下一块料。直至板料剪完,推料器12推出余料,触动到前进方向的限位开关,此时推料器12返回。当选择了自动剪板开关,吸盘架又重复开始下降吸料,开绐下一工序循环作业。另外,吸盘架的电磁吸盘可带断电保护,当突然停电,电磁吸盘仍吸住板料。只有当手动按下退磁按钮才失磁松开钢板。It should be noted that the shear feeding system is synchronously controlled by an automatic control system, that is, the pusher 12 , the storage rack 2 , the pulley 32 and the material suction device 33 are synchronously controlled. Specifically, the automatic control system can be designed by, for example but not limited to, PLC electrical control principles. Its main control steps are: press a switch button of the storage rack 2, the storage rack 2 moves forward, and moves to the bottom of the rail frame 31, that is, at the feeding end of the push rack 11, release the button switch or touch a stroke Switch, material storage rack 2 stops advancing. Press the suction device 33 button, the rotating suction cup frame 333 of the material suction device 33 is promoted to descend by two lifting cylinders 323, the induction switch senses that there is a plate, the suction cup frame stops, the electromagnetic sucker sucks the sheet material, and the suction cup frame picks up. After picking up in place, the trolley starts automatically and feeds the material forward. When it moves to the front of the shearing machine 4 (that is, above the pusher frame 11), it touches the travel switch, the running trolley stops, and the suction cup holder automatically descends. When the inductive switch on the pusher frame 11 senses sheet material, the suction cup frame stops descending, and simultaneously the electromagnetic sucker unclamps, and the suction cup frame picks up, and the dolly returns to its original position. Then, the pusher 12 moves, and the pusher moves forward. When the sheet material is blocked by a rear baffle of the shearing machine 4, the push plate on the pusher 12 is forced to retreat, and the sensor switch is touched, and the pusher 12 stops. . The shearing machine has 4 lower knives to cut the material. After cutting the material, the pusher 12 advances with a delay, and then cuts a piece of material. Until sheet material is cut, pusher 12 pushes out excess material, touches the limit switch of forward direction, and now pusher 12 returns. When the automatic shearing switch is selected, the suction cup holder will repeatedly start to descend and absorb materials, and start the next process cycle operation. In addition, the electromagnetic sucker of the sucker rack can be equipped with power-off protection. When the power fails suddenly, the electromagnetic sucker still holds the sheet. Only when the demagnetization button is pressed manually does the demagnetization loosen the steel plate.
虽已参照几个典型实施例描述了本发明的送剪系统,但应理解,所用的术语是说明和示例性的,而非限制性的。由于本发明能够以多种形式具体实施而不脱离其构思或实质,因此,上述实施例不限于任何前述的细节,而应在随附权利要求所限定的构思和范围内广泛地解释,故落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。While the present shear feeding system has been described with reference to a few exemplary embodiments, it is to be understood that the terms which have been used are illustrative and exemplary, rather than restrictive. Since the invention can be embodied in various forms without departing from its concept or essence, the above-described embodiments are not limited to any of the foregoing details, but should be construed broadly within the spirit and scope of the appended claims. All changes and modifications within the scope of the claims or their equivalents should be covered by the appended claims.
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CN104986519A (en) * | 2015-06-25 | 2015-10-21 | 中投(天津)热能装备发展有限公司 | Automatic pipeline conveying device |
CN106881487B (en) * | 2015-12-15 | 2018-12-11 | 北京升华电梯有限公司 | The plate shearing machine of unilateral loading and unloading suitable for automatic assembly line |
CN107825114A (en) * | 2017-11-27 | 2018-03-23 | 苏州索力旺新能源科技有限公司 | A kind of photovoltaic junction box assembles device |
CN108817997A (en) * | 2018-06-01 | 2018-11-16 | 遵化市阔旺木业有限公司 | A kind of shear door-plate plate rotary operating platform device |
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IT1254738B (en) * | 1992-03-24 | 1995-10-10 | Omg Pessina Perobelli | METHOD AND EQUIPMENT FOR PALLETIZING PACKAGES OF SHEETS, BOOKS OR SIMILAR |
JP3554994B2 (en) * | 1995-04-07 | 2004-08-18 | 住友重機械工業株式会社 | Conveyance transfer machine |
CN201436258U (en) * | 2009-06-12 | 2010-04-07 | 富港电子(东莞)有限公司 | Automatic transmission device |
CN203112066U (en) * | 2013-02-02 | 2013-08-07 | 汕头超声印制板公司 | Board-putting machine capable of preventing board blockage |
CN204508013U (en) * | 2014-12-31 | 2015-07-29 | 深圳中集专用车有限公司 | Send the system of cutting |
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Effective date of registration: 20151228 Address after: No. 1 Shenzhen Pingshan Jinlong avenue of 518000 cities in Guangdong Province Applicant after: SHENZHEN CIMC SPECIAL VEHICLES Co.,Ltd. Address before: Longgang District of Shenzhen City, Guangdong province 518000 Pingshan Town Jinlong Road No. 1 Applicant before: SHENZHEN CIMC SPECIAL VEHICLES Co.,Ltd. Applicant before: CIMC vehicle (Group) Co.,Ltd. Applicant before: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. |
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Effective date of registration: 20230110 Address after: 529000 No. 67, Xin'ao West Road, Da'ao Town, Xinhui District, Jiangmen City, Guangdong Province Patentee after: CIMC VEHICLE (JIANGMEN) CO.,LTD. Address before: 518000 No. 1, Jinlong Avenue, Pingshan, Shenzhen, Guangdong Province Patentee before: SHENZHEN CIMC SPECIAL VEHICLES Co.,Ltd. |
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Denomination of invention: Cutting system Granted publication date: 20170503 Pledgee: Xinhui Branch of China Construction Bank Co.,Ltd. Pledgor: CIMC VEHICLE (JIANGMEN) CO.,LTD. Registration number: Y2024980059860 |