CN104526948B - Thermal-mechanical-magnetic multi-field coupling mold pressing forming machine - Google Patents
Thermal-mechanical-magnetic multi-field coupling mold pressing forming machine Download PDFInfo
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- 239000000498 cooling water Substances 0.000 claims abstract description 58
- 238000010438 heat treatment Methods 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000000748 compression moulding Methods 0.000 claims description 18
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/56—Compression moulding under special conditions, e.g. vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/56—Compression moulding under special conditions, e.g. vacuum
- B29C2043/568—Compression moulding under special conditions, e.g. vacuum in a magnetic or electric field
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
- B29C2043/5808—Measuring, controlling or regulating pressure or compressing force
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
- B29C2043/5816—Measuring, controlling or regulating temperature
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及多场耦合模压成型设备,具体为热-力-磁多场耦合模压成型机。The invention relates to multi-field coupling molding equipment, in particular to a thermo-mechanical-magnetic multi-field coupling molding machine.
背景技术Background technique
磁性功能高分子复合材料因为具有优异性能,如电学、光学、磁学特性,质轻,低磁损,常温稳定,易加工,抗辐照,且介电常数、介电损耗、磁导率、磁损耗基本不随频率和温度变化,分子结构变化多样,有可能制成稳定的均相流体以及各种复杂形状的元件,因而可广泛应用于智能阻尼、隔离材料、轻宽带微波吸收剂、磁控传感器、低磁损高频微波通讯器件、磁密封器件。若能与其它功能材料配合无疑具有无限美好的应用前景。但是,磁性功能高分子复合材料的应用大大低于预期,主要原因是该材料始终存在力学性能和功能性等难以同时提高的问题。最近研究发现,在磁性功能高分子复合材料成型过程中施加外磁场,可有效控制磁性粒子在高分子基体中的分布,不仅能有效提高磁性功能复合材料的力学性能,同时大大提高其功能性。这一发现为其广泛应用奠定了基础。因此,针对此类材料在磁场作用下加工成型的研究正在广泛开展。众所周知,磁性功能高分子复合材料模压成型工艺中还涉及到温度场与加载压力。磁场的大小与加载时间、温度及加热时间、加载压力及时间等这些因素是控制磁性功能高分子复合材料的结构与性能的关键因素。因而,系统探究这些影响因素对磁性功能高分子复合材料结构与性能的影响,不仅对提高其综合性能起到至关重要作用,而且对于智能材料科学的研究也有重要的学术和应用价值。Magnetic functional polymer composites have excellent properties, such as electrical, optical and magnetic properties, light weight, low magnetic loss, stable at room temperature, easy processing, radiation resistance, and dielectric constant, dielectric loss, magnetic permeability, The magnetic loss basically does not change with frequency and temperature, and the molecular structure changes in a variety of ways. It is possible to make stable homogeneous fluids and components with various complex shapes, so it can be widely used in intelligent damping, isolation materials, light broadband microwave absorbers, magnetron Sensors, low magnetic loss high frequency microwave communication devices, magnetic sealing devices. If it can be combined with other functional materials, it will undoubtedly have infinitely bright application prospects. However, the application of magnetic functional polymer composites is much lower than expected, mainly because the materials always have problems such as mechanical properties and functionality that are difficult to improve at the same time. Recent studies have found that applying an external magnetic field during the molding process of magnetic functional polymer composites can effectively control the distribution of magnetic particles in the polymer matrix, which can not only effectively improve the mechanical properties of magnetic functional composite materials, but also greatly improve their functionality. This discovery laid the foundation for its wide application. Therefore, research on the processing and forming of such materials under the action of a magnetic field is being carried out extensively. As we all know, the temperature field and loading pressure are also involved in the compression molding process of magnetic functional polymer composite materials. The size of the magnetic field and loading time, temperature and heating time, loading pressure and time are the key factors controlling the structure and performance of magnetic functional polymer composites. Therefore, systematically exploring the influence of these influencing factors on the structure and properties of magnetic functional polymer composites not only plays a vital role in improving their comprehensive performance, but also has important academic and application value for the research of smart materials science.
