CN104526441B - An automatic positioning transmission device - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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Abstract
Description
技术领域technical field
本发明涉及工业自动化生产线机械加工领域,尤其是涉及一种对棒状异形结构的自动定位传送装置。The invention relates to the field of mechanical processing of industrial automatic production lines, in particular to an automatic positioning and conveying device for rod-shaped special-shaped structures.
背景技术Background technique
随着社会的发展,在制造业中,机器的作用显得越来越重要,以前生产零件时,都是靠人,但现在人的成本越来越高,很多厂家逐渐用机器来取代人,在一些大型公司,甚至一个车间里就只是整条生产线,只需要1个或几个人看管,零件的生产都靠机器来完成,而且,人在工作时,注意力很难长时间保持集中,导致零件的精度很难得到保证,同一个人生产的零件之间有差别,不同的人生产的零件之间也有差别,而机器生产的零件之间几乎没有差别,而且机器能够长时间,可靠的工作,这点人很难做到,更重要的是,有些加工场所,环境比较恶劣,甚至有有毒物质,从人的身体健康出发,机器比人更适合去工作。With the development of society, in the manufacturing industry, the role of machines is becoming more and more important. In the past, people used to produce parts, but now the cost of people is getting higher and higher. Many manufacturers gradually use machines to replace people. In some large companies, there is only the entire production line in a workshop, and only one or a few people are required to take care of it. The production of parts is completed by machines. Moreover, when people are working, it is difficult to maintain concentration for a long time, resulting in the loss of parts. It is difficult to guarantee the precision, there are differences between the parts produced by the same person, and there are also differences between the parts produced by different people, but there is almost no difference between the parts produced by the machine, and the machine can work for a long time and reliably. It is difficult to point people. What's more, some processing places have a harsh environment and even toxic substances. From the perspective of people's health, machines are more suitable for work than people.
在机器生产零件时,往往需要对零件的位置进行定位,不同的零件,其定位装置差别也很大,对于一条生产线来说,定位装置的好坏直接影响到后续加工的质量,定位装置的可靠性也决定了生产线的加工效率。在复杂零件加工中,如棒料切削时,经常涉及对工件进行偏转、移动等操作,从而对工件的位置进行定位,确保对指定部位进行加工。为了精确定位,一般采用机械手进行取料、移动、偏转等作业,但是机械手的结构设计复杂,工作时可靠性不高,如果要对工件进行定位,还需要利用其它技术,而且成本较高,维护较困难。如果用人对工件进行定位,机械手再到定位处取料,加工完成后,机械手再将工件放置于指定位置,再由人将工件收回进行下一工序,所述工序中不但涉及人工取料定位和放料工序,还涉及到机械手取放料工序,导致加工时间长,工作效率低,而且在工序中涉及到人为因素,会对工件的质量造成一定影响,加工成本也会大大增加。When the machine produces parts, it is often necessary to locate the position of the parts. The positioning devices of different parts are also very different. For a production line, the quality of the positioning device directly affects the quality of subsequent processing. The reliability of the positioning device The performance also determines the processing efficiency of the production line. In the processing of complex parts, such as bar cutting, operations such as deflection and movement of the workpiece are often involved, so as to locate the position of the workpiece and ensure that the specified parts are processed. For precise positioning, manipulators are generally used to perform operations such as retrieving, moving, and deflecting. However, the structural design of the manipulator is complex and the reliability is not high during work. If the workpiece is to be positioned, other technologies must be used, and the cost is high. Maintenance more difficult. If the workpiece is positioned by humans, the manipulator will pick up the material at the location. After the processing is completed, the manipulator will place the workpiece at the designated position, and then the man will take the workpiece back for the next process. The process not only involves manual material picking and positioning The feeding process also involves the loading and unloading process of the manipulator, resulting in long processing time and low work efficiency. Moreover, human factors are involved in the process, which will have a certain impact on the quality of the workpiece and greatly increase the processing cost.
发明内容Contents of the invention
本发明提供了一种自动化定位传送装置,该装置能够应用于自动化工业生产线上,也能够应用在单个机械设备的零件定位上,针对棒状尾部有异形的工件,如尾部为扁状类矩形截面的结构,异形部位与棒状部位之间以锥面过渡,该装置能够自动从工件存放处取料,然后对工件进行自动精确定位,最后传送到下一加工工序,工件定位和安装位置精度高,工作安全可靠,效率高,成本低,能够广泛的应用于实际加工过程中。The invention provides an automatic positioning transmission device, which can be applied to the automatic industrial production line, and can also be applied to the positioning of parts of a single mechanical equipment. The structure, the transition between the special-shaped part and the rod-shaped part is a tapered surface. The device can automatically pick up the material from the workpiece storage place, then automatically and accurately position the workpiece, and finally transfer it to the next processing procedure. It is safe, reliable, high in efficiency and low in cost, and can be widely used in actual processing.
一种自动化定位传送装置,包括:An automatic positioning transmission device, comprising:
底座;base;
滑动安装在底座上的送料小车,该送料小车具有接收工件的取料工作位和将工件运送至设定位置的送料工作位;A feeding trolley slidingly installed on the base, the feeding trolley has a pick-up station for receiving workpieces and a feeding station for transporting workpieces to a set position;
用于对最终定位状态的工件实现周向夹紧的夹紧装置;Clamping device for circumferential clamping of the workpiece in the final positioning state;
用于在送料小车位于送料工作位时,推动工件运动至最终定位状态的推料装置;Pushing device used to push the workpiece to the final positioning state when the feeding trolley is in the feeding position;
用于在工件被推动过程中对工件实现径向压紧的压料装置。A pressing device used to radially compress the workpiece while the workpiece is being pushed.
