CN104533350A - Oil well fluid flooding pumping system - Google Patents
Oil well fluid flooding pumping system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于油气田开采人工举升技术领域,尤其涉及油井液驱抽油系统。The invention belongs to the technical field of artificial lift for oil and gas field exploitation, and in particular relates to an oil well fluid flooding pumping system.
背景技术Background technique
现有的人工举升技术可分为有杆举升和无杆举升两大类。油田中应用的水力活塞泵采油属于无杆举升,水力活塞泵系统是一种液压传动的无杆抽汲设备,是一种用于从油井中举升石油的设备,它是由地面动力泵将动力液增压后经油管或专用通道泵入井下驱动油缸中的活塞和主控滑阀,使液马达做上下往复运动,从而将油井产出液举升到地面。The existing artificial lift technology can be divided into two categories: rod lift and rodless lift. The hydraulic piston pump used in the oil field belongs to the rodless lifting. The hydraulic piston pump system is a hydraulically driven rodless pumping equipment. It is a kind of equipment used to lift oil from the oil well. After the power fluid is pressurized, it is pumped into the downhole to drive the piston and the main control slide valve in the oil cylinder through the oil pipe or a special channel, so that the fluid motor can reciprocate up and down, thereby lifting the oil well output fluid to the surface.
根据产出液是否与乏动力液混合,水力活塞泵系统包括闭式系统和开式系统。对于闭式水力活塞泵,乏动力液和产出液分别通过一条单独的流道返回地面,虽然避免了油水分离环节,但由于增加了一条流道,井下管柱结构变得复杂,造价也比开式系统的高,致使其使用范围受到一定的限制。因此水力活塞泵系统使用较多的是开式系统。According to whether the produced fluid is mixed with the anaerobic fluid, the hydraulic piston pump system includes a closed system and an open system. For the closed hydraulic piston pump, the exhaust fluid and the produced fluid are returned to the ground through a separate flow channel. Although the oil-water separation link is avoided, the structure of the downhole string becomes complicated and the cost is lower due to the addition of a flow channel. The high height of the open system has limited its scope of use. Therefore, the hydraulic piston pump system uses more open systems.
请参见图1。开式水力活塞泵的基本原理是:高压动力液经过通道13进入下缸15,作用在活塞11下端的环形端面上,然后高压动力液又经过通道17进入上缸19,作用在活塞11的上端面上。由于活塞上端面作用面积大于下端面的作用面积,因此在活塞11的上、下端面产生压差,活塞11通过与之固接的活塞杆21带动柱塞23向下运动。活塞杆21的上、下部分别开设有控制槽29和控制槽31,当活塞杆21运动至接近下死点时,上部的控制槽29沟通了主控滑阀33的上腔室25和下腔室27,使高压动力液由上腔室25经控制槽29进入主控滑阀33的下腔室27。由于主控滑阀33下端面的面积大于上端面的面积,在高压动力液的作用下边产生压差,使主控滑阀33被推至上死点,从而完成了下冲程。完成下冲程之后的水力活塞泵结构示意图请参见图2。See Figure 1. The basic principle of the open hydraulic piston pump is: the high-pressure power fluid enters the lower cylinder 15 through the channel 13, and acts on the annular end surface of the lower end of the piston 11, and then the high-pressure power fluid enters the upper cylinder 19 through the channel 17, and acts on the upper cylinder 11 of the piston. end face. Because the action area of the upper end surface of the piston is larger than the action area of the lower end surface, a pressure difference is generated between the upper and lower end surfaces of the piston 11, and the piston 11 drives the plunger 23 to move downward through the piston rod 21 affixed thereto. The upper and lower parts of the piston rod 21 are respectively provided with a control groove 29 and a control groove 31. When the piston rod 21 moves close to the bottom dead point, the upper control groove 29 communicates with the upper chamber 25 and the lower chamber of the main control slide valve 33. Chamber 27, so that high-pressure power fluid enters the lower chamber 27 of the main control spool valve 33 from the upper chamber 25 through the control groove 29. Because the area of the lower end surface of the main control spool valve 33 is greater than the area of the upper end surface, a pressure difference is generated under the action of the high-pressure power fluid, so that the main control spool valve 33 is pushed to the top dead center, thereby completing the downstroke. Please refer to Fig. 2 for the structural diagram of the hydraulic piston pump after the downstroke is completed.
主控滑阀33处于上死点,上缸19经过通道17和主控滑阀33中部的环形空间37与下部的产油腔39沟通。继续经通道13向下缸15中输送高压动力液,由于主控滑阀33处于上死点位置,下缸15与通道17之间通道35被主控滑阀33封堵,使高压动力液无法进入上缸19,活塞11通过与之固接的活塞杆21带动柱塞23向上运动,将产出液抽出;与此同时,上升的活塞11将上缸19中的乏动力液挤出,与产出液混合后一起被举升到地面。当活塞杆21接近上死点时,位于活塞杆21下部的控制槽31沟通主控滑阀33下腔室27和产油腔39,主控滑阀33被推至下死点,上冲程结束,重新开始下冲程。The main control spool valve 33 is at the top dead center, and the upper cylinder 19 communicates with the lower oil production chamber 39 through the channel 17 and the annular space 37 in the middle of the main control spool valve 33 . Continue to deliver the high-pressure power fluid to the lower cylinder 15 through the channel 13. Since the main control spool valve 33 is at the top dead center position, the channel 35 between the lower cylinder 15 and the channel 17 is blocked by the main control spool valve 33, so that the high-pressure power fluid cannot Entering the upper cylinder 19, the piston 11 drives the plunger 23 to move upward through the piston rod 21 fixed to it, and pumps out the output fluid; at the same time, the rising piston 11 squeezes out the idle power fluid in the upper cylinder 19, and The produced fluids are mixed and lifted to the surface together. When the piston rod 21 is close to the top dead center, the control groove 31 located at the bottom of the piston rod 21 communicates with the lower chamber 27 of the main control spool valve 33 and the oil production chamber 39, and the main control spool valve 33 is pushed to the bottom dead point, and the upstroke ends , and restart the downstroke.
上述开式系统存在的问题是:在上冲程和下冲程过程中,活塞所受负载严重不均衡,上冲程动力液压力高,上行速度慢;下冲程动力液压力低,下行速度快,因而导致系统压力波动,对高压动力液输送管路造成较大冲击,严重时使高压动力液输送管路发生爆裂。造成负载不均衡的原因是:上冲程是产油过程,活塞11在下缸25中的高压动力液的作用下上行,不仅要举升活塞杆21和柱塞23等水力活塞泵自身设备,还要举升抽取的产出液,因此上冲程活塞11所受负载较大;而下冲程不产油,高压动力液同时进入活塞11的上缸19与下缸15中,以差动方式推动活塞杆21和柱塞23等设备下行,运行速度加快,且这些部件自身具有重力势能,从而使得下冲程过程中活塞11所受负载很小。The problems of the above-mentioned open system are: during the upstroke and downstroke, the load on the piston is seriously unbalanced, the power hydraulic pressure of the upstroke is high, and the upward speed is slow; the power hydraulic pressure of the downstroke is low, and the downward speed is fast, resulting in System pressure fluctuations will cause a large impact on the high-pressure power fluid delivery pipeline, and in severe cases, the high-pressure power fluid delivery pipeline will burst. The reason for the unbalanced load is that the upstroke is the process of oil production, and the piston 11 goes up under the action of the high-pressure power fluid in the lower cylinder 25, not only to lift the piston rod 21 and the plunger 23 and other hydraulic piston pump equipment, but also to lift the hydraulic piston pump itself. The pumped output fluid is lifted, so the load on the piston 11 in the upstroke is relatively large; while no oil is produced in the downstroke, the high-pressure power fluid enters the upper cylinder 19 and the lower cylinder 15 of the piston 11 at the same time, and pushes the piston rod in a differential manner Equipment such as 21 and plunger 23 descends, and running speed is accelerated, and these parts self have gravitational potential energy, thereby make piston 11 suffered load very little in the downstroke process.