然而,目前尚无能够直接进行力场、磁场和热场耦合加载条件下的模压成型设备。究其原因,主要技术难点有三方面:1、设备中可变磁场的施加通常采用线圈。但线圈中电流的热效应引起的发热问题,将导致线圈温度升高,且磁场愈大,温度升得越高,这直接限制加载磁场的极限值与连续加载磁场的时间,因此,设计开发可连续加载高磁场的磁场发生装置成为挑战之一;2、热场的施加通常采用电阻丝加热,然而,由于电流通过电阻丝时必然产生磁场,从而影响到试件区欲加磁场的大小和均匀度;同时,线圈产生的热会影响到试件区的温度大小与均匀度,因此,开发与磁场互不干扰的磁场与热场施加方式成为挑战之二;3、力场、磁场、热场各精密控制和传感元件,以及仪器其它各部件之间,往往存在电、磁的相互干扰,磁场周围往往只能采用抗磁性材料,同时保证热膨胀系数足够低,由此导致成型设备各部位选材和加工的困难,此为挑战之三。因此,设计一种有效的实现互不干扰的高性热-力-磁多场耦合模压成型机对于磁性功能高分子复合材料领域具有十分重要的意义。However, there is currently no compression molding equipment that can directly perform coupling loading of force field, magnetic field and thermal field. The reason is that there are three main technical difficulties: 1. Coils are usually used to apply the variable magnetic field in the equipment. However, the heating problem caused by the thermal effect of the current in the coil will cause the temperature of the coil to rise, and the larger the magnetic field, the higher the temperature rise, which directly limits the limit value of the magnetic field and the time of continuous loading of the magnetic field. Therefore, the design and development can be continued The magnetic field generating device with high magnetic field has become one of the challenges; 2. The application of the thermal field is usually heated by a resistance wire. However, due to the fact that a magnetic field will inevitably be generated when the current passes through the resistance wire, it will affect the size and uniformity of the magnetic field to be applied in the specimen area. ; At the same time, the heat generated by the coil will affect the temperature and uniformity of the test piece area. Therefore, the second challenge is to develop a magnetic field and thermal field application method that does not interfere with the magnetic field; 3. The force field, magnetic field, and thermal field. Precision control and sensor components, as well as other parts of the instrument, often have electric and magnetic mutual interference. Often only anti-magnetic materials can be used around the magnetic field, while ensuring that the coefficient of thermal expansion is low enough, which leads to the selection of various parts of the molding equipment. Difficulty in processing, this is the third challenge. Therefore, it is of great significance to design a high-performance thermal-mechanical-magnetic multi-field coupling molding machine that can effectively realize mutual non-interference for the field of magnetic functional polymer composite materials.
发明内容Contents of the invention
本发明解决目前缺乏多场耦合模压成型设备的技术问题,提供一种热-力-磁多场耦合模压成型机和控制箱控制模压成型条件的方法。The invention solves the technical problem of lack of multi-field coupling molding equipment at present, and provides a method for controlling molding conditions of a thermal-mechanical-magnetic multi-field coupling molding machine and a control box.
本发明是通过以下技术方案实现的: 热-力-磁多场耦合模压成型机,包括液压机,所述液压机包括机架和相对的、独立控制升降的上液压柱头和下液压柱头,所述液压柱头端面依次设有压力传感器、热-力冷却水套层、绝缘层、电阻加热器阵列、加热耐压平板;所述热-力冷却水套层为带有进水口和出水口的水循环冷却系统;所述电阻加热器阵列镶嵌在加热耐压平板内;所述加热耐压平板侧面设有第一温度传感器,所述第一温度传感器连接有控制箱;所述液压机、电阻加热器阵列、热-力冷却水套层、压力传感器与控制箱连接;所述机架上设有环绕在下液压柱头周围的电磁线圈,所述电磁线圈表面设有第二温度传感器,所述电磁线圈外包裹有磁场冷却水套层,所述磁场冷却系统也为带有进水口和出水口的水循环冷却系统;所述磁场冷却水套层内侧表面、上液压柱头与下液压柱头之间设有磁场传感器;所述磁场传感器、第二温度传感器、磁场冷却系统和电磁线圈与控制箱连接。液压机的上、下液压柱头施加力场。压力传感器测定液压柱头施加力场的大小,绝缘层防止电阻加热器阵列发生漏电。热-力冷却水套层为绝缘层进行冷却,防止温度传给压力传感器,进而调节电阻加热器阵列及耐压平板的温度,实现热场的精确控制。电阻加热器阵列通电后为加热耐压平板加热。此外,上、下液压柱头和加热耐压平板也起到了磁轭的作用,提高了电磁线圈的磁场强度及均一性。第一温度传感器测定加热耐压平板的温度,以精确控制所加热场的大小。电磁线圈为磁场发生装置。磁场冷却水套层对电磁线圈进行冷却,防止电磁线圈通电时间过长导致产生过高的温度。第二温度传感器测定电磁线圈表面温度,以实现精确控制电磁线圈产生的温度。磁场传感器测定两液压柱头之间磁场的强度。控制箱通过采集第一温度传感器、第二温度传感器、磁场传感器、压力传感器测定的数据,通过分析处理后发出控制指令,从而协调控制通过电阻加热器阵列的电流大小、热-力冷却水套层是否工作、电磁线圈中的电流大小、磁场冷却水套层是否工作、液压机的液压泵功率,以实现精确控制热-力-磁场耦合的模压条件。The present invention is achieved through the following technical proposals: The thermal-mechanical-magnetic multi-field coupling molding machine includes a hydraulic press, the hydraulic press includes a frame and an upper hydraulic column head and a lower hydraulic column head that are opposite and independently controlled to lift, and the hydraulic press The end face of the column head is sequentially provided with a pressure sensor, a thermal-mechanical cooling water jacket, an insulating layer, an array of resistance heaters, and a heating and pressure-resistant plate; the thermal-mechanical cooling water jacket is a water circulation cooling system with a water inlet and a water outlet The resistance heater array is embedded in the heating pressure-resistant plate; the side of the heating pressure-resistant plate is provided with a first temperature sensor, and the first temperature sensor is connected with a control box; the hydraulic press, resistance heater array, thermal -The force cooling water jacket layer, the pressure sensor and the control box are connected; the frame is provided with an electromagnetic coil surrounding the lower hydraulic column head, the surface of the electromagnetic coil is provided with a second temperature sensor, and the electromagnetic coil is wrapped with a magnetic field The cooling water jacket layer, the magnetic field cooling