CN104552755A - Machining and forming method of injection molding part and equipment implementing method - Google Patents

Machining and forming method of injection molding part and equipment implementing method Download PDF

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Publication number
CN104552755A
CN104552755A CN201410823164.4A CN201410823164A CN104552755A CN 104552755 A CN104552755 A CN 104552755A CN 201410823164 A CN201410823164 A CN 201410823164A CN 104552755 A CN104552755 A CN 104552755A
Authority
CN
China
Prior art keywords
product
moulding
sorting equipment
molding method
sheet material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410823164.4A
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Chinese (zh)
Inventor
陈旭松
胡志兵
张巍
徐昊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DONGGUAN KONKA MOULD PLASTIC Co Ltd
Original Assignee
DONGGUAN KONKA MOULD PLASTIC Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DONGGUAN KONKA MOULD PLASTIC Co Ltd filed Critical DONGGUAN KONKA MOULD PLASTIC Co Ltd
Priority to CN201410823164.4A priority Critical patent/CN104552755A/en
Publication of CN104552755A publication Critical patent/CN104552755A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14237Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity
    • B29C2045/14245Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity using deforming or preforming means outside the mould cavity

Abstract

The invention discloses a machining and forming method of an injection molding part, which is characterized by comprising the following steps: (1) arranging a cutting and blanking device, a washing device, an electrostatic dust collector, a spraying device, a vacuum metal layer coating device, an electroplating device and an injection molding device that are sequentially connected, sequentially arraying the devices along a production line, arranging a transfer device on the front side or the rear side of each device for transferring a product to be machined to a next station, and (2) arranging a PLC (Programmable Logic Controller) which is connected with each device and controls operation of each device. The invention further discloses machining and forming equipment of the injection molding part. According to the machining and forming method of the injection molding part and the equipment implementing the method, a front-line multistation technology and a multi-variety collinear production technology are fused, products of different kinds and in different shapes can be machined and prepared efficiently at the same time, product diversification requirements are met, a product production cycle is effectively shortened, and the competitive power of an enterprise is improved.