发明内容Contents of the invention
针对现有技术的开式水力活塞泵系统上冲程和下冲程负载存在不均衡的缺陷,本发明提供一种油井液驱抽油系统,技术方案如下:Aiming at the defect of unbalanced upstroke and downstroke loads in the open hydraulic piston pump system of the prior art, the present invention provides an oil well fluid flooding pumping system, and the technical scheme is as follows:
油井液驱抽油系统,包括:Oil well fluid flooding pumping system, including:
具有中空腔室且能下入到产油井的套管中预定位置的抽油泵芯本体,所述中空腔室内设置有能在其中移动的第一活塞和第二活塞,所述第一活塞和所述第二活塞之间由活塞杆连接,所述第一活塞靠近所述产油井的井口,而所述第二活塞远离所述井口,所述第一活塞靠近所述井口的端面与所述抽油泵芯本体形成密闭的第一腔室,所述第二活塞远离所述井口的端面与所述抽油泵芯本体形成密闭的第二腔室;The oil well pump core body has a hollow chamber and can be lowered into a predetermined position in the casing of the oil production well. The hollow chamber is provided with a first piston and a second piston that can move therein. The first piston and the The second piston is connected by a piston rod, the first piston is close to the wellhead of the oil production well, and the second piston is far away from the wellhead, and the end face of the first piston close to the wellhead is connected to the pump The oil pump core body forms an airtight first chamber, and the end face of the second piston away from the wellhead forms an airtight second chamber with the oil pump core body;
所述第一腔室连通有第一管路和第二管路,所述第二腔室连通有第三管路和第四管路,当所述抽油泵芯本体下入到产油井中,地层中的地层液能经所述第一管路和所述第三管路分别流入所述第一腔室和所述第二腔室内,进入到所述第一腔室和所述第二腔室内的地层液能分别经所述第二管路和所述第四管路流出;The first chamber is communicated with a first pipeline and a second pipeline, and the second chamber is communicated with a third pipeline and a fourth pipeline. When the oil pump core body is lowered into the oil production well, The formation fluid in the formation can flow into the first chamber and the second chamber respectively through the first pipeline and the third pipeline, and enter the first chamber and the second chamber The formation fluid in the chamber can flow out through the second pipeline and the fourth pipeline respectively;
所述第一管路、第二管路、第三管路和第四管路上均设置有单向阀,其中所述第一管路和第三管路上的单向阀能防止已经进入所述第一腔室和所述第二腔室中的地层液回流;所述第二管路和所述第四管路上的单向阀能防止已经流出所述第一腔室和所述第二腔室的地层液回流;The first pipeline, the second pipeline, the third pipeline and the fourth pipeline are provided with one-way valves, wherein the one-way valves on the first pipeline and the third pipeline can prevent the The formation fluid in the first chamber and the second chamber flows back; the one-way valves on the second pipeline and the fourth pipeline can prevent the fluid from flowing out of the first chamber and the second chamber Formation fluid backflow in the chamber;
设置在所述中空腔室内且具有第一两位四通换向阀和第二两位四通换向阀的换向机构,所述换向机构设置于所述第一活塞和所述第二活塞之间,所述第一活塞远离所述井口的端面与所述换向机构及抽油泵芯本体形成密闭的第三腔室,所述第二活塞靠近所述井口的端面与所述换向机构及抽油泵芯本体形成密闭的第四腔室;A reversing mechanism arranged in the hollow chamber and having a first two-position four-way reversing valve and a second two-position four-way reversing valve, the reversing mechanism is arranged on the first piston and the second piston Between the pistons, the end face of the first piston away from the wellhead forms a closed third chamber with the reversing mechanism and the oil pump core body, and the end face of the second piston close to the wellhead and the reversing mechanism The mechanism and the oil pump core body form a closed fourth chamber;
所述第一两位四通换向阀包括第一端口、第二端口、第三端口和第四端口,所述第二端口能与所述第三端口和所述第四端口交替沟通,且当所述第二端口与所述第三端口和所述第四端口中的其中一个沟通时,所述第三端口和所述第四端口中的另一个能与所述第一端口沟通;The first two-position four-way reversing valve includes a first port, a second port, a third port, and a fourth port, and the second port can alternately communicate with the third port and the fourth port, and When the second port communicates with one of the third port and the fourth port, the other of the third port and the fourth port can communicate with the first port;
所述第一两位四通换向阀的阀芯固接有连杆,所述连杆两端分别延伸至所述第三腔室和第四腔室内,使所述第一活塞和第二活塞在移动过程中能推动所述连杆,带动所述第一两位四通换向阀的阀芯移动;The spool of the first two-position four-way reversing valve is fixedly connected with a connecting rod, and the two ends of the connecting rod respectively extend into the third chamber and the fourth chamber, so that the first piston and the second The piston can push the connecting rod during the movement, and drive the spool of the first two-position four-way reversing valve to move;
所述第二两位四通换向阀包括第五端口、第六端口、第七端口和第八端口,所述第八端口能与所述第五端口和所述第六端口交替沟通,且当所述第八端口与所述第五端口和所述第六端口中的其中一个沟通时,所述第五端口和所述第六端口中的另一个能与所述第七端口沟通;The second two-position four-way reversing valve includes a fifth port, a sixth port, a seventh port, and an eighth port, and the eighth port can alternately communicate with the fifth port and the sixth port, and When the eighth port communicates with one of the fifth port and the sixth port, the other of the fifth port and the sixth port can communicate with the seventh port;
所述第三端口和所述第四端口与所述第二两位四通换向阀连接,经第三端口和第四端口能向所述第二两位四通换向阀中流入高压动力液,以推动所述第二两位四通换向阀的阀芯移动,所述第五端口与所述第三腔室连通,所述第六端口与所述第四腔室连通。The third port and the fourth port are connected to the second two-position four-way reversing valve, and high-pressure power can flow into the second two-position four-way reversing valve through the third port and the fourth port. liquid to push the spool of the second two-position four-way reversing valve to move, the fifth port communicates with the third chamber, and the sixth port communicates with the fourth chamber.
如上所述的油井液驱抽油系统,包括第一管柱,所述抽油泵芯本体能密封套装在所述第一管柱内,所述第一管柱的管壁内沿其轴向设置有第一通道和第二通道,第一通道沟通所述第一管路和地层,以使地层中的地层液能依次经所述第一通道和所述第一管路流入所述第一腔室内,地层中的地层液通过所述第三管路进入所述第二腔室内,所述第二通道与所述第二端口和所述第八端口连通,所述第一管柱沿径向开设有连通所述第二通道的径向通道,所述第一管柱中的高压动力液能经所述径向通道进入到所述第二通道内。The above-mentioned oil well fluid flooding pumping system includes a first pipe string, the core body of the oil well pump can be sealed and sleeved in the first pipe string, and the pipe wall of the first pipe string is arranged along its axial direction There are a first channel and a second channel, and the first channel communicates with the first pipeline and the formation, so that the formation fluid in the formation can flow into the first cavity through the first channel and the first pipeline in sequence In the chamber, the formation fluid in the formation enters the second chamber through the third pipeline, the second channel communicates with the second port and the eighth port, and the first pipe string radially A radial channel communicating with the second channel is opened, and the high-pressure power fluid in the first pipe string can enter the second channel through the radial channel.
如上所述的油井液驱抽油系统,所述抽油泵芯本体能通过所述第一管柱下入到产油井的套管中,所述第一管柱能与所述套管之间形成第一环空,所述抽油泵芯本体下方的第一管柱上连接有封隔器,所述封隔器将所述第一环空与地层分隔开,所述第一端口、第七端口、第二管路和第四管路与所述第一环空连通。In the oil well fluid flooding pumping system described above, the oil pump core body can be lowered into the casing of the oil production well through the first pipe string, and the first pipe string and the casing can form a In the first annulus, a packer is connected to the first pipe string below the oil well pump core body, and the packer separates the first annulus from the formation. The first port, the seventh A port, a second line, and a fourth line communicate with the first annulus.
如上所述的油井液驱抽油系统,所述第一管柱的管壁内沿其轴向设置有第三通道,所述第一端口、第七端口、第二管路和第四管路与所述第三通道连通。In the oil well fluid flooding pumping system described above, a third passage is arranged in the pipe wall of the first pipe string along its axial direction, and the first port, the seventh port, the second pipeline and the fourth pipeline are communicate with the third channel.