system is also a water circulation cooling system with a water inlet and a water outlet; a magnetic field sensor is provided between the inner surface of the magnetic field cooling water jacket layer, the upper hydraulic column head and the lower hydraulic column head; The magnetic field sensor, the second temperature sensor, the magnetic field cooling system and the electromagnetic coil are connected with the control box. The upper and lower hydraulic column heads of the hydraulic press apply a force field. A pressure sensor measures the magnitude of the applied force field at the head of the hydraulic column, and an insulating layer prevents electrical leakage from the resistive heater array. The thermal-mechanical cooling water jacket layer cools the insulating layer, prevents the temperature from being transmitted to the pressure sensor, and then adjusts the temperature of the resistance heater array and the pressure-resistant plate to realize precise control of the thermal field. The resistive heater array heats the pressure-resistant plate after being energized. In addition, the upper and lower hydraulic column heads and the heated pressure-resistant flat plate also play the role of a magnetic yoke, which improves the magnetic field strength and uniformity of the electromagnetic coil. The first temperature sensor measures the temperature of the heated pressure-resistant plate to precisely control the size of the heated field. The electromagnetic coil is a magnetic field generating device. The magnetic field cooling water jacket layer cools the electromagnetic coil to prevent the electromagnetic coil from being overheated due to too long energization time. The second temperature sensor measures the surface temperature of the electromagnetic coil to realize precise control of the temperature generated by the electromagnetic coil. The magnetic field sensor measures the strength of the magnetic field between the two hydraulic column heads. The control box collects the data measured by the first temperature sensor, the second temperature sensor, the magnetic field sensor, and the pressure sensor, and sends out control instructions after analysis and processing, so as to coordinate and control the current through the resistance heater array and the thermal-mechanical cooling water jacket layer Whether it works, the magnitude of the current in the electromagnetic coil, whether the magnetic field cooling water jacket layer works, and the power of the hydraulic pump of the hydraulic press, in order to achieve precise control of the molding conditions of thermal-mechanical-magnetic field coupling.
所述控制箱包括整流电源、可编程控制器PLC、数据采集卡、信号发生模块、D/A模块和功率放大器;所述可编程控制器PLC与数据采集卡和信号发生模块连接;所述信号发生模块与D/A模块和功率放大器连接;所述D/A模块与整流电源连接;所述第一温度传感器、第二温度传感器、压力传感器、磁场传感器与控制箱的数据采集卡连接;所述电阻加热器阵列、电磁线圈与控制箱的整流电源连接;所述热-力冷却水套层、磁场冷却水套层和液压机与控制箱的功率放大器连接。可编程控制器PLC负责模压成型条件的设定、并对数据信号进行处理、分析、判断、发出控制指令。数据采集卡负责各个传感器数据的采集。信号发生模块负责将可编程控制器发出的控制指令转换为驱动信号。D/A模块将信号发生模块转换出的驱动信号转换为模拟信号量,从而控制整流电源输出的电流、电压或功率。功率放大器将信号发生模块转换出的驱动信号进行功率放大,从而控制磁场冷却水套层是否工作、热-力冷却水套层是否工作和液压机的液压泵运转及功率。整流电源给电磁线圈和电阻加热器阵列提供电能,从而产生磁场或散发热量。The control box includes a rectifying power supply, a programmable logic controller PLC, a data acquisition card, a signal generation module, a D/A module and a power amplifier; the programmable logic controller PLC is connected with the data acquisition card and the signal generation module; the signal The generating module is connected with the D/A module and the power amplifier; the D/A module is connected with the rectified power supply; the first temperature sensor, the second temperature sensor, the pressure sensor, the magnetic field sensor are connected with the data acquisition card of the control box; The resistance heater array and the electromagnetic coil are connected to the rectified power supply of the control box; the thermal-mechanical cooling water jacket layer, the magnetic field cooling water jacket layer and the hydraulic press are connected to the power amplifier of the control box. The programmable controller PLC is responsible for setting the molding conditions, processing, analyzing, judging and issuing control instructions to the data signals. The data acquisition card is responsible for the acquisition of each sensor data. The signal generating module is responsible for converting the control instructions issued by the programmable controller into driving signals. The D/A module converts the driving signal converted by the signal generation module into an analog signal quantity, thereby controlling the current, voltage or power output by the rectified power supply. The power amplifier amplifies the power of the driving signal converted by the signal generation module, so as to control whether the magnetic field cooling water jacket layer works, whether the thermal-mechanical cooling water jacket layer works, and the operation and power of the hydraulic pump of the hydraulic machine. A rectified power supply powers an array of electromagnetic coils and resistive heaters to generate a magnetic field or dissipate heat.