Description

A kind of moulding processing molding method and enforcement the method equipment
Technical field
The present invention relates to mechanical production devices, be specifically related to a kind of automation mechanized operation, operation is concentrated, the moulding processing molding method of highly effective and safe and implement the method equipment.
Background technology
Under current overall situation, especially after China's entry into the WTO, enterprise more and more faces globalized competetion, and in order to survive in modern competition market environment, oneself competitiveness must improve in enterprise.The competition theme of present Chinese manufacturing enters the overall technique such as Yield and quality and the cost competition epoch.
Injecting products process equipment sold on the market is at present varied, and it has different design concepts separately, makes every effort to the instructions for use that can reach different user.Although but this kind of machine roughly can meet instructions for use, substantially all adopt single molding structure, there is multiple separation circuit equipment, not only occupy limited workshop, strengthen cost of labor simultaneously, output limits to some extent, seriously constrain the production capacity of enterprise, efficiency and development space.
But, along with progress and the growth in the living standard of society, market is to product diversification, multicolor, low manufacturing cost and shorten the demands such as manufacturing cycle increasingly urgently, and traditional manufacturing process and technology can not meet market to the large batch of Production requirement of multi items.
At present; the application of the coat of metal composite moulding that plastic material is coated; more and more extensive; namely it have the intensity of metal material, and have acid and alkali-resistance, the corrosion resistance with plastic material, water-stop is particularly applied to the equipment such as navigation, aviation, automobile; and washing machine etc. contacts and the parts, the component that shake with water for a long time; adopt composite Shooting Technique, wait the life-span of protective layers long 3-5 times than existing only coating paint, and be not easy breed bacteria and microorganism.
But, the production technology of current plastic cement-metal composite moulding is comparatively complicated, mostly be half mechanical semi-hand to complete, automation equipment can not be used, production efficiency is low, cost is high, precision is low, therefore, research and develop a kind of moulding processing molding method and equipment of efficient, science, just become comparatively urgent.
Summary of the invention
For the problems referred to above, the object of the invention is to, a kind of moulding processing molding method of efficient, science is provided.
The present invention also aims to, a kind of equipment implementing above-mentioned moulding processing molding method is provided.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of moulding processing molding method, it is characterized in that, it comprises the following steps:
(1) the cutting blanking apparatus, cleaning device, electrostatic precipitator, spray equipment, vacuum matel coated bed device, electroplanting device, the injection moulding apparatus that are linked in sequence are set respectively, each device is arranged in order along the trend of production line, and respectively transfer device is set in the front side of each device or rear side, processed product is transferred to next station;
(2) arrange a PLC, this PLC is connected with above-mentioned each device respectively, and controls the operation of each device;
(3) starting cutting blanking apparatus, being used for base material being carried out die-cut formation moulding sheet material;
(4) start cleaning device, be used for cleaning sheet surface, realize removing moisture, spot, foreign matter that sheet surface is adsorbed;
(5) start electrostatic precipitator, be used for carrying out electrostatic precipitation operation to the regional of sheet material, realize eliminating the electrostatic on sheet material, remove retained foreign body further;
(6) start spray equipment, the two sides coating resin class prime coat be respectively used for sheet material, and be cured;
(7) start vacuum matel coated bed device, be used for spraying upper metal level respectively to the two sides of sheet material;
(8) start electroplanting device, utilize electrode by electric current, make the attached work of metal level uniform fold on substrate surface and be cured;
(9) prefabricated injection moulding apparatus, is positioned over the sheet material electroplated in default injection mold, carries out injection mo(u)lding, discharging, get product.
It is further comprising the steps of:
(10) between electroplanting device and injection moulding apparatus, arrange a sorting equipment, this sorting equipment is provided with energy image pick-up device, is used for gathering sheet form, dimension information;
(11) camera controller is set, this camera controller is electrically connected with described image pick-up device, the standard picture parameter of the product acceptance criteria preset is stored in this camera controller, when image pick-up device shooting is in the image of the product in sorting equipment, by the parameter that reference standards parameter and shooting get, thus judge whether the product be on sorting equipment is qualified products, and classified by transfer device, and pile up according to its classification, realize piling up action.
Described cutting blanking apparatus, is provided with digital stamping station, cutting work station, shearing separation station and Dies ' Blanking station.
Step 6) described in prime coat, be by according to priming paint crude oil: the paint spraying that the ratio of diluent=1:1.5 ~ 2 carries out allocating forms.
The thickness of described prime coat is 5 ~ 8 microns.
Described metal level is titanium oxide metal level, and its thickness is 2 ~ 10 microns.
The light transmittance of described titanium oxide metal level is 75 ~ 80%.
A kind of moulding machine-shaping device implementing said method, it is characterized in that, it comprise arrange respectively be linked in sequence cutting blanking apparatus, cleaning device, electrostatic precipitator, spray equipment, vacuum matel coated bed device, electroplanting device, injection moulding apparatus composition production line, each device is arranged in order along the trend of production line, and respectively transfer device is set in the front side of each device or rear side, processed product is transferred to next station; It also comprises a PLC, and this PLC is connected with above-mentioned each device respectively, and controls the operation of each device.