如上所述的油井液驱抽油系统,所述第一管柱内套设有第二管柱,所述抽油泵芯本体能密封套装在所述第二管柱内,所述抽油泵芯本体与所述井口之间的第一管柱与所述第二管柱之间形成第二环空,所述第二环空与所述第三通道连通。In the above-mentioned oil well fluid flooding pumping system, the second pipe string is sleeved inside the first pipe string, the oil well pump core body can be sealed and sleeved in the second pipe string, and the oil well pump core body A second annulus is formed between the first pipe string between the wellhead and the second pipe string, and the second annulus communicates with the third channel.
如上所述的油井液驱抽油系统,包括地面部分,所述地面部分包括:The above-mentioned oil well fluid flooding pumping system includes a ground part, and the ground part includes:
产出液输出管线,所述产出液输出管线与所述第一环空/第二环空连通;a production fluid output pipeline, the production fluid output pipeline communicates with the first annulus/second annulus;
依次连接的三相分离装置、储液罐、增压泵、高压动力液输送管线,所述三相分离装置与所述产出液输出管线连接,所述产出液输出管线中的部分产出液经所述三相分离装置分离处理后,得到的液体进入所述储液罐,所述储液罐中的液体经所述增压泵增压后,经高压动力液输送管线输送至所述第一管柱/第二管柱中。A three-phase separation device, a liquid storage tank, a booster pump, and a high-pressure power fluid delivery pipeline connected in sequence, the three-phase separation device is connected to the output fluid output pipeline, and part of the output fluid in the output fluid output pipeline After the liquid is separated and processed by the three-phase separation device, the obtained liquid enters the liquid storage tank, and the liquid in the liquid storage tank is pressurized by the booster pump, and then transported to the high-pressure power fluid delivery pipeline to the In the first string/second string.
如上所述的油井液驱抽油系统,所述高压动力液输送管线上设置有单向阀,所述单向阀能防止已经进入所述第一管柱/第二管柱中的高压动力液回流。In the above-mentioned oil well fluid flooding pumping system, the high-pressure power fluid delivery pipeline is provided with a one-way valve, and the one-way valve can prevent the high-pressure power fluid from entering the first pipe string/second pipe string reflow.
如上所述的油井液驱抽油系统,包括安全阀,所述安全阀设置在所述储液罐与所述单流阀上游的高压动力液输送管线相连接的管线上。The above-mentioned oil well fluid flooding pumping system includes a safety valve, and the safety valve is arranged on the pipeline connecting the liquid storage tank and the high-pressure power fluid delivery pipeline upstream of the check valve.
借由以上的技术方案,本发明的有益效果在于:设置由第一两位四通换向阀和第二两位四通换向阀的换向机构,第一活塞和第二活塞在移动过程中,推动第一两位四通先导阀的阀芯,使第一两位四通先导阀的第二端口,即高压动力液进口能够与第三端口和第四端口交替沟通,从而引导高压动力液进入第二两位四通换向阀,以推动所述第二两位四通换向阀的阀芯移动,使第二两位四通换向阀的第八端口,即高压动力液进口能够与第五端口和第六端口交替沟通,从而引导高压动力液交替进入第三腔室和第四腔室,进而交替推动第一活塞73和第二活塞75移动,并将第一腔室和第二腔室中的地层液挤出,这样不管是上冲程还是下冲程,均能产液,在解决活塞负载均衡问题的同时,也解决了现有技术只依靠单行程,即上冲程才能抽油的问题,使生产效率大大提高。By means of the above technical solution, the beneficial effect of the present invention is that: a reversing mechanism composed of the first two-position four-way reversing valve and the second two-position four-way reversing valve is provided, and the first piston and the second piston are in the process of moving In the middle, push the spool of the first two-two four-way pilot valve, so that the second port of the first two-two four-way pilot valve, that is, the high-pressure power fluid inlet, can alternately communicate with the third port and the fourth port, thereby guiding the high-pressure power The liquid enters the second two-position four-way reversing valve to push the spool of the second two-two four-way reversing valve to move, so that the eighth port of the second two-two four-way reversing valve, that is, the high-pressure power fluid inlet It can alternately communicate with the fifth port and the sixth port, so as to guide the high-pressure power fluid to alternately enter the third chamber and the fourth chamber, and then alternately push the first piston 73 and the second piston 75 to move, and the first chamber and the second chamber The formation fluid in the second chamber is squeezed out, so that no matter it is an upstroke or a downstroke, fluid can be produced. While solving the problem of piston load balance, it also solves the problem that the existing technology only relies on a single stroke, that is, the upstroke to pump. The oil problem greatly improves the production efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施方案中的技术方案,下面将对实施方案描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施方案,对于本领域普通技术人员来讲,在不付出创造性的劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative work.
图1为现有技术的开式水力活塞泵的结构示意图;Fig. 1 is the structural representation of the open hydraulic piston pump of prior art;
图2为图1所示的完成下冲程的开式水力活塞泵的结构示意图;Fig. 2 is the structural representation of the open hydraulic piston pump that completes downstroke shown in Fig. 1;
图3为本发明的油井液驱抽油系统的一种实施方式结构示意图;Fig. 3 is a kind of embodiment structural representation of oil well fluid flooding pumping system of the present invention;
图4为图3所示的抽油泵芯本体的局部放大图;Fig. 4 is a partial enlarged view of the oil well pump core body shown in Fig. 3;
图5为图4所示的第一两位四通换向阀的结构示意图;Fig. 5 is a structural schematic diagram of the first two-position four-way reversing valve shown in Fig. 4;
图6是图5所示的第一两位四通换向阀的另一种工作状态的结构示意图;Fig. 6 is a structural schematic diagram of another working state of the first two-position four-way reversing valve shown in Fig. 5;
图7为图4所示的第二两位四通换向阀的结构示意图;Fig. 7 is a structural schematic diagram of the second two-position four-way reversing valve shown in Fig. 4;
图8为第一两位四通换向阀和第二两位四通换向阀的连接关系示意图;Fig. 8 is a schematic diagram of the connection relationship between the first two-position four-way reversing valve and the second two-position four-way reversing valve;
图9为本发明换向机构输送高压动力液以及输出地层液的实施方式结构示意图;Fig. 9 is a structural schematic diagram of an embodiment in which the reversing mechanism of the present invention transports high-pressure power fluid and outputs formation fluid;
图10为本发明的油井液驱抽油系统的另一种实施方式结构示意图;Fig. 10 is a structural schematic diagram of another embodiment of the oil well fluid flooding pumping system of the present invention;
图11为图10所示的油井液驱抽油系统换向机构输送高压动力液以及输出地层液的另一种实施方式结构示意图。Fig. 11 is a structural schematic diagram of another embodiment of the reversing mechanism of the oil well fluid flooding pumping system shown in Fig. 10 to deliver high-pressure power fluid and output formation fluid.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
请一并参见图3和图4。油井液驱抽油系统,包括:Please refer to Figure 3 and Figure 4 together. Oil well fluid flooding pumping system, including:
