CN104552712A - Casting machine - Google Patents
Casting machine Download PDFInfo
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- CN104552712A CN104552712A CN201410788817.XA CN201410788817A CN104552712A CN 104552712 A CN104552712 A CN 104552712A CN 201410788817 A CN201410788817 A CN 201410788817A CN 104552712 A CN104552712 A CN 104552712A
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- base band
- module
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- casting
- dragging roller
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Abstract
The invention relates to a casting machine which comprises a casting mechanism and a splitting mechanism. The casting mechanism comprises a slurry feeding module, a casting box, a base band unfolding system and a releasing module, wherein the splitting mechanism which is located behind a work station of the releasing module comprises an upper slicer, a lower slicer, an upper dragging roller and a lower dragging roller. The slurry feeding module of the casting mechanism continuously feeds slurry to the casting box, the slurry is casted or coated by the casting box to a base band to form a membrane band, and a power source drives a driving roller to rotate so as to drive a driven roller to rotate, so that the base band further moves forward; the releasing module separates the base band from the membrane band; the membrane band under the action of interaction of the upper and lower dragging rollers is dragged to move forward, and the upper and lower slicers are matched to split the membrane band, and casting and splitting are organically combined, so that the mechanical casting and splitting are realized. Therefore, the cutting precision and the production efficiency are greatly improved, the requirements on the production process of different enterprises are satisfied, and the casting machine is compact and reasonable in structure.
Description
Technical field
The present invention relates to casting apparatus technical field, particularly relate to a kind of casting machine.
Background technology
Steel band casting machine is the one belonging to casting machine, steel band casting machine is a kind of former of sheet film strips that slurry can be prepared into homogeneous thickness, specific width, and the film strips being widely used in the fields such as electronic devices and components, electronic material, magnetic material and special cermacis is produced.
Traditional Full-automatic steel belt casting machine is by slurry curtain coating or " coating " on steel band, and by drying, stripping process is cut into the diaphragm of dimension by full width width.But in actual production process, the especially research and development of new product, pilot scale stage, need the sheet film strips of different size.In order to obtain the sheet film strips of different size, manual type is usually adopted to cut.It is poor that result not only cuts dimensional accuracy, and production efficiency is low, when need to be less than several meters of full width width, the strip film strips of tens of rice, even hundreds of meters time, adopt the mode of aritificial cut-off just cannot realize.
Summary of the invention
Based on this, be necessary for the problems referred to above, provide a kind of and can improve the casting machine cutting precision and production efficiency.
A kind of casting machine, comprising:
Casting structure, comprise slurry supplying module, curtain coating box, base band development system and striping module, described slurry supplying module is for supplying slurry, described base band development system comprises power source, drive roll, driven voller and base band, described base band is set around on described drive roll and described driven voller, described power source drives described drive roll rotate thus drive described driven voller to rotate, described curtain coating box is by the slurry curtain coating in described slurry supplying module or be applied in described base band and form film strips, and described striping module is for separating of described base band and described film strips; And
Itemize mechanism, after being arranged at the station of described striping module, described itemize mechanism comprises upper cutter, lower cutter, upper dragging roller and lower dragging roller, after described upper dragging roller and described lower dragging roller are positioned at the station of described upper cutter and described lower cutter, described upper dragging roller and described lower dragging roller match and realize the dragging of described film strips, and described upper cutter matches described film strips itemize with described lower cutter.
Wherein in an embodiment, described casting structure also comprises drying system, after described drying system is positioned at the station of described curtain coating box and before being positioned at the station of described striping module, described drying system is for drying described film strips.
Wherein in an embodiment, described casting structure also comprises at least one inside clean module and at least one outside cleaning module, described inside clean module is positioned at inside described base band, described outside cleaning module is arranged at outside described base band, and described inside clean module and described outside cleaning module are used for clean described base band.
Wherein in an embodiment, described base band development system also comprises base band holder axle, base band tensioning shaft and tension detect axle, described base band holder axle is used for base band described in support, and described base band tensioning shaft is used for base band described in tensioning, and described tension detect axle is for detecting the tension force of described base band.
