CN104522843A - Seed shelling and screening device and application thereof - Google Patents
Seed shelling and screening device and application thereof Download PDFInfo
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- 238000012216 screening Methods 0.000 title claims abstract description 82
- 239000000463 material Substances 0.000 claims abstract description 82
- 239000002245 particle Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000000926 separation method Methods 0.000 claims abstract description 9
- 238000007789 sealing Methods 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 230000035784 germination Effects 0.000 abstract description 4
- 238000003860 storage Methods 0.000 abstract description 3
- 230000003993 interaction Effects 0.000 abstract 1
- 230000008901 benefit Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 244000068988 Glycine max Species 0.000 description 3
- 235000010469 Glycine max Nutrition 0.000 description 3
- 239000010903 husk Substances 0.000 description 3
- 239000010985 leather Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 244000046052 Phaseolus vulgaris Species 0.000 description 2
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 2
- 235000012343 cottonseed oil Nutrition 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000013305 flexible fiber Substances 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 235000020238 sunflower seed Nutrition 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000018262 Arachis monticola Nutrition 0.000 description 1
- 240000002791 Brassica napus Species 0.000 description 1
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
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- 235000005607 chanvre indien Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 230000001766 physiological effect Effects 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000011064 split stream procedure Methods 0.000 description 1
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Abstract
本发明涉及一种种子去壳筛选装置及其应用,包括支架,支架由上而下依次固定设置有集料部、研磨去壳部和筛选部;该装置还包括研磨锤和残料收集部,研磨锤的锤体被容纳至所述的研磨去壳部内,残料收集部与所述的研磨去壳部的下半部分相连通。使用时,种子通过集料部进入到研磨去壳部内,通过锤体与研磨去壳部的相互作用将种子去壳,籽粒进入筛选部通过筛笼进行筛选分离,种壳进入到残料收集部进行处理。本发明脱壳效率高且对籽粒影响小,实现了对带壳种子的有效收集、研磨脱壳和不同粒径的筛选分离。本发明能确保种皮和胚乳不被损坏,确保脱壳后种子的品质性状、保存寿命以及萌发活力良好。
The invention relates to a seed shelling and screening device and its application, comprising a bracket, which is fixedly arranged with a collecting part, a grinding and shelling part and a screening part from top to bottom in sequence; the device also includes a grinding hammer and a residual material collecting part, The hammer body of the grinding hammer is accommodated in the grinding and shelling part, and the residue collecting part communicates with the lower half of the grinding and shelling part. When in use, the seeds enter the grinding and shelling part through the aggregate part, and the seeds are shelled through the interaction between the hammer body and the grinding and shelling part. The seeds enter the screening part and are screened and separated by the sieve cage, and the seed shells enter the residual material collection part. to process. The invention has high shelling efficiency and little influence on grains, and realizes effective collection of shelled seeds, grinding and shelling, and screening and separation of different particle sizes. The invention can ensure that the seed coat and endosperm are not damaged, and ensure that the quality traits, storage life and germination vigor of the seeds after shelling are good.
Description
技术领域technical field
本发明涉及一种种子去壳筛选装置及其应用,属于农作物种子资源收集与加工技术领域。The invention relates to a seed shelling and screening device and its application, belonging to the technical field of crop seed resource collection and processing.
背景技术Background technique
作物种子的外壳具有保护胚芽的重要作用。然而,在农作物种子收集、整理、加工以及利用的过程中,往往需要对带壳的种子进行去壳处理。尤其对油菜、麻类和豆类等作物,脱壳是籽粒收集与加工的重要过程,并对籽粒的生理活性与产品质量具有重要影响。目前,作物种壳的去除主要通过人工剥壳或者使用碾压机械完成。人工剥壳效率低、劳动量大且耗时长。碾压机械脱壳往往导致籽粒的种皮和胚乳受损从而影响种子的品质性状、保存寿命以及萌发活力。The shell of crop seeds plays an important role in protecting the germ. However, in the process of collecting, arranging, processing and utilizing crop seeds, it is often necessary to dehull the shelled seeds. Especially for crops such as rapeseed, hemp and beans, shelling is an important process of grain collection and processing, and has an important impact on the physiological activity and product quality of the grain. At present, the removal of crop seed shells is mainly done by manual peeling or using rolling machinery. Manual shelling is inefficient, labor-intensive and time-consuming. Rolling mechanical dehulling often leads to damage to the seed coat and endosperm of the grain, which affects the quality traits, storage life and germination vitality of the seed.
中国专利CN203040620公开了一种小型多功能脱壳机,它由脱壳外罩体、支架、打板机主体构成,脱壳外罩体设置在支架上,打板机主体的电动皮带轮位于脱壳外罩体的一端,转轴的右端与电动皮带轮连接,左端穿过脱壳外罩体内腔用转动轴承固定在脱壳外罩体的另一端,脱壳外罩体内的转轴上设置有两根或两根以上的连接杆和果料清理勾,连接杆的两端设置有夹板,夹板上设置有柔质纤维皮革打料条,脱壳外罩体的顶部设置有进料口,侧底部设置有出料口,底部设置有种子出料筛。但是该专利的缺点是,只能针对带壳物料进行批量循环研磨,通过夹板上设置有柔质纤维皮革打料条与物料进行挤压、研磨,实现去壳的目的,但是在应用时,所述柔质纤维皮革打料条与所述外壳之间的距离较大,不单是利用机械部件的研磨,同时还能利用物料之间的作用力进行研磨脱壳,但不利于小批量的种子脱壳处理。Chinese patent CN203040620 discloses a small multifunctional sheller, which is composed of a sheller cover body, a bracket, and a main body of a hammering machine. One end of the shaft, the right end of the rotating shaft is connected with the electric pulley, the left end passes through the inner cavity of the shelling cover and is fixed on the other end of the shelling cover with a rotating bearing, and the rotating shaft in the shelling cover is provided with two or more than two connecting rods And the fruit material cleaning hook, the two ends of the connecting rod are provided with splints, the plywood is provided with soft fiber leather strips, the top of the shelling outer cover is provided with a feed port, the side bottom is provided with a discharge port, and the bottom is provided with a Seed discharge sieve. However, the disadvantage of this patent is that it can only carry out batch cycle grinding for shelled materials, and extrude and grind the material through the plywood with flexible fiber leather strips and materials to achieve the purpose of shelling, but in application, all The distance between the flexible fiber leather beating strip and the shell is relatively large, not only the grinding of the mechanical parts is used, but also the force between the materials can be used for grinding and shelling, but it is not conducive to the shelling of small batches of seeds. Shell handling.
