CN104511566B - The process of loader intermediate input axle closed die forging - Google Patents
The process of loader intermediate input axle closed die forging Download PDFInfo
- Publication number
- CN104511566B CN104511566B CN201310678994.8A CN201310678994A CN104511566B CN 104511566 B CN104511566 B CN 104511566B CN 201310678994 A CN201310678994 A CN 201310678994A CN 104511566 B CN104511566 B CN 104511566B
- Authority
- CN
- China
- Prior art keywords
- forging
- pendulum
- loader
- intermediate input
- mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005242 forging Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000000465 moulding Methods 0.000 claims abstract description 14
- 238000001816 cooling Methods 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract description 2
- 230000001939 inductive effect Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/06—Making machine elements axles or shafts
- B21K1/12—Making machine elements axles or shafts of specially-shaped cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/02—Making articles shaped as bodies of revolution discs; disc wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
- B21J5/025—Closed die forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/08—Upsetting
Abstract
The invention discloses the process of a kind of loader intermediate input axle closed die forging, relate to Machining Technology field；Comprise the steps: by bar under technological requirement size, bar is heated to 1050 DEG C, jumping-up hydraulic press molding base of pre-upsetting, the blank of jumping-up is moved to that rotary forging press pendulum rolles over molding, Turnover Box cooling put into by forging that pendulum rolles over forming；The present invention can solve prior art loader intermediate input forging shaft low precision, die manufacturing cost height and the problem of poor working environment.
Description
Technical field
The present invention relates to Machining Technology field, especially a kind of dish class elongate articles closed die forging process.
Background technology
The intermediate input axle of loader is dish class elongate articles, and its forging is the most general uses traditional die hammer Forging Technology, and basic working procedure is heating furnace heating, the shaping of pneumatic hammer jumping-up, die hammer and punch press trimming；There are the following problems for this traditional Forging Technology: 1, severe operational environment, produces noise big；2, equipment is big to ground vibration, and equipment Foundations are complicated；3, Product Precision is poor, owing to die hammer guiding accuracy is poor, causes product die parting line to offset big, and the monolateral allowance of product is big；4, die manufacturing cost is high, and owing to forming process has the biggest impact, mould must be designed to the hugest, and to increase cushion faces, simultaneously because shape with impact, die wear is fast, causes die life low.
Summary of the invention
It is an object of the invention to provide the process of a kind of loader intermediate input axle closed die forging, it can solve prior art products low precision, die manufacturing cost height and the problem of poor working environment.
In order to solve the problems referred to above, the technical solution used in the present invention is:
The process of a kind of loader intermediate input axle closed die forging, comprises the following steps:
A, blanking: with band sawing machine, round steel is sawn into the round bar of technological requirement size；
B, heating: round bar sawed for step A is put into intermediate frequency heating, heating and temperature control is at 1150 DEG C ± 50 DEG C；
C, base: the round bar heated is put into pre-upsetting machine and pre-upsets, employing of pre-upsetting pre-upsets mould, and final forging temperature controls at 1050 DEG C ± 50 DEG C；
D, molding: base step C made moves to rotary forging press pendulum and rolles over molding, and mould rolles over mould for pendulum, and final forging temperature controls at 900 DEG C ~ 950 DEG C；
E, cooling: cool down in the intermediate input forging shaft rolling over molding through pendulum is put into Turnover Box.
In above technical scheme, further scheme is: mould of pre-upsetting described in step C includes big the least upper mold under the up big and down small lower mold of die cavity and a die cavity, the bottom of described lower mold is provided with through hole, the top of described upper mold is provided with through hole, described upper mold is connected with upper bolster by attachment means, it is provided with a pressure ram, described pressure ram and a pressure ram die holder in the through hole of described upper mold to connect.
Further: pendulum described in D step is rolled over mould and included that a pendulum with up-small and down-big die cavity rolles over upper mold and a pendulum with up big and down small die cavity rolles over lower mold, and the bottom of the die cavity that described pendulum rolles over lower mold is provided with a through hole.