It also comprises a sorting equipment and camera controller; This sorting equipment is arranged between electroplanting device and injection moulding apparatus, and this sorting equipment is provided with energy image pick-up device, is used for gathering sheet form, dimension information; This camera controller is electrically connected with described image pick-up device, the standard picture parameter of the product acceptance criteria preset is stored in this camera controller, when image pick-up device shooting is in the image of the product in sorting equipment, by the parameter that reference standards parameter and shooting get, thus judge whether the product be on sorting equipment is qualified products, and classified by transfer device, and pile up according to its classification, complete and pile up action.
Described transfer device is any one in conveyer belt, track, manipulator.
Beneficial effect of the present invention is: moulding processing molding method provided by the invention and enforcement the method equipment, by a line multistation technology and the technological incorporation of multi items mixed production, high efficiency can process the product preparing multiple variety classes and shape simultaneously, not only meet the demand of product diversification, and effectively shorten life cycle of the product, increase the competitiveness of enterprise.Effective reduction monitor staff, and easy to operate, reduce labour intensity, thus use manpower and material resources sparingly, reduce production cost.
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is further described.
Accompanying drawing explanation
Fig. 1 is process chart of the present invention.
Detailed description of the invention
Embodiment: see Fig. 1, the moulding processing molding method that the present embodiment provides, it comprises the following steps:
(1) the cutting blanking apparatus, cleaning device, electrostatic precipitator, spray equipment, vacuum matel coated bed device, electroplanting device, the injection moulding apparatus that are linked in sequence are set respectively, each device is arranged in order along the trend of production line, and respectively transfer device is set in the front side of each device or rear side, processed product is transferred to next station;
(2) arrange a PLC, this PLC is connected with above-mentioned each device respectively, and controls the operation of each device;
(3) starting cutting blanking apparatus, being used for base material being carried out die-cut formation moulding sheet material;
(4) start cleaning device, be used for cleaning sheet surface, realize removing moisture, spot, foreign matter that sheet surface is adsorbed;
(5) start electrostatic precipitator, be used for carrying out electrostatic precipitation operation to the regional of sheet material, realize eliminating the electrostatic on sheet material, remove retained foreign body further;
(6) start spray equipment, the two sides coating resin class prime coat be respectively used for sheet material, and be cured;
(7) start vacuum matel coated bed device, be used for spraying upper metal level respectively to the two sides of sheet material;
(8) start electroplanting device, utilize electrode by electric current, make the attached work of metal level uniform fold on substrate surface and be cured;
(9) prefabricated injection moulding apparatus, is positioned over the sheet material electroplated in default injection mold, carries out injection mo(u)lding, discharging, get product.
It is further comprising the steps of:
(10) between electroplanting device and injection moulding apparatus, arrange a sorting equipment, this sorting equipment is provided with energy image pick-up device, is used for gathering sheet form, dimension information;
(11) camera controller is set, this camera controller is electrically connected with described image pick-up device, the standard picture parameter of the product acceptance criteria preset is stored in this camera controller, when image pick-up device shooting is in the image of the product in sorting equipment, by the parameter that reference standards parameter and shooting get, thus judge whether the product be on sorting equipment is qualified products, and classified by transfer device, and pile up according to its classification, realize piling up action.
Described cutting blanking apparatus, is provided with digital stamping station, cutting work station, shearing separation station and Dies ' Blanking station.
Step 6) described in prime coat, be by according to priming paint crude oil: the paint spraying that the ratio of diluent=1:1.5 ~ 2 carries out allocating forms.
The thickness of described prime coat is 5 ~ 8 microns.
Described metal level is titanium oxide metal level, and its thickness is 2 ~ 10 microns.
The light transmittance of described titanium oxide metal level is 75 ~ 80%.
A kind of moulding machine-shaping device implementing said method, it comprise arrange respectively be linked in sequence cutting blanking apparatus, cleaning device, electrostatic precipitator, spray equipment, vacuum matel coated bed device, electroplanting device, injection moulding apparatus composition production line, each device is arranged in order along the trend of production line, and respectively transfer device is set in the front side of each device or rear side, processed product is transferred to next station; It also comprises a PLC, and this PLC is connected with above-mentioned each device respectively, and controls the operation of each device.
It also comprises a sorting equipment and camera controller; This sorting equipment is arranged between electroplanting device and injection moulding apparatus, and this sorting equipment is provided with energy image pick-up device, is used for gathering sheet form, dimension information; This camera controller is electrically connected with described image pick-up device, the standard picture parameter of the product acceptance criteria preset is stored in this camera controller, when image pick-up device shooting is in the image of the product in sorting equipment, by the parameter that reference standards parameter and shooting get, thus judge whether the product be on sorting equipment is qualified products, and classified by transfer device, and pile up according to its classification, complete and pile up action.
Described transfer device is any one in conveyer belt, track, manipulator.
The above, be only better possible embodiments of the present invention, and be not used to limit to the scope of the claims of the present invention, therefore the equivalent structure change that all utilizations description of the present invention is done, be all included in protection scope of the present invention.