Wherein in an embodiment, described itemize mechanism also comprises First Transition conveyer belt, after described First Transition conveyer belt is positioned at the station of described striping module, and before being positioned at the station of described upper cutter and described lower cutter.
Wherein in an embodiment, described itemize mechanism also comprises upper cutter separation module and lower cutter separation module, described upper cutter separation module is for regulating the spacing between described upper cutter and described lower cutter, described lower cutter separation module for regulating the spacing between described lower cutter and described upper cutter, with realize described upper cutter and described lower cutter being separated and closed.
Wherein in an embodiment, also comprise double-pole film cutting machine structure, after described double-pole film cutting machine structure is positioned at the station of described upper dragging roller and described lower dragging roller, described double-pole film cutting machine structure comprises cuts film chopping block, two vertical cut cuttves, vertical cut cutter driver module, light inspection platform and light sources, described film chopping block of cutting is positioned at below the station of described lower dragging roller, described vertical cut cutter driver module drives the action simultaneously of described two vertical cut cuttves described film strips to be cut off, the film strips cut off drops on described light inspection platform, film strips described in described light source irradiation.
Wherein in an embodiment, described double-pole film cutting machine structure also comprises adjusting screw(rod), the spacing between adjustable described two the vertical cut cuttves of described adjusting screw(rod).
Wherein in an embodiment, also comprise bundling mechanism, after described bundling mechanism is positioned at the station of described upper dragging roller and described lower dragging roller, described bundling mechanism comprises take up roll and driver module, and described driver module drives described take up roll to carry out rolling action.
Wherein in an embodiment, also comprise double-pole film cutting machine structure and bundling mechanism, after described double-pole film cutting machine structure and bundling mechanism are positioned at the station of described upper dragging roller and described lower dragging roller side by side;
Described double-pole film cutting machine structure comprises cuts film chopping block, two vertical cut cuttves, vertical cut cutter driver module, light inspection platform and light sources, described film chopping block of cutting is positioned at below the station of described lower dragging roller, described vertical cut cutter driver module drives the action simultaneously of described two vertical cut cuttves described film strips to be cut off, the film strips cut off drops on described light inspection platform, film strips described in described light source irradiation;
Described bundling mechanism comprises take up roll and driver module, and described driver module drives described take up roll to carry out rolling action.
Above-mentioned casting machine at least has the following advantages:
The slurry supplying module of casting structure constantly gives curtain coating box supply slurry, slurry is by curtain coating box curtain coating or be applied in base band and form film strips, power source drives drive roll to rotate thus drives driven voller to rotate, base band is constantly moved forward, striping module is separated base band and film strips, film strips is under the effect of cooperatively interacting of upper dragging roller and lower dragging roller, drag and moved forward, upper cutter and lower cutter match film strips itemize, the combination of curtain coating and itemize, thus realize mechanization curtain coating and itemize, significantly improve and cut precision and production efficiency, meet the manufacturing technique requirent of different enterprise, and compact conformation is reasonable.
Accompanying drawing explanation
Fig. 1 is the structural representation of casting machine in an embodiment.
Detailed description of the invention
For enabling above-mentioned purpose of the present invention, feature and advantage become apparent more, are described in detail the specific embodiment of the present invention below in conjunction with accompanying drawing.Set forth a lot of detail in the following description so that fully understand the present invention.But the present invention can be much different from alternate manner described here to implement, those skilled in the art can when without prejudice to doing similar improvement when intension of the present invention, therefore the present invention is by the restriction of following public concrete enforcement.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.Term as used herein " vertical ", " level ", "left", "right" and similar statement just for illustrative purposes, do not represent it is unique embodiment.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present invention understand usually.The object of term used in the description of the invention herein just in order to describe specific embodiment, is not intended to be restriction the present invention.Term as used herein " and/or " comprise arbitrary and all combinations of one or more relevant Listed Items.
Referring to Fig. 1, is the casting machine 10 in an embodiment, and this casting machine 10 can realize curtain coating, itemize, full film and winding function earnestly.Casting machine 10 comprises casting structure 100, itemize mechanism 200, double-pole film cutting machine structure 300 and bundling mechanism 400.
