CN104552752B - Clamp capable of clamping multiple lamp holders simultaneously - Google Patents
Clamp capable of clamping multiple lamp holders simultaneously Download PDFInfo
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- CN104552752B CN104552752B CN201410784611.XA CN201410784611A CN104552752B CN 104552752 B CN104552752 B CN 104552752B CN 201410784611 A CN201410784611 A CN 201410784611A CN 104552752 B CN104552752 B CN 104552752B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本发明公开了一种可同时夹持多个灯头的夹具,包括一基板,基板上设置有一纵向活塞缸,该纵向活塞缸的活塞杆连接有嵌装板,该嵌装板上开设有多个容腔,同时基板的底面或下方还固定设置有多枚分别与嵌装板上的多个容腔相对应的顶针,采用本发明的夹具夹持多个灯头时,只需要直接将多个灯头对应嵌装进多个容腔内即可,然后再将夹具移动至注塑机的注塑模具上,之后利用顶针可以同时将多个灯头从容腔中推出并对应摆放在注塑模具上,实现注塑机的批量上料,以便于注塑机的批量注塑,大大地提高了灯头的注塑速度,进而提高灯头的生产效率,增强企业的社会竞争力。
The invention discloses a fixture capable of clamping multiple lamp caps at the same time, which comprises a base plate, on which a longitudinal piston cylinder is arranged, the piston rod of the longitudinal piston cylinder is connected with an embedded plate, and the embedded plate is provided with a plurality of At the same time, a plurality of thimbles corresponding to the multiple cavities on the embedded board are fixedly arranged on the bottom surface or the bottom of the substrate. Correspondingly embedded in multiple cavities, and then move the fixture to the injection mold of the injection molding machine, and then use the thimble to push multiple lamp heads out of the cavities at the same time and place them on the injection mold correspondingly to realize the injection molding machine. The batch feeding is convenient for the batch injection molding of the injection molding machine, which greatly improves the injection speed of the lamp head, thereby improving the production efficiency of the lamp head and enhancing the social competitiveness of the enterprise.
Description
技术领域technical field
本发明涉及灯头领域,特别是一种可同时夹持多个灯头的夹具。The invention relates to the field of lamp caps, in particular to a clamp capable of simultaneously clamping a plurality of lamp caps.
背景技术Background technique
众所周知,一个完整的灯头包括一个由金属材料制成的灯头壳体,灯头壳体的顶部设置有经注塑成型的凸部。企业生产灯头时,一般会先采用金属材料制成灯头壳体,然后再将灯头壳体移动至注塑机上进行注塑。As is well known, a complete lamp cap includes a lamp cap shell made of metal material, and the top of the lamp cap shell is provided with an injection-molded protrusion. When an enterprise produces a lamp cap, it generally uses a metal material to make the lamp cap shell, and then moves the lamp cap shell to an injection molding machine for injection molding.
为了提高注塑效率,现有的注塑机一般设计成可对灯头壳体进行批量注塑,即注塑机一次可同时对多个灯头壳体。因此企业使用注塑机对灯头壳体进行批量注塑时,每一次注塑都需要将批量的灯头壳体摆放在注塑机的注塑模具上,而现在绝大部分的企业都是采用人工手动上料的方式,通过工人手动将批量的灯头壳体慢慢地摆放在注塑机的注塑模具上,然后再进行注塑,生产效率低,大大地降低了企业的社会竞争力。In order to improve the injection molding efficiency, the existing injection molding machines are generally designed to perform batch injection molding of the lamp cap shells, that is, the injection molding machine can simultaneously process multiple lamp cap shells at one time. Therefore, when an enterprise uses an injection molding machine to perform batch injection molding of the lamp cap shell, each injection molding needs to place a batch of lamp cap shells on the injection mold of the injection molding machine, and now most of the enterprises use manual loading. In this way, workers manually place batches of lamp housings on the injection mold of the injection molding machine slowly, and then perform injection molding. The production efficiency is low and the social competitiveness of the enterprise is greatly reduced.
发明内容Contents of the invention
为了解决上述问题,本发明的目的在于提供一种结构简单,又可以同时夹持多个灯头,进而能够同时将多个灯头摆放在注塑机的注塑模具上的夹具。In order to solve the above problems, the object of the present invention is to provide a fixture with a simple structure, which can hold multiple lamp caps at the same time, and then place multiple lamp caps on the injection mold of the injection molding machine at the same time.
