CN104485472B - battery production equipment - Google Patents
battery production equipment Download PDFInfo
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- CN104485472B CN104485472B CN201410670058.7A CN201410670058A CN104485472B CN 104485472 B CN104485472 B CN 104485472B CN 201410670058 A CN201410670058 A CN 201410670058A CN 104485472 B CN104485472 B CN 104485472B
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- China
- Prior art keywords
- cylinder
- battery core
- glue shell
- resistance
- cover plate
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
A kind of battery production equipment, for being assembled in the battery core on pallet in glue shell, by the resistance welding on resistance material strip in battery core, battery core is pasted buffering adhesive, cover plate is covered on glue shell and welds, the good and bad product of screening, at glue shell surface code, carry out finished product sabot.Including the core mechanism that powers on, gluing shell mechanism, send resistance mechanisms, resistance welding mechanism, patch buffering adhesive mechanism, cover plate assembling mechanism, ultrasonic welding institution, testing agency, separating mechanism, brand plastering mechanism, loading mechanism and assembly production chain；Battery production equipment by the core mechanism that powers on, gluing shell mechanism, send resistance mechanisms, resistance welding mechanism, patch buffering adhesive mechanism, cover plate assembling mechanism, ultrasonic welding institution, testing agency, separating mechanism, brand plastering mechanism, loading mechanism, complete battery core be loaded into glue shell in, welding kesistance, patch buffering adhesive, upper cover plate soldering and sealing, screening quality product, code, sabot work, complete the production of standardization, mechanization, automatization.
Description
Technical field
The present invention relates to battery core production field, particularly relate to a kind of battery production equipment.
Background technology
Economic globalization and informationization make manufacturing competitive environment and developmental pattern there occurs profound change, this
Change a bit and China's manufacturing industry is proposed stern challenge, be the most also that the great-leap-forward realizing China's manufacturing industry is sent out
Exhibition provides advantage and opportunity.
At the battery core production field of China, have the substantial amounts of enterprise lagging behind modern level, in these enterprises
In, manual labour occupies sizable proportion, and can the enterprise of stand-alone development modern mechanical automatic technology
Fewer, this with standardization, mechanization, automatization production requirement incompatible with.
Along with improving constantly of living cost, the recruitment cost of enterprise is also being continuously increased.Use manual operation
Mode battery core is produced, workman can produce sense tired out, and work during for a long time work unavoidably
People can not long-time attention keep concentrating, and the production efficiency of battery core not only can be made to reduce, and can make
The defective products obtaining battery core raises.
Summary of the invention
It is an object of the invention to overcome weak point of the prior art, it is provided that a kind of standardization, mechanization,
The battery production equipment of automatization.
It is an object of the invention to be achieved through the following technical solutions:
A kind of battery production equipment, for being assembled in the battery core on pallet in glue shell, by resistance material strip
Resistance welding, in described battery core, is pasted buffering adhesive in described battery core, is covered on by cover plate on described glue shell also
Weld, the good and bad product of screening, at described glue shell surface code, carry out finished product sabot, including: power on
Core mechanism, gluing shell mechanism, resistance mechanisms, resistance welding mechanism, patch buffering adhesive mechanism, cover plate is sent to assemble
Mechanism, ultrasonic welding institution, testing agency, separating mechanism, brand plastering mechanism, loading mechanism and assembling stream
Waterline, described assembly production chain is sequentially arranged at intervals with tool；
The described core mechanism that powers on includes: battery core streamline, turning part, jacking portion, rotating part；
Turning part includes: turning device, turnover panel, pusher cylinder, backgauge cylinder；Described turning device
With described turnover panel drive connection, described pusher cylinder is located on described turnover panel, described pallet be positioned over described in turn over
On plate, described pusher cylinder promotes on the extremely described battery core streamline of the described battery core in described pallet, described gear
Material cylinder is located on described battery core streamline, and described backgauge cylinder is for entering the described battery core in described pallet
Row can be arranged by blocking type；
Described jacking portion includes: servo motor, screw mandrel, push rod, fixed plate, sliding shoe；Described servo horse
Reach and be fixed in described fixed plate, and with described screw mandrel drive connection, described sliding shoe slide be located at described solid
Determining on plate, described screw mandrel is screwed together on described sliding shoe, and described push rod one end is fixed on described sliding shoe,
The other end is connected on described pallet；
Described rotating part is located at one end of described battery core streamline, and described rotating part includes: push cylinder, pressure
Entering cylinder, the first rotary apparatus, the second rotary apparatus, described second rotary apparatus is provided with through collecting
Groove；Described first rotary apparatus for by described battery core rotate 180 °, described in push cylinder for by described electricity
Core is pushed in described accepting groove, and described second rotary apparatus is for by described battery core half-twist, described press-in