所述热-力-磁多场耦合模压成型机的控制箱控制模压成型条件的方法包括以下步骤:The method for the control box of the thermal-mechanical-magnetic multi-field coupling compression molding machine to control the compression molding conditions includes the following steps:
步骤101:通过可编程控制器PLC对模压成型条件进行预设定,所述模压成型条件包括磁场强度、热场、加载压力大小;Step 101: Pre-set the compression molding conditions through the programmable controller PLC, and the compression molding conditions include magnetic field strength, thermal field, and loading pressure;
步骤102:可编程控制器PLC发出启动磁场和热场控制指令,并通过信号发生模块输出磁场和热场的驱动信号;Step 102: the programmable logic controller PLC issues a command to start the magnetic field and thermal field control, and outputs the drive signal of the magnetic field and thermal field through the signal generation module;
步骤103:D/A模块将步骤102中输出的驱动信号进行数模转换,输出模拟量电流或电压信号;Step 103: The D/A module performs digital-to-analog conversion on the drive signal output in step 102, and outputs an analog current or voltage signal;
步骤104:D/A模块输出的模拟量电流或电压信号控制整流电源给电磁线圈和电阻加热器阵列供电,从而产生磁场和热场;Step 104: The analog current or voltage signal output by the D/A module controls the rectified power supply to supply power to the electromagnetic coil and the resistance heater array, thereby generating a magnetic field and a thermal field;
步骤105:由数据采集卡通过第一温度传感器、第二温度传感器和磁场传感器采集温度和磁场强度数据;Step 105: collecting temperature and magnetic field strength data by the data acquisition card through the first temperature sensor, the second temperature sensor and the magnetic field sensor;
步骤106:可编程控制器PLC对采集的数据进行处理、分析,并与预设定的磁场强度和温度条件进行比较:Step 106: The programmable controller PLC processes and analyzes the collected data, and compares it with the preset magnetic field strength and temperature conditions:
若大于预设定的值,则可编程控制器PLC通过信号发生模块产生磁场冷却水套层和/或热-力冷却水套层驱动信号,功率放大器对驱动信号进行放大后驱动磁场冷却水套层和/或热-力冷却水套层开始工作;If it is greater than the preset value, the programmable controller PLC generates the driving signal of the magnetic field cooling water jacket layer and/or the thermal-mechanical cooling water jacket layer through the signal generation module, and the power amplifier amplifies the driving signal to drive the magnetic field cooling water jacket layers and/or thermo-mechanical cooling water jacket layers start to work;
若小于预设定的值,则返回步骤102重新开始测试;If less than the preset value, then return to step 102 to restart the test;
若等于预设定的值,则进入步骤107;If it is equal to the preset value, then enter step 107;
步骤107:可编程控制器PLC发出力场控制指令,并通过信号发生模块输出力场的驱动信号;Step 107: the programmable logic controller PLC issues a force field control command, and outputs a drive signal of the force field through the signal generation module;
步骤108:步骤107中输出的力场驱动信号经功率放大器放大后驱动液压机的液压泵,使得上、下液压柱头压合,产生恒定的压力;Step 108: The force field drive signal output in step 107 is amplified by the power amplifier to drive the hydraulic pump of the hydraulic machine, so that the upper and lower hydraulic column heads are pressed together to generate a constant pressure;
步骤109:数据采集卡通过压力传感器采集压力数据;Step 109: the data acquisition card collects pressure data through the pressure sensor;
步骤110:可编程控制器PLC对采集的压力数据进行处理、分析,并判断是否达到预设定的压力条件:Step 110: The programmable controller PLC processes and analyzes the collected pressure data, and judges whether the preset pressure condition is reached:
若判断为否,则返回步骤107重新开始测试;If judged as no, then return to step 107 to restart the test;
若判断为是,则自动控制工作结束。If the judgment is yes, the automatic control work ends.