Claims (10)

1. a moulding processing molding method, is characterized in that, it comprises the following steps:
(1) the cutting blanking apparatus, cleaning device, electrostatic precipitator, spray equipment, vacuum matel coated bed device, electroplanting device, the injection moulding apparatus that are linked in sequence are set respectively, each device is arranged in order along the trend of production line, and respectively transfer device is set in the front side of each device or rear side, processed product is transferred to next station;
(2) arrange a PLC, this PLC is connected with above-mentioned each device respectively, and controls the operation of each device;
(3) starting cutting blanking apparatus, being used for base material being carried out die-cut formation moulding sheet material;
(4) start cleaning device, be used for cleaning sheet surface, realize removing moisture, spot, foreign matter that sheet surface is adsorbed;
(5) start electrostatic precipitator, be used for carrying out electrostatic precipitation operation to the regional of sheet material, realize eliminating the electrostatic on sheet material, remove retained foreign body further;
(6) start spray equipment, the two sides coating resin class prime coat be respectively used for sheet material, and be cured;
(7) start vacuum matel coated bed device, be used for spraying upper metal level respectively to the two sides of sheet material;
(8) start electroplanting device, utilize electrode by electric current, make the attached work of metal level uniform fold on substrate surface and be cured;
(9) prefabricated injection moulding apparatus, is positioned over the sheet material electroplated in default injection mold, carries out injection mo(u)lding, discharging, get product.
2. moulding processing molding method according to claim 1, it is characterized in that, it is further comprising the steps of:
(10) between electroplanting device and injection moulding apparatus, arrange a sorting equipment, this sorting equipment is provided with energy image pick-up device, is used for gathering sheet form, dimension information;
(11) camera controller is set, this camera controller is electrically connected with described image pick-up device, the standard picture parameter of the product acceptance criteria preset is stored in this camera controller, when image pick-up device shooting is in the image of the product in sorting equipment, by the parameter that reference standards parameter and shooting get, thus judge whether the product be on sorting equipment is qualified products, and classified by transfer device, and pile up according to its classification, realize piling up action.
3. moulding processing molding method according to claim 1, is characterized in that, described cutting blanking apparatus, is provided with digital stamping station, cutting work station, shearing separation station and Dies ' Blanking station.
4. moulding processing molding method according to claim 1, is characterized in that, step 6) described in prime coat, be by according to priming paint crude oil: the paint spraying that the ratio of diluent=1:1.5 ~ 2 carries out allocating forms.
5. moulding processing molding method according to claim 1, is characterized in that, the thickness of described prime coat is 5 ~ 8 microns.
6. moulding processing molding method according to claim 1, is characterized in that, described metal level is titanium oxide metal level, and its thickness is 2 ~ 10 microns.
7. moulding processing molding method according to claim 6, is characterized in that, the light transmittance of described titanium oxide metal level is 75 ~ 80%.
8. one kind implements the claims the moulding machine-shaping device of one of 1 ~ 7 described method, it is characterized in that, it comprise arrange respectively be linked in sequence cutting blanking apparatus, cleaning device, electrostatic precipitator, spray equipment, vacuum matel coated bed device, electroplanting device, injection moulding apparatus composition production line, each device is arranged in order along the trend of production line, and respectively transfer device is set in the front side of each device or rear side, processed product is transferred to next station; It also comprises a PLC, and this PLC is connected with above-mentioned each device respectively, and controls the operation of each device.
9. according to Claim 8 moulding machine-shaping device, it is characterized in that, it also comprises a sorting equipment and camera controller; This sorting equipment is arranged between electroplanting device and injection moulding apparatus, and this sorting equipment is provided with energy image pick-up device, is used for gathering sheet form, dimension information; This camera controller is electrically connected with described image pick-up device, the standard picture parameter of the product acceptance criteria preset is stored in this camera controller, when image pick-up device shooting is in the image of the product in sorting equipment, by the parameter that reference standards parameter and shooting get, thus judge whether the product be on sorting equipment is qualified products, and classified by transfer device, and pile up according to its classification, complete and pile up action.
10. moulding machine-shaping device according to claim 8, is characterized in that, described transfer device is any one in conveyer belt, track, manipulator.
CN201410823164.4A 2014-12-24 2014-12-24 Machining and forming method of injection molding part and equipment implementing method Pending CN104552755A (en)