Cylinder is for releasing described battery core by described accepting groove；
Described gluing shell mechanism includes: glue shell vibrating disc, push away glue shell cylinder, fixture, glue shell tapping channel；
Described glue shell cylinder and the described fixture drive connection of pushing away, one end of described glue shell tapping channel shakes with described glue shell
The discharging opening linking of Moving plate, the other end is connected with described fixture；
Described resistance mechanisms is sent to include: to unreel dish, closed reel, garbage collection roller, guide reel, flat board, send
Resistance mechanical hand；Described resistance material strip unreels and unreels dish in described, is set around described guide reel and described successively
Flat board, rolling is in described closed reel；Described garbage collection roller is for the plastic sheeting on described resistance material strip
Being wound reclaiming, described power transmission resistance mechanical hand is transferred in the extremely described glue shell of the resistance on described resistance material strip
In battery core；
Described resistance welding mechanism is for welding the described resistance in battery core in described glue shell；
Described patch buffering adhesive mechanism includes: discharge plate, rewinding dish, the first horizontal air cylinder, the first vertical cylinder,
First inlet valve；The material strip comprising described buffering adhesive unreels in described discharge plate, rolling in described rewinding dish,
And by described first inlet valve, described buffering adhesive is pasted in the described battery core being welded with described resistance；Institute
Stating the first vertical cylinder to be installed on described first horizontal air cylinder, described first inlet valve is installed on described first
Vertically on cylinder, described first horizontal air cylinder drives the described first vertical cylinder to move back and forth in the horizontal direction,
First inlet valve described in described first vertical air cylinder driven vertically moves back and forth；
Described cover plate assembling mechanism includes: cover plate vibrating disc, delivery track, the second horizontal air cylinder, second erect
Straight cylinder, the second inlet valve；Described delivery track one end is connected with the discharging opening of described cover plate vibrating disc, institute
Stating the second vertical cylinder to be installed on described second horizontal air cylinder, described second inlet valve is installed on described second
Vertically on cylinder, described second horizontal air cylinder drives the described second vertical cylinder to move back and forth in the horizontal direction,
Second inlet valve described in described second vertical air cylinder driven vertically moves back and forth；
Described ultrasonic welding institution is for being welded as a whole described cover plate with described glue shell；
Described testing agency is for detecting the assembly of described battery core, described glue shell and described cover plate；
Described separating mechanism includes: separating plate, rotating disk, defective products sorting cylinder, transfer streamline, bad
Product passage；Described separating plate offers non-defective unit falling hole and defective products falling hole, and described rotating disk offers receipts
Rong Kong, described rotating disk rotates and is located on described separating plate, and described transfer streamline is held in the mouth with described non-defective unit falling hole
Connecing, described defective products passage is connected with described defective products falling hole, described defective products sorting cylinder with described not
Non-defective unit falling hole is connected, with by the blocking or through of described defective products falling hole；
Described brand plastering mechanism includes: label carrier, the 3rd horizontal air cylinder, the 3rd vertical cylinder,
One gripping pawl, the second gripping pawl；Described label carrier is used for transmitting trade mark, and by described brand bonding
On the assembly of described battery core, described glue shell and described cover plate；Described 3rd vertical cylinder is installed on described
On 3rd horizontal air cylinder, described first gripping pawl and described second gripping pawl are installed on the described 3rd vertical cylinder
On, described second gripping pawl is provided with rotation motor, and described rotation motor drives described second gripping pawl to rotate,
Described 3rd horizontal air cylinder drives the described 3rd vertical cylinder to move back and forth in the horizontal direction, described 3rd vertical
First gripping pawl described in air cylinder driven and described second gripping pawl vertically move back and forth；
Described loading mechanism includes: turnover elevating appts, rewinding dish, rewinding cylinder；Described rewinding dish is located at
On described turnover elevating appts, described turnover elevating appts is used for described rewinding dish is overturn or lifted,
Described rewinding cylinder promotes the assembly of described battery core, described glue shell and described cover plate to enter described rewinding dish.
Wherein in an embodiment, described assembly production chain is linear.
Wherein in an embodiment, described battery core streamline is linear.
Wherein in an embodiment, described glue shell tapping channel is linear.
Wherein in an embodiment, the quantity of described resistance welding mechanism is two.
Wherein in an embodiment, described transfer streamline is linear.
Battery production equipment by the core mechanism that powers on, gluing shell mechanism, send resistance mechanisms, resistance welding mechanism,
Patch buffering adhesive mechanism, cover plate assembling mechanism, ultrasonic welding institution, testing agency, separating mechanism, code
Mechanism, loading mechanism, complete battery core be loaded into glue shell in, welding kesistance, patch buffering adhesive, upper cover plate seal
Weldering, the good and bad product of screening, code, sabot work, complete the production of standardization, mechanization, automatization.