Owing to have employed technique scheme, the present invention compared with prior art has the advantages that
1, using this technological method for processing, thinner bar can be selected to carry out electrical induction, blank can quickly heat, and production efficiency is high, and blank surface oxidation is few, and forging surface quality is good；
2, using this technological method for processing, use common hydraulic forging press jumping-up base, rotary forging press pendulum to roll over molding, die life is higher；Furthermore, due in forming process without impact shock, noise is little, and operator's labor intensity and work situation are greatly improved, and production efficiency is greatly improved；
3, using this technological method for processing, can use 200T enclosed rotary forging press, disposal molding, forming process is roll milling forming, and upper and lower mould magnitude of misalignment is the least, and the monolateral allowance of forging is few, and Product Precision is high.
Accompanying drawing explanation
Fig. 1 is mould assembly front view of pre-upsetting.
Fig. 2 is that pendulum rolles over mould assembly front view.
Detailed description of the invention
The present invention is further described by embodiment below in conjunction with the accompanying drawings: as shown in Fig. 1 ~ Fig. 2,
The process of a kind of loader intermediate input axle closed die forging, comprises the following steps:
A, blanking: with band sawing machine, round steel is sawn into the round bar of technological requirement size；
B, heating: round bar sawed for step A is put into intermediate frequency heating, heating and temperature control is at 1150 DEG C ± 50 DEG C；
C, base: the round bar heated is put into pre-upsetting machine and pre-upsets, employing of pre-upsetting pre-upsets mould, and final forging temperature controls at 1050 DEG C ± 50 DEG C；
D, molding: base step C made moves to rotary forging press pendulum and rolles over molding, and mould rolles over mould for pendulum, and final forging temperature controls at 900 DEG C ~ 950 DEG C；
E, cooling: cool down in the intermediate input forging shaft rolling over molding through pendulum is put into Turnover Box.
The mould of pre-upsetting of step C includes big the least upper mold 3 under the lower and die cavity that die cavity is up big and down small, the bottom of lower mold 1 is provided with the through hole placing bar 2, the top of upper mold 3 is provided with through hole, upper mold 3 is connected with upper bolster 4 by connecting bolt, being provided with a pressure ram 5 in the through hole of upper mold 3, pressure ram 5 is threaded connection with a pressure ram die holder 6；After bar 2 puts into lower mold 1 and upper mold 3, pressure ram 5 moves up and down under the drive of jumping-up hydraulic press, and jumping-up bar 2 is until jumping-up operation completes.
The pendulum of D step is rolled over mould and is included that a pendulum with up-small and down-big die cavity rolles over upper mold 7 and a pendulum with up big and down small die cavity rolles over lower mold 9, the bottom of the die cavity that pendulum rolles over lower mold 9 is provided with a through hole, the cylindrical rod of the blank 8 that jumping-up is crossed is put into after putting the through hole rolling over lower mold 9, and pendulum rolles over the upper mold 7 jumping-up position by rotary forging press spreading blank 8 until pendulum rolling molding completes.
Claims (3)
1. the process of a loader intermediate input axle closed die forging, it is characterised in that: comprise the following steps:
A, blanking: with band sawing machine, round steel is sawn into the round bar of technological requirement size；
B, heating: round bar sawed for step A is put into intermediate frequency heating, heating and temperature control is at 1150 DEG C ± 50 DEG C；
C, base: the round bar heated is put into pre-upsetting machine and pre-upsets, employing of pre-upsetting pre-upsets mould, and final forging temperature controls at 1050 DEG C ± 50 DEG C；
D, molding: base step C made moves to rotary forging press pendulum and rolles over molding, and mould rolles over mould for pendulum, and final forging temperature controls at 900 DEG C ~ 950 DEG C；
E, cooling: cool down in the intermediate input forging shaft rolling over molding through pendulum is put into Turnover Box.
The process of loader intermediate input axle closed die forging the most according to claim 1, it is characterized in that: mould of pre-upsetting described in step C includes big the least upper mold (3) under the up big and down small lower mold (1) of die cavity and a die cavity, the bottom of described lower mold (1) is provided with through hole, the top of described upper mold (3) is provided with through hole, described upper mold (3) is connected with upper bolster (4) by attachment means, being provided with a pressure ram (5) in the through hole of described upper mold (3), described pressure ram (5) is connected with a pressure ram die holder (6).