本发明具有以下优点:1、首次设计出能够实现热-力-磁场耦合加载条件下的自动控制模压成型的模压机;2、热、力、磁场控制范围宽(最大磁场强度大于1.5T,最高温度高于250℃,最大压力大于15MPa)连续工作时间长(连续工作时间不低于0.5H),不仅可多场耦合条件下连续工作,也可单一场或无场状态下模压成型;3、各场之间电、磁、热相互不干扰,具有较高的可靠性,且控制精度较高。The present invention has the following advantages: 1. For the first time, a molding machine that can realize automatic control molding under the condition of thermal-force-magnetic field coupling loading is designed; 2. The control range of heat, force and magnetic field is wide (the maximum magnetic field intensity is greater than 1.5T, the highest The temperature is higher than 250°C, the maximum pressure is greater than 15MPa) and the continuous working time is long (the continuous working time is not less than 0.5H), not only can work continuously under the condition of multi-field coupling, but also can be molded under single field or no field state; 3. The electricity, magnetism and heat of each field do not interfere with each other, which has high reliability and high control precision.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明控制箱连接关系模块图;Fig. 2 is a block diagram of the control box connection relationship of the present invention;
图3为本发明控制模压成型条件的方法流程图。Fig. 3 is a flow chart of the method for controlling compression molding conditions of the present invention.
图中1-上液压柱头,2-绝缘层,3-电磁线圈,4-加热耐压平板,5-第二温度传感器,6-热-力冷却水套层,7-机架,8-下液压柱头,9-压力传感器,10-磁场传感器,11-电阻加热器阵列,12-磁场冷却水套层,13-第一温度传感器。In the figure 1-upper hydraulic column head, 2-insulation layer, 3-electromagnetic coil, 4-heating and pressure-resistant plate, 5-second temperature sensor, 6-heat-force cooling water jacket layer, 7-frame, 8-bottom Hydraulic column head, 9-pressure sensor, 10-magnetic field sensor, 11-resistance heater array, 12-magnetic field cooling water jacket layer, 13-first temperature sensor.
具体实施方式detailed description
热-力-磁多场耦合模压成型机,包括液压机,所述液压机包括机架7和相对的、独立控制升降的上液压柱头1和下液压柱头8,所述液压柱头端面依次设有压力传感器9、热-力冷却水套层6、绝缘层2、电阻加热器阵列11、加热耐压平板4;所述热-力冷却水套层6为带有进水口和出水口的水循环冷却系统;所述电阻加热器阵列11镶嵌在加热耐压平板4内;所述加热耐压平板4侧面设有第一温度传感器13,所述第一温度传感器13连接有控制箱;所述液压机、电阻加热器阵列11、热-力冷却水套层6、压力传感器9与控制箱连接;所述机架7上设有环绕在下液压柱头周围的电磁线圈3,所述电磁线圈3表面设有第二温度传感器5,所述电磁线圈3外包裹有磁场冷却水套层12,所述磁场冷却水套层12也为带有进水口和出水口的水循环冷却系统;所述磁场冷却水套层12内侧表面、上液压柱头1与下液压柱头8之间设有磁场传感器10;所述磁场传感器10、第二温度传感器5、磁场冷却水套层12和电磁线圈3与控制箱连接。Thermal-force-magnetic multi-field coupling molding machine, including a hydraulic press, the hydraulic press includes a frame 7 and opposite, independently controlled lifting upper hydraulic column head 1 and lower hydraulic column head 8, the hydraulic column head end faces are provided with pressure sensors in turn 9. Thermal-mechanical cooling water jacket layer 6, insulating layer 2, resistance heater array 11, heating and pressure-resistant plate 4; the thermal-mechanical cooling water jacket layer 6 is a water circulation cooling system with a water inlet and a water outlet; The resistance heater array 11 is embedded in the heating pressure-resistant plate 4; the side of the heating pressure-resistant plate 4 is provided with a first temperature sensor 13, and the first temperature sensor 13 is connected with a control box; the hydraulic press, resistance heating The device array 11, the thermal-mechanical cooling water jacket layer 6, and the pressure sensor 9 are connected to the control box; the frame 7 is provided with an electromagnetic coil 3 surrounding the lower hydraulic column head, and the surface of the electromagnetic coil 3 is provided with a second temperature Sensor 5, the electromagnetic coil 3 is wrapped with a magnetic field cooling water jacket layer 12, and the magnetic field cooling water jacket layer 12 is also a water circulation cooling system with a water inlet and a water outlet; the inner surface of the magnetic field cooling water jacket layer 12 1. A magnetic field sensor 10 is arranged between the upper hydraulic column head 1 and the lower hydraulic column head 8; the magnetic field sensor 10, the second temperature sensor 5, the magnetic field cooling water jacket layer 12 and the electromagnetic coil 3 are connected to the control box.