Accompanying drawing explanation
Fig. 1 is the structure chart of the battery production equipment of one embodiment of the invention；
Fig. 2 is the structure chart of the core mechanism that powers on of the battery production equipment shown in Fig. 1；
Fig. 3 is the core mechanism enlarged drawing at B that powers on shown in Fig. 2；
Fig. 4 is the structure chart of the gluing shell mechanism of the battery production equipment shown in Fig. 1；
Fig. 5 is the structure chart sending resistance mechanisms of the battery production equipment shown in Fig. 1；
Fig. 6 is the enlarged drawing sending resistance mechanisms at C shown in Fig. 5；
Fig. 7 is the structure chart of the patch buffering adhesive mechanism of the battery production equipment shown in Fig. 1；
Fig. 8 is the structure chart of the cover plate assembling mechanism of the battery production equipment shown in Fig. 1；
Fig. 9 is the structure chart of the separating mechanism of the battery production equipment shown in Fig. 1；
Figure 10 is the structure chart of the brand plastering mechanism of the battery production equipment shown in Fig. 1；
Figure 11 is the enlarged drawing at A of the battery production equipment shown in Fig. 1.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but the embodiment party of the present invention
Formula is not limited to this.
As it is shown in figure 1, the structure chart of the battery production equipment 10 that it is one embodiment of the invention.
First battery core 20 on pallet 22 is assembled in glue shell 30 by battery production equipment 10 in couples, so
After the resistance 42 on resistance material strip 40 is welded in battery core 20, then in battery core 20, stick buffering adhesive
50, then cover plate 60 is covered on glue shell 30 and carries out welding encapsulation, excellent by detection program screening afterwards
Poor products, then stick trade mark (not shown) on glue shell 30 surface, finally carry out the sabot of finished product.
Battery production equipment 10 includes: the core mechanism 100 that powers on, gluing shell mechanism 200, send resistance mechanisms 300,
Resistance welding mechanism 400, patch buffering adhesive mechanism 500, cover plate assembling mechanism 600, ultrasonic welding institution 700,
Testing agency 800, separating mechanism 900, brand plastering mechanism 1000, loading mechanism 1100 and linear assemble
Streamline 1200.Wherein, assembly production chain 1200 is sequentially arranged at intervals with tool 1210, tool 1210
For the battery core being assembled in couples in glue shell 30 20 is fixed in tool 1210, and by assembling flowing water
The transmission of line 1200, thus complete corresponding processing and manufacturing.
Below, each mechanism of battery production equipment 10 is illustrated:
To powering on, core mechanism 100 illustrates:
As in figure 2 it is shown, the structure chart of its core mechanism 100 that powers on being the battery production equipment 10 shown in Fig. 1.
Seeing also Fig. 3, it is the core mechanism 10 enlarged drawing at B that powers on shown in Fig. 2.
The core mechanism 100 that powers on includes: linear battery core streamline 110, turning part 120, jacking portion 130,
Rotating part 140.Battery core 20 is positioned in pallet 22, battery core 20 proper alignment in length and breadth, and rectangular array is arranged
It is distributed in pallet 22.
Turning part 120 is for overturning pallet 22, so that the battery core 20 in pallet 22 is by vertical shape
State upset is lying status, and the battery core 20 in pallet 22 is transferred on battery core streamline 110.
Jacking portion 130 is for carrying out jacking by pallet 22, so that the battery core 20 in pallet 22 is risen,
Thus it is continuously replenished the position of 20 vacancies of battery core being originally transferred on battery core streamline 110, for next
Secondary battery core 20 in pallet 22 is transferred to battery core streamline 110 prepares.
Rotating part 140 is in the most adjacent two battery cores 20 that will be arranged in successively on battery core streamline 110
One of them rotates, thus the both positive and negative polarity completing a pair battery core 20 is exchanged, so that a pair battery core 20
Positive pole and negative pole be positioned on identical end face.It should be strongly noted that be originally positioned at pallet 22 and battery core stream
All battery cores 20 on waterline 110, its positive pole is positioned at same end face, and negative pole is positioned at other same end face, if
Putting rotating part 140, its purpose is exactly to exchange, the both positive and negative polarity of two adjacent battery cores 20 to be implemented as electricity
The assembly technology requirement of core 20.
Below, turning part 120, jacking portion 130, the concrete attachment structure of rotating part 140 are explained:
Concrete, turning part 120 includes: turning device 121, turnover panel 122, pusher cylinder 123, backgauge
Cylinder 124.Turning device 121 and turnover panel 122 drive connection, it is perpendicular for being overturn by level by turnover panel 122
Straight state, or be level by turnover panel 122 by the upset reply of vertical state, turn over owing to pallet 22 is positioned over
On plate 122, it is mounted with battery core 20 in pallet 22, thus reaches to adjust battery core 20 for lying low or vertical state
Purpose.Pusher cylinder 123 is located on turnover panel 122, and pusher cylinder 123 promotes the entire row electricity in pallet 22
On core 20 to battery core streamline 110.Backgauge cylinder 124 is located on battery core streamline 110, backgauge cylinder 124
Can arrange by blocking type, to prevent the battery core 20 in pallet 22 for the entire row battery core 20 in pallet 22 is carried out
Do not sliding on battery core streamline 110 in the case of pusher cylinder 123 pushes.