本发明为解决其技术问题而采用的技术方案是:The technical scheme that the present invention adopts for solving its technical problem is:
一种可同时夹持多个灯头的夹具,包括一基板,所述基板的上表面设置有一纵向活塞缸,该纵向活塞缸的活塞杆活动穿过基板并连接有一能够跟随活塞杆在垂直方向上下移动的嵌装板,该嵌装板的底面开设有多个能够让灯头嵌装在其内的容腔,所述容腔的内壁上设置有能够将灯头锁紧在容腔中的锁紧机构,同时基板的底面或下方还固定设置有多枚分别与嵌装板上的多个容腔相对应的顶针,顶针活动穿过所述嵌装板的上表面并插入所述容腔中。A fixture capable of clamping multiple lamp caps at the same time, comprising a base plate, a longitudinal piston cylinder is arranged on the upper surface of the base plate, the piston rod of the longitudinal piston cylinder moves through the base plate and is connected with a cylinder that can follow the piston rod up and down in the vertical direction. A moving embedded plate, the bottom surface of the embedded plate is provided with a plurality of cavities that can allow the lamp holder to be embedded in it, and the inner wall of the cavity is provided with a locking mechanism that can lock the lamp holder in the cavity , and at the same time, a plurality of thimbles respectively corresponding to a plurality of cavities on the embedded board are fixedly arranged on or below the base plate, and the thimbles move through the upper surface of the embedded board and are inserted into the cavities.
作为上述技术方案的改进,所述锁紧机构至少包括一块固定设置于所述容腔内壁上的弹片。As an improvement of the above technical solution, the locking mechanism includes at least one elastic piece fixedly arranged on the inner wall of the cavity.
作为上述技术方案的进一步改进,所述锁紧机构至少包括一根固定设置于所述容腔内壁上的波珠螺丝,所述波珠螺丝的波珠突出于所述容腔的内壁并可以与嵌装在容腔内的灯头外壁相抵触。As a further improvement of the above technical solution, the locking mechanism includes at least one ball screw fixed on the inner wall of the cavity, the ball of the ball screw protrudes from the inner wall of the cavity and can be connected with The outer wall of the lamp cap embedded in the cavity is in conflict with each other.
优选地,所述纵向活塞缸的活塞杆连接有一能够跟着活塞杆在垂直方向上下移动的传动板,该传动板通过一根以上的传动杆带动所述嵌装板上下移动。Preferably, the piston rod of the longitudinal piston cylinder is connected with a transmission plate capable of vertically moving up and down with the piston rod, and the transmission plate drives the embedded plate to move up and down through more than one transmission rod.
在本发明中,所述基板向下设置有一根以上的导向柱,所述导向柱活动穿过所述传动板,同时导向柱的下端部还固定设置有一块位于所述传动板下方的顶板,多枚顶针均固定设置于所述顶板上。In the present invention, the base plate is provided with more than one guide column downwards, and the guide column moves through the transmission plate, and at the same time, the lower end of the guide column is also fixedly provided with a top plate located below the transmission plate, A plurality of thimbles are all fixedly arranged on the top plate.
本发明优选实施例,所述基板的底面设置有一根以上的导向柱,该导向柱的下端部还固定设置有一位于嵌装板上方的顶板,多枚顶针均固定设置于所述顶板上。In a preferred embodiment of the present invention, the bottom surface of the base plate is provided with more than one guide column, and the lower end of the guide column is also fixedly provided with a top plate located above the embedded plate, and a plurality of thimbles are fixedly arranged on the top plate.
进一步,所述基板的上表面还设置有一罩接于纵向活塞缸外周的连接架。Further, the upper surface of the base plate is also provided with a connecting frame that covers the outer periphery of the longitudinal piston cylinder.