Casting structure 100 is for forming film strips 20 by the mode of curtain coating or coating.Casting structure 100 comprises slurry supplying module 110, curtain coating box 120, base band development system 130, drying system 140 and striping module 150.Slurry supplying module 110, for supplying slurry, can provide slurry constantly to curtain coating box 120.Slurry feedway 110 comprises slurry Storage Box 111 and conduit 112 particularly, one end of conduit 112 is communicated with slurry Storage Box 111, the other end is communicated with curtain coating box 120, ensures that the slurry of slurry Storage Box 111 li is entered in curtain coating box 120 smoothly by conduit 112.
Base band development system 130 comprises power source (not shown), drive roll 131, driven voller 132 and base band 133.Power source can be drive motors, and drive motors orders about drive roll 131 and rotates.The steel band that base band 133 can be made for steel matter, power source orders about drive roll 131 and rotates, base band 133 is set around drive roll 131 with on driven voller 132, thus drive driven voller 132 to rotate, make base band 133 constantly movement, curtain coating box 120 is by the slurry curtain coating in slurry supplying module 110 or be applied in base band 133 to form film strips.
Base band development system 130 also comprises base band holder axle 134, base band tensioning shaft 135 and tension detect axle 136.Base band holder axle 134 is for support base band 133, and particularly, the quantity of base band holder axle 134 can be multiple, and multiple base band holder axle 134 interval is uniformly distributed, and support lives base band 133 outer surface.The quantity of base band tensioning shaft 135 can be two, and two base band tensioning shafts 135 are spaced apart, and are positioned at the inner side of base band 133, for tensioning base band 133.Tension detect axle 136 is positioned at the inner side of base band 133, for detecting the tension force on base band 133 surface.
After drying system 140 is positioned at the station of curtain coating box 120 and before being positioned at the station of striping module 150, for the film strips 20 of drying forming.Particularly, drying system 140 can adopt infrared, the drying mode such as steam or microwave to dry shaping film strips 20.Striping module 150 is for separating of base band 133 and film strips 20, particularly, after striping module 150 is arranged at the station of drying system 140, the film strips 20 through baking step be separated with base band 133, the base band 133 after separation continues mobile with the rotation around drive roll 131 and driven voller 132.
Specific in present embodiment, casting structure 100 also comprises at least one inside clean module 160 and at least one outside cleaning module 170.Inside clean module 160 is positioned at inside base band 133, and particularly, inside clean module 160 can be cleaning brush.Before being positioned at the station of curtain coating box 120, to clean inside the base band 133 after the demoulding after inside clean module 160 is positioned at the station of striping module 150, with ensure upper once form film strips 20 before keep clean.Outside cleaning module 170 is arranged at outside base band 133, and particularly, outside cleaning module 170 can be cleaning brush.Before being positioned at the station of curtain coating box 120, clean outside the base band 133 after the demoulding after outside cleaning module 170 is positioned at the station of striping module 150, with ensure upper once form film strips 20 before keep clean.
After itemize mechanism 200 is arranged at the station of striping module 150, the film strips 20 after separation carries out itemize by itemize mechanism 200.Particularly, itemize mechanism 200 comprises upper cutter 210, upper cutter separation module 220, lower cutter 230, lower cutter separation module 240, upper dragging roller 250 and lower dragging roller 260.Particularly, First Transition conveyer belt 270 can also be set, after First Transition conveyer belt 270 is positioned at the station of striping module 150, and before being positioned at the station of upper cutter 210 and lower cutter 230.
After upper dragging roller 250 and lower dragging roller 260 are positioned at the station of upper cutter 210 and lower cutter 230, upper dragging roller 250 and lower dragging roller 260 match and realize the dragging of film strips 20, make the film strips 20 after being separated with base band 133 be dragged to itemize mechanism 200 and carry out itemize.Upper dragging roller 250 and lower dragging roller 260 can be rubber roller, and upper dragging roller 250 is with lower dragging roller 260 just to setting, and film strips 20 is held between dragging roller 250 and lower dragging roller 260.