Concrete, jacking portion 130 includes: servo motor 131, screw mandrel 132, push rod 133, fixed plate 134,
Sliding shoe 135.Servo motor 131 is fixed in fixed plate 134, and servo motor 131 drives with screw mandrel 132
Connecting, sliding shoe 135 slides and is located in fixed plate 134, and screw mandrel 132 is screwed together on sliding shoe 135, top
Bar 133 one end is fixed on sliding shoe 135, and push rod 133 other end is connected on pallet 22.Servo motor
131 drive screw mandrel 132 to rotate, and screw mandrel 132 drives sliding shoe 135 to slide along fixed plate 134, so that with
The push rod 133 that sliding shoe 135 connects moves upward or downward, thus drives the torr supported with push rod 133
Elevating movement made by dish 22.
Rotating part 140 is located at one end of described battery core streamline 110, and concrete, rotating part 140 includes:
Push cylinder 141, press-in cylinder the 142, first rotary apparatus the 143, second rotary apparatus 144, Qi Zhong
Two rotary apparatuss 144 are provided with through accepting groove 145.Battery core 20 quilt being positioned on battery core streamline 110
It is delivered at rotating part 140, thus the both positive and negative polarity for paired battery core 20 is adjusted.First rotary apparatus
One of them of paired battery core 20 is carried out 180 ° of rotations, so that paired battery core 20 completes by 143
Both positive and negative polarity is exchanged.Push paired battery core 20 to the second rotary apparatus that cylinder 141 has promoted both positive and negative polarity to exchange
In the accepting groove 145 of 144, then the second rotary apparatus 144 carries out 90 ° of rotations, is positioned at accepting groove 145
Interior paired battery core 20 is become vertical state from lying status.Then press-in cylinder 142 works, and is pressed into cylinder
142 promote the paired battery core 20 in accepting groove 145, so that battery core 20 is dropped by accepting groove 145 in pairs.
The core mechanism 100 that powers on also includes angle induction apparatus 150, full material sensing optical fiber 160, angle induction apparatus 150
Being located on turning device 121, full material sensing optical fiber 160 is located on battery core streamline 110.Angle induction apparatus
150 for sensing the turning device 121 flip angle change information to pallet 22, and central control system senses
To this information, turning device 121 is made control.Such as, when turning device 121 by pallet 22 by lying low
After state upset is for vertical state, angle induction apparatus 150 senses that this information, central control system just control
Sensing turning device 121, is allowed to stop upset.Full material sensing optical fiber 160 is used for sensing battery core streamline 110
Whether being in full load condition, central control system senses this information, and pusher cylinder 123 is made control.
Such as, when full material sensing optical fiber 160 senses that battery core streamline 110 is in full load condition, central authorities control
System senses this information, makes pusher cylinder 123 stop action, as battery core streamline 110 is in undercapacity
During state, central control system just controls pusher cylinder 123 action, releases battery core 20 to battery core streamline 110
On.
Gluing shell mechanism 200 is illustrated:
As shown in Figure 4, the structure chart of it is the battery production equipment 10 shown in Fig. 1 gluing shell mechanism 200.
Gluing shell mechanism 200 includes: glue shell vibrating disc 210, push away glue shell cylinder 220, fixture 230, straight line
Shape glue shell tapping channel 240.Push away glue shell cylinder 220 and fixture 230 drive connection, glue shell tapping channel 240
One end be connected with the discharging opening of glue shell vibrating disc 210, the other end of glue shell tapping channel 240 and fixture 230
Linking.
Be mounted with glue shell 30 in glue shell vibrating disc 210, glue shell 30 under the effect of glue shell vibrating disc 210 by going out
Material mouth enters in glue shell tapping channel 240, and glue shell 30 is entered into fixture 230 by glue shell tapping channel 240 again
In, push away glue shell cylinder 220 and promote fixture 230, when fixture 230 moves to the tool of assembly production chain 1200
At 1210, the glue shell 30 in fixture 230 just drops in tool 1210, so that glue shell 30 and tool
1210 flow with assembly production chain 1200 together.
The core mechanism 100 that powers on cooperates with gluing shell mechanism 200, then, and paired in accepting groove 145
In the glue shell 30 of the tool 1210 that battery core 20 just drops on assembly production chain 1200, thus complete battery core
20 with the process of tentatively assembling of glue shell 30.
Battery core 20 and the glue shell 30 tentatively assembled is completed, along with assembly production chain 1200 successively in tool 1210
Through to sending resistance mechanisms 300, resistance welding mechanism 400, patch buffering adhesive mechanism 500, cover plate assembling mechanism
600, ultrasonic welding institution 700, testing agency 800, separating mechanism 900, brand plastering mechanism 1000.