具有中空腔室59且能下入到产油井的套管41中预定位置的抽油泵芯本体61,所述中空腔室59内设置有能在其中移动的第一活塞73和第二活塞75,所述第一活塞73和所述第二活塞75之间由活塞杆77连接,所述第一活塞73靠近所述产油井的井口,而所述第二活塞75远离所述井口,所述第一活塞73靠近所述井口的端面与所述抽油泵芯本体61形成密闭的第一腔室79,所述第二活塞75远离所述井口的端面与所述抽油泵芯本体61形成密闭的第二腔室81;所述第一腔室79连通有第一管路63和第二管路65,所述第二腔室81连通有第三管路67和第四管路69,当所述抽油泵芯本体61下入到产油井中,地层中的地层液能经所述第一管路63和所述第三管路67分别流入所述第一腔室79和所述第二腔室81内,进入到所述第一腔室79和所述第二腔室81内的地层液能分别经所述第二管路65和所述第四管路69流出;所述第一管路63、第二管路65、第三管路67和第四管路69上均设置有单向阀,其中所述第一管路63和第三管路67上的单向阀能防止已经进入所述第一腔室79和所述第二腔室81中的地层液回流;所述第二管路65和所述第四管路69上的单向阀能防止已经流出所述第一腔室79和所述第二腔室81的地层液回流;设置在所述中空腔室59内且具有第一两位四通换向阀83和第二两位四通换向阀85的换向机构,所述换向机构设置于所述第一活塞73和所述第二活塞75之间,所述第一活塞73远离所述井口的端面与所述换向机构及抽油泵芯本体61形成密闭的第三腔室87,所述第二活塞75靠近所述井口的端面与所述换向机构及抽油泵芯本体61形成密闭的第四腔室89;所述第一两位四通换向阀83包括第一端口、第二端口、第三端口和第四端口,所述第二端口能与所述第三端口和所述第四端口交替沟通,且当所述第二端口与所述第三端口和所述第四端口中的其中一个沟通时,所述第三端口和所述第四端口中的另一个能与所述第一端口沟通;所述第一两位四通换向阀83的阀芯固接有连杆91,所述连杆91两端分别延伸至所述第三腔室87和第四腔室89内,使所述第一活塞73和第二活塞75在移动过程中能推动所述连杆91,带动所述第一两位四通换向阀83的阀芯移动;所述第二两位四通换向阀85包括第五端口、第六端口、第七端口和第八端口,所述第八端口能与所述第五端口和所述第六端口交替沟通,且当所述第八端口与所述第五端口和所述第六端口中的其中一个沟通时,所述第五端口和所述第六端口中的另一个能与所述第七端口沟通;所述第三端口和所述第四端口与所述第二两位四通换向阀85连通,经第三端口和第四端口能向所述第二两位四通换向阀85中流入高压动力液,以推动所述第二两位四通换向阀85的阀芯移动,所述第五端口与所述第三腔室87连通,所述第六端口与所述第四腔室89连通。An oil pump core body 61 having a hollow chamber 59 that can be lowered into a predetermined position in the casing 41 of the oil production well, the hollow chamber 59 is provided with a first piston 73 and a second piston 75 that can move therein, The first piston 73 and the second piston 75 are connected by a piston rod 77, the first piston 73 is close to the wellhead of the oil production well, while the second piston 75 is far away from the wellhead, and the first piston 75 is far away from the wellhead. The end surface of a piston 73 close to the wellhead forms a closed first chamber 79 with the oil pump core body 61, and the end surface of the second piston 75 away from the wellhead forms a closed first chamber 79 with the oil pump core body 61. Two chambers 81; the first chamber 79 communicates with the first pipeline 63 and the second pipeline 65, and the second chamber 81 communicates with the third pipeline 67 and the fourth pipeline 69, when the The oil pump core body 61 is lowered into the oil production well, and the formation fluid in the formation can flow into the first chamber 79 and the second chamber through the first pipeline 63 and the third pipeline 67 respectively 81, the formation fluid entering the first chamber 79 and the second chamber 81 can flow out through the second pipeline 65 and the fourth pipeline 69 respectively; the first pipeline 63. The second pipeline 65, the third pipeline 67 and the fourth pipeline 69 are all provided with one-way valves, wherein the one-way valves on the first pipeline 63 and the third pipeline 67 can prevent the The formation fluid in the first chamber 79 and the second chamber 81 flows back; the one-way valves on the second pipeline 65 and the fourth pipeline 69 can prevent the liquid from flowing out of the first chamber Formation fluid reflux in the chamber 79 and the second chamber 81; the reversing valve that is set in the hollow chamber 59 and has a first two-position four-way reversing valve 83 and a second two-position four-way reversing valve 85 mechanism, the reversing mechanism is arranged between the first piston 73 and the second piston 75, and the end face of the first piston 73 away from the wellhead is formed with the reversing mechanism and the oil pump core body 61 A closed third chamber 87, the end face of the second piston 75 close to the wellhead forms a closed fourth chamber 89 with the reversing mechanism and the oil pump core body 61; the first two-position four-way switch The directional valve 83 includes a first port, a second port, a third port and a fourth port, the second port can alternately communicate with the third port and the fourth port, and when the second port communicates with the fourth port When one of the third port and the fourth port communicates, the other of the third port and the fourth port can communicate with the first port; A connecting rod 91 is fixedly connected to the spool of the valve 83, and the two ends of the connecting rod 91 respectively extend into the third chamber 87 and the fourth chamber 89, so that the first piston 73 and the second piston 75 During the movement, the connecting rod 91 can be pushed to drive the spool of the first two-position four-way reversing valve 83 to move; the second two-position four-way reversing valve 85 includes a fifth port and a sixth port. , the seventh port and the eighth port, the eighth port can alternately communicate with the fifth port and the sixth port, and when the eighth port communicates with the fifth port and the sixth port When communicating with one of the fifth port and the sixth port, the other of the fifth port and the sixth port can communicate with the seventh port; the third port and the fourth port communicate with the second two-position four The reversing valve 85 communicates, and high-pressure power fluid can flow into the second two-position four-way reversing valve 85 through the third port and the fourth port to push the valve of the second two-position four-way reversing valve 85. The core moves, the fifth port communicates with the third chamber 87 , and the sixth port communicates with the fourth chamber 89 .
本发明的有益效果是:设置由第一两位四通换向阀83和第二两位四通换向阀85的换向机构,第一活塞73和第二活塞75在移动过程中,通过推动连杆91带动第一两位四通换向阀83的阀芯,使第一两位四通换向阀83的第二端口,即高压动力液进口能够与第三端口和第四端口交替沟通,从而引导高压动力液进入第二两位四通换向阀85,以推动第二两位四通换向阀85的阀芯移动,使第二两位四通换向阀85的第八端口,即高压动力液进口能够与第五端口和第六端口交替沟通,从而引导高压动力液交替进入第三腔室87和第四腔室89,进而交替推动第一活塞73和第二活塞75移动,将第一腔室79和第二腔室81中的地层液挤出,这样不管是上冲程还是下冲程,均能产液,在解决活塞负载均衡问题的同时,也解决了现有技术只依靠单行程,即上冲程才能抽油的问题,使生产效率大大提高。The beneficial effects of the present invention are: the first piston 73 and the second piston 75 are in the process of moving, through Push the connecting rod 91 to drive the spool of the first two-two four-way reversing valve 83, so that the second port of the first two-two four-way reversing valve 83, that is, the high-pressure power fluid inlet can alternate with the third port and the fourth port Communication, so as to guide the high-pressure power fluid into the second two-two four-way reversing valve 85 to push the spool of the second two-two four-way reversing valve 85 to move, so that the eighth of the second two-two four-way reversing valve 85 port, that is, the high-pressure power fluid inlet can alternately communicate with the fifth port and the sixth port, thereby guiding the high-pressure power fluid to alternately enter the third chamber 87 and the fourth chamber 89, and then alternately push the first piston 73 and the second piston 75 Move to squeeze out the formation fluid in the first chamber 79 and the second chamber 81, so that no matter it is an upstroke or a downstroke, fluid can be produced, and while solving the problem of piston load balance, it also solves the problem of the prior art The problem of only relying on a single stroke, that is, the upstroke to pump oil, greatly improves the production efficiency.