Upper cutter 210 and lower cutter 230 are just to setting, and after being positioned at the station of First Transition conveyer belt 270, particularly, upper cutter 210 and lower cutter 230 can be circle chopper.Upper cutter 210 is installed on upper cutter separation module 220, can regulate the spacing between upper cutter 210 and lower cutter 230 by upper cutter separation module 220.Lower cutter 230 is installed on lower cutter separation module 240, regulates the spacing between lower cutter 230 and upper cutter 210 by lower cutter separation module 240, with realize upper cutter 210 and lower cutter 230 being separated and closed.
After double-pole film cutting machine structure 300 is positioned at the station of dragging roller 250 and lower dragging roller 260, double-pole film cutting machine structure 300 is for realizing full film and the optical check earnestly of film strips 20.Double-pole film cutting machine structure 300 comprises cuts film chopping block 310, two vertical cut cuttves 320, adjusting screw(rod) 330, vertical cut cutter driver module 340, light inspection platform 350 and light source 360.Cutting film chopping block 310 is positioned at below the station of lower dragging roller 260, cut film chopping block 310 and face vertical cut cutter 320, vertical cut cutter driver module 340 drives the action simultaneously of two vertical cut cuttves 320, the film strips 20 of cutting on film chopping block 310 is cut off formation diaphragm, drop on light inspection platform 350, light source 360 irradiates film strips 20.Adjusting screw(rod) 330 for the spacing between step-less adjustment two vertical cut cuttves 320, to adapt to the needs of different size film strips.Light inspection platform 350 realizes the artificial optical check of film strips 20, and light inspection platform 350 comprises glass round platform 351 and rotating driveshaft 352, and rotating driveshaft 352 can order about glass round platform 351 and rotate, with 360 ° of comprehensive inspection diaphragms.
After bundling mechanism 400 is positioned at the station of dragging roller 250 and lower dragging roller 260, bundling mechanism 400 comprises take up roll 410 and driver module (not shown), and driver module drives take up roll 410 to carry out rolling action.Particularly, bundling mechanism 400 and on drag roller 250 and lower dragging roller 260 station between be also provided with one second transition belt 280.Bundling mechanism 400 also comprises a tension detect axle 420 and tension force control module (not shown), for controlling the tension force of film strips 20.
The specific works process of above-mentioned casting machine 10 is as follows:
The slurry supplying module 110 of casting structure 100 provides slurry constantly to curtain coating box 120, curtain coating box 120 is by slurry curtain coating or be applied in base band 133 and form film strips 20, base band 133 is ordered about drive roll 131 with power source and is rotated and drive driven voller 132 to rotate and mobile, drying system 140 pairs of film strips 20 carry out drying and processing, film strips 20 is separated with base band 133 by striping module 150, base band 133 after separation continues with drive roll 131 and the rotation of driven voller 132 mobile, and the film strips 20 after separation is dragged by upper dragging roller 250 and lower dragging roller 260 and moves to itemize mechanism 200.
Now, when upper cutter separation module 220 orders about upper cutter 210, lower cutter separation module 230 orders about lower cutter 240 when realizing closed rolling cut with lower cutter 230 of upper cutter 210, upper cutter 210 and lower cutter 230 pairs of film strips 20 are carried out online, continuous slitting striping, form the strip film strips meeting designing requirement width, then action 1 is carried out, film strips 20 is by double-pole film cutting machine structure 300, realize equal length precision to cut off, the film strips 20 of coming from upper dragging roller 250 and lower dragging roller 260 directly falls into cuts on film chopping block 310, vertical cut cutter driver module 340 drives the action simultaneously of two vertical cut cuttves 310 film strips 20 to be cut off, the film strips 20 cut off forms diaphragm and drops on light inspection platform 350, light source 360 irradiation diaphragm.Then by hand inspection diaphragm, and artificially collect.Or carry out action 2, film strips by bundling mechanism 400, realize the film strips after itemize 20 and be wound into the film volume met the technical standards respectively.