Illustrate sending resistance mechanisms 300:
As it is shown in figure 5, it is the structure sending resistance mechanisms 300 of the battery production equipment 10 shown in Fig. 1
Figure.Seeing also Fig. 6, it is for sending the resistance mechanisms 300 enlarged drawing at C shown in Fig. 5.
Resistance mechanisms 300 is sent to include: to unreel dish 310, closed reel 320, garbage collection roller 330, guide reel
340, flat board 350, power transmission resistance mechanical hand 370.Resistance material strip 40 unreels in unreeling dish 310, successively winding
In guide reel 340, flat board 350, rolling is in closed reel 320.Particularly, flat board 350 is provided with guide wheel
352 and contact roller 354, guide wheel 352 has projection 355, the projection 355 of guide wheel 352 and resistance material
Being connected with the bullport 44 on 40, contact roller 354 compresses resistance material strip 40, guide wheel 352 and pressure
Bearing up pulley 354 acts on jointly so that resistance material strip 40 is close to flat board 350 easy motion.Resistance material strip 40
On be coated with plastic sheeting, the resistance 42 on resistance material strip 40 is covered to provide protection by plastic sheeting, useless
Material collecting drum 330 winds for the plastic sheeting on resistance material strip 40 is wound recovery, i.e. plastic sheeting
On garbage collection roller 330.Power transmission resistance mechanical hand 370 transfer resistance 42 on resistance material strip 40 to glue
In the paired battery core 20 that shell 30 has assembled.
In the present embodiment, projection 355 is cylinder, and bullport 44 is circular port, and contact roller 354 is rolling
Wheeled construction.
Unreeling dish 310 for unreeling the resistance material strip 40 containing resistance 42, closed reel 320 is used for
The most used resistance material strip 40 carries out rolling, and garbage collection roller 330 is for resistance material strip 40
Plastic sheeting be wound reclaiming, power transmission resistance mechanical hand 370 is for by the resistance 42 on resistance material strip 40
It is transferred in the paired battery core 20 assembled with glue shell 30.
Resistance material strip 40 can produce arcwall face due to winding, and the generation of arcwall face can affect power transmission resistance mechanical hand 370
The accuracy of transfer resistance 42 and stability, and be to strengthen the resistance material strip 40 stability when unreeling, special
On flat board 350, it is not provided with guide wheel 352 and contact roller 354, it is to avoid the arcwall face of resistance material strip 40
Produce, thus realize stablizing of resistance material strip 40 and unreel.
Resistance welding mechanism 400 is illustrated:
The quantity of resistance welding mechanism 400 is two, and wherein resistance 42 is welded by a resistance welding mechanism 400
Being connected in one of them battery core 20 of paired battery core 20, resistance 42 is welded by another resistance welding mechanism 400
It is connected in another battery core 20 of paired battery core 20, thus completes resistance 42 and be welded in paired battery core 20
Welding job.Liang Tai resistance welding mechanism 400 is set, improves the efficiency of welding.
To patch, buffering adhesive mechanism 500 illustrates:
As it is shown in fig. 7, the structure of its patch buffering adhesive mechanism 500 being the battery production equipment 10 shown in Fig. 1
Figure.
Patch buffering adhesive mechanism 500 includes: discharge plate 510, rewinding dish the 520, first horizontal air cylinder 530, the
One vertical cylinder the 540, first inlet valve 550, buffer stopper 560.Patch buffering adhesive mechanism 500 will be for buffering
Glue 50 is affixed in the paired battery core 20 being welded with resistance 42.The material strip comprising buffering adhesive 50 unreel in
Discharge plate 510, rolling is in rewinding dish 520, and passes through the first inlet valve 550 by the buffering adhesive 50 on material strip
It is pasted in paired battery core 20.
Concrete, the first vertical cylinder 540 is installed on the first horizontal air cylinder 530, the first inlet valve 550
Being installed on the first vertical cylinder 540, the first horizontal air cylinder 530 drives the first vertical cylinder 540 along level
Direction moves back and forth, and the first vertical cylinder 540 drives the first inlet valve 550 vertically to move back and forth.
Particularly, at the absorption to buffering adhesive 50 of first inlet valve 550, it is equiped with buffer stopper 560, buffer stopper 560
Can vertically elastic movement, drive the first inlet valve 550 decline and draw at the first vertical cylinder 540
The when of buffering adhesive 50, buffer stopper 560 declines certain distance with buffering adhesive 50 with the first inlet valve 550,
So that connection can be mutually disengaged between adjacent buffering adhesive 50 on material strip, so that first inhales
Buffering adhesive 50 can preferably be drawn by air valve 550.
In the present embodiment, buffer stopper 560 includes fixed block 562 and elastomer block 564, fixed block 562 and bullet
Property block 564 is elastic connects.Discharge plate 510 and rewinding dish 520 are drum-type structure.