所述送料小车,推料装置和压料装置都固定在底座上;The feeding trolley, the pushing device and the pressing device are all fixed on the base;
所述夹紧装置与推料装置位于同一工作平面上;The clamping device and the pushing device are located on the same working plane;
所述送料小车位于夹紧装置与推料装置中间;The feeding trolley is located between the clamping device and the pushing device;
所述压料装置位于送料小车的正上方。The pressing device is located directly above the feeding trolley.
所述送料小车包括:安装在底座上的导轨;滑动安装在所述导轨上的送料底板;驱动送料底板滑动的取料驱动装置;所述送料底板上设有用于接收工件的沟槽,所述送料底板上设有对工件进行导向的导向机构。The feeding trolley includes: a guide rail installed on the base; a feeding bottom plate slidably installed on the guide rail; a retrieving drive device for driving the feeding bottom plate to slide; the feeding bottom plate is provided with a groove for receiving workpieces, the A guiding mechanism for guiding the workpiece is arranged on the feeding bottom plate.
上述取料驱动装置与送料底板相连,上述送料底板下安装有滑块,滑块安装在固定不动的导轨上。The above-mentioned feeding driving device is connected with the feeding bottom plate, and a slide block is installed under the above-mentioned feeding bottom plate, and the slide block is installed on a fixed guide rail.
所述导向机构包括:对称设置在送料底板上,位于沟槽槽口两侧的导向柱;设置在沟槽两侧槽壁的落料托片,落料托片通过复位件滑动安装在沟槽侧槽壁上。The guide mechanism includes: symmetrically arranged on the feeding bottom plate, guide columns located on both sides of the notch of the groove; blanking support pieces arranged on the groove walls on both sides of the groove, and the blanking support pieces are slidably installed in the groove through the reset member on the sidewall.
所述导向柱一般为两组,每组导向柱为两个,分别设置在导向槽两侧,两组导向柱相互远离,分别靠近夹紧装置和退料装置,沟槽两边靠近推料装置的一侧安装有落料托,上述落料托内安装有落料托片。落料托片有两块,对称分布在沟槽两侧,落料托片与复位弹簧相连。工作时,送料底板在取料驱动装置的作用下到达取料位置,工件落到送料底板上,由于沟槽的设计,使得工件刚好落到沟槽内,对工件进行粗定位,但由于降落的速度和工件的跳动等因素,工件的端部可能不在沟槽内,通过在沟槽两侧对称分布的导向柱的设计,确保工件的一端落在沟槽内,同时,工件的另一端落在两块落料托片之间,两块落料托片之间的初始距离小于工件的端面,当工件落在两块落料托片之间时,两块落料托片在工件的作用下作相反运动远离工件,实现对工件一端的软夹紧,当工件离开时,两块落料托片在复位弹簧的作用下,再次回到初始位置,进行下一个工件的定位,通过沟槽,导向柱和落料托片三者的共同作用能够对工件的位置进行第一次精定位。The guide columns are generally two groups, each group of guide columns is two, respectively arranged on both sides of the guide groove, the two groups of guide columns are far away from each other, close to the clamping device and the ejecting device respectively, and the two sides of the groove are close to the sides of the pushing device. A blanking support is installed on one side, and a blanking support sheet is installed in the above-mentioned blanking support. There are two blanking supports, which are symmetrically distributed on both sides of the groove, and the blanking supports are connected with the return spring. When working, the feeding bottom plate reaches the pick-up position under the action of the feeding drive device, and the workpiece falls on the feeding bottom plate. Due to the design of the groove, the workpiece just falls into the groove, and the workpiece is roughly positioned. However, due to the falling Due to factors such as speed and workpiece jump, the end of the workpiece may not be in the groove. Through the design of the guide columns symmetrically distributed on both sides of the groove, it is ensured that one end of the workpiece falls in the groove, and at the same time, the other end of the workpiece falls in the groove. Between the two blanking pallets, the initial distance between the two blanking pallets is smaller than the end face of the workpiece. When the workpiece falls between the two blanking pallets, the two blanking pallets are under the action of the workpiece Make the opposite movement away from the workpiece to achieve soft clamping of one end of the workpiece. When the workpiece leaves, the two blanking supports return to the initial position again under the action of the return spring, and the next workpiece is positioned. Through the groove, The joint action of the guide column and the blanking support can carry out the first precise positioning of the position of the workpiece.
所述导向柱转动的安装在所述底座上,同时可沿轴向进行伸缩运动。导向柱端面为锥面,可以上下运动,一开始主要靠圆柱面使得工件落在沟槽内,对于异形部位的最大长度远大于棒状部位的圆形直径的某些工件,当工件在第二次精确定位后,工件的异形部位的最长边位于水平面上,大于两个导向柱之间的距离,当异形部位运动到与两个导向柱接触时,通过导向柱端面的圆锥面使得导向柱绕导向柱中心转动并往下运动,使得异形部位顺利通过导向柱,当工件通过导向柱后,导向柱在复位弹簧的作用下,又能回到初始位置,开始下一个工件的定位。The guide column is rotatably installed on the base, and can perform telescopic movement in the axial direction. The end surface of the guide column is a conical surface, which can move up and down. At the beginning, the workpiece is mainly relying on the cylindrical surface to make the workpiece fall into the groove. For some workpieces whose maximum length of the special-shaped part is much larger than the circular diameter of the rod-shaped part, when the workpiece After accurate positioning, the longest side of the special-shaped part of the workpiece is located on the horizontal plane, which is greater than the distance between the two guide posts. The center of the guide column rotates and moves downward, so that the special-shaped parts pass through the guide column smoothly. After the workpiece passes the guide column, the guide column can return to the original position under the action of the return spring to start the positioning of the next workpiece.