本发明的有益效果是:由于本发明的夹具通过在嵌装板上开设有多个能够让灯头嵌装在其内的容腔,容腔内设置有能够将灯头锁紧在其内的锁紧机构,同时夹具上还设置有多枚分别与多个容腔相对应的顶针,因此采用本发明的夹具夹持多个灯头时,只需要直接将多个灯头对应嵌装进多个容腔内即可,然后再将夹具移动至注塑机的注塑模具上,之后利用顶针可以同时将多个灯头从容腔中推出并对应摆放在注塑模具上,实现注塑机的批量上料,以便于注塑机的批量注塑,大大地提高了灯头的注塑速度,进而提高灯头的生产效率,增强企业的社会竞争力。The beneficial effect of the present invention is that: because the clamp of the present invention is provided with a plurality of cavities on which the lamp cap can be embedded, the cavity is provided with a locking mechanism capable of locking the lamp cap in it. At the same time, there are multiple thimbles corresponding to multiple cavities on the clamp, so when using the clamp of the present invention to clamp multiple lamp caps, it is only necessary to directly insert multiple lamp caps into multiple cavity correspondingly That is, and then move the fixture to the injection mold of the injection molding machine, and then use the thimble to push out multiple lamp heads from the cavity at the same time and place them on the injection mold correspondingly, so as to realize batch feeding of the injection molding machine, so that the injection molding machine The batch injection molding of the lamp head has greatly improved the injection molding speed of the lamp head, thereby improving the production efficiency of the lamp head and enhancing the social competitiveness of the enterprise.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明的外观结构示意图;Fig. 1 is a schematic view of the appearance structure of the present invention;
图2是本发明另一个角度的外观结构示意图;Fig. 2 is a schematic view of the appearance structure of another angle of the present invention;
图3是本发明的内部结构示意图。Fig. 3 is a schematic diagram of the internal structure of the present invention.
具体实施方式detailed description
参照图1至图 3,一种可同时夹持多个灯头的夹具,包括一基板10,所述基板10的上表面设置有一纵向活塞缸11,该纵向活塞缸11的活塞杆110向下活动穿过基板10并连接有一能够跟随活塞杆110在垂直方向上下移动的嵌装板12,该嵌装板12的底面开设有多个能够让灯头嵌装在其内的容腔120,所述容腔120的内壁上设置有能够将灯头锁紧在容腔120中的锁紧机构121,通过该锁紧机构121可以防止灯头意外从所述容腔120中掉出,以便于通过该夹具夹持和移动多个灯头。同时基板10的底面或下方还固定设置有多枚分别与嵌装板12上的多个容腔120相对应的顶针13,顶针13活动穿过所述嵌装板12的上表面并插入所述容腔120中,在本发明中,多枚顶针13可以直接固定连接于基板10的底面上。Referring to Figures 1 to 3, a fixture capable of holding multiple lamp caps at the same time includes a base plate 10, a longitudinal piston cylinder 11 is arranged on the upper surface of the base plate 10, and the piston rod 110 of the longitudinal piston cylinder 11 moves downward Through the base plate 10 and connected with an embedding plate 12 that can move up and down in the vertical direction following the piston rod 110, the bottom surface of the embedding plate 12 is provided with a plurality of cavities 120 that allow the lamp cap to be embedded in it. The inner wall of the cavity 120 is provided with a locking mechanism 121 capable of locking the lamp cap in the cavity 120, through which the locking mechanism 121 can prevent the lamp cap from accidentally falling out of the cavity 120, so as to be clamped by the clamp and move multiple lamp heads. At the same time, a plurality of thimbles 13 corresponding to a plurality of cavities 120 on the embedded board 12 are fixedly arranged on or below the base plate 10, and the thimbles 13 move through the upper surface of the embedded board 12 and are inserted into the In the cavity 120 , in the present invention, a plurality of ejector pins 13 can be fixedly connected directly to the bottom surface of the substrate 10 .
由于本发明的夹具通过在嵌装板12上开设有多个能够让灯头嵌装在其内的容腔120,容腔120内设置有能够将灯头锁紧在其内的锁紧机构121,同时夹具上还设置有多枚分别与多个容腔120相对应的顶针13,因此采用本发明的夹具夹持多个灯头时,只需要直接将多个灯头对应嵌装进多个容腔120内即可,然后再将夹具移动至注塑机的注塑模具上,之后利用顶针13可以同时将多个灯头从容腔120中推出并对应摆放在注塑模具上,实现注塑机的批量上料,以便于注塑机的批量注塑,大大地提高了灯头的注塑速度,进而提高灯头的生产效率,增强企业的社会竞争力。Since the fixture of the present invention is provided with a plurality of cavities 120 on which the lamp caps can be embedded, the cavities 120 are provided with a locking mechanism 121 capable of locking the lamp caps therein, and at the same time The fixture is also provided with a plurality of thimbles 13 corresponding to the plurality of cavities 120, so when using the fixture of the present invention to clamp a plurality of lamp caps, it is only necessary to directly insert the plurality of lamp caps into the plurality of cavity 120 correspondingly. That is, and then move the fixture to the injection mold of the injection molding machine, and then use the thimble 13 to simultaneously push out multiple lamp heads from the cavity 120 and place them on the injection mold correspondingly, so as to realize batch feeding of the injection molding machine, so as to facilitate The batch injection molding of the injection molding machine greatly improves the injection speed of the lamp cap, thereby improving the production efficiency of the lamp cap and enhancing the social competitiveness of the enterprise.
