CN104518619A - 一种电机内部线轴及其接线方法 - Google Patents
一种电机内部线轴及其接线方法 Download PDFInfo
- Publication number
- CN104518619A CN104518619A CN201310451275.2A CN201310451275A CN104518619A CN 104518619 A CN104518619 A CN 104518619A CN 201310451275 A CN201310451275 A CN 201310451275A CN 104518619 A CN104518619 A CN 104518619A
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- China
- Prior art keywords
- fixed
- automatic
- motor internal
- wire
- coil winding
- Prior art date
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- 238000004804 winding Methods 0.000 claims abstract description 17
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound 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[Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 11
- 238000005452 bending Methods 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical group 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Abstract
本发明实施例公开了一种电机内部接线方法，在空线轴漆包线固定位置打两根固定杆，放在自动绕线机上，自动绕线机导针自动在一根固定杆上缠绕线头，然后开始绕线，完成后自动将另一头缠绕在另一根固定杆上，再进行自动上锡，自动包绝缘胶带，再将固定杆插入外部接线端子，折弯固定，以接线端子的形式来完成漆包线与外部导线的结合，本发明还公开了一种电机内部线轴，包括线轴主体，线轴主体漆包线固定位置设置有两根固定杆，本发明实施例自动化生产，提高产品质量，使结构一致，降低生产成本。
Description
技术领域
[0001 ] 本发明涉及电机接线领域，尤其涉及一种电机内部线轴及其接线方法。
背景技术
[0002]目前，公知的电机线圈绕线及接线的方式为:1.将空线轴放上传统小型绕线机固定位置，手工将漆包线缠绕线轴两圈，一头固定在线轴外侧设定位置，启动绕线机进行绕线.绕线完成后，手工将漆包线另一头固定在线轴的另一位置，并剪断漆包线.取下绕好的线圈.2.另一工位将绕好的线圈缠上美纹胶带对漆包线做初步固定.3.将外部双导线穿入线轴固定位，再将漆包线两头分别缠绕在外部双导线的两头裸线头上，并人工上锡，完成连接.4.再将连接好的线圈组缠上麦拉胶带，以固定外部双导线.其缺点是:以人工进行作业，产品一致性较差，质量难以确保，效率低难以实现规模化生产，加工成本高。
发明内容
[0003] 本发明实施例所要解决的技术问题在于，提供一种自动化生产，提高产品质量，使结构一致，降低生产成本、以接线端子的形式来完成漆包线与外部导线的结合的电机内部接线方法。
[0004] 所述电机内部接线方法，包括如下步骤:
(1)在空线轴漆包线固定位置打两根固定杆；
(2)将打好固定杆的空线轴放在自动绕线机上；
(3)自动绕线机导针自动在一根固定杆上缠绕线头，将线头固定好后，自动绕线机在空线轴上开始绕线；
(4)绕线完成后自动绕线机导针将漆包线的另一头缠绕在另一根固定杆上；
(5)将缠绕在固定杆上的两个线头自动上锡，然后在缠好漆包线的线轴上自动包绝缘胶带；
(6)将两根固定杆插入外部接线端子，折弯固定。
[0005] 所述固定杆为铜质固定杆。
[0006] 所述自动上锡采用自动上锡机,所述自动包绝缘胶带采用自动包胶机。
[0007] 所述步骤(I)中采用自动插针机将固定杆打入空线轴漆包线固定位置。
[0008] 本发明实施还提供了一种电机内部线轴，包括线轴主体，所述线轴主体漆包线固定位置设置有两根固定杆。