上述取料驱动装置可以是电机驱动装置,如电机带动丝杆或者电机带动链条或者电机带动皮带等,也可以是液压缸驱动装置,还可以是气动驱动装置,作为优选,选择气动驱动装置,与压料装置共用一个气源,这样可以减少成本,而且结构也比较简单,能够精确、可靠地实现送料底板在两个位置的来回运动。The above-mentioned material retrieving driving device can be a motor driving device, such as a motor driving a screw mandrel or a motor driving a chain or a motor driving a belt, etc., it can also be a hydraulic cylinder driving device, and it can also be a pneumatic driving device. The pressing device shares one air source, which can reduce the cost, and the structure is relatively simple, which can accurately and reliably realize the back and forth movement of the feeding bottom plate at two positions.
所述推料装置包括:与工件同轴设置的推料器推杆,用于推动工件运动至最终定位状态;驱动推料器推杆运动的推料驱动装置。The pushing device includes: a pushing rod of a pushing device arranged coaxially with the workpiece for pushing the workpiece to a final positioning state; a pushing driving device for driving the pushing rod of the pushing device to move.
所述推料器推杆安装在推料器内部可相对推料器轴向运动。上述推料驱动装置可以是液压驱动装置,也可以是气动驱动装置。作为优选,选择气动驱动装置。推料器推杆在推料驱动装置的作用下,往上述送料底板沟槽内的工件方向运动,推动工件在沟槽内部相对沟槽作轴向运动。The push rod of the pusher is installed inside the pusher and can move axially relative to the pusher. The above-mentioned push material driving device may be a hydraulic driving device or a pneumatic driving device. As a preference, a pneumatic drive is selected. The push rod of the pusher moves toward the workpiece in the groove of the feeding bottom plate under the action of the pusher driving device, and pushes the workpiece to move axially relative to the groove inside the groove.
为了能更好的实现推料器推杆对工件的轴向推动,推料器推杆的端面比工件的端面要大的多,所述推料器推杆的推料端端面上设有与工件端部配合的定位面;所述推料器推杆的推料端外周设有圆锥面;所述落料托片与推料器推杆推料端对应的一侧设有与所述圆锥面配合的倒截锥开口。所述圆锥面可以为一个或者两个,设置两个圆锥面时主要是为了增加退料器推杆的强度。In order to better realize the axial push of the push rod of the pusher to the workpiece, the end face of the push rod of the pusher is much larger than the end face of the workpiece, and the push end of the push rod of the pusher is provided with a The positioning surface matched with the end of the workpiece; the outer periphery of the push end of the push rod of the pusher is provided with a conical surface; Face-fit inverted truncated cone opening. There can be one or two conical surfaces, and two conical surfaces are provided mainly to increase the strength of the ejector push rod.
倒截锥开口和圆锥面的设置,使得在工件轴向运动离开落料托片时,推料器推杆的端面由于与落料托片端面圆锥面的配合能够进入到两块落料托片的内部,导致两块落料托片作相反运动,压缩复位弹簧,随着运动的继续进行,当落料托片接触到第二级圆锥面(圆锥面设置两个时,远离推料端的圆锥面为第二级圆锥面)时,两块落料托片进一步作相反运动远离工件中心,对推料器推杆施加更大的径向力,对推料器推杆的运动起导向作用,推料器推杆的端面内部是一个内锥面,当工件与推料器推杆接触时,工件端面上的锥面刚好与推料器推杆端面上的定位面配合,实现对工件的定位,确保工件与推料器推杆同心。对于锥形端的工件,所述定位面为内锥面。The opening of the inverted truncated cone and the setting of the conical surface make it possible for the end face of the push rod of the pusher to enter into the two blanking pallets due to the cooperation with the conical surface of the end face of the blanking pallet when the workpiece moves axially away from the blanking pallet. The interior of the two blanking supports causes the opposite movement, compressing the return spring, and as the movement continues, when the blanking support touches the second-stage conical surface (when there are two conical surfaces, the conical surface away from the pushing end When it is the second-level conical surface), the two blanking supports further move in opposite directions away from the center of the workpiece, exerting a greater radial force on the push rod of the pusher, and guiding the movement of the push rod of the pusher. The inside of the end face of the feeder push rod is an inner cone surface. When the workpiece contacts the push rod of the feeder, the tapered surface on the end face of the workpiece just matches the positioning surface on the end face of the push rod of the feeder to realize the positioning of the workpiece. Make sure the workpiece is concentric with the pusher rod. For a workpiece with a tapered end, the positioning surface is an inner tapered surface.
所述压料装置包括:安装在底座上的压料架,该压料架上设有滑道;滑动安装在所述滑道上的压料杆;驱动压料杆运行的第三驱动装置;安装在压料杆的底部的压料头座,在压料头座上安装有压料头,压料头上安装有压料簧片。The pressing device includes: a pressing frame installed on the base, and a slideway is arranged on the pressing frame; a pressing rod slidably installed on the sliding track; a third driving device for driving the pressing rod to run; In the pressing head seat at the bottom of the pressing rod, a pressing head is installed on the pressing head seat, and a pressing reed is installed on the pressing head.