When upper cutter separation module 220 order about upper cutter 210, lower cutter separation module 240 order about lower cutter 230 realize being separated of upper cutter 210 and lower cutter 230 time, then action 1, full width film strips is carried out by double-pole film cutting machine structure 300, realize equal length precision by designing requirement to cut off, the film strips 20 of coming from upper dragging roller 250 and lower dragging roller 260 directly falls into cuts on film chopping block 310, vertical cut cutter driver module 340 drives the action simultaneously of two vertical cut cuttves 310 film strips 20 to be cut off, the film strips 20 cut off forms diaphragm and drops on light inspection platform 350, light source 360 irradiation diaphragm.Then by hand inspection diaphragm, and artificially collect.Or carry out action 2, be sent to bundling mechanism 400, realize silent frame film strips and be wound into the film volume met the technical standards.
Above-mentioned casting machine 10 at least has the following advantages:
The slurry supplying module 110 of casting structure 100 supplies slurry constantly to curtain coating box 120, slurry is by curtain coating box 120 curtain coating or be applied in base band 133 and form film strips 20, power source drives drive roll 131 rotate thus drive driven voller 132 to rotate, base band 133 is constantly moved forward, striping module 150 is separated base band 133 and film strips 20, film strips 20 is under the effect of cooperatively interacting of upper dragging roller 250 and lower dragging roller 260, drag and moved forward, upper cutter 210 and lower cutter 230 match film strips 20 itemize, the combination of curtain coating and itemize, thus realize mechanization curtain coating and itemize, significantly improve and cut precision and production efficiency, meet the manufacturing technique requirent of different enterprise, and compact conformation is reasonable.
Certainly, in other embodiments, according to real needs, double-pole film cutting machine structure 300 can also be omitted or omit bundling mechanism 400.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a casting machine, is characterized in that, comprising:
Casting structure, comprise slurry supplying module, curtain coating box, base band development system and striping module, described slurry supplying module is for supplying slurry, described base band development system comprises power source, drive roll, driven voller and base band, described base band is set around on described drive roll and described driven voller, described power source drives described drive roll rotate thus drive described driven voller to rotate, described curtain coating box is by the slurry curtain coating in described slurry supplying module or be applied in described base band and form film strips, and described striping module is for separating of described base band and described film strips; And
Itemize mechanism, after being arranged at the station of described striping module, described itemize mechanism comprises upper cutter, lower cutter, upper dragging roller and lower dragging roller, after described upper dragging roller and described lower dragging roller are positioned at the station of described upper cutter and described lower cutter, described upper dragging roller and described lower dragging roller match and realize the dragging of described film strips, and described upper cutter matches described film strips itemize with described lower cutter.
2. casting machine according to claim 1, it is characterized in that, described casting structure also comprises drying system, after described drying system is positioned at the station of described curtain coating box and before being positioned at the station of described striping module, described drying system is for drying described film strips.
3. casting machine according to claim 1, it is characterized in that, described casting structure also comprises at least one inside clean module and at least one outside cleaning module, described inside clean module is positioned at inside described base band, described outside cleaning module is arranged at outside described base band, and described inside clean module and described outside cleaning module are used for clean described base band.
4. casting machine according to claim 1, it is characterized in that, described base band development system also comprises base band holder axle, base band tensioning shaft and tension detect axle, described base band holder axle is used for base band described in support, described base band tensioning shaft is used for base band described in tensioning, and described tension detect axle is for detecting the tension force of described base band.
5. casting machine according to claim 1, is characterized in that, described itemize mechanism also comprises First Transition conveyer belt, after described First Transition conveyer belt is positioned at the station of described striping module, and before being positioned at the station of described upper cutter and described lower cutter.
6. casting machine according to claim 1, it is characterized in that, described itemize mechanism also comprises upper cutter separation module and lower cutter separation module, described upper cutter separation module is for regulating the spacing between described upper cutter and described lower cutter, described lower cutter separation module for regulating the spacing between described lower cutter and described upper cutter, with realize described upper cutter and described lower cutter being separated and closed.