中国专利CN2662659公开了一种适宜棉籽、大豆、葵花籽、花生果脱壳(皮)分离的设备,它是将油料送至脱壳(皮)机剥去外壳(皮),仁壳(皮)分裂物流淌到篮式打筛搓打后〔大豆、葵花籽脱壳(皮)后可不经过篮式打筛〕,落到仁壳(皮)分离筛经分级风选,使仁壳(皮)分离。它是一种脱壳(皮)率及生产效率均高的设备,结构紧凑,工艺配备简单可靠,是棉籽、大豆脱壳(皮)分离的理想设备。该专利的技术不足在于,整个体积庞大,适于批量油料的预加工处理,如将该设备应用于豆类种子处理时,碾压机械脱壳往往导致籽粒的种皮和胚乳受损从而影响种子的品质性状、保存寿命以及萌发活力。Chinese patent CN2662659 discloses a kind of equipment suitable for cottonseed, soybean, sunflower seed and peanut shelling (skin) separation. It is to send the oil to the shelling (skin) machine to peel off the shell (skin) After the split stream flows to the basket sieve and rubs (soybean and sunflower seeds do not need to go through the basket sieve after shelling (husk)), it falls to the kernel shell (hull) separation sieve and is classified and winnowed to make the kernel shell (husk) separate. It is a kind of equipment with high husking (hulling) rate and high production efficiency. It has compact structure and simple and reliable process equipment. It is an ideal equipment for cottonseed and soybean husking (husk) separation. The technical disadvantage of this patent is that the whole volume is huge, which is suitable for the preprocessing of batches of oilseeds. For example, when the equipment is applied to the treatment of bean seeds, the rolling mechanical dehulling often leads to damage to the seed coat and endosperm of the seeds, thus affecting the seeds. quality traits, shelf life and germination vigor.
因此,急需设计一种高效且不损伤籽粒结构、脱壳效率高、对籽粒影响小且能有效分选不同粒径种子的脱壳装置,为农作物种子资源的保护和高效利用提供丰富设备。Therefore, it is urgent to design a shelling device that is efficient and does not damage the grain structure, has high shelling efficiency, has little impact on the grain, and can effectively sort seeds of different particle sizes, so as to provide abundant equipment for the protection and efficient utilization of crop seed resources.
发明内容Contents of the invention
针对现有技术的不足,本发明提供一种结构简单、操作简便、去壳效率高且对籽粒影响小的一种种子去壳筛选装置。Aiming at the deficiencies of the prior art, the present invention provides a seed hulling and screening device with simple structure, easy operation, high hulling efficiency and little impact on grains.
本发明还提供上述种子去壳筛选装置的工作方法。The present invention also provides a working method of the above-mentioned seed hulling and screening device.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种种子去壳筛选装置,包括支架,在所述支架由上而下依次固定设置有集料部、研磨去壳部和筛选部;A seed husking and screening device, comprising a support, on which a collecting part, a grinding and husking part and a screening part are fixedly arranged sequentially from top to bottom;
所述集料部、研磨去壳部和筛选部依次贯通设置有物料通道,用于物料沿重力垂直下落;The collection part, the grinding and shelling part and the screening part are sequentially provided with a material channel for the material to fall vertically along the gravity;
所述装置还包括研磨锤,所述研磨锤包括研磨杆和设置在研磨杆底部的锤体,所述锤体的外表面与所述研磨去壳部的底部形状相适应;所述研磨杆贯穿设置在集料部和研磨去壳部,所述锤体被容纳至所述的研磨去壳部内;在所述研磨杆的上部设置有止位销和环形把手,在所述锤体的表面均匀分布有凸起结构;The device also includes a grinding hammer. The grinding hammer includes a grinding rod and a hammer body arranged at the bottom of the grinding rod. The outer surface of the hammer body is adapted to the shape of the bottom of the grinding shell; the grinding rod runs through the It is arranged in the collection part and the grinding and shelling part, and the hammer body is accommodated in the grinding and shelling part; a stop pin and a ring handle are arranged on the upper part of the grinding rod, and the surface of the hammer body is uniform Distributed with raised structures;
所述装置还包括残料收集部,所述残料收集部与所述的研磨去壳部的下半部分相连通。The device also includes a residue collecting part, and the residue collecting part communicates with the lower half of the grinding and shelling part.
优选的,所述研磨杆上环绕设置有螺旋体,所述螺旋体被容纳至所述的集料部内。此设计的优点在于,研磨杆转动时,螺旋体可以有效地搅动集料部内的种子,使种子旋转落下顺利进入物料通道内。Preferably, a spiral body is arranged around the grinding rod, and the spiral body is accommodated in the collecting part. The advantage of this design is that when the grinding rod rotates, the spiral body can effectively stir the seeds in the collection part, so that the seeds rotate and fall smoothly into the material channel.