使用时,通过控制箱启动并控制热-力冷却水套层6和磁场冷却水套层12的工作,将导磁模具置于下液压柱头8的加热耐压平板4上,控制箱通过控制液压机的液压泵,从而控制下液压柱头8和导磁模具下降至压制位,上液压柱头1下降至固定在上液压柱头1上的加热耐压平板4与导磁模具接触。控制箱通过控制电阻加热器阵列11的通电电流大小,从而控制电阻加热器阵列给加热耐压平板4加热,以实现导磁模具的预热。第一温度传感器13测定温度达到设定温度时,控制箱控制电阻加热器阵列11停止加热,上液压柱头1上升,下液压柱头8托举导磁模具上升至初始位置。在导磁模具表面涂抹脱模剂,然后将未固化的磁性功能高分子复合材料倒入模具下板的凹槽中,待材料达到凝胶点后,将模具上板合上,通过控制箱控制下液压柱头8下降至压制位,上液压柱头1下降至加热耐压平板4与导磁模具上板贴合。通过控制箱设定耦合的热、力、磁场大小和时间,上、下液压柱头通过加热耐压平板4对导磁模具的上、下板施加恒定的压力。电阻加热器阵列11通过对加热耐压平板4加热,以及第一温度传感器13对温度的测定,从而实现对模具以及磁性功能高分子复合材料施加恒定的热场。电磁线圈3通电后产生磁场,同时上、下液压柱头以及加热耐压平板4处于压制位时位于电磁线圈3产生的磁场内,起到了磁轭的作用,不但加强了磁场的强度,还使得磁场的均一性有了显著的提高。第二温度传感器5测定电磁线圈3通电后产生热场的大小,当电磁线圈3产生的热场超过设定温度时,控制箱启动磁场冷却水套层12对电磁线圈3进行冷却。在设定时间范围内,热-力-磁多场耦合模压成型机实现了对磁性功能高分子复合材料施加恒定温度、恒定压力、恒定磁场。到达设定时间后,电阻加热器阵列11停止加热,电磁线圈3停止通电产生磁场,上、下液压柱头分别上升至初始位置,取出模具,开模,取出压制成型的磁性功能高分子复合材料,完成热-力-磁多场耦合条件下对磁性功能高分子复合材料的压制成型。When in use, the control box is used to start and control the work of the thermal-mechanical cooling water jacket layer 6 and the magnetic field cooling water jacket layer 12, and place the magnetic permeable mold on the heating and pressure-resistant flat plate 4 of the lower hydraulic column head 8, and the control box controls the hydraulic press The hydraulic pump controls the lower hydraulic column head 8 and the magnetic conduction mold to descend to the pressing position, and the upper hydraulic column head 1 descends to the heated pressure-resistant plate 4 fixed on the upper hydraulic column head 1 to contact the magnetic conduction mold. The control box controls the electric current of the resistance heater array 11 to control the resistance heater array to heat the pressure-resistant flat plate 4, so as to realize the preheating of the magnetic permeable mold. When the temperature measured by the first temperature sensor 13 reaches the set temperature, the control box controls the resistance heater array 11 to stop heating, the upper hydraulic column head 1 rises, and the lower hydraulic column head 8 lifts the magnetic permeable mold to rise to the initial position. Apply release agent on the surface of the magnetic permeable mold, and then pour the uncured magnetic functional polymer composite material into the groove of the lower plate of the mold. After the material reaches the gel point, close the upper plate of the mold and control it through the control box The lower hydraulic column head 8 is lowered to the pressing position, and the upper hydraulic column head 1 is lowered to the heated pressure-resistant flat plate 4 to be attached to the upper plate of the magnetic permeable mold. The coupled heat, force, magnetic field size and time are set through the control box, and the upper and lower hydraulic column heads exert constant pressure on the upper and lower plates of the magnetic permeable mold by heating the pressure-resistant plate 4 . The resistance heater array 11 applies a constant thermal field to the mold and the magnetic functional polymer composite material by heating the heated pressure-resistant plate 4 and measuring the temperature by the first temperature sensor 13 . Electromagnetic coil 3 generates a magnetic field after being energized. At the same time, when the upper and lower hydraulic column heads and the heated pressure-resistant plate 4 are in the pressing position, they are located in the magnetic field generated by electromagnetic coil 3, which acts as a yoke, which not only strengthens the strength of the magnetic field, but also makes the magnetic field The uniformity has been significantly improved. The second temperature sensor 5 measures the size of the thermal field generated after the electromagnetic coil 3 is energized. When the thermal field generated by the electromagnetic coil 3 exceeds the set temperature, the control box starts the magnetic field cooling water jacket layer 12 to cool the electromagnetic coil 3 . Within the set time range, the thermal-mechanical-magnetic multi-field coupling molding machine realizes the application of constant temperature, constant pressure and constant magnetic field to the magnetic functional polymer composite material. When the set time is reached, the resistance heater array 11 stops heating, the electromagnetic coil 3 stops energizing to generate a magnetic field, the upper and lower hydraulic column heads rise to the initial position respectively, the mold is taken out, the mold is opened, and the pressed magnetic functional polymer composite material is taken out, Completion of the compression molding of magnetic functional polymer composites under thermal-mechanical-magnetic multi-field coupling conditions.