所述压料装置还包括压料架底板,上述压料架底板固定安装在底座上,压料架安装在上述压料架底板上。The pressing device also includes a bottom plate of the pressing frame, the bottom plate of the pressing frame is fixedly installed on the base, and the pressing frame is installed on the bottom plate of the pressing frame.
所述压料头有两个,其中靠近夹紧装置一侧的压料头为第二级压料头,靠近推料装置一侧的压料头为第一级压料头,所述第一级压料头与所述压料头座转动安装。There are two pressing heads, wherein the pressing head near the side of the clamping device is the second-stage pressing head, and the pressing head near the side of the pushing device is the first-stage pressing head. The stage binder head is rotatably installed with the said binder head seat.
在工作时,由于压料簧片可以在垂直方向产生形变,导致当压料杆在气动驱动装置的作用下带动压料头向下运动到设定位置时,压料簧片能够更好的压紧工件的两端,同时不影响工件的轴向运动,使得工件贴着沟槽运动;当工件在推料器推杆的作用下作轴向运动时,工件的异形部位接触到第一级压料头上的压料簧片,通过压料簧片对异形部位的挤压以及第一级压料头带动压料簧片的转动,实现工件的转动,最坏情况下转动90度,最好情况下不发生转动,使得工件转动到设定的位置,即下一个工序所需要的工件状态的位置,在第二级压料头上的压料簧片的作用下,确保工件转动到设定的位置,实现工件的第二次精定位。When working, since the pressing reed can be deformed in the vertical direction, when the pressing rod drives the pressing head to move down to the set position under the action of the pneumatic drive device, the pressing reed can press the material better. Tighten the two ends of the workpiece without affecting the axial movement of the workpiece, so that the workpiece moves against the groove; when the workpiece moves axially under the action of the push rod of the pusher, the special-shaped part of the workpiece touches the first stage pressure The pressing reed on the material head realizes the rotation of the workpiece through the extrusion of the special-shaped part by the pressing reed and the rotation of the pressing reed driven by the first-stage pressing head. Under normal circumstances, no rotation occurs, so that the workpiece rotates to the set position, that is, the position of the workpiece state required by the next process. Under the action of the pressing reed on the second-stage pressing head, the workpiece is guaranteed to rotate to the set position. position to realize the second fine positioning of the workpiece.
所述夹紧装置包括:运动小车;安装在运动小车上的气动卡盘,在运动小车的带动下按照设定的路径往复运动;安装气动卡盘的中心的能相对气动卡盘轴向运动的同心顶杆,该顶杆的一端与气动卡盘之间安装有复位弹簧。The clamping device includes: a moving trolley; a pneumatic chuck installed on the moving trolley, which reciprocates according to a set path under the drive of the moving trolley; A concentric push rod, a return spring is installed between one end of the push rod and the pneumatic chuck.
当工件在推料器推杆的作用下作轴向运动靠近夹紧装置内的气动卡盘时,工件的一端先与顶杆接触,使得工件两端都有接触面,然后顶杆随着工件一起运动,直到运动到气动卡盘内设定的位置,气动卡盘上的卡爪夹紧工件,在运动小车的作用下,把工件运往下一个位置进行下一个工序。在工件运动的过程中,通过顶杆与推料器推杆的共同作用,工件能更好的保持精定位后的状态,防止工件在离开导向柱后,在气动卡盘上的卡爪夹紧前发生转动,影响定位精度,而且也能保证工件运动到气动卡盘内指定的位置,保证工件的位置精度,避免为下一步的工序带来加工误差。当气动卡盘在运动小车的作用下回到初始位置等待夹紧下一个工件时,顶杆在弹簧的作用下也回到初始位置,等待下一个工件。When the workpiece moves axially under the action of the push rod of the pusher and approaches the pneumatic chuck in the clamping device, one end of the workpiece contacts the ejector rod first, so that both ends of the workpiece have contact surfaces, and then the ejector rod follows the workpiece Move together until it moves to the set position in the pneumatic chuck, the claws on the pneumatic chuck clamp the workpiece, and under the action of the moving trolley, the workpiece is transported to the next position for the next process. During the movement of the workpiece, through the combined action of the ejector rod and the push rod of the pusher, the workpiece can better maintain the state after precise positioning, preventing the workpiece from being clamped by the jaws on the pneumatic chuck after leaving the guide column Rotation occurs before, affecting the positioning accuracy, and it can also ensure that the workpiece moves to the specified position in the pneumatic chuck, ensuring the position accuracy of the workpiece, and avoiding processing errors for the next step. When the pneumatic chuck returns to the initial position under the action of the moving trolley and waits to clamp the next workpiece, the ejector rod also returns to the initial position under the action of the spring, waiting for the next workpiece.
上述沟槽,推料器推杆和顶杆的中心在同一条直线上。Above-mentioned groove, the center of ejector push rod and push rod are on the same straight line.