优选的,所述集料部包括弧形容器、在所述弧形容器的底部贯通设置有第一物料通道;所述的研磨去壳部自上而下依次设置有圆台形物料腔和半圆形物料腔,在所述半圆形物料腔的底部贯通连接所述的筛选部。此处设计的优点在于,将集料部设计成弧形容器便于投放物料时能均匀散至所述锤体的表面,避免因物料散至不均匀而导致研磨去壳力度不均,影响去壳效率;所述的研磨去壳部的底部也设置有半圆形物料腔,其结构与所述锤体的表面形状相适应,最大限度的增加了锤体与研磨去壳部的接触面积,提高研磨去壳效果。Preferably, the collection part includes an arc-shaped container, and a first material passage is provided through the bottom of the arc-shaped container; the grinding and shelling part is provided with a frustum-shaped material chamber and a semicircular Shaped material chamber, the bottom of the semicircular material chamber is connected through the screening part. The advantage of the design here is that the collection part is designed as an arc-shaped container, so that the material can be evenly scattered to the surface of the hammer body when the material is put in, so as to avoid the uneven grinding and shelling force caused by the uneven dispersion of the material, which affects the shelling Efficiency; the bottom of the grinding and shelling part is also provided with a semicircular material cavity, and its structure is adapted to the surface shape of the hammer body, which increases the contact area between the hammer body and the grinding and shelling part to the greatest extent, and improves Grinding for hulling effect.
优选的,所述筛选部包括多个筛笼和底桶,所述多个筛笼由上而下依次叠加放置在底桶上,所述由上而下设置的筛笼的孔径依次减小。此处设计的优点在于,所述筛选部利用多层筛笼的不同孔径,将去壳种子的筛选逐一细化。Preferably, the screening part includes a plurality of screen cages and a bottom bucket, the multiple screen cages are stacked on the bottom bucket from top to bottom, and the apertures of the screen cages arranged from top to bottom are sequentially reduced. The advantage of the design here is that the screening part refines the screening of the shelled seeds one by one by using the different apertures of the multi-layer screen cages.
优选的,所述筛选部通过连接环管与研磨去壳部相连通,在所述的连接环管内设置有轴承钢珠助力筛选部轴向旋转运行,在所述筛选部的底部还设置有滑动轮。此处设计的优点在于,轴承钢珠助力将不同粒径的种子筛选到相应的筛笼或底桶。Preferably, the screening part communicates with the grinding and shelling part through a connecting ring pipe, bearing steel balls are arranged in the connecting ring pipe to assist the axial rotation of the screening part, and a sliding wheel is also provided at the bottom of the screening part . The advantage of the design here is that the bearing balls assist in screening seeds of different particle sizes to the corresponding screen cage or bottom bucket.
进一步优选的,所述筛选部还包括定位杆和销扣,所述定位杆的上端设置有通孔;所述筛笼包括圆柱形容器,在所述圆柱形容器的上、下边缘处分别设置有定位环,所述定位杆依次贯穿定位环,所述定位杆上端的通孔与销扣相配合用以固定定位杆。Further preferably, the screening part also includes a positioning rod and a pin buckle, the upper end of the positioning rod is provided with a through hole; the screen cage includes a cylindrical container, and the upper and lower edges of the cylindrical container are respectively provided There is a positioning ring, and the positioning rod runs through the positioning ring in turn, and the through hole at the upper end of the positioning rod cooperates with the pin buckle to fix the positioning rod.
优选的,在所述圆柱形容器的侧边上设置有取种口和滑行封口片,所述滑行封口片用以打开或关闭取种口。Preferably, a seed taking port and a sliding sealing piece are arranged on the side of the cylindrical container, and the sliding sealing piece is used to open or close the seed taking port.
优选的,在所述集料部的顶部设置有第一半圆组合盖,在所述研磨去壳部的顶部设置有第二半圆组合盖。此处设计的优点在于,研磨去壳时避免物料在研磨力的作用下旋出或蹦出,减少浪费和损耗、降低环境污染;同时该组合盖还能随时被打开,便于工作人员随时查看物料的下料情况,及时处理。Preferably, a first semicircular combined cover is provided on the top of the collecting part, and a second semicircular combined cover is provided on the top of the grinding and hulling part. The advantage of the design here is that it prevents the material from spinning out or popping out under the action of the grinding force when grinding and shelling, reducing waste and loss, and reducing environmental pollution; at the same time, the combined cover can be opened at any time, so that the staff can check the material at any time The blanking situation is handled in a timely manner.
优选的,所述的集料部外部设置有固定栓,通过所述固定栓调节集料部在支架上的位置,所述支架上设置有栓托,所述栓托用以实现对固定栓的支撑和定位。此处设计的优点在于,研磨去壳前,将固定栓调至栓托,使集料部的第一物料通道底端与研磨去壳部的第二半圆组合盖平行。研磨去壳后,向上调节固定栓,直至集料部的第一半圆组合盖与支架的导向环靠近,将研磨锤能够向上提,使止位销穿过导向环并卡于所述导向环上,便于研磨去壳部内残余物料的清除。Preferably, a fixing bolt is arranged on the outside of the collecting part, and the position of the collecting part on the bracket is adjusted through the fixing bolt, and a bolt bracket is provided on the bracket, and the bolt bracket is used to realize the support of the fixing bolt. Support and positioning. The advantage of the design here is that before the grinding and shelling, the fixed bolt is adjusted to the bolt holder, so that the bottom end of the first material channel of the collecting part is parallel to the second semicircle combined cover of the grinding and shelling part. After grinding and removing the shell, adjust the fixing bolt upward until the first semicircular combination cover of the collecting part is close to the guide ring of the bracket, and the grinding hammer can be lifted upwards, so that the stop pin passes through the guide ring and is stuck on the guide ring , to facilitate the removal of residual materials in the grinding and shelling part.
优选的,在所述研磨去壳部的外部设置有一个辅助固定支架。此处设计的优点在于,辅助固定支架用来增加整个去壳装置工作时的稳定性。Preferably, an auxiliary fixing bracket is provided outside the grinding and shelling part. The advantage of the design here is that the auxiliary fixing bracket is used to increase the stability of the whole shelling device during work.