具体实施时,所述控制箱包括整流电源18、可编程控制器PLC15、数据采集卡14、信号发生模块16、D/A模块19和功率放大器17;所述可编程控制器PLC15与数据采集卡14和信号发生模块16连接;所述信号发生模块16与D/A模块19和功率放大器17连接;所述D/A模块19与整流电源18连接;所述第一温度传感器13、第二温度传感器5、压力传感器9、磁场传感器10与控制箱的数据采集卡14连接;所述电阻加热器阵列11、电磁线圈3与控制箱的整流电源18连接;所述热-力冷却水套层6、磁场冷却水套层12和液压机与控制箱的功率放大器17连接。可编程控制器PLC15负责模压成型条件的设定、并对数据信号进行处理、分析、判断、发出控制指令。数据采集卡14负责各个传感器数据的采集。信号发生模块16负责将可编程控制器PLC15发出的控制指令转换为驱动信号。D/A模块19将信号发生模块16转换出的驱动信号转换为模拟信号量,从而控制整流电源18输出的电流、电压或功率。功率放大器17将信号发生模块16转换出的驱动信号进行功率放大,从而驱动磁场冷却水套层12、热-力冷却水套层6启动工作和液压机的液压泵运转。整流电源18给电磁线圈3和电阻加热器阵列11提供电能,从而产生磁场或散发热量。所述上液压柱头1、下液压柱头8为DT4电工纯铁制成,所述加热耐压平板4为合金铸铝制成。DT4电工纯铁制成的液压柱头具有良好的磁导性,金属铸铝制成的加热耐压平板具有良好的导热性能、导磁性能和耐压性能,可有效提高电线圈的磁场强度和磁场的均一性。所述热-力冷却水套层6和磁场冷却水套层12的进水口和/或出水口处设置有电磁阀,所述电磁阀与控制箱的功率放大器17连接。控制箱的功率放大器17通过控制电磁阀的开闭从而控制所热-力冷却水套层6和磁场冷却水套层12的工作与否。所述磁场冷却水套层12由奥氏体不锈钢金属制成。奥氏体不锈钢具有良好的耐高温性能。所述绝缘层2为云母垫片、青稞纸、浸二甲苯绝缘漆绷带整合而成。云母垫片具有良好的绝缘性能,青稞纸有良好的绝缘性、柔韧性、耐水、耐磨、耐油脂、耐老化,浸二甲苯绝缘漆绷带具有良好的绝缘性能。During specific implementation, described control box comprises rectifier power supply 18, programmable controller PLC15, data acquisition card 14, signal generation module 16, D/A module 19 and power amplifier 17; Described programmable controller PLC15 and data acquisition card 14 is connected with the signal generation module 16; The signal generation module 16 is connected with the D/A module 19 and the power amplifier 17; The D/A module 19 is connected with the rectifier power supply 18; The first temperature sensor 13, the second temperature Sensor 5, pressure sensor 9, magnetic field sensor 10 are connected with the data acquisition card 14 of control box; Described resistance heater array 11, electromagnetic coil 3 are connected with the rectifier power supply 18 of control box; Described heat-force cooling water jacket layer 6 , the magnetic field cooling water jacket layer 12 and the hydraulic press are connected with the power amplifier 17 of the control box. The programmable controller PLC15 is responsible for setting the molding conditions, processing, analyzing, judging and issuing control instructions to the data signals. The data acquisition card 14 is responsible for the acquisition of each sensor data. The signal generating module 16 is responsible for converting the control commands issued by the programmable controller PLC15 into driving signals. The D/A module 19 converts the driving signal converted by the signal generating module 16 into an analog signal quantity, so as to control the current, voltage or power output by the rectifier power supply 18 . The power amplifier 17 amplifies the power of the driving signal converted by the signal generating module 16, thereby driving the magnetic field cooling water jacket layer 12, the thermal-mechanical cooling water jacket layer 6 to start work and the hydraulic pump of the hydraulic machine to operate. The rectified power supply 18 provides electrical energy to the electromagnetic coil 3 and the resistance heater array 11 to generate a magnetic field or dissipate heat. The upper hydraulic column head 1 and the lower hydraulic column head 8 are made of DT4 electrical pure iron, and the heating and pressure-resistant plate 4 is made of alloy cast aluminum. The hydraulic column head made of DT4 electrical pure iron has good magnetic permeability, and the heating and pressure-resistant plate made of metal cast aluminum has good thermal conductivity, magnetic conductivity and pressure resistance, which can effectively improve the magnetic field strength and magnetic field of the electric coil of uniformity. A solenoid valve is provided at the water inlet and/or water outlet of the thermal-mechanical cooling water jacket layer 6 and the magnetic field cooling water jacket layer 12, and the solenoid valve is connected to the power amplifier 17 of the control box. The power amplifier 17 of the control box controls the operation of the thermal-mechanical cooling water jacket layer 6 and the magnetic field cooling water jacket layer 12 by controlling the opening and closing of the solenoid valve. The magnetic field cooling water jacket layer 12 is made of austenitic stainless steel. Austenitic stainless steel has good high temperature resistance. The insulating layer 2 is formed by integrating mica pads, barley paper, and bandages soaked in xylene insulating varnish. Mica gasket has good insulation performance, highland barley paper has good insulation performance, flexibility, water resistance, wear resistance, grease resistance, aging resistance, and xylene-impregnated insulating varnish bandage has good insulation performance.