本发明的主要思路是利用两位四通换向阀的原理。在外力推动下,两位四通换向阀的阀芯处于不同的位置,从而沟通不同的端口,具体地请一并参见图5和6。第一两位四通换向阀83具有四个端口,分别为第一端口97、第二端口99、第三端口93、第四端口95。具体地,第一端口97为乏动力液回液口,第二端口99为高压动力液进口,通过其向第一两位四通换向阀83中输送高压动力液,第三端口93、第四端口95为工作口,其与第二两位四通换向阀85连通。这四个端口均能与第一两位四通换向阀83中的阀芯移动通道98连通,在阀芯移动通道98中设置有阀芯90,阀芯90上设置有三个肩台;当移动阀芯90带动其上的三个肩台处于不同的位置时,四个端口将处于不同的沟通状态,实现换向;且第二端口99始终与第三端口93和第四端口95中的其中一个沟通,而第三端口93和第四端口95中另外一个则与第一端口97连通。具体地,请参见图5中,当阀芯90处于相对上位时,第二端口99与第四端口95沟通,则第一端口97与第三端口93沟通;当外力推动阀芯90下移至使其处于相对下位时,请参见图6,此时第二端口99与第三端口93沟通,则第一端口97与第四端口95沟通。The main train of thought of the present invention is to utilize the principle of two-position four-way reversing valve. Driven by external force, the spool of the two-position four-way reversing valve is in different positions, thereby communicating with different ports. Please refer to Figures 5 and 6 for details. The first two-position four-way reversing valve 83 has four ports, namely a first port 97 , a second port 99 , a third port 93 and a fourth port 95 . Specifically, the first port 97 is the return port of the idle power fluid, the second port 99 is the inlet of the high-pressure power fluid, through which the high-pressure power fluid is delivered to the first two-position four-way reversing valve 83, the third port 93, the first The four ports 95 are working ports, which communicate with the second two-position four-way reversing valve 85 . These four ports can all be communicated with the spool moving channel 98 in the first two-two four-way reversing valve 83, and a spool 90 is arranged in the spool moving channel 98, and three shoulders are arranged on the spool 90; When the moving spool 90 drives the three shoulders on it to be in different positions, the four ports will be in different communication states to realize reversing; and the second port 99 is always connected with the third port 93 and the fourth port 95 One of them communicates, while the other of the third port 93 and the fourth port 95 communicates with the first port 97 . Specifically, please refer to Fig. 5, when the spool 90 is in a relatively upper position, the second port 99 communicates with the fourth port 95, and the first port 97 communicates with the third port 93; when the external force pushes the spool 90 down to When it is in a relatively lower position, please refer to FIG. 6 , at this time, the second port 99 communicates with the third port 93 , and the first port 97 communicates with the fourth port 95 .
请参见图5或图6。本发明实施方式中,在第一两位四通换向阀83的阀芯90上固接有一定长度的连杆91,连杆91两端分别延伸至第三腔室87和第四腔室89内,当第一活塞73、第二活塞75在移动时能通过连杆91,推动第一两位四通换向阀83的阀芯90移动,从而实现换向。See Figure 5 or Figure 6. In the embodiment of the present invention, a connecting rod 91 of a certain length is fixedly connected to the spool 90 of the first two-position four-way reversing valve 83, and the two ends of the connecting rod 91 extend to the third chamber 87 and the fourth chamber respectively. 89, when the first piston 73 and the second piston 75 are moving, the connecting rod 91 can push the spool 90 of the first two-position four-way reversing valve 83 to move, thereby realizing reversing.
请一并参见图4和图7。第二两位四通换向阀85与第一两位四通换向阀83的结构以及实现换向的工作原理类似,区别在于第二两位四通换向阀85的阀芯100未固接连杆。第二两位四通换向阀85同样具有四个端口,分别为第五端口101、第六端口102、第七端口103、第八端口104。具体地,第五端口101、第六端口102为工作口,其分别与第三腔室87、第四腔室89连通,第七端口103为乏动力液回液口,第八端口104为高压动力液进口,通过其向第二两位四通换向阀85中输送高压动力液,第二两位四通换向阀85的阀芯100在移动过程中,在两端形成上动力腔106和下动力腔107,上动力腔106和下动力腔107是第二两位四通换向阀85的阀芯移动通道105的一部分。Please refer to Figure 4 and Figure 7 together. The structure of the second two-position four-way reversing valve 85 is similar to that of the first two-position four-way reversing valve 83 and the working principle of realizing reversing is similar, the difference is that the spool 100 of the second two-position four-way reversing valve 85 is not fixed. connecting rod. The second two-position four-way reversing valve 85 also has four ports, namely the fifth port 101 , the sixth port 102 , the seventh port 103 and the eighth port 104 . Specifically, the fifth port 101 and the sixth port 102 are working ports, which communicate with the third chamber 87 and the fourth chamber 89 respectively; Power fluid inlet, through which high-pressure power fluid is delivered to the second two-position four-way reversing valve 85, and the spool 100 of the second two-position four-way reversing valve 85 forms upper power chambers 106 at both ends during movement and the lower power chamber 107 , the upper power chamber 106 and the lower power chamber 107 are part of the spool moving channel 105 of the second two-position four-way reversing valve 85 .
第一两位四通换向阀83与第二两位四通换向阀85的连接关系请参见图8。第三端口93和第四端口95分别通过上动力腔106和下动力腔107与第二两位四通换向阀85连通,经所述第二端口99的高压动力液从第三端口93或第四端口95流出,进入上动力腔106或下动力腔107,从而推动第二两位四通换向阀85的阀芯100移动,使第八端口104与第五端口101和第六端口102交替沟通,实现换向。Please refer to FIG. 8 for the connection relationship between the first two-position four-way switching valve 83 and the second two-position four-way switching valve 85 . The third port 93 and the fourth port 95 communicate with the second two-position four-way reversing valve 85 through the upper power chamber 106 and the lower power chamber 107 respectively, and the high-pressure power fluid through the second port 99 is transferred from the third port 93 or The fourth port 95 flows out and enters the upper power chamber 106 or the lower power chamber 107, thereby pushing the spool 100 of the second two-position four-way reversing valve 85 to move, so that the eighth port 104 is connected with the fifth port 101 and the sixth port 102 Alternate communication to realize commutation.
因此,第一两位四通换向阀83和第二两位四通换向阀85实现各自的阀芯移动的外力不同,第一两位四通换向阀83的阀芯90是通过第一活塞73或第二活塞75推动,而第二两位四通换向阀85的阀芯100是通过高压动力液推动。Therefore, the first two-position four-way reversing valve 83 and the second two-position four-way reversing valve 85 have different external forces to realize the respective spool movement, and the spool 90 of the first two-position four-way reversing valve 83 is passed through the The first piston 73 or the second piston 75 is pushed, while the spool 100 of the second two-position four-way reversing valve 85 is pushed by high-pressure power fluid.
本发明向换向机构输送高压动力液以及输出地层液的实施方式是:The embodiment of the present invention to deliver high-pressure power fluid to the reversing mechanism and output formation fluid is:
请一并参见图3、图4、图7和图9。Please refer to Figure 3, Figure 4, Figure 7 and Figure 9 together.
包括第一管柱47,所述抽油泵芯本体61能密封套装在所述第一管柱47内,所述第一管柱47的管壁内沿其轴向设置有第一通道64和第二通道56,第一通道64沟通所述第一管路63和地层,以使地层中的地层液能依次经所述第一通道64和所述第一管路63流入所述第一腔室内79,地层中的地层液通过第三管路67进入第二腔室81内,所述第二通道56与所述第二端口99和所述第八端口104连通,所述第一管柱47沿径向开设有连通所述第二通道56的径向通道58,所述第一管柱47中的高压动力液能经所述径向通道58进入到所述第二通道56内,进入到第二通道56内的高压动力液再通过第二端口99和第八端口104分别进入第一两位四通换向阀83和第一两位四通换向阀85。Including the first pipe string 47, the oil well pump core body 61 can be sealed and sleeved in the first pipe string 47, and the pipe wall of the first pipe string 47 is provided with a first channel 64 and a second channel along its axial direction. Two channels 56, the first channel 64 communicates with the first pipeline 63 and the formation, so that the formation fluid in the formation can flow into the first chamber through the first channel 64 and the first pipeline 63 in sequence 79, the formation fluid in the formation enters the second chamber 81 through the third pipeline 67, the second channel 56 communicates with the second port 99 and the eighth port 104, and the first pipe string 47 A radial passage 58 communicating with the second passage 56 is opened in the radial direction, and the high-pressure power fluid in the first pipe string 47 can enter into the second passage 56 through the radial passage 58 and into the The high-pressure power fluid in the second channel 56 enters the first two-position four-way reversing valve 83 and the first two-position four-way reversing valve 85 through the second port 99 and the eighth port 104 respectively.