为了降低本发明的夹具的生产成本,优选地,所述锁紧机构121至少包括一块固定设置于所述容腔120内壁上的弹片,进一步优选,所述锁紧机构121包括两块弹片,两块弹片对称设置于容腔120的内壁上,当灯头嵌装进容腔120中时,弹片会与灯头的外壁相抵触并挤压灯头外壁,然后弹片的凸起部能够嵌入灯头外壁的凹陷槽中,通过弹片的凸部与灯头外壁的凹陷槽相卡接,从而可以牢固地将灯头锁紧在容腔120中,防止灯头意外地从容腔120中脱出。所述锁紧机构121除了采用上述的结构之外,还可以采用以下的结构:所述锁紧机构121至少包括一根固定设置于所述容腔120内壁上的波珠螺丝,所述波珠螺丝的波珠突出于所述容腔120的内壁并可以与嵌装在容腔120内的灯头外壁相抵触,优选地,所述锁紧机构121包括两根波珠螺丝,两根波珠螺丝对称设置于所述容腔120的侧壁上。In order to reduce the production cost of the clamp of the present invention, preferably, the locking mechanism 121 includes at least one elastic piece fixedly arranged on the inner wall of the cavity 120, and more preferably, the locking mechanism 121 includes two elastic pieces, two A piece of shrapnel is symmetrically arranged on the inner wall of the cavity 120. When the lamp cap is embedded in the cavity 120, the shrapnel will collide with the outer wall of the lamp cap and squeeze the outer wall of the lamp cap, and then the convex part of the shrapnel can be inserted into the concave groove of the outer wall of the lamp cap In the process, the convex portion of the shrapnel engages with the recessed groove on the outer wall of the lamp cap, so that the lamp cap can be firmly locked in the cavity 120 to prevent the lamp cap from coming out of the cavity 120 accidentally. In addition to the above structure, the locking mechanism 121 can also adopt the following structure: the locking mechanism 121 includes at least one ball screw fixed on the inner wall of the cavity 120, the ball screw The ball of the screw protrudes from the inner wall of the cavity 120 and can be in conflict with the outer wall of the lamp cap embedded in the cavity 120. Preferably, the locking mechanism 121 includes two ball screws, two ball screws symmetrically arranged on the sidewall of the cavity 120 .
进一步,为了使得纵向活塞缸11可以更好地带动嵌装板12上下移动,优选地,所述纵向活塞缸11的活塞杆110连接有一能够跟着活塞杆110在垂直方向上下移动的传动板14,该传动板14通过一根以上的传动杆140带动所述嵌装板12上下移动,优选地,所述传动板14的四个角落处分别通过一根传动杆140与嵌装板12相连接,通过四根传动杆140同时带动嵌装板12上下移动,可以使得嵌装板12在上下移动的过程中,更加平稳。Further, in order to enable the longitudinal piston cylinder 11 to better drive the embedded plate 12 to move up and down, preferably, the piston rod 110 of the longitudinal piston cylinder 11 is connected with a transmission plate 14 that can move up and down with the piston rod 110 in the vertical direction, The drive plate 14 drives the embedded plate 12 to move up and down through more than one drive rod 140. Preferably, the four corners of the drive plate 14 are respectively connected to the embedded plate 12 through a drive rod 140, The four transmission rods 140 simultaneously drive the embedded board 12 to move up and down, which can make the embedded board 12 more stable during the up and down movement.