The process of loader intermediate input axle closed die forging the most according to claim 1, it is characterised in that:
Pendulum described in D step is rolled over mould and is included that a pendulum with up-small and down-big die cavity rolles over upper mold (7) and a pendulum with up big and down small die cavity rolles over lower mold (9), and the bottom of the die cavity that described pendulum rolles over lower mold (9) is provided with a through hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310678994.8A CN104511566B (en) | 2013-12-14 | 2013-12-14 | The process of loader intermediate input axle closed die forging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310678994.8A CN104511566B (en) | 2013-12-14 | 2013-12-14 | The process of loader intermediate input axle closed die forging |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104511566A CN104511566A (en) | 2015-04-15 |
| CN104511566B true CN104511566B (en) | 2016-11-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310678994.8A Expired - Fee Related CN104511566B (en) | 2013-12-14 | 2013-12-14 | The process of loader intermediate input axle closed die forging |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104511566B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104858345B (en) * | 2015-06-03 | 2017-06-20 | 杭州前进锻造有限公司 | A kind of die forging method of gearbox output shaft |
| CN108160885A (en) * | 2016-12-07 | 2018-06-15 | 陕西宏远航空锻造有限责任公司 | A kind of preparation method of babinet class forging part boss |
| CN108326523A (en) * | 2017-12-29 | 2018-07-27 | 太仓久进汽车零部件有限公司 | Automobile DCT speed changers input the compound cold forming process of outer shaft |
| CN108273953A (en) * | 2017-12-29 | 2018-07-13 | 太仓久进汽车零部件有限公司 | Automobile DCT speed changers input outer shaft deep hole cold forging base forming technology |
| CN108188314B (en) * | 2018-03-09 | 2019-05-21 | 重庆禀天科技有限公司 | Band ear cylinder proper forgings One-time forging Whole fiber moulding process |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003136175A (en) * | 2001-10-29 | 2003-05-14 | Koshin Giken:Kk | Method and apparatus for forging metal-material |
| CN102000754A (en) * | 2010-09-26 | 2011-04-06 | 青特集团有限公司 | Manufacturing process of half shaft with flange plate |
| CN102476259A (en) * | 2010-11-22 | 2012-05-30 | 贵州顺峰汽车零部件制造有限公司 | Manufacturing technology for half-axis sleeve tube |
| CN102513791A (en) * | 2011-12-27 | 2012-06-27 | 十堰园钧工贸有限公司 | Technical method for forming semi-axle housing tube for large-diameter flange |
| CN102554093A (en) * | 2011-12-14 | 2012-07-11 | 青特集团有限公司 | Pre-upset one-heating forming mold and pre-upset process |
| CN202824505U (en) * | 2012-08-31 | 2013-03-27 | 山东圣泰机电科技有限公司 | Semiaxis flange complete set production equipment |
| CN203018671U (en) * | 2013-01-31 | 2013-06-26 | 宁波市四通达模具制造有限公司 | Cold rotary forging forming die for automobile clutch plate hub |
-
2013
- 2013-12-14 CN CN201310678994.8A patent/CN104511566B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003136175A (en) * | 2001-10-29 | 2003-05-14 | Koshin Giken:Kk | Method and apparatus for forging metal-material |
| CN102000754A (en) * | 2010-09-26 | 2011-04-06 | 青特集团有限公司 | Manufacturing process of half shaft with flange plate |
| CN102476259A (en) * | 2010-11-22 | 2012-05-30 | 贵州顺峰汽车零部件制造有限公司 | Manufacturing technology for half-axis sleeve tube |
| CN102554093A (en) * | 2011-12-14 | 2012-07-11 | 青特集团有限公司 | Pre-upset one-heating forming mold and pre-upset process |
| CN102513791A (en) * | 2011-12-27 | 2012-06-27 | 十堰园钧工贸有限公司 | Technical method for forming semi-axle housing tube for large-diameter flange |
| CN202824505U (en) * | 2012-08-31 | 2013-03-27 | 山东圣泰机电科技有限公司 | Semiaxis flange complete set production equipment |
| CN203018671U (en) * | 2013-01-31 | 2013-06-26 | 宁波市四通达模具制造有限公司 | Cold rotary forging forming die for automobile clutch plate hub |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104511566A (en) | 2015-04-15 |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161102 Termination date: 20161214 |
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| CF01 | Termination of patent right due to non-payment of annual fee |