所述抽油泵芯本体61能通过所述第一管柱47下入到产油井的套管41中,所述第一管柱47能与所述套管41之间形成第一环空45,所述抽油泵芯本体61下方的第一管柱47上连接有封隔器57,所述封隔器57将所述第一环空45与地层分隔开,所述第一端口97、第七端口103、第二管路65和第四管路69与所述第一环空45连通。The oil well pump core body 61 can be lowered into the casing 41 of the oil production well through the first pipe string 47, and a first annular space 45 can be formed between the first pipe string 47 and the casing 41, A packer 57 is connected to the first pipe string 47 below the oil well pump core body 61, and the packer 57 separates the first annulus 45 from the formation. The first port 97, the second The seven ports 103 , the second pipeline 65 and the fourth pipeline 69 communicate with the first annulus 45 .
该实施方式的工作过程是:The working process of this embodiment is:
当第一活塞73推动连杆91至下死点时,第二端口99与第三端口93沟通,第四端口95与第一端口97沟通,第二通道56内的高压动力液经第二端口99和第三端口93被引导进入第二两位四通换向阀85的上动力腔106,推动第二两位四通换向阀85的阀芯100下行,使第八端口104与第五端口101沟通,第六端口102与第七端口103沟通,从而将第二通道56内的高压动力液经第八端口104与第五端口101引导进入第三腔室87,进而推动第一活塞73上行。上行的第一活塞73通过活塞杆77带动第二活塞75上行,第一腔室79内的液体被挤压,经第二管路65进入第一环空45中,第二腔室81空间增大,地层中的地层液经第三管路67进入第二腔室81内,第四腔室89内的乏动力液经第六端口102与第七端口103进入第一环空45中,与从第一腔室79排出的液体混合后一起输出。该过程为上冲程。When the first piston 73 pushes the connecting rod 91 to the bottom dead center, the second port 99 communicates with the third port 93, the fourth port 95 communicates with the first port 97, and the high-pressure power fluid in the second channel 56 passes through the second port 99 and the third port 93 are guided into the upper power chamber 106 of the second two-two four-way reversing valve 85, pushing the spool 100 of the second two-two four-way reversing valve 85 down, so that the eighth port 104 and the fifth The port 101 communicates, and the sixth port 102 communicates with the seventh port 103, so that the high-pressure power fluid in the second channel 56 is guided into the third chamber 87 through the eighth port 104 and the fifth port 101, thereby pushing the first piston 73 up. The upward first piston 73 drives the second piston 75 upward through the piston rod 77, the liquid in the first chamber 79 is squeezed, enters the first annular space 45 through the second pipeline 65, and the space of the second chamber 81 increases. Large, the formation fluid in the formation enters the second chamber 81 through the third pipeline 67, and the idle power fluid in the fourth chamber 89 enters the first annulus 45 through the sixth port 102 and the seventh port 103, and The liquids discharged from the first chamber 79 are mixed and output together. This process is an upstroke.
在上冲程过程中,第二活塞75运动一定距离后会与所述连杆91顶触,从而带动所述连杆91一起上行,当所述第二活塞75推动所述连杆91至上死点时,所述第二端口99与所述第四端口95沟通,第二通道56内的高压动力液经第二端口99和第四端口95被引导进入第二两位四通换向阀85的下动力腔107,推动第二两位四通换向阀85的阀芯100上行,使第八端口104与第六端口102沟通,第五端口101与第七端口103沟通,从而将第二通道56内的高压动力液经第八端口104与第六端口102引导进入第四腔室89,进而推导第二活塞75下行。下行的第二活塞75通过活塞杆77带动第一活塞73下行,第二腔室81内的液体被挤压,经第四管路69进入第一环空45中,第一腔室81空间增大,地层中的地层液经第一通道64和第一管路63进入第一腔室79内,第三腔室87内的乏动力液经第五端口101与第七端口103进入第一环空45中,与从第二腔室81排出的液体混合后一起输出。该过程为下冲程。During the upstroke, the second piston 75 will touch the connecting rod 91 after moving a certain distance, thereby driving the connecting rod 91 to move upward together. When the second piston 75 pushes the connecting rod 91 to the top dead center At this time, the second port 99 communicates with the fourth port 95, and the high-pressure power fluid in the second channel 56 is guided into the second two-position four-way reversing valve 85 through the second port 99 and the fourth port 95. The lower power chamber 107 pushes the spool 100 of the second two-position four-way reversing valve 85 upward, so that the eighth port 104 communicates with the sixth port 102, and the fifth port 101 communicates with the seventh port 103, thereby connecting the second channel The high-pressure power fluid in 56 is guided into the fourth chamber 89 through the eighth port 104 and the sixth port 102 , and then the second piston 75 is pushed down. The descending second piston 75 drives the first piston 73 to descend through the piston rod 77, the liquid in the second chamber 81 is squeezed, enters the first annular space 45 through the fourth pipeline 69, and the space of the first chamber 81 increases. Large, the formation fluid in the formation enters the first chamber 79 through the first channel 64 and the first pipeline 63, and the idle power fluid in the third chamber 87 enters the first ring through the fifth port 101 and the seventh port 103 In the air 45, it is mixed with the liquid discharged from the second chamber 81 and output together. This process is downstroke.
此外,第二两位四通换向阀85的阀芯100在移动过程中,会将经第三端口93或第四端口95引导进入第二两位四通换向阀85内的上动力腔106或下动力腔107中的乏动力液挤压出去,这部分乏动力液会沿着与第二两位四通换向阀85连通的第三端口93或第四端口95进入第一两位四通换向阀83,再经与第三端口93或第四端口95沟通的第一端口97进入第一环空45中。In addition, when the spool 100 of the second two-position four-way reversing valve 85 is moving, it will guide the upper power chamber into the second two-position four-way reversing valve 85 via the third port 93 or the fourth port 95 . 106 or the dead power fluid in the lower power chamber 107 is squeezed out, and this part of the dead power fluid will enter the first two-position port along the third port 93 or the fourth port 95 communicating with the second two-position four-way reversing valve 85 The four-way reversing valve 83 enters the first annular space 45 through the first port 97 communicating with the third port 93 or the fourth port 95 .
一般情况下,为便于区分,将从地层中进入到第一腔室79和第二腔室81中的液体称之为地层液,进入到第一腔室79和第二腔室81中的地层液由于有了泵输动力,将从第一腔室79和第二腔室81中挤出进入到外部输出管道的液体称之为产出液。Generally, for the convenience of distinction, the liquid entering the first chamber 79 and the second chamber 81 from the formation is called formation fluid, and the liquid entering the first chamber 79 and the second chamber 81 Liquid Due to the pumping force, the liquid squeezed out from the first chamber 79 and the second chamber 81 into the external output pipeline is called produced liquid.
因此,经第二管路65和第四管路69挤出的地层液、经第一端口97、第七端口103排出的乏动力液混合进入第一环空45中,再经第一环空45输送至地面。Therefore, the formation fluid extruded through the second pipeline 65 and the fourth pipeline 69, and the exhausted fluid discharged through the first port 97 and the seventh port 103 are mixed into the first annulus 45, and then passed through the first annulus 45 transported to the ground.
上述的乏动力液是指已经进入到第一两位四通换向阀83和第二两位四通换向阀85及第三腔室87和第四腔室89中的高压动力液,由于高压动力液需对外做功,因此其压力降低,将完成做功的高压动力液称之为乏动力液。The above-mentioned idle power fluid refers to the high-pressure power fluid that has entered the first two-position four-way reversing valve 83 and the second two-position four-way reversing valve 85 and the third chamber 87 and the fourth chamber 89. The high-pressure power fluid needs to do work externally, so its pressure is reduced, and the high-pressure power fluid that completes the work is called the idle power fluid.
本发明向换向机构输送高压动力液以及输出地层液的另一种实施方式是:Another embodiment of the present invention for delivering high-pressure power fluid to the reversing mechanism and outputting formation fluid is:
请一并参见图7、图10和图11。Please refer to Figure 7, Figure 10 and Figure 11 together.
所述第一管柱47的管壁内沿其轴向还设置有第三通道62,所述第一端口97、第七端口103、第二管路65和第四管路69与所述第三通道62连通。A third passage 62 is also arranged in the pipe wall of the first pipe string 47 along its axial direction, and the first port 97, the seventh port 103, the second pipeline 65 and the fourth pipeline 69 are connected with the first The three channels 62 are connected.