再进一步,为了使得传动板14在纵向活塞缸11的驱动下可以更加平稳地上下移动,优选地,所述基板10向下设置有一根以上的导向柱15,进一步优选,所述基板10的四个角落位置处分别设置有四根导向柱15,四根导向柱15活动穿过所述传动板14,因此传动板14可以沿着四根导向柱15在垂直方向上更加平稳地上下移动。同时为了使得嵌装板12在向上移动的过程中,所述顶针13可以更好地插入容腔120中并将嵌装在容腔120内的灯头推出容腔120外部,优选地,所述导向柱15的下端部还固定设置有一块位于所述传动板14下方的顶板130,多枚顶针13均固定设置于所述顶板130上。当纵向活塞缸11驱动嵌装板12垂直向上移动时,嵌装板12在向上移动的过程中会不断地靠近顶针13,然后顶针13会插入容腔120中并将嵌装在容腔120中的灯头推出容腔120外,实现灯头自动从容腔120中脱出,以便于将灯头自动摆放在注塑机的注塑模具上。Furthermore, in order to make the transmission plate 14 move up and down more smoothly under the drive of the longitudinal piston cylinder 11, preferably, the base plate 10 is provided with more than one guide column 15 downwards, and more preferably, four of the base plate 10 Four guide columns 15 are respectively arranged at each corner position, and the four guide columns 15 move through the transmission plate 14, so the transmission plate 14 can move up and down more smoothly along the four guide columns 15 in the vertical direction. At the same time, in order to make the embedding plate 12 move upwards, the thimble 13 can be better inserted into the cavity 120 and push the lamp cap embedded in the cavity 120 out of the cavity 120. Preferably, the guide A top plate 130 located below the transmission plate 14 is also fixedly disposed on the lower end of the column 15 , and a plurality of thimble pins 13 are fixedly disposed on the top plate 130 . When the longitudinal piston cylinder 11 drives the embedded plate 12 to move vertically upward, the embedded plate 12 will constantly approach the thimble 13 during the upward movement, and then the thimble 13 will be inserted into the cavity 120 and embedded in the cavity 120 The lamp cap is pushed out of the cavity 120, so that the lamp cap can automatically escape from the cavity 120, so that the lamp cap can be automatically placed on the injection mold of the injection molding machine.
为了便于本发明的夹具与外部的移动机构配合使用,所述基板10的上表面还设置有一罩接于纵向活塞缸11外周的连接架16,因此外部的移动机构可以直接与连接架16相连接,即可整体移动夹具以及嵌装在容腔120内的灯头,以便于利用本发明的夹具同时夹持和移动多个灯头。In order to facilitate the use of the fixture of the present invention in conjunction with an external moving mechanism, the upper surface of the base plate 10 is also provided with a connecting frame 16 covering the outer periphery of the longitudinal piston cylinder 11, so that the external moving mechanism can be directly connected to the connecting frame 16 That is, the clamp and the lamp caps embedded in the cavity 120 can be moved as a whole, so that the clamp of the present invention can be used to simultaneously clamp and move multiple lamp caps.
以上所述仅为本发明的优先实施方式,只要以基本相同手段实现本发明目的的技术方案都属于本发明的保护范围之内。The above descriptions are only the preferred implementation modes of the present invention, as long as the technical solutions to achieve the purpose of the present invention by basically the same means fall within the scope of protection of the present invention.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410784611.XA CN104552752B (en) | 2014-12-16 | 2014-12-16 | Clamp capable of clamping multiple lamp holders simultaneously |
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|---|---|---|---|
| CN201410784611.XA CN104552752B (en) | 2014-12-16 | 2014-12-16 | Clamp capable of clamping multiple lamp holders simultaneously |
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| CN104552752A CN104552752A (en) | 2015-04-29 |
| CN104552752B true CN104552752B (en) | 2017-11-17 |
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|---|---|---|---|---|
| CN105390354B (en) * | 2015-12-02 | 2018-07-10 | 横店集团得邦照明股份有限公司 | One kind is used for upper lamp holder wire guide device and its implementation |
| CN106767346B (en) * | 2016-11-10 | 2020-03-10 | 飞迅科技(苏州)有限公司 | A kind of electrode concentricity detection method and detection device |
| CN108527769B (en) * | 2018-04-14 | 2020-11-24 | 新昌县倍顺机械有限公司 | An automatic feeding device for lamp cups |
| CN109774055A (en) * | 2019-01-23 | 2019-05-21 | 杉本(上海)自动化科技有限公司 | A kind of inserts automation feeding precise clamp |
| CN110271134A (en) * | 2019-05-06 | 2019-09-24 | 广东亚泰科技有限公司 | Automatic injection molding machine for lamp cup |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202088380U (en) * | 2011-04-25 | 2011-12-28 | 东莞天龙阿克达电子有限公司 | A jig for automatic loading of hardware inserts in injection molding production |
| CN202816882U (en) * | 2012-08-31 | 2013-03-20 | 杰群电子科技(东莞)有限公司 | A mold base structure for semiconductor packaging |
| CN203210603U (en) * | 2013-03-29 | 2013-09-25 | 台州市新立模塑有限公司 | Tool clamp for plastic part insert of injection mold |
| CN204414473U (en) * | 2014-12-16 | 2015-06-24 | 中山市亚泰机械实业有限公司 | Clamp capable of clamping multiple lamp holders simultaneously |
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| CN104552752A (en) | 2015-04-29 |
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