所述热-力-磁多场耦合模压成型机的控制箱控制模压成型条件的方法包括以下步骤:The method for the control box of the thermal-mechanical-magnetic multi-field coupling compression molding machine to control the compression molding conditions includes the following steps:
步骤101:通过可编程控制器PLC15对模压成型条件进行预设定,所述模压成型条件包括磁场强度、热场、加载压力大小;Step 101: Presetting the compression molding conditions through the programmable controller PLC15, the compression molding conditions include magnetic field strength, thermal field, and loading pressure;
步骤102:可编程控制器PLC15发出启动磁场和热场控制指令,并通过信号发生模块16输出磁场和热场的驱动信号;Step 102: the programmable controller PLC15 issues a command to start the magnetic field and the thermal field control, and outputs the driving signal of the magnetic field and the thermal field through the signal generating module 16;
步骤103:D/A模块19将步骤102中输出的驱动信号进行数模转换,输出模拟量电流或电压信号;Step 103: D/A module 19 performs digital-to-analog conversion on the driving signal output in step 102, and outputs an analog current or voltage signal;
步骤104:D/A模块19输出的模拟量电流或电压信号控制整流电源18给电磁线圈3和电阻加热器阵列11供电,从而产生磁场和热场;Step 104: The analog current or voltage signal output by the D/A module 19 controls the rectified power supply 18 to supply power to the electromagnetic coil 3 and the resistance heater array 11, thereby generating a magnetic field and a thermal field;
步骤105:由数据采集卡14通过第一温度传感器13、第二温度传感器5和磁场传感器10采集温度和磁场强度数据;Step 105: collecting temperature and magnetic field strength data by the data acquisition card 14 through the first temperature sensor 13, the second temperature sensor 5 and the magnetic field sensor 10;
步骤106:可编程控制器PLC15对采集的数据进行处理、分析,并与预设定的磁场强度和温度条件进行比较:Step 106: The programmable controller PLC15 processes and analyzes the collected data, and compares them with the preset magnetic field strength and temperature conditions:
若大于预设定的值,则可编程控制器PLC15通过信号发生模块16产生磁场冷却水套层12和/或热-力冷却水套层6驱动信号,功率放大器17对驱动信号进行放大后驱动磁场冷却水套层12和/或热-力冷却水套层6开始工作,然后返回步骤105重新开始测试;If it is greater than the preset value, the programmable controller PLC15 generates the driving signal of the magnetic field cooling water jacket layer 12 and/or the thermal-mechanical cooling water jacket layer 6 through the signal generation module 16, and the power amplifier 17 amplifies the driving signal to drive The magnetic field cooling water jacket layer 12 and/or the thermal-mechanical cooling water jacket layer 6 start working, and then return to step 105 to restart the test;
若小于预设定的值,则返回步骤102重新开始测试;If less than the preset value, then return to step 102 to restart the test;
若等于预设定的值,则进入步骤107;If it is equal to the preset value, then enter step 107;
步骤107:可编程控制器PLC15发出力场控制指令,并通过信号发生模块16输出力场的驱动信号;Step 107: the programmable controller PLC15 issues a force field control command, and outputs a drive signal of the force field through the signal generating module 16;
步骤108:步骤107中输出的力场驱动信号经功率放大器17放大后驱动液压机的液压泵,使得上、下液压柱头压合,产生恒定的压力;Step 108: The force field drive signal output in step 107 is amplified by the power amplifier 17 to drive the hydraulic pump of the hydraulic machine, so that the upper and lower hydraulic column heads are pressed together to generate a constant pressure;
步骤109:数据采集卡14通过压力传感器9采集压力数据;Step 109: the data acquisition card 14 collects pressure data through the pressure sensor 9;
步骤110:可编程控制器PLC15对采集的压力数据进行处理、分析,并判断是否达到预设定的压力条件:Step 110: The programmable controller PLC15 processes and analyzes the collected pressure data, and judges whether the preset pressure condition is reached:
若判断为否,则返回步骤107重新开始测试;If judged as no, then return to step 107 to restart the test;
若判断为是,则自动控制工作结束。If the judgment is yes, the automatic control work ends.
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