本发明的棒状尾部有异形结构的自动化定位传送装置,工件以任何方式落到送料底板上,通过沟槽,导向柱和可压缩落料托片的协同作用对工件进行第一次精定位,再经过两级压料簧片的共同作用实现第二次精定位,最后在推料器推杆和顶杆的作用下使工件按定位后的状态运动到气动卡盘指定的位置,完成工件的自动化精确定位,运往下一个工序进行加工。In the automatic positioning transmission device with a special-shaped structure at the rod-shaped tail of the present invention, the workpiece falls on the feeding bottom plate in any way, and the workpiece is precisely positioned for the first time through the synergy of the groove, the guide column and the compressible blanking support, and then The second fine positioning is achieved through the joint action of the two-stage pressing reed, and finally, under the action of the push rod and the ejector rod of the pusher, the workpiece is moved to the position specified by the pneumatic chuck according to the positioned state, and the automation of the workpiece is completed. Precise positioning, transported to the next process for processing.
与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:
(1)本发明的装置针对棒状尾部有异形的工件,特别是异形部位尺寸大于棒状径向尺寸的工件,能够自动化完成整个定位过程,装置结构简单,制造成本低。(1) The device of the present invention can automatically complete the entire positioning process for workpieces with abnormal shapes at the rod-shaped tail, especially workpieces whose size of the abnormal shape is larger than the radial size of the rod. The device has a simple structure and low manufacturing cost.
(2)本发明的装置通过两次状态精定位和一次位置精定位完成定位过程,定位精度高。(2) The device of the present invention completes the positioning process through two state fine positioning and one position fine positioning, and the positioning accuracy is high.
(3)本发明的装置定位速度快,完成整个定位过程不超过3s,工作效率高。(3) The positioning speed of the device of the present invention is fast, the entire positioning process is completed within 3 seconds, and the work efficiency is high.
(4)本发明的装置对工件的定位靠机械部件来完成,整个过程安全可靠,可以长时间工作。(4) The positioning of the workpiece by the device of the present invention is completed by mechanical parts, the whole process is safe and reliable, and can work for a long time.
(5)本发明的装置能够应用在单个机械设备的工件定位环节上,也可以用在工业自动化生产线上,有广泛的应用前景。(5) The device of the present invention can be applied to the workpiece positioning link of a single mechanical equipment, and can also be used in industrial automation production lines, and has wide application prospects.
附图说明Description of drawings
图1是本发明一种自动化定位传送装置结构示意图。Fig. 1 is a schematic structural diagram of an automatic positioning and conveying device of the present invention.
图2(a)是本发明的装置取料和定位状态示意图。Fig. 2 (a) is a schematic diagram of the device of the present invention for taking material and positioning.
图2(b)是本发明的装置第二次定位状态示意图。Fig. 2(b) is a schematic diagram of the second positioning state of the device of the present invention.
图2(c)是本发明的装置定位完成示意图。Fig. 2(c) is a schematic diagram of the completion of positioning of the device of the present invention.
图中:1为底座,2为推料器,3为推料器推杆,4为落料托片,5为落料托,6为导轨,7为送料底板,8为沟槽,9为导向柱,10为顶杆,11为卡爪,12为气动卡盘,13为压料簧片,14为压料头,15为压料头座,16为压料杆,17为压料架,18为压料架底板,19为工件。In the figure: 1 is the base, 2 is the pusher, 3 is the push rod of the pusher, 4 is the blanking support, 5 is the blanking support, 6 is the guide rail, 7 is the feeding bottom plate, 8 is the groove, 9 is the Guide column, 10 is the push rod, 11 is the claw, 12 is the pneumatic chuck, 13 is the pressing spring, 14 is the pressing head, 15 is the pressing head seat, 16 is the pressing rod, 17 is the pressing frame , 18 is the binder frame base plate, and 19 is the workpiece.
具体实施方式detailed description
如图1、图2所示,一种自动化定位传送装置,包括:底座1,从工件存放处取料的送料小车,推动工件运动的推料装置,用于工件精定位的压料装置和夹紧装置;送料小车,推料装置和压料装置都固定在底座1上;夹紧装置与推料装置位于同一工作平面上;送料小车位于夹紧装置与推料装置中间;压料装置位于送料小车的正上方。As shown in Figure 1 and Figure 2, an automatic positioning transmission device includes: a base 1, a feeding trolley for taking materials from the workpiece storage, a pushing device for pushing the workpiece to move, a pressing device and clamps for fine positioning of the workpiece tightening device; the feeding trolley, the pushing device and the pressing device are all fixed on the base 1; the clamping device and the pushing device are located on the same working plane; the feeding trolley is located between the clamping device and the pushing device; the pressing device is located on the feeding directly above the car.