Cover plate assembling mechanism 600 is illustrated:
As shown in Figure 8, it is the structure of the cover plate assembling mechanism 600 of the battery production equipment 10 shown in Fig. 1
Figure.
Cover plate assembling mechanism 600 includes: cover plate vibrating disc 610, linear delivery track the 612, second level
Cylinder 620, second vertical cylinder the 630, second inlet valve 640.Cover plate assembling mechanism 600 is for by cover plate
60 draw and are assembled in and paired battery core 20 posted on the glue shell 30 of buffering adhesive 50.Cover plate vibrating disc
610 is cylindrical shape.
Concrete, delivery track 612 one end is connected with the discharging opening of cover plate vibrating disc 610, and cover plate 60 is at lid
Entered in delivery track 612 by discharging opening under the effect of plate vibrating disc 610.Second vertical cylinder 630 is pacified
Being loaded on the second horizontal air cylinder 620, the second inlet valve 640 is installed on the second vertical cylinder 630, and second
Horizontal air cylinder 620 drives the second vertical cylinder 630 to move back and forth in the horizontal direction, the second vertical cylinder 630
The second inlet valve 640 is driven vertically to move back and forth.Second inlet valve 640 works, and draws cover plate 60,
Under the effect of the second horizontal air cylinder 620 and the second vertical cylinder 630, cover plate 60 is assemblied in glue shell 30
On.
Particularly, cover plate assembling mechanism 600 also includes four height regulating rods 650, height regulating rod 650 with
Delivery track 612 connects, and height regulating rod 650 is used for adjusting the height of delivery track 612, so that defeated
Send track 612 to be preferably connected with the discharging opening of cover plate vibrating disc 610, thus reach more preferably by cover plate 60 from
Export at cover plate vibrating disc 610 at delivery track 612.
Ultrasonic welding institution 700 is illustrated:
After cover plate 60 is assemblied in glue shell 30, ultrasonic welding institution 700 is for by cover plate 60 and glue shell 30
Welding together, so far, battery core 20, glue shell 30 and cover plate 60 form a complete assembly 80.
Testing agency 800 is illustrated:
After cover plate 60 and glue shell 30 being welded together, testing agency 800 is for battery core 20, glue shell
30 and the assembly 80 of cover plate 60 carry out performance detection, including open-circuit, load, short circuit etc., performance is carried out
Detection, thus the defective products of assembly 80 is detected.
Separating mechanism 900 is illustrated:
As it is shown in figure 9, it is the structure chart of the separating mechanism 900 of the battery production equipment 10 shown in Fig. 1.
Separating mechanism 900 is for the non-defective unit of the assembly 80 to battery core 20, glue shell 30 and cover plate 60 and bad
Product carry out sorting, sorting out, and non-defective unit enters transfer streamline, and defective products flows out from defective products passage.
Concrete, separating mechanism 900 includes: separating plate 910, rotating disk 920, defective products sorting cylinder 930,
Linear transfer streamline 940, defective products passage 950.Separating plate 910 offer non-defective unit falling hole 912 and
Defective products falling hole 914, rotating disk 920 offers accepting hole 922, and rotating disk 920 rotates and is located at separating plate 910
On, transfer streamline 940 one end is connected with non-defective unit falling hole 912, and defective products passage 950 one end is with bad
Product falling hole 914 is connected, and defective products sorting cylinder 930 is connected with defective products falling hole 914, to incite somebody to action
Defective products falling hole 914 blocks or through.
In the present embodiment, separating plate 910 and rotating disk 920 are disc, and defective products passage 950 is for inclining
Inclined is arranged.
Owing to testing agency 800 carries out performance to the assembly 80 of battery core 20, glue shell 30 and cover plate 60
Detection, tells non-defective unit and defective products, subsequently by outside mechanical hand, this assembly 80 is transferred to rotating disk 920
Accepting hole 922 on, rotating disk 920 rotates, and is positioned at the assembly 80 of accepting hole 922 with rotating disk 920 turns
Dynamic.
When testing agency 800 detects that assembly 80 is defective products, defective products sorting cylinder 930 action,
Making defective products falling hole 914 through with accepting hole 922, defective products is the most under gravity by accepting hole
922 drop in defective products falling hole 914, and then drop in defective products passage 950 again.
When testing agency 800 detects that assembly is non-defective unit, defective products sorting cylinder 930 maintains original shape
State is constant, defective products falling hole 914 is blocked, defective products falling hole 914 with accepting hole 922 is through can not
Being mutually communicated, non-defective unit, through position herein, will not drop.Non-defective unit continues to rotate along with rotating disk 920,
When the accepting hole 922 containing non-defective unit rotates to through with non-defective unit falling hole 912, non-defective unit will be at gravity
Effect under, non-defective unit falling hole 912 drop in transfer streamline 940.