7. casting machine according to claim 1, it is characterized in that, also comprise double-pole film cutting machine structure, after described double-pole film cutting machine structure is positioned at the station of described upper dragging roller and described lower dragging roller, described double-pole film cutting machine structure comprises cuts film chopping block, two vertical cut cuttves, vertical cut cutter driver module, light inspection platform and light sources, described film chopping block of cutting is positioned at below the station of described lower dragging roller, described vertical cut cutter driver module drives the action simultaneously of described two vertical cut cuttves described film strips to be cut off, the film strips cut off drops on described light inspection platform, film strips described in described light source irradiation.
8. casting machine according to claim 7, is characterized in that, described double-pole film cutting machine structure also comprises adjusting screw(rod), the spacing between adjustable described two the vertical cut cuttves of described adjusting screw(rod).
9. casting machine according to claim 1, it is characterized in that, also comprise bundling mechanism, after described bundling mechanism is positioned at the station of described upper dragging roller and described lower dragging roller, described bundling mechanism comprises take up roll and driver module, and described driver module drives described take up roll to carry out rolling action.
10. casting machine according to claim 1, is characterized in that, also comprises double-pole film cutting machine structure and bundling mechanism, after described double-pole film cutting machine structure and bundling mechanism are positioned at the station of described upper dragging roller and described lower dragging roller side by side;
Described double-pole film cutting machine structure comprises cuts film chopping block, two vertical cut cuttves, vertical cut cutter driver module, light inspection platform and light sources, described film chopping block of cutting is positioned at below the station of described lower dragging roller, described vertical cut cutter driver module drives the action simultaneously of described two vertical cut cuttves described film strips to be cut off, the film strips cut off drops on described light inspection platform, film strips described in described light source irradiation;
Described bundling mechanism comprises take up roll and driver module, and described driver module drives described take up roll to carry out rolling action.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410788817.XA CN104552712B (en) | 2014-12-16 | 2014-12-16 | Casting machine |
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| CN201410788817.XA CN104552712B (en) | 2014-12-16 | 2014-12-16 | Casting machine |
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| CN104552712A true CN104552712A (en) | 2015-04-29 |
| CN104552712B CN104552712B (en) | 2017-02-22 |
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| CN105751420A (en) * | 2016-04-25 | 2016-07-13 | 瑞安市鸿日塑胶有限公司 | Casting machine |
| CN107199366A (en) * | 2017-06-13 | 2017-09-26 | 南京明轮有色金属有限公司 | A kind of fastening type magnesium thin slice Scissoring device |
| CN108044242A (en) * | 2017-12-18 | 2018-05-18 | 中国兵器装备集团自动化研究所 | A kind of device for laser machining copper foil hole |
| CN108638408A (en) * | 2018-04-25 | 2018-10-12 | 重庆瑞霆塑胶有限公司 | Casting machine |
| CN110712332A (en) * | 2019-10-17 | 2020-01-21 | 黄建中 | Casting machine for processing antirust film |
| CN114800776A (en) * | 2022-05-23 | 2022-07-29 | 宁夏北瓷新材料科技有限公司 | Casting machine with casting film belt deslagging device |
| CN114905683A (en) * | 2022-03-18 | 2022-08-16 | 深圳市金岷江智能装备有限公司 | High-speed precise full-automatic film casting machine for MLCC (multilayer ceramic capacitor) |
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| CN110712332A (en) * | 2019-10-17 | 2020-01-21 | 黄建中 | Casting machine for processing antirust film |
| CN110712332B (en) * | 2019-10-17 | 2021-10-26 | 刘培珠 | Casting machine for processing antirust film |
| CN114905683A (en) * | 2022-03-18 | 2022-08-16 | 深圳市金岷江智能装备有限公司 | High-speed precise full-automatic film casting machine for MLCC (multilayer ceramic capacitor) |
| CN114905683B (en) * | 2022-03-18 | 2023-10-31 | 深圳市金岷江智能装备有限公司 | MLCC high-speed precise full-automatic film casting machine |
| CN114800776A (en) * | 2022-05-23 | 2022-07-29 | 宁夏北瓷新材料科技有限公司 | Casting machine with casting film belt deslagging device |
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| CN104552712B (en) | 2017-02-22 |
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