如图1所示,送料小车包括固定在底座1上的驱动装置,上述驱动装置与送料底板7相连,上述送料底板7下安装有滑块,滑块安装在固定不动的导轨6上。上述送料底板7上表面开设有沟槽8,沟槽8两边靠近夹紧装置的一侧安装有导向柱9,沟槽8两边靠近推料装置的一侧安装有落料托5,上述落料托5内安装有落料托片4,落料托片4有2块,对称分布在沟槽8两侧,落料托片4与复位弹簧相连。工作时,送料底板7在驱动装置的作用下到达取料位置,工件落到送料底板7上,由于沟槽8的设计,使得工件刚好落到沟槽8内,对工件进行粗定位,但由于降落的速度和工件的跳动等因素,工件的端部可能不在沟槽8内,通过在沟槽8两侧对称分布的导向柱9的设计,确保工件的一端落在沟槽8内,同时,工件的另一端落在2块落料托片4之间,2块落料托片4之间的初始距离小于工件的端面,当工件落在2块落料托片4之间时,2块落料托片4在工件的作用下作相反运动远离工件,实现对工件一端的软夹紧,当工件离开时,2块落料托片4在复位弹簧的作用下,再次回到初始位置,进行下一个工件的定位,通过沟槽8,导向柱9和落料托片4三者的共同作用能够对工件的位置进行第一次精定位。As shown in Figure 1, the feeding trolley includes a driving device fixed on the base 1, the driving device is connected to the feeding base 7, a slider is installed under the feeding base 7, and the slider is installed on the fixed guide rail 6. The upper surface of the above-mentioned feeding base plate 7 is provided with a groove 8, a guide column 9 is installed on the side of the groove 8 close to the clamping device, and a blanking support 5 is installed on the side of the groove 8 close to the pushing device. Blanking supporting sheet 4 is installed in holder 5, and blanking supporting sheet 4 has 2 pieces, symmetrically distributed in groove 8 both sides, and blanking supporting sheet 4 links to each other with back-moving spring. When working, the feeding bottom plate 7 reaches the pick-up position under the action of the driving device, and the workpiece falls on the feeding bottom plate 7. Due to the design of the groove 8, the workpiece just falls into the groove 8, and the workpiece is roughly positioned. Due to factors such as the falling speed and the beating of the workpiece, the end of the workpiece may not be in the groove 8. Through the design of the guide columns 9 symmetrically distributed on both sides of the groove 8, it is ensured that one end of the workpiece falls in the groove 8. At the same time, The other end of the workpiece falls between the two blanking pallets 4, and the initial distance between the two blanking pallets 4 is smaller than the end face of the workpiece. When the workpiece falls between the two blanking pallets 4, the two blanking pallets The blanking support 4 moves away from the workpiece in the opposite direction under the action of the workpiece to achieve soft clamping of one end of the workpiece. When the workpiece leaves, the two blanking support 4 return to the initial position again under the action of the return spring. Carry out the positioning of the next workpiece, through the joint action of the groove 8, the guide column 9 and the blanking support sheet 4, the position of the workpiece can be precisely positioned for the first time.
上述送料底板7的驱动装置可以是电机驱动装置,如电机带动丝杆或者电机带动链条或者电机带动皮带等,也可以是液压缸驱动装置,还可以是气动驱动装置,本实施例中,选择气动驱动装置,与压料装置共用一个气源,这样可以减少成本,而且结构也比较简单,能够精确、可靠地实现送料底板7在两个位置的来回运动。The driving device of the above-mentioned feeding bottom plate 7 can be a motor driving device, such as a motor driving a screw mandrel or a motor driving a chain or a motor driving a belt, etc., it can also be a hydraulic cylinder driving device, or a pneumatic driving device. In this embodiment, the pneumatic driving device is selected. The driving device shares an air source with the pressing device, which can reduce costs, and has a relatively simple structure, which can accurately and reliably realize the back and forth movement of the feeding bottom plate 7 at two positions.
如图1所示,推料装置包括固定在底座1上的推料器2,推料驱动装置和安装在推料器2内部受推料驱动装置驱动可相对推料器2轴向运动的推料器推杆3。上述推料驱动装置可以是液压驱动装置,也可以是气动驱动装置。本实施例中,选择气动驱动装置。推料器推杆3在推料驱动装置的作用下,往上述送料底板7沟槽8内的工件方向运动,推动工件在沟槽8内部相对沟槽8作轴向运动。As shown in Figure 1, the pusher device includes a pusher 2 fixed on the base 1, a pusher drive device and a pusher installed inside the pusher 2 and driven by the pusher drive device to move axially relative to the pusher 2. Feeder push rod 3. The above-mentioned push material driving device may be a hydraulic driving device or a pneumatic driving device. In this embodiment, a pneumatic drive device is selected. The pushing rod 3 of the pusher moves toward the workpiece in the groove 8 of the feeding bottom plate 7 under the action of the pushing drive device, and pushes the workpiece to move axially relative to the groove 8 inside the groove 8 .
为了能更好的实现推料器推杆3对工件的轴向推动,推料器推杆3的端面比工件的端面要大的多,同时,上述推料器推杆3的端面外部和中间部分形状为圆锥面,上述2块落料托片4与推料器推杆3端面接触的部分为相同倾角的圆锥面,位于端面外周的圆锥面为第一级圆锥面,位于推料器推杆3中部的圆锥台面为第二级圆锥面,使得在工件轴向运动离开落料托片4时,推料器推杆3的端面由于与落料托片4端面圆锥面的配合能够进入到2块落料托片的内部,导致2块落料托片4作相反运动,压缩复位弹簧,随着运动的继续进行,当落料托片4接触到第二级圆锥面时,2块落料托片4进一步作相反运动远离工件中心,对推料器推杆3施加更大的径向力,对推料器推杆3的运动起导向作用,推料器推杆3的端面内部是一个内锥面,当工件与推料器推杆3接触时,工件端面上的锥面刚好与推料器推杆3端面上的内锥面配合,实现对工件的定位,确保工件与推料器推杆3同心。In order to better realize the axial push of the pusher push rod 3 to the workpiece, the end face of the pusher push rod 3 is much larger than the end face of the workpiece. Part of the shape is a conical surface, and the above-mentioned two blanking support pieces 4 are conical surfaces with the same inclination angle on the contact part of the end surface of the push rod 3 of the pusher. The conical table surface in the middle of the rod 3 is a second-level conical surface, so that when the workpiece moves away from the blanking support 4 in the axial direction, the end surface of the push rod 3 of the pusher can enter into the The interior of the 2 blanking pallets causes the 2 blanking pallets 4 to move in opposite directions, compressing the return spring, and as the movement continues, when the blanking pallet 4 touches the second-stage conical surface, the 2 blanking pallets The support plate 4 further moves in the opposite direction away from the center of the workpiece, and exerts a greater radial force on the push rod 3 of the pusher, which guides the movement of the push rod 3 of the pusher. The inside of the end face of the push rod 3 is a Inner cone surface, when the workpiece is in contact with the push rod 3, the cone surface on the end surface of the workpiece just matches the inner cone surface on the end surface of the push rod 3 of the pusher to realize the positioning of the workpiece and ensure that the workpiece and the pusher Push rod 3 concentric.