优选的,在所述支架的顶部设置有导向环,在所述导向环内部设置有钢珠用以助力研磨杆运行,所述研磨杆的上部贯穿在所述导向环内;在所述研磨杆的顶部设置有环形把手。此处设计的优点在于,便于操控研磨杆对锤体进行旋转,实现研磨去壳的效果。Preferably, a guide ring is provided on the top of the bracket, and steel balls are arranged inside the guide ring to assist the operation of the grinding rod, and the upper part of the grinding rod passes through the guide ring; There is a ring handle on the top. The advantage of the design here is that it is convenient to control the grinding rod to rotate the hammer body to achieve the effect of grinding and shelling.
优选的,所述凸起结构在锤体表面呈螺旋形排列。此处设计的优点在于,在所述螺旋形排列的凸起结构之间设计出物料螺旋通道,便于物料在收到单次研磨后便能沿螺旋导向向下垂落,增加物料的研磨路径,起到去壳完全的效果。Preferably, the protruding structures are arranged in a spiral shape on the surface of the hammer body. The advantage of the design here is that a material spiral channel is designed between the spirally arranged convex structures, so that the material can hang down along the spiral guide after receiving a single grinding, increasing the grinding path of the material, and effectively To the effect of shelling completely.
优选的,所述的凸起结构整体为半圆形。此处设计的优点在于,凸起结构为硬性适中的塑料材质,对物料物理损伤小,且能延长研磨锤和半圆形物料腔的使用寿命。Preferably, the raised structure is in the shape of a semicircle as a whole. The advantage of the design here is that the raised structure is made of moderately hard plastic material, which causes little physical damage to the material, and can prolong the service life of the grinding hammer and the semicircular material cavity.
优选的,在所述支架的底部设置有底座,所述辅助固定支架的底部也与所述底座固定连接。Preferably, a base is provided at the bottom of the bracket, and the bottom of the auxiliary fixing bracket is also fixedly connected with the base.
优选的,所述残料收集部的外型为圆柱体,所述残料收集部的上端通过第二物料通道与所述的研磨去壳部的下半部分相连通,所述残料收集部的底端设置有下开盖。此设计的好处在于,通过与研磨去壳部连通,去壳后剩余的壳皮可以进入到残料收集部,通过打开残料收集部底端的下开盖将壳皮直接处理掉即可。Preferably, the shape of the residue collection part is a cylinder, the upper end of the residue collection part communicates with the lower half of the grinding and shelling part through the second material channel, and the residue collection part The bottom end is provided with a lower opening cover. The advantage of this design is that, by communicating with the grinding and shelling part, the remaining shell skin after shelling can enter the residual material collection part, and the shell skin can be directly disposed of by opening the lower opening cover at the bottom of the residual material collection part.
一种种子去壳筛选装置的工作方法,包括步骤如下:A working method of a seed shelling and screening device, comprising the following steps:
(1)将所述研磨锤的锤体完全放置在所述研磨去壳部内,关闭所述研磨去壳部的第二半圆组合盖,将所述集料部的固定栓调至栓托并固定;(1) Place the hammer body of the grinding hammer completely in the grinding and shelling part, close the second semicircle combined cover of the grinding and shelling part, adjust the fixing bolt of the collecting part to the bolt holder and fix it ;
(2)打开所述集料部的第一半圆组合盖,向所述集料部内放入带壳的种子;(2) Open the first semicircle combined cover of the collection part, put the shelled seeds into the collection part;
(3)通过驱动研磨杆驱动旋转研磨锤,使所述带壳种子夹在所述研磨去壳部与研磨锤之间,同时旋转研磨锤,使所述种子破壳并相互分离;(3) driving the rotating grinding hammer by driving the grinding rod, so that the shelled seeds are sandwiched between the grinding and shelling part and the grinding hammer, and rotating the grinding hammer at the same time, so that the seeds are broken and separated from each other;
(4)重复循环驱动所述研磨锤,使步骤(3)中研磨出的种子沿所述研磨去壳部与研磨锤之间的空隙落入所述筛选部内,研磨出的壳体经过第二物料通道进入残料收集部内;(4) Drive the grinding hammer repeatedly, so that the seeds ground in step (3) fall into the screening part along the gap between the grinding and shelling part and the grinding hammer, and the ground shell passes through the second The material channel enters the residual material collection part;
(5)所述种子经过筛选部内的层层筛笼,不同粒径的种子经过筛笼的筛选即处于不同的筛笼或底桶内,进而实现对不同粒径种子的筛选分离;(5) The seeds pass through the layers of sieve cages in the screening section, and the seeds of different particle sizes are screened in different sieve cages or bottom buckets after being screened by the sieve cages, so as to realize the screening and separation of seeds of different particle sizes;
(6)当所有物料经筛选部处理完毕之后,打开所述残料收集部底端的下开盖将壳皮取出,将未去壳的种子继续按照步骤(3)至(5)继续处理;(6) After all the materials have been processed by the screening part, open the lower cover at the bottom of the residual material collection part to take out the shell, and continue to process the unhulled seeds according to steps (3) to (5);
(7)驱动所述筛选部的定位杆,使筛选部的筛笼旋转,使第一筛笼中的种子落入相应粒径的筛笼或底桶内;(7) Drive the positioning rod of the screening part to rotate the screen cage of the screening part, so that the seeds in the first screen cage fall into the screen cage or the bottom bucket of the corresponding particle size;
(8)打开所述筛选部的销扣抽出定位杆,从上到下取出筛笼并收集其中的种子;(8) Open the pin buckle of the screening part and extract the positioning rod, take out the screen cage from top to bottom and collect the seeds therein;
(9)打开所述残料收集部底端的下开盖将壳皮清除。(9) Open the lower cover at the bottom of the residue collecting part to remove the shell.
优选的,在步骤(7)完成后,向上调节所述集料部的固定栓,打开研磨去壳部的第二半圆组合盖,将所述研磨锤向上提起使止位销卡于所述导向环上,剩余物料落入所述筛选部。Preferably, after step (7) is completed, adjust the fixing bolt of the collection part upwards, open the second semicircle combination cover of the grinding and shelling part, lift the grinding hammer upwards so that the stop pin is stuck on the guide On the ring, the remaining material falls into the screening part.