所述第一管柱47内套设有第二管柱60,所述抽油泵芯本体61能密封套装在所述第二管柱60内,所述抽油泵芯本体61与所述井口之间的第一管柱47与所述第二管柱60之间形成第二环空40,所述第二环空40与所述第三通道62连通。The first pipe string 47 is sleeved with a second pipe string 60, the oil well pump core body 61 can be sealed and sleeved in the second pipe string 60, and the oil well pump core body 61 and the wellhead A second annulus 40 is formed between the first pipe string 47 and the second pipe string 60 , and the second annulus 40 communicates with the third channel 62 .
该实施方式的工作过程是:The working process of this embodiment is:
当第一活塞73推动连杆91至下死点时,第二端口99与第三端口93沟通,第四端口95与第一端口97沟通,第二通道56内的高压动力液经第二端口99和第三端口93被引导进入第二两位四通换向阀85的上动力腔106,推动第二两位四通换向阀85的阀芯100下行,使第八端口104与第五端口101沟通,第六端口102与第七端口103沟通,从而将第二通道56内的高压动力液经第八端口104与第五端口101引导进入第三腔室87,进而推动一活塞73上行。上行的第一活塞73通过活塞杆77带动第二活塞75上行,第一腔室79内的液体被挤压,经第二管路65进入第三通道62中,第二腔室81空间增大,地层中的地层液经第三管路67第二腔室81内,第四腔室89内的乏动力液经第六端口102与第七端口103进入第三通道62中,与从第一腔室79排出的液体混合后一起输出。该过程为上冲程。When the first piston 73 pushes the connecting rod 91 to the bottom dead center, the second port 99 communicates with the third port 93, the fourth port 95 communicates with the first port 97, and the high-pressure power fluid in the second channel 56 passes through the second port 99 and the third port 93 are guided into the upper power chamber 106 of the second two-two four-way reversing valve 85, pushing the spool 100 of the second two-two four-way reversing valve 85 down, so that the eighth port 104 and the fifth The port 101 communicates, and the sixth port 102 communicates with the seventh port 103, so that the high-pressure power fluid in the second channel 56 is guided into the third chamber 87 through the eighth port 104 and the fifth port 101, and then a piston 73 is pushed upward . The upward first piston 73 drives the second piston 75 upward through the piston rod 77, the liquid in the first chamber 79 is squeezed and enters the third channel 62 through the second pipeline 65, and the space of the second chamber 81 increases , the formation fluid in the formation enters the third channel 62 through the sixth port 102 and the seventh port 103 through the third pipeline 67 in the second chamber 81, and the passive fluid in the fourth chamber 89 enters the third channel 62 through the sixth port 102 and the seventh port 103. The liquids discharged from the chamber 79 are mixed and output together. This process is an upstroke.
在上冲程过程中,第二活塞75运动一定距离后会与所述连杆91顶触,从而带动所述连杆91一起上行,当所述第二活塞75推动所述连杆91至上死点时,所述第二端口99与所述第四端口95沟通,第二通道56内的高压动力液经第二端口99和第四端口95被引导进入第二两位四通换向阀85的下动力腔107,推动第二两位四通换向阀85的阀芯100上行,使第八端口104与第六端口102沟通,第五端口101与第七端口103沟通,从而将第二通道56内的高压动力液经第八端口104与第六端口102引导进入第四腔室89,进而推导第二活塞75下行。下行的第二活塞75通过活塞杆77带动第一活塞73下行,第二腔室81内的液体被挤压,经第四管路69进入第三通道62中,第一腔室81空间增大,地层中的地层液经第一通道64和第一管路63进入第一腔室79内,第三腔室87内的乏动力液经第五端口101与第七端口103进入第三通道62中,与从第二腔室81排出的液体混合后一起输出。该过程为下冲程。During the upstroke, the second piston 75 will touch the connecting rod 91 after moving a certain distance, thereby driving the connecting rod 91 to move upward together. When the second piston 75 pushes the connecting rod 91 to the top dead center At this time, the second port 99 communicates with the fourth port 95, and the high-pressure power fluid in the second channel 56 is guided into the second two-position four-way reversing valve 85 through the second port 99 and the fourth port 95. The lower power chamber 107 pushes the spool 100 of the second two-position four-way reversing valve 85 upward, so that the eighth port 104 communicates with the sixth port 102, and the fifth port 101 communicates with the seventh port 103, thereby connecting the second channel The high-pressure power fluid in 56 is guided into the fourth chamber 89 through the eighth port 104 and the sixth port 102 , and then the second piston 75 is pushed down. The descending second piston 75 drives the first piston 73 downward through the piston rod 77, and the liquid in the second chamber 81 is squeezed and enters the third channel 62 through the fourth pipeline 69, and the space of the first chamber 81 increases , the formation fluid in the formation enters the first chamber 79 through the first channel 64 and the first pipeline 63, and the idle power fluid in the third chamber 87 enters the third channel 62 through the fifth port 101 and the seventh port 103 , mixed with the liquid discharged from the second chamber 81 and output together. This process is downstroke.
此外,第二两位四通换向阀85的阀芯100在移动过程中,会将经第三端口93或第四端口95引导进入第二两位四通换向阀85内的上动力腔106或下动力腔107中的乏动力液挤压出去,这部分乏动力液会沿着与第二两位四通换向阀85连通的第三端口93或第四端口95进入第一两位四通换向阀83,再经与第三端口93或第四端口95沟通的第一端口97进入第三通道62中。In addition, when the spool 100 of the second two-position four-way reversing valve 85 is moving, it will guide the upper power chamber into the second two-position four-way reversing valve 85 via the third port 93 or the fourth port 95 . 106 or the dead power fluid in the lower power chamber 107 is squeezed out, and this part of the dead power fluid will enter the first two-position port along the third port 93 or the fourth port 95 communicating with the second two-position four-way reversing valve 85 The four-way reversing valve 83 enters the third channel 62 through the first port 97 communicating with the third port 93 or the fourth port 95 .
因此,经第二管路65和第四管路69挤出地层液、经第一端口97、第七端口103排出的乏动力液混合进入第三通道62中,再经与第三通道62连通的第二环空40输送至地面。Therefore, the formation fluid extruded through the second pipeline 65 and the fourth pipeline 69, and the exhausted fluid discharged through the first port 97 and the seventh port 103 are mixed into the third channel 62, and then communicated with the third channel 62 The second annulus 40 is delivered to the surface.
该实施方式将地层液与乏动力液的混合液输送通道设置在第一管柱47的管壁内,并通过第二环空40输送至地面,不需使用封隔器将地层与第一环空45分隔开,可通过释放后的第一环空45进行动液面测试等相关油井测试。In this embodiment, the mixed fluid delivery channel of formation fluid and idle power fluid is set in the pipe wall of the first pipe string 47, and is transported to the surface through the second annulus 40, without using a packer to separate the formation from the first annulus. The space 45 is separated, and relevant oil well tests such as dynamic fluid level tests can be carried out through the released first annular space 45 .
需要指出的是,上述两种实施方式,所述的第一通道64、第二通道56和第三通道62在靠近地层的第一管柱47的端面上是封闭的,防止三个通道中的地层液、高压动力液和产出液流入地层中。It should be pointed out that in the above two implementations, the first passage 64, the second passage 56 and the third passage 62 are closed on the end face of the first pipe string 47 close to the formation, preventing the three passages from Formation fluids, high-pressure power fluids, and produced fluids flow into the formation.
当然,本发明向换向机构输送高压动力液的实施方式并不局限于此。例如,在第一两位四通换向阀83的高压动力液进口-第二端口99,和第二两位四通换向阀85的高压动力液进口-第八端口104上分别接通管线,所述管线与所述第一管柱47连通,第一管柱47中的高压动力液能通过所述管线进入到第二端口99和第八端口104;或所述管线直接与地面上输出高压动力液的设备连接,通过地面上输出高压动力液的设备向所述管线中输送高压动力液。Of course, the embodiment of the present invention for delivering high-pressure power fluid to the reversing mechanism is not limited thereto. For example, on the high-pressure power fluid inlet-second port 99 of the first two-two four-way reversing valve 83, and the high-pressure power fluid inlet-eighth port 104 of the second two-two four-way reversing valve 85, the pipelines are respectively connected. , the pipeline communicates with the first pipe string 47, and the high-pressure power fluid in the first pipe string 47 can enter the second port 99 and the eighth port 104 through the pipeline; or the pipeline is directly output from the ground The equipment connection of high-pressure power fluid is used to deliver high-pressure power fluid to the pipeline through the equipment on the ground that outputs high-pressure power fluid.