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CN201410823164.4A CN104552755A (en) 2014-12-24 2014-12-24 Machining and forming method of injection molding part and equipment implementing method

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Application Number Priority Date Filing Date Title
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CN104552755A true CN104552755A (en) 2015-04-29

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105149246A (en) * 2015-10-10 2015-12-16 上海亚虹模具股份有限公司 Sorting method and device of injection moulding abnormal product
CN107626518A (en) * 2017-10-30 2018-01-26 东莞市新力光表面处理科技有限公司 BMC wire sprayings system and its spraying coating process
CN108176602A (en) * 2017-12-13 2018-06-19 全椒祥瑞塑胶有限公司 A kind of injecting products quality automatic detecting system
CN108176598A (en) * 2017-12-13 2018-06-19 全椒祥瑞塑胶有限公司 A kind of injecting products quality automatic detection method
CN110198823A (en) * 2016-12-09 2019-09-03 麦格纳外饰公司 Manufacture the method and hybrid beam of hybrid beam
CN111934155A (en) * 2020-08-07 2020-11-13 惠州市金富永五金制品有限公司 Manufacturing method of PIN connector

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101235500A (en) * 2007-02-02 2008-08-06 比亚迪股份有限公司 Casing with coating and preparation method thereof
CN202398541U (en) * 2011-12-09 2012-08-29 广东联塑科技实业有限公司 Equipment for automatically detecting unaccepted products of injection moulding accessories
CN103600457A (en) * 2013-10-25 2014-02-26 安徽工贸职业技术学院 Stereoscopic plastic piece surface treatment technology
CN203752405U (en) * 2014-03-27 2014-08-06 昆山艾博机器人系统工程有限公司 Automated production and detection device for insert injection moulding products

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101235500A (en) * 2007-02-02 2008-08-06 比亚迪股份有限公司 Casing with coating and preparation method thereof
CN202398541U (en) * 2011-12-09 2012-08-29 广东联塑科技实业有限公司 Equipment for automatically detecting unaccepted products of injection moulding accessories
CN103600457A (en) * 2013-10-25 2014-02-26 安徽工贸职业技术学院 Stereoscopic plastic piece surface treatment technology
CN203752405U (en) * 2014-03-27 2014-08-06 昆山艾博机器人系统工程有限公司 Automated production and detection device for insert injection moulding products

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105149246A (en) * 2015-10-10 2015-12-16 上海亚虹模具股份有限公司 Sorting method and device of injection moulding abnormal product
CN110198823A (en) * 2016-12-09 2019-09-03 麦格纳外饰公司 Manufacture the method and hybrid beam of hybrid beam
CN107626518A (en) * 2017-10-30 2018-01-26 东莞市新力光表面处理科技有限公司 BMC wire sprayings system and its spraying coating process
CN108176602A (en) * 2017-12-13 2018-06-19 全椒祥瑞塑胶有限公司 A kind of injecting products quality automatic detecting system
CN108176598A (en) * 2017-12-13 2018-06-19 全椒祥瑞塑胶有限公司 A kind of injecting products quality automatic detection method
CN111934155A (en) * 2020-08-07 2020-11-13 惠州市金富永五金制品有限公司 Manufacturing method of PIN connector

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Application publication date: 20150429