优选的,在清理所述研磨锤时,将所述研磨去壳部的顶部设置的第二半圆组合盖打开,向上调节所述集料部的固定栓,把所述研磨锤向上提起,近距离对锤体表面进行清理。Preferably, when cleaning the grinding hammer, open the second semicircular combination cover provided on the top of the grinding and shelling part, adjust the fixing bolt of the collecting part upwards, lift the grinding hammer upwards, and close Clean the surface of the hammer body.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、本发明所述种子去壳装置可以根据不同种壳的特性改变研磨杆运行的速度和运行次数,适用于多种农作物种子,尤其适用于外壳薄、粒形小的种子脱壳。1. The seed shelling device of the present invention can change the running speed and running times of the grinding rod according to the characteristics of different seed shells, and is suitable for a variety of crop seeds, especially for shelling seeds with thin shells and small grain shapes.
2、本发明种子去壳装置将集料部、研磨去壳部、筛选部和残料收集部集合为一体,脱壳效率高且对籽粒影响小,设置的筛选部可以有效对不同粒径的种子进行筛选分离,实现了对带壳种子的有效收集、研磨脱壳和不同粒径的筛选分离。本发明能确保种皮和胚乳不被损坏,确保脱壳后种子的品质性状、保存寿命以及萌发活力良好,本发明还能根据种子的粒径大小和种壳厚度进行人工调节研磨脱壳力度或循环脱壳次数,提高脱壳效率。2. The seed shelling device of the present invention integrates the collection part, the grinding and shelling part, the screening part and the residual material collection part into one, the shelling efficiency is high and the impact on the grain is small, and the screening part set can effectively treat seeds of different particle sizes. The seeds are screened and separated, which realizes the effective collection of shelled seeds, grinding and shelling, and screening and separation of different particle sizes. The invention can ensure that the seed coat and endosperm are not damaged, and ensure that the quality traits, storage life and germination vigor of the seeds after shelling are good. The invention can also manually adjust the grinding and shelling strength or Cycle the times of shelling to improve the efficiency of shelling.
3、本发明去壳装置设计构思巧妙,结构简单,安装使用方便,成本低,效率高,作用明显,具有良好的经济效益和应用价值。3. The dehulling device of the present invention has ingenious design concept, simple structure, convenient installation and use, low cost, high efficiency, obvious effect, and good economic benefits and application value.
附图说明Description of drawings
图1为本发明种子去壳筛选装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of seed shelling screening device of the present invention;
图2为本发明中支架的结构示意图;Fig. 2 is the structural representation of support among the present invention;
图3为本发明中研磨锤的止位销关闭状态的结构示意图;Fig. 3 is the structural representation of the closed state of the stop pin of the grinding hammer in the present invention;
图4为本发明中研磨锤的止位销打开状态的结构示意图;Fig. 4 is a structural schematic diagram of the open state of the stop pin of the grinding hammer in the present invention;
图5为本发明中第一半圆组合盖关闭状态的结构示意图;Fig. 5 is a schematic structural view of the closed state of the first semicircular combined cover in the present invention;
图6为本发明中第一半圆组合盖开启状态的结构示意图;Fig. 6 is a structural schematic diagram of the opened state of the first semicircular combined cover in the present invention;
图7为本发明中研磨去壳部的侧面结构示意图;Fig. 7 is a schematic diagram of the side structure of the grinding and shelling part in the present invention;
图8为本发明中连接环管的侧剖放大结构示意图;Fig. 8 is a schematic diagram of a side section enlarged structure of the connecting ring pipe in the present invention;
图9为本发明中连接环管的截面放大结构示意图;Fig. 9 is a schematic diagram of a cross-sectional enlarged structure of a connecting ring pipe in the present invention;
图10为本发明中筛选部的结构示意图;Fig. 10 is a schematic structural view of the screening unit in the present invention;
图11为本发明中单个筛笼的结构示意图;Fig. 11 is the structural representation of single screen cage among the present invention;
图12为本发明中单个筛笼上取种口的结构示意图;Fig. 12 is the structural representation of the seed opening on a single sieve cage in the present invention;
图13为本发明中销扣关闭时的结构示意图;Fig. 13 is a schematic diagram of the structure when the pin buckle is closed in the present invention;
图14为本发明中销扣开启时的结构示意图;Fig. 14 is a structural schematic diagram when the pin buckle is opened in the present invention;
图15为本发明中定位杆的结构示意图;Fig. 15 is a structural schematic diagram of a positioning rod in the present invention;
图16为本发明中残料收集部的结构示意图;Fig. 16 is a schematic structural view of the residual material collection part in the present invention;
图17为本发明中残料收集部打开下开盖时的结构示意图。Fig. 17 is a schematic structural view of the residue collecting part in the present invention when the lower cover is opened.
其中:1、支架,101、导向环,102、底座,103、栓托;Among them: 1. bracket, 101, guide ring, 102, base, 103, bolt;
2、集料部,201、第一半圆组合盖,202、固定栓;2. Collecting part, 201, the first semicircle combination cover, 202, fixing bolt;
3、研磨去壳部,301、第二半圆组合盖;3. Grinding and shelling part, 301, the second semicircle combined cover;
4、筛选部,401、筛笼,402、定位杆,403、销扣,404、定位环,405、取种口,406、滑行封口片,407、通孔,408、连接环管,409、滑动轮,410、底桶;4. Screening section, 401, sieve cage, 402, positioning rod, 403, pin buckle, 404, positioning ring, 405, seed taking port, 406, sliding sealing piece, 407, through hole, 408, connecting ring pipe, 409, Sliding wheel, 410, bottom barrel;
5、残料收集部,501、下开盖;5. Residual material collection part, 501, open the cover at the bottom;
6、第一物料通道;6. The first material channel;
7、第二物料通道;7. The second material channel;
8、研磨杆,801、环形把手,802、止位销,803、螺旋体;8. Grinding rod, 801, ring handle, 802, stop pin, 803, spiral body;
9、研磨锤,901、锤体,902、凸起结构;9. Grinding hammer, 901, hammer body, 902, raised structure;
10、辅助固定支架。10. Auxiliary fixing bracket.