如图1所示,压料装置包括压料架底板18,上述压料架底板18固定安装在底座1上,压料架17安装在上述压料架底板18上,压料架17的一端设有滑道,压料杆16安装在上述压料架17的滑道内与压料架17作上下相对运动,上述压料杆16的底部固定安装有压料头座15,在压料头座15上安装有2个对称分布的压料头14,每个压料头上都安装有压料簧片13,其中靠近夹紧装置一侧的压料头为第二级压料头,固定安装在压料头座15上,靠近推料装置一侧的压料头为第一级压料头,可以绕压料头中心转动。在工作时,由于压料簧片13可以在垂直方向产生形变,导致当压料杆16在气动驱动装置的作用下带动压料头14向下运动到设定位置时,压料簧片13能够更好的压紧工件的两端,同时不影响工件的轴向运动,使得工件贴着沟槽8运动;当工件在推料器推杆3的作用下作轴向运动时,工件的异形部位接触到第一级压料头上的压料弹片,通过压料弹片对异形部位的挤压以及第一级压料头带动压料弹片的转动,实现工件的转动,最坏情况下转动90度,最好情况下不发生转动,使得工件转动到设定的位置,即下一个工序所需要的工件状态的位置,在第二级压料头上的压料弹簧的作用下,确保工件转动到设定的位置,实现工件的第二次精定位。As shown in Figure 1, the pressing device comprises a pressing frame bottom plate 18, and the above-mentioned pressing material frame bottom plate 18 is fixedly installed on the base 1, and the pressing material frame 17 is installed on the above-mentioned pressing material frame bottom plate 18, and one end of the pressing material frame 17 is provided with There is a slideway, and the binder rod 16 is installed in the slideway of the above-mentioned binder frame 17 to move relative to the binder frame 17 up and down. Two symmetrically distributed pressing heads 14 are installed on the top, each pressing head is equipped with a pressing material reed 13, and the pressing head near the side of the clamping device is the second-stage pressing head, which is fixedly installed on the On the binder seat 15, the binder near the pushing device side is the first stage binder, which can rotate around the binder center. When working, since the pressing reed 13 can deform in the vertical direction, when the pressing rod 16 drives the pressing head 14 to move down to the set position under the action of the pneumatic drive device, the pressing reed 13 can It is better to press the two ends of the workpiece without affecting the axial movement of the workpiece, so that the workpiece moves against the groove 8; Contact the pressing shrapnel on the first-stage pressing head, through the pressing of the pressing shrapnel on the special-shaped part and the rotation of the pressing shrapnel driven by the first-stage pressing head, the rotation of the workpiece is realized, and the rotation is 90 degrees in the worst case , in the best case, no rotation occurs, so that the workpiece rotates to the set position, that is, the position of the workpiece state required by the next process. Under the action of the pressing spring on the second-stage pressing head, it is ensured that the workpiece rotates to The set position realizes the second precise positioning of the workpiece.
上述送料底板7上的导向柱9端面为锥面,可以上下运动,一开始主要靠圆柱面使得工件落在沟槽8内,由于工件的异形部位的最大长度远大于棒状部位的圆形直径,当工件在第二次精确定位后,工件的异形部位的最长边位于水平面上,大于2个导向柱9之间的距离,当异形部位运动到与2个导向柱9接触时,通过导向柱9端面的圆锥面使得导向柱9绕导向柱9中心转动并往下运动,使得异形部位顺利通过导向柱9,当工件通过导向柱9后,导向柱9在复位弹簧的作用下,又能回到初始位置,开始下一个工件的定位。The end face of the guide column 9 on the above-mentioned feeding bottom plate 7 is a tapered surface, which can move up and down. At the beginning, the workpiece mainly relies on the cylindrical surface to make the workpiece fall in the groove 8. Since the maximum length of the special-shaped part of the workpiece is much larger than the circular diameter of the rod-shaped part, After the workpiece is accurately positioned for the second time, the longest side of the special-shaped part of the workpiece is located on the horizontal plane, which is greater than the distance between the two guide posts 9. When the special-shaped part moves to contact with the two guide posts 9, it passes through the guide post. The conical surface of the end surface of 9 makes the guide column 9 rotate around the center of the guide column 9 and move downward, so that the special-shaped part passes through the guide column 9 smoothly. To the initial position, start the positioning of the next workpiece.