请参见图3或图10。本发明实施方式的油井液驱抽油系统还包括地面部分,所述地面部分包括:产出液输出管线42,所述产出液输出管线42与所述第一环空45/第二环空40连通,进入到第一环空45/第二环空40的地层液产出液与乏动力液的混合液经产出液输出管线42输送至地面;依次连接的三相分离装置44、储液罐46、增压泵48、高压动力液输送管线50,所述三相分离装置44与所述产出液输出管线42连接,所述产出液输出管线42中的部分产出液经所述三相分离装置44分离处理后,得到的液体进入所述储液罐46,其余液体通过管线输送至计量站,所述储液罐46中的液体经所述增压泵48增压后,经高压动力液输送管线50输送至所述第一管柱47/第二管柱60中。See Figure 3 or Figure 10. The oil well fluid flooding pumping system according to the embodiment of the present invention also includes a ground part, and the ground part includes: a production fluid output pipeline 42, and the production fluid output pipeline 42 is connected to the first annular space 45/second annular space 40 is connected, and the mixed solution of formation fluid production fluid and exhaust fluid entering the first annulus 45/second annulus 40 is transported to the ground through the production fluid output pipeline 42; the three-phase separation device 44, storage Liquid tank 46, booster pump 48, high-pressure power fluid delivery pipeline 50, the three-phase separation device 44 is connected to the output fluid output pipeline 42, and part of the output fluid in the output fluid output pipeline 42 passes through the After the three-phase separation device 44 is separated and processed, the obtained liquid enters the liquid storage tank 46, and the rest of the liquid is transported to the metering station through the pipeline. After the liquid in the liquid storage tank 46 is pressurized by the booster pump 48, The high-pressure power fluid is delivered to the first pipe string 47 /second pipe string 60 through the high-pressure power fluid delivery pipeline 50 .
所述高压动力液输送管线50上设置有单向阀52,所述单向阀52能防止已经进入所述第一管柱47/第二管柱60中的高压动力液回流。The high-pressure power fluid delivery pipeline 50 is provided with a one-way valve 52, and the one-way valve 52 can prevent the high-pressure power fluid that has entered the first pipe string 47/second pipe string 60 from flowing back.
优选方案还包括安全阀54,所述安全阀54设置在储液罐46与单流阀52上游的高压动力液输送管线50相连接的管线上。设置安全阀54的作用是:一旦井下设备发生故障造成无法将液体举升至地面,再向第一管柱47/第二管柱60中输送高压动力液将会造成憋压,使高压动力液输送管线50中的压力增大,压力增大到一定值则有可能造成管路爆裂,为了防止这种情况的发生,安全阀54能在高压动力液输送管线50中的压力增大到一定值时,使其中的高压动力液沿安全阀50所在支路回流至储液罐46中,达到泄压的目的。The preferred solution further includes a safety valve 54 , which is arranged on the pipeline connecting the liquid storage tank 46 and the high-pressure power fluid delivery pipeline 50 upstream of the check valve 52 . The effect of installing the safety valve 54 is: once the downhole equipment breaks down and the liquid cannot be lifted to the ground, then the high-pressure power fluid is sent to the first pipe string 47/second pipe string 60, which will cause pressure to be suppressed, so that the high-pressure power fluid The pressure in the delivery pipeline 50 increases, and if the pressure increases to a certain value, the pipeline may burst. In order to prevent this from happening, the safety valve 54 can increase the pressure in the high-pressure power fluid delivery pipeline 50 to a certain value. At this time, the high-pressure power fluid therein is returned to the liquid storage tank 46 along the branch where the safety valve 50 is located, so as to achieve the purpose of pressure relief.
本发明实施方式的油井液驱抽油系统的有益效果是:设置由第一两位四通换向阀83和第二两位四通换向阀85的换向机构,第一活塞73和第二活塞75在移动过程中,通过推动连杆91带动第一两位四通换向阀83的阀芯,使第一两位四通换向阀83的第二端口,即高压动力液进口能够与第三端口和第四端口交替沟通,从而引导高压动力液进入第二两位四通换向阀85,以推动第二两位四通换向阀85的阀芯移动,使第二两位四通换向阀85的第八端口,即高压动力液进口能够与第五端口和第六端口交替沟通,从而引导高压动力液交替进入第三腔室87和第四腔室89,进而交替推动第一活塞73和第二活塞75移动,将第一腔室79和第二腔室81中的地层液挤出,这样不管是上冲程还是下冲程,均能产液,在解决活塞负载均衡问题的同时,也解决了现有技术只依靠单行程,即上冲程才能抽油的问题,使生产效率大大提高。The beneficial effects of the oil well fluid flooding pumping system of the embodiment of the present invention are: the reversing mechanism consisting of the first two-position four-way reversing valve 83 and the second two-position four-way reversing valve 85 is set, the first piston 73 and the second two-way reversing valve 85 During the movement of the second piston 75, the spool of the first two-position four-way reversing valve 83 is driven by pushing the connecting rod 91, so that the second port of the first two-position four-way reversing valve 83, that is, the high-pressure power fluid inlet can be Alternately communicate with the third port and the fourth port, so as to guide the high-pressure power fluid into the second two-two four-way reversing valve 85 to push the spool of the second two-two four-way reversing valve 85 to move, so that the second two-two The eighth port of the four-way reversing valve 85, that is, the high-pressure power fluid inlet can alternately communicate with the fifth port and the sixth port, thereby guiding the high-pressure power fluid to alternately enter the third chamber 87 and the fourth chamber 89, and then alternately push the The first piston 73 and the second piston 75 move to squeeze out the formation fluid in the first chamber 79 and the second chamber 81, so that no matter whether it is an upstroke or a downstroke, fluid can be produced, and the problem of piston load balance can be solved. At the same time, it also solves the problem that the existing technology only relies on a single stroke, that is, the upstroke to pump oil, so that the production efficiency is greatly improved.
以上所述仅为本发明的几个实施例,本领域的技术人员依据申请文件公开的内容可以对本发明实施例进行各种改动或变型而不脱离本发明的精神和范围。The above are only a few embodiments of the present invention, and those skilled in the art can make various changes or modifications to the embodiments of the present invention according to the contents disclosed in the application documents without departing from the spirit and scope of the present invention.
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| CN105625995A (en) * | 2016-01-29 | 2016-06-01 | 徐晓波 | Rodless drainage and mining system |
| CN108505984A (en) * | 2018-05-29 | 2018-09-07 | 南京聚源隆能源科技有限公司 | A kind of well liquid drive pressure charging system |
| CN109026863A (en) * | 2018-08-23 | 2018-12-18 | 吕律廷 | The hydraulic oil-field oil pumper of full hydraulic control |
| CN114483551A (en) * | 2020-11-12 | 2022-05-13 | 中国石油天然气股份有限公司 | Plunger pump system |
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| CN105625995A (en) * | 2016-01-29 | 2016-06-01 | 徐晓波 | Rodless drainage and mining system |
| CN105625995B (en) * | 2016-01-29 | 2018-07-03 | 徐晓波 | Without bar mining system |
| CN108505984A (en) * | 2018-05-29 | 2018-09-07 | 南京聚源隆能源科技有限公司 | A kind of well liquid drive pressure charging system |
| CN108505984B (en) * | 2018-05-29 | 2024-03-08 | 南京聚源隆能源科技有限公司 | Oil well liquid drives pressure boost system |
| CN109026863A (en) * | 2018-08-23 | 2018-12-18 | 吕律廷 | The hydraulic oil-field oil pumper of full hydraulic control |
| CN114483551A (en) * | 2020-11-12 | 2022-05-13 | 中国石油天然气股份有限公司 | Plunger pump system |
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