具体实施方式Detailed ways
下面通过实施例并结合附图对本发明做进一步说明,但不限于此。The present invention will be further described below through the embodiments and in conjunction with the accompanying drawings, but not limited thereto.
实施例1:Example 1:
本发明提供的一种种子去壳筛选装置,包括支架1,在所述支架1由上而下依次固定设置有集料部2、研磨去壳部3和筛选部4;A seed hulling and screening device provided by the present invention includes a support 1, on which a collecting part 2, a grinding and shelling part 3 and a screening part 4 are fixedly arranged sequentially from top to bottom;
集料部2、研磨去壳部3和筛选部4依次贯通设置有物料通道,用于物料沿重力垂直下落。The collecting part 2, the grinding and shelling part 3 and the screening part 4 are sequentially provided with a material passage for the material to fall vertically along the gravity.
所述装置还包括研磨锤9,研磨锤包括研磨杆8和设置在研磨杆底部的锤体901,锤体901的外表面与所述研磨去壳部3的底部形状相适应;研磨杆8贯穿设置在集料部2和研磨去壳部3,锤体901被容纳至所述的研磨去壳部3内。The device also includes a grinding hammer 9. The grinding hammer includes a grinding rod 8 and a hammer body 901 arranged at the bottom of the grinding rod. The outer surface of the hammer body 901 is adapted to the shape of the bottom of the grinding shell 3; It is arranged on the collecting part 2 and the grinding and shelling part 3 , and the hammer body 901 is accommodated in the grinding and shelling part 3 .
所述装置还包括残料收集部5,残料收集部5与所述的研磨去壳部3的下半部分相连通。The device also includes a residue collecting part 5 , which communicates with the lower half of the grinding and shelling part 3 .
研磨杆8上环绕设置有螺旋体803,螺旋体803被容纳至所述的集料部2内。研磨杆转动时,螺旋体可以有效地搅动集料部内的带壳的种子,使带壳的种子旋转落下顺利进入到物料通道内。The grinding rod 8 is surrounded by a spiral body 803 , and the spiral body 803 is accommodated in the collection part 2 . When the grinding rod rotates, the spiral body can effectively stir the shelled seeds in the collecting part, so that the shelled seeds rotate and fall smoothly into the material channel.
集料部2包括弧形容器、在所述弧形容器的底部贯通设置有第一物料通道6;研磨去壳部3自上而下依次设置有圆台形物料腔和半圆形物料腔,在所述半圆形物料腔的底部贯通连接所述的筛选部4。将集料部设计成弧形容器便于投放物料时能均匀散至所述锤体901的表面,避免因物料散至不均匀而导致研磨去壳力度不均,影响去壳效率;所述的研磨去壳部的底部也设置有半圆形物料腔,其结构与所述锤体901的表面形状相适应,最大限度的增加了锤体901与研磨去壳部的接触面积,提高研磨去壳效果。The collecting part 2 comprises an arc-shaped container, and a first material channel 6 is provided through the bottom of the arc-shaped container; the grinding and shelling part 3 is provided with a conical material cavity and a semicircular material cavity in sequence from top to bottom, The bottom of the semicircular material chamber connects through the screening part 4 . The collection part is designed as an arc-shaped container, so that the material can be evenly scattered to the surface of the hammer body 901 when the material is put in, so as to avoid the uneven grinding and shelling force caused by the uneven dispersion of the material, which affects the shelling efficiency; the grinding The bottom of the shelling part is also provided with a semicircular material cavity, and its structure is adapted to the surface shape of the hammer body 901, which maximizes the contact area between the hammer body 901 and the grinding and shelling part, and improves the effect of grinding and shelling .
筛选部4包括两个筛笼401和底桶410,两个筛笼401由上而下依次叠加放置在底桶410上,由上而下两个筛笼401的孔径依次减小,这样可以分别筛选不同粒径的种子。所述筛选部4通过连接环管408与研磨去壳部3相连通,连接环管408内设置有轴承钢珠助力筛选部4轴向旋转运行,在所述筛选部4的底部即底桶410的底部设置有滑动轮409,助力将不同粒径的种子筛选到相应的筛笼401或底桶410内。筛选部4还包括定位杆402和销扣403,定位杆402的上端设置有通孔407;筛笼401包括圆柱形容器,在所述圆柱形容器的边缘处设置有定位环404,定位杆402依次贯穿定位环404,定位杆402上端的通孔407与销扣403相配合用以固定定位杆402。The screening part 4 comprises two screen cages 401 and a bottom bucket 410, and the two screen cages 401 are stacked and placed on the bottom bucket 410 from top to bottom, and the apertures of the two screen cages 401 are successively reduced from top to bottom, so that Screen seeds of different particle sizes. The screening part 4 communicates with the grinding and shelling part 3 through the connecting ring pipe 408, and the connecting ring pipe 408 is provided with bearing steel balls to assist the axial rotation of the screening part 4. Sliding wheels 409 are arranged at the bottom to assist in screening seeds of different particle sizes into corresponding sieve cages 401 or bottom buckets 410 . Screening part 4 also comprises positioning rod 402 and pin buckle 403, and the upper end of positioning rod 402 is provided with through hole 407; Through the positioning ring 404 sequentially, the through hole 407 at the upper end of the positioning rod 402 cooperates with the pin buckle 403 to fix the positioning rod 402 .