Particularly, transfer streamline 940 is provided with baffle plate 942, by non-defective unit falling hole 912 drop in
Assembly 80 in turn of tidal stream waterline 940 is erectility, when assembly moves with transfer streamline 940,
The obstruction of baffle plate 942 can be run into, so that vertically the assembly of state becomes lying status.In this enforcement
In example, baffle plate 942 is slab construction.
Brand plastering mechanism 1000 is illustrated:
As shown in Figure 10, it is the structure of the brand plastering mechanism 1000 of the battery production equipment 10 shown in Fig. 1
Figure.
Brand plastering mechanism 1000 enters for the assembly 80 of transfer streamline 940 is transferred to code position
Row code, then the assembly 80 posting trade mark is transferred at loading mechanism 1100 carry out sabot.
Concrete, brand plastering mechanism 1000 includes: label carrier 1010, concora crush wheel the 1200, the 3rd
The vertical cylinder of horizontal air cylinder the 1300, the 3rd 1400, first grips pawl 1500, second and grips pawl 1600.The
Three vertical cylinders 1400 are installed on the 3rd horizontal air cylinder 1300, the first gripping pawl 1500 and the second gripping pawl
1600 are installed on the 3rd vertical cylinder 1400, and wherein the second gripping pawl 1600 is provided with rotation motor 1610,
Rotation motor 1610 drives the second gripping pawl 1600 to rotate.3rd horizontal air cylinder 1300 drives the 3rd
Vertically cylinder 1400 is the most reciprocating, and the 3rd vertical cylinder 1400 drives the first gripping pawl 1500
And second gripping pawl 1600 vertically reciprocating.
Label carrier 1010 transmits trade mark, and is pasted on assembly 80, and concora crush wheel 1200 is roller
Formula structure, the trade mark being pasted on assembly 80 1200 is carried out concora crush by concora crush wheel, tightly glues reaching trade mark
Purpose on the surface of assembly 80.
3rd vertical cylinder 1400 simultaneously drives the first gripping pawl 1500 and the second gripping pawl 1600 declines, the
One gripping pawl 1500 grips the assembly 80 of non-code in transfer streamline 940, the second gripping pawl 1600
The assembly 80 of trade mark has been posted at gripping code.Then the 3rd vertical cylinder 1400 simultaneously drives first
Gripping pawl 1500 and the second gripping pawl 1600 rise, and now, the second gripping pawl 1600 is at rotation motor 1610
Effect under rotate an angle.Then, the 3rd horizontal air cylinder 1300 drives the 3rd vertical cylinder 1400 water
Translation is dynamic, so that the first gripping pawl 1500 and the second assembly 80 gripped on pawl 1600 arrive separately at finger
Location is put.Afterwards, the 3rd vertical cylinder 1400 simultaneously drives the first gripping pawl 1500 and the second gripping again
Pawl 1600 declines, and the assembly 80 of the non-code of the first gripping pawl 1500 gripping just arrives code position,
And the assembly 80 posting trade mark of the second gripping pawl 1600 gripping arrives and carries out sabot at loading mechanism 1100,
Last all parts resets.So far, brand plastering mechanism 1000 completes once to move the code of assembly 80
Make, and the most repeatedly.
In the present embodiment, label carrier 1010 also includes unreeling wheel 1012 and winding wheel 1014.Rotation
Turning motor 1610 is servo motor, and concora crush wheel 1200 is cylinder.
Loading mechanism 1100 is illustrated:
As shown in figure 11, it is the enlarged drawing at A of the battery production equipment 10 shown in Fig. 1.
Loading mechanism 1100 includes: turnover elevating appts 1110, rewinding dish 1120, rewinding cylinder 1130.
Rewinding dish 1120 is located on turnover elevating appts 1110, and turnover elevating appts 1110 can be to rewinding dish 1120
Carry out overturning or descending operation.Rewinding cylinder 1130 promotes the entire row assembly 80 having posted trade mark to enter
Entering to rewinding dish 1120, then rewinding dish 1120 is under the driving of turnover elevating appts 1110, declines one
Position, promotes an entire row assembly 80 to enter into rewinding dish 1120 reserved place for rewinding cylinder 1130 next time
Put.After 80s when filling assembly in rewinding dish 1120, turnover elevating appts 1110 drives rewinding dish 1120
Upset, to realize assembly 80 by lying status upset for vertical state.
Battery production equipment 10 by the core mechanism 100 that powers on, gluing shell mechanism 200, send resistance mechanisms 300,
Resistance welding mechanism 400, patch buffering adhesive mechanism 500, cover plate assembling mechanism 600, ultrasonic welding institution 700,
Testing agency 800, separating mechanism 900, brand plastering mechanism 1000, loading mechanism 1100, complete battery core 20
Be loaded in glue shell 30, welding kesistance 42, patch buffering adhesive 50, upper cover plate 60 soldering and sealing, the good and bad product of screening,
Code, sabot work, complete the production of standardization, mechanization, automatization.