如图1所示,夹紧装置包括运动小车(图中省略),安装在运动小车上的气动卡盘12,在气动卡盘12的中心有一根能相对气动卡盘12轴向运动的同心顶杆10,顶杆10的一端安装有弹簧。当工件在推料器推杆3的作用下作轴向运动靠近夹紧装置内的气动卡盘12时,工件的一端先与顶杆10接触,使得工件两端都有接触面,然后顶杆10随着工件一起运动,直到运动到气动卡盘12内设定的位置,气动卡盘12上的卡爪11夹紧工件,在运动小车的作用下,把工件运往下一个位置进行下一个工序。在工件运动的过程中,通过顶杆10与推料器推杆3的共同作用,工件能更好的保持精定位后的状态,防止工件在离开导向柱9后,在气动卡盘12上的卡爪11夹紧前发生转动,影响定位精度,而且也能保证工件运动到气动卡盘12内指定的位置,保证工件的位置精度,避免为下一步的工序带来加工误差。当气动卡盘12在运动小车的作用下回到初始位置等待夹紧下一个工件时,顶杆10在弹簧的作用下也回到初始位置,等待下一个工件。As shown in Figure 1, the clamping device includes a moving trolley (omitted in the figure), a pneumatic chuck 12 installed on the moving trolley, and a concentric top that can move axially relative to the pneumatic chuck 12 at the center of the pneumatic chuck 12. Rod 10, one end of push rod 10 is equipped with spring. When the workpiece moves axially under the action of the push rod 3 of the pusher and approaches the pneumatic chuck 12 in the clamping device, one end of the workpiece first contacts the ejector rod 10, so that both ends of the workpiece have contact surfaces, and then the ejector rod 10 Move together with the workpiece until it moves to the set position in the pneumatic chuck 12, the jaws 11 on the pneumatic chuck 12 clamp the workpiece, and under the action of the moving trolley, the workpiece is transported to the next position for the next process . During the movement of the workpiece, through the joint action of the ejector rod 10 and the push rod 3 of the pusher, the workpiece can better maintain the state after precise positioning, preventing the workpiece from falling on the pneumatic chuck 12 after leaving the guide column 9. The claw 11 rotates before clamping, which affects the positioning accuracy, and can also ensure that the workpiece moves to the specified position in the pneumatic chuck 12, ensuring the position accuracy of the workpiece, and avoiding processing errors for the next step. When the pneumatic chuck 12 returns to the initial position under the action of the moving trolley and waits to clamp the next workpiece, the push rod 10 also returns to the initial position under the action of the spring, waiting for the next workpiece.
上述沟槽8,推料器推杆3和顶杆10的中心在同一条直线上。Above-mentioned groove 8, the center of ejector push rod 3 and ejector rod 10 are on the same straight line.
本发明的棒状尾部有异形结构的自动化定位传送装置,工件以任何方式落到送料底板7上,通过沟槽8,导向柱9和可压缩落料托片4的协同作用对工件进行第一次精定位,再经过两级压料簧片的共同作用实现第二次精定位,最后在推料器推杆3和顶杆10的作用下使工件按定位后的状态运动到气动卡盘12指定的位置,完成工件的自动化精确定位,运往下一个工序进行加工。In the automatic positioning transmission device with a special-shaped structure at the rod-shaped tail of the present invention, the workpiece falls on the feeding bottom plate 7 in any way, and the first time is performed on the workpiece through the synergy of the groove 8, the guide column 9 and the compressible blanking support 4. Fine positioning, and then the second fine positioning is achieved through the joint action of the two-stage pressing reed, and finally, under the action of the pusher push rod 3 and the ejector rod 10, the workpiece is moved to the pneumatic chuck 12 according to the position after positioning. position, complete the automatic and precise positioning of the workpiece, and transport it to the next process for processing.
具体实例specific example
本发明的装置具体工件定位过程:如图2(a)所示,送料底板7在驱动装置的作用下沿着导轨6运动到位于存料区的工件的正下方,工件在螺杆的作用下落下来,落到送料底板7的沟槽8上,通过导向柱9和落料托片4的共同作用确保工件全部落在沟槽8内;然后送料底板7运动到如图2(b)所示的位置,压料杆16在气动装置的作用下快速向下运动,使压料头14上的压料簧片13压紧工件,接着推料器推杆3在气动装置的作用下向工件运动,使工件的一端定位在推料器推杆3的端面内部,推动工件接触顶杆10并到达气动卡盘12内,在这个过程中通过第一级压料簧片的转动和第二级压料簧片的作用完成工件的状态定位;最后气动卡盘12上的卡爪11夹紧工件,推料器推杆3回到初始位置,如图2(c)所示,工件准备运往下一个工序进行加工。The specific workpiece positioning process of the device of the present invention: as shown in Figure 2 (a), the feeding bottom plate 7 moves along the guide rail 6 under the action of the driving device to directly below the workpiece located in the storage area, and the workpiece falls under the action of the screw rod , falls on the groove 8 of the feeding bottom plate 7, and ensures that the workpieces all fall in the groove 8 through the joint action of the guide column 9 and the blanking pallet 4; then the feeding bottom plate 7 moves to the position shown in Figure 2(b) position, the pressing rod 16 moves downward quickly under the action of the pneumatic device, so that the pressing reed 13 on the pressing head 14 presses the workpiece, and then the push rod 3 of the pusher moves towards the workpiece under the action of the pneumatic device. One end of the workpiece is positioned inside the end face of the push rod 3 of the pusher, and the workpiece is pushed to contact the ejector rod 10 and reach the pneumatic chuck 12. During this process, the rotation of the first-stage pressing reed and the second-stage pressing The role of the reed completes the state positioning of the workpiece; finally, the jaws 11 on the pneumatic chuck 12 clamp the workpiece, and the push rod 3 of the pusher returns to the initial position, as shown in Figure 2(c), the workpiece is ready to be transported to the next process for processing.
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