集料部2的顶部设置有第一半圆组合盖201,在所述研磨去壳部3的顶部设置有第二半圆组合盖301。研磨去壳时避免物料在研磨力的作用下旋出或蹦出,减少浪费、降低环境污染;同时该组合盖还能随时被打开,便于工作人员随时查看物料的下料情况,及时处理。集料部2外部设置有固定栓202调节集料部2在支架1的位置。研磨去壳前,将固定栓202调至栓托103,使集料部2的第一物料通道6底端与研磨去壳部3的第二半圆组合盖301平行。研磨去壳后,向上调节固定栓202,直至集料部2的第一半圆组合盖201与支架1的导向环101靠近,将研磨锤9向上提,使止位销802穿过导向环101并卡于所述导向环101上,便于研磨去壳部3内残余物料的清除。研磨去壳部3的外部设置有一个辅助固定支架10。辅助固定支架10增加整个去壳装置的工作稳定性。A first semicircular combined cover 201 is provided on the top of the material collecting part 2 , and a second semicircular combined cover 301 is provided on the top of the grinding and shelling part 3 . When grinding and shelling, the material is prevented from spinning out or popping out under the action of the grinding force, reducing waste and environmental pollution; at the same time, the combined cover can be opened at any time, so that the staff can check the material feeding situation at any time and handle it in time. A fixing bolt 202 is arranged outside the collecting part 2 to adjust the position of the collecting part 2 on the bracket 1 . Before grinding and shelling, the fixed bolt 202 is adjusted to the bolt holder 103, so that the bottom end of the first material passage 6 of the collecting part 2 is parallel to the second semicircle combined cover 301 of the grinding and shelling part 3. After grinding and shelling, adjust the fixing bolt 202 upward until the first semicircle combined cover 201 of the material collecting part 2 is close to the guide ring 101 of the bracket 1, lift the grinding hammer 9 upwards, make the stop pin 802 pass through the guide ring 101 and Clamped on the guide ring 101, it is convenient to remove the residual material in the grinding and shelling part 3. An auxiliary fixing bracket 10 is provided on the outside of the grinding and shelling part 3 . The auxiliary fixing bracket 10 increases the working stability of the whole shelling device.
支架1的顶部设置有导向环101,研磨杆8的上部贯穿在所述导向环101内;研磨杆8的顶部设置有环形把手801。环形把手801便于操控研磨杆8对锤体901进行旋转,实现研磨去皮的效果。The top of the bracket 1 is provided with a guide ring 101 , and the upper part of the grinding rod 8 passes through the guide ring 101 ; the top of the grinding rod 8 is provided with a ring handle 801 . The ring handle 801 is convenient to control the grinding rod 8 to rotate the hammer body 901 to achieve the effect of grinding and peeling.
锤体901为圆球形,在所述锤体901的表面均匀分布有凸起结构902,凸起结构902整体为半圆形。凸起结构902能增加研磨效果,降低研磨力度、减少研磨死角,确保脱壳效果。The hammer body 901 is spherical, and the surface of the hammer body 901 is evenly distributed with protruding structures 902 , and the protruding structures 902 are semicircular as a whole. The raised structure 902 can increase the grinding effect, reduce the grinding force, reduce the grinding dead angle, and ensure the shelling effect.
凸起结构902在锤体901表面呈螺旋形排列。在所述螺旋形排列的凸起结构902之间设计出物料螺旋通道,便于物料在收到单次研磨后便能沿螺旋导向向下垂落,增加物料的研磨路径,起到脱壳完全的效果。The protruding structures 902 are arranged in a spiral shape on the surface of the hammer body 901 . A material spiral channel is designed between the spirally arranged raised structures 902, so that the material can hang down along the spiral guide after receiving a single grinding, increase the grinding path of the material, and achieve the effect of complete shelling .
支架1的底部还设置有底座102,辅助固定支架10的底部也与所述底座102固定连接。The bottom of the bracket 1 is also provided with a base 102 , and the bottom of the auxiliary fixing bracket 10 is also fixedly connected with the base 102 .
研磨杆8的上部设置有止位销802。通过在所述研磨杆8上设置止位销802,便于将所述研磨锤9整个提起并悬空固定,增加研磨锤9和研磨去壳部3之间的间隙距离,促使剩余物料下落,且便于清理研磨去壳部3和研磨锤9。The upper part of the grinding rod 8 is provided with a stop pin 802 . By setting the stop pin 802 on the grinding rod 8, it is convenient to lift the whole grinding hammer 9 and fix it in the air, increase the gap distance between the grinding hammer 9 and the grinding and shelling part 3, promote the falling of the remaining materials, and facilitate Clean up the grinding shell part 3 and the grinding hammer 9 .
残料收集部5的外型为圆柱体,残料收集部5的上端通过第二物料通道7与所述的研磨去壳部3的下半部分相连通,残料收集部5的底端设置有下开盖501。通过与研磨去壳部3连通,去壳后剩余的壳皮可以直接进入到残料收集部5,通过打开残料收集部5底端的下开盖501将壳皮直接处理掉即可。The outer shape of the residue collection part 5 is a cylinder, and the upper end of the residue collection part 5 communicates with the lower half of the grinding and shelling part 3 through the second material passage 7, and the bottom end of the residue collection part 5 is arranged There is a cover 501 for opening. By communicating with the grinding and shelling part 3, the remaining shell skin after shelling can directly enter the residual material collecting part 5, and the shell skin can be directly disposed of by opening the lower opening cover 501 at the bottom of the residual material collecting part 5.
实施例2:Example 2:
本发明提供的一种种子去壳筛选装置,结构如实施例1所述,其不同之处在于,在所述圆柱形容器的侧边上设置有取种口405和滑行封口片406,通过滑行封口片406用以打开或关闭取种口405。在使用该装置时,可以通过筛笼401和底桶410上的取种口405取出种子。A kind of seed shelling and screening device provided by the present invention has the structure as described in Example 1, and the difference is that a seed taking port 405 and a sliding sealing piece 406 are arranged on the side of the cylindrical container, and the The sealing sheet 406 is used to open or close the seed taking port 405 . When using this device, seeds can be taken out through the seed taking port 405 on the screen cage 401 and the bottom bucket 410 .