[0009] 实施本发明实施例，具有如下有益效果:
本发明实施例采用标准化接线方式，以实现全自动化生产，提高产品质量，使结构一致，降低生产成本，以接线端子的形式来完成漆包线与外部导线的结合。
附图说明
[0010] 图1是本发明实施例线轴打上固定杆结构示意图； 图2是本发明实施例全自动绕线，上锡结构示意图；
图3是本发明实施列全自动绕线、上锡侧面结构示意图；
图4是本发明实施例自动包绝缘胶带结构示意图；
图5是本发明实施例组装带外导线的接线端子结构示意图。
具体实施方式
[0011] 为使本发明的目的、技术方案和优点更加清楚，下面将结合附图对本发明作进一步地详细描述。
[0012] 如图1至图5所示，本发明实施例电机内部接线方法，包括如下步骤:
(1)在空线轴I漆包线固定位置打两根铜质固定杆2 ；
(2)将打好固定杆2的空线轴放在多轴全自动绕线机上；
(3)多轴全自动绕线机导针自动在一根固定杆2上缠绕线头，将线头固定好后，自动绕线机在空线轴上开始绕线；
(4)绕线完成后多轴全自动绕线机导针将漆包线的另一头缠绕在另一根固定杆2上；
(5)将缠绕在固定杆上的两个线头采有自动上锡机自动上锡3，然后在缠好线的线轴上采用自动包胶机自动包绝缘胶带4，包扎3-4圈；
(6)将固定杆插入外部接线端子5，折弯固定，再将引线穿过引线孔并将端子座扣压在线架槽内。
[0013] 本发明实施例采用多轴全自动绕线机加工的线圈，质量完全一致；漆包线的线头采自动缠绕，位置、圈数完全一致；用自动上锡机进行上锡，上锡温度、时间、位置完全一致，完全排除掉手动加工的变数；使用端子的接线方式，十分简洁可靠，是符合标准的接线方式；改善之后，仅包扎绝缘胶带即可，本申请用于以接线端子的形式来完成漆包线与外部导线的结合。
[0014] 以上所揭露的仅为本发明一种较佳实施例而已，当然不能以此来限定本发明之权利范围，因此依本发明权利要求所作的等同变化，仍属本发明所涵盖的范围。
Claims (5)
1.一种电机内部接线方法，其特征在于，包括如下步骤: (1)在空线轴漆包线固定位置打两根固定杆； (2)将打好固定杆的空线轴放在自动绕线机上； (3)自动绕线机导针自动在一根固定杆上缠绕线头，将线头固定好后，自动绕线机在空线轴上开始绕线； (4)绕线完成后自动绕线机导针将漆包线的另一头缠绕在另一根固定杆上； (5)将缠绕在固定杆上的两个线头自动上锡，然后在缠好线的线轴上自动包绝缘胶带; (6)将两根固定杆插入带外部导线的接线端子，折弯固定。
2.根据权利要求1所述的电机内部接线方法，其特征在于，所述固定杆为铜质固定杆。
3.根据权利要求1所述的电机内部接线方法，其特征在于，所述自动上锡采用自动上锡机，所述自动包绝缘胶带采用自动包胶机。
4.根据权利要求1所述的电机内部接线方法，其特征在于，所述步骤(I)中采用自动插针机将固定杆打入空线轴漆包线固定位置。
5.一种电机内部线轴，包括线轴主体，其特征在于，所述线轴主体漆包线固定位置设置有两根固定杆。
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| CN1229516A (zh) * | 1997-06-13 | 1999-09-22 | 太阳诱电株式会社 | 电路板上安装用线圈及其电路板上的安装构造 |
| EP1309072A2 (en) * | 2001-11-06 | 2003-05-07 | AXIS S.p.A. | Method and apparatus for terminating coil leads of dynamo-electric machine |
| CN201732680U (zh) * | 2010-01-15 | 2011-02-02 | 深圳市集成光机电产品制造有限公司 | 全自动双头空芯线圈绕线机 |
| CN101834049A (zh) * | 2010-04-27 | 2010-09-15 | 东莞国亮电机有限公司 | 漆包铝线绕组及其制备方法 |
| CN201780827U (zh) * | 2010-07-30 | 2011-03-30 | 东莞市隆顺电线电缆有限公司 | 一种改进的自动绞线机 |
| CN202153500U (zh) * | 2011-08-10 | 2012-02-29 | 宁波福特继电器有限公司 | 一种电磁继电器的线圈架 |
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