实施例3:Example 3:
本发明提供的一种种子去壳筛选装置的工作方法,包括步骤如下:A kind of working method of seed shelling and screening device provided by the invention comprises steps as follows:
(1)将所述研磨锤9的锤体901完全放置在所述研磨去壳部3内,关闭所述研磨去壳部3的第二半圆组合盖301;(1) The hammer body 901 of the grinding hammer 9 is completely placed in the grinding and shelling part 3, and the second semicircle combined cover 301 of the grinding and shelling part 3 is closed;
(2)将所述集料部2的固定栓202调至栓托103并固定;(2) Adjust the fixed bolt 202 of the collection part 2 to the bolt holder 103 and fix it;
(3)打开所述集料部2的第一半圆组合盖201,向所述集料部2内放入带壳的种子;(3) Open the first semicircle combined cover 201 of the collection part 2, put the shelled seeds into the collection part 2;
(4)通过驱动研磨杆8驱动旋转研磨锤9,使所述带壳种子夹在所述研磨去壳部3与研磨锤9之间,同时旋转研磨锤9,使所述种子破壳并相互分离;(4) Drive the rotary grinding hammer 9 by driving the grinding rod 8, so that the shelled seeds are clamped between the grinding and shelling part 3 and the grinding hammer 9, and the grinding hammer 9 is rotated at the same time, so that the seeds are shelled and mutually separation;
(5)重复循环驱动所述研磨锤9,使步骤(4)中研磨出的种子沿所述研磨去壳部3与研磨锤9之间的空隙落入所述筛选部4内,研磨出的壳体经过第二物料通道7进入残料收集部5内;(5) Repeatedly drive the grinding hammer 9 so that the seeds ground in step (4) fall into the screening part 4 along the gap between the grinding and shelling part 3 and the grinding hammer 9, and the ground seeds The casing enters the residual material collection part 5 through the second material channel 7;
(6)所述种子经过筛选部4内的层层筛笼401,不同粒径的种子经过筛笼401的筛选即处于不同的筛笼401或底桶410内,进而实现对不同粒径种子的筛选分离;(6) described seed passes through the layer upon layer sieve cage 401 in the screening part 4, and the seed of different particle size is promptly in different sieve cage 401 or bottom bucket 410 through the screening of sieve cage 401, and then realizes the different particle size seed screening separation;
(7)当所有物料经筛选部4处理完毕之后,打开所述残料收集部5底端的下开盖501将壳皮取出,将未去壳的种子继续按照步骤(3)至(6)继续处理;(7) After all the materials have been processed by the screening unit 4, open the lower cover 501 at the bottom of the residual material collection unit 5 to take out the shell, and continue to follow steps (3) to (6) for the unhulled seeds deal with;
(8)当脱壳处理完毕后,向上调节所述集料部2的固定栓202,打开研磨去壳部3的第二半圆组合盖301,将所述研磨锤9向上提使止位销802卡于所述导向环101上,剩余物料落入所述筛选部;(8) After the shelling process is completed, adjust the fixed bolt 202 of the collection part 2 upwards, open the second semicircle combination cover 301 of the grinding and shelling part 3, and lift the grinding hammer 9 upward to make the stop pin 802 Clamped on the guide ring 101, the remaining materials fall into the screening part;
(9)驱动所述筛选部4的定位杆402,使筛选部4的筛笼401旋转,使第一筛笼中的种子落入相应粒径的筛笼401或底桶410内;(9) drive the positioning rod 402 of the screening part 4 to rotate the screen cage 401 of the screening part 4, so that the seeds in the first screen cage fall into the screen cage 401 or the bottom bucket 410 of the corresponding particle diameter;
(10)打开所述筛选部4的销扣403抽出定位杆402,从上到下取出筛笼401并收集其中的种子;(10) Open the pin buckle 403 of the screening part 4 and extract the positioning rod 402, take out the sieve cage 401 from top to bottom and collect the seeds therein;
(11)打开所述残料收集部5底端的下开盖501将壳皮清除。(11) Open the lower opening cover 501 at the bottom of the residue collection part 5 to remove the shell.
实施例4:Example 4:
本发明提供的一种种子去壳筛选装置的工作方法,其步骤如实施例3所述,不同之处在于,在清理所述研磨锤9时,将所述研磨去壳部3的顶部设置的第二半圆组合盖301打开,向上调节所述集料部的固定栓202,把所述研磨锤9向上提起,近距离对锤体901表面进行清理。A kind of working method of seed shelling and screening device provided by the present invention, its steps are as described in embodiment 3, the difference is that when cleaning the grinding hammer 9, the top of the grinding and shelling part 3 is set The second semicircle combination cover 301 is opened, and the fixing bolt 202 of the collecting part is adjusted upwards, and the grinding hammer 9 is lifted upwards, and the surface of the hammer body 901 is cleaned at a close distance.
Claims (10)
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Cited By (2)
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| CN108537965A (en) * | 2018-02-09 | 2018-09-14 | 惠州学院 | Coffee vending machine applied to campus |
| CN110920942A (en) * | 2019-12-09 | 2020-03-27 | 兰淑丽 | Seed filling equipment for breeding |
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| CN101411540A (en) * | 2008-10-31 | 2009-04-22 | 宗翠红 | Peanut hulling machine |
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| DE4236165A1 (en) * | 1992-10-27 | 1994-04-28 | Petkus Wutha Getreide Und Saat | Prepn. of flowable bulk agricultural solid prods. - using different connected or associated devices having a cyclone separator upstream of compact sieve drum type cleaning machine |
| JP2002233823A (en) * | 2001-02-06 | 2002-08-20 | Mitsuru Maruyama | Rotary sieve with grain size sorter |
| CN101411540A (en) * | 2008-10-31 | 2009-04-22 | 宗翠红 | Peanut hulling machine |
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| CN108537965A (en) * | 2018-02-09 | 2018-09-14 | 惠州学院 | Coffee vending machine applied to campus |
| CN108537965B (en) * | 2018-02-09 | 2020-08-11 | 惠州学院 | Be applied to coffee vending machine in campus |
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