Above-described embodiment is the present invention preferably embodiment, but embodiments of the present invention are not by above-mentioned reality
Execute the restriction of example, the change made under other any spirit without departing from the present invention and principle, modification,
Substitute, combine, simplify, all should be the substitute mode of equivalence, within being included in protection scope of the present invention.
Claims (6)
1. a battery production equipment, for being assembled in the battery core on pallet in glue shell, by resistance material strip
Resistance welding in described battery core, in described battery core paste buffering adhesive, cover plate is covered on described glue shell
And weld, the good and bad product of screening, at described glue shell surface code, carrying out finished product sabot, its feature exists
In, including: the core mechanism that powers on, gluing shell mechanism, send resistance mechanisms, resistance welding mechanism, patch buffering adhesive
Mechanism, cover plate assembling mechanism, ultrasonic welding institution, testing agency, separating mechanism, brand plastering mechanism, dress
Disc mechanism and assembly production chain, described assembly production chain is sequentially arranged at intervals with tool；
The described core mechanism that powers on includes: battery core streamline, turning part, jacking portion, rotating part；
Turning part includes: turning device, turnover panel, pusher cylinder, backgauge cylinder；Described turning device
With described turnover panel drive connection, described pusher cylinder is located on described turnover panel, described pallet be positioned over described in turn over
On plate, described pusher cylinder promotes on the extremely described battery core streamline of the described battery core in described pallet, described gear
Material cylinder is located on described battery core streamline, and described backgauge cylinder is for entering the described battery core in described pallet
Row can be arranged by blocking type；
Described jacking portion includes: servo motor, screw mandrel, push rod, fixed plate, sliding shoe；Described servo horse
Reach and be fixed in described fixed plate, and with described screw mandrel drive connection, described sliding shoe slide be located at described solid
Determining on plate, described screw mandrel is screwed together on described sliding shoe, and described push rod one end is fixed on described sliding shoe,
The other end is connected on described pallet；
Described rotating part is located at one end of described battery core streamline, and described rotating part includes: push cylinder, pressure
Entering cylinder, the first rotary apparatus, the second rotary apparatus, described second rotary apparatus is provided with through collecting
Groove；Described first rotary apparatus for by described battery core rotate 180 °, described in push cylinder for by described electricity
Core is pushed in described accepting groove, and described second rotary apparatus is for by described battery core half-twist, described press-in
Cylinder is for releasing described battery core by described accepting groove；
Described gluing shell mechanism includes: glue shell vibrating disc, push away glue shell cylinder, fixture, glue shell tapping channel；
Described glue shell cylinder and the described fixture drive connection of pushing away, one end of described glue shell tapping channel shakes with described glue shell
The discharging opening linking of Moving plate, the other end is connected with described fixture；
Described resistance mechanisms is sent to include: to unreel dish, closed reel, garbage collection roller, guide reel, flat board, send
Resistance mechanical hand；Described resistance material strip unreels and unreels dish in described, is set around described guide reel and described successively
Flat board, rolling is in described closed reel；Described garbage collection roller is for the plastic sheeting on described resistance material strip
Being wound reclaiming, described power transmission resistance mechanical hand is transferred in the extremely described glue shell of the resistance on described resistance material strip
In battery core；
Described resistance welding mechanism is for welding the described resistance in battery core in described glue shell；
Described patch buffering adhesive mechanism includes: discharge plate, rewinding dish, the first horizontal air cylinder, the first vertical cylinder,
First inlet valve；The material strip comprising described buffering adhesive unreels in described discharge plate, rolling in described rewinding dish,
And by described first inlet valve, described buffering adhesive is pasted in the described battery core being welded with described resistance；Institute
Stating the first vertical cylinder to be installed on described first horizontal air cylinder, described first inlet valve is installed on described first
Vertically on cylinder, described first horizontal air cylinder drives the described first vertical cylinder to move back and forth in the horizontal direction,
First inlet valve described in described first vertical air cylinder driven vertically moves back and forth；
Described cover plate assembling mechanism includes: cover plate vibrating disc, delivery track, the second horizontal air cylinder, second erect
Straight cylinder, the second inlet valve；Described delivery track one end is connected with the discharging opening of described cover plate vibrating disc, institute
Stating the second vertical cylinder to be installed on described second horizontal air cylinder, described second inlet valve is installed on described second
Vertically on cylinder, described second horizontal air cylinder drives the described second vertical cylinder to move back and forth in the horizontal direction,
Second inlet valve described in described second vertical air cylinder driven vertically moves back and forth；
Described ultrasonic welding institution is for being welded as a whole described cover plate with described glue shell；
Described testing agency is for detecting the assembly of described battery core, described glue shell and described cover plate；
Described separating mechanism includes: separating plate, rotating disk, defective products sorting cylinder, transfer streamline, bad
Product passage；Described separating plate offers non-defective unit falling hole and defective products falling hole, and described rotating disk offers receipts
Rong Kong, described rotating disk rotates and is located on described separating plate, and described transfer streamline is held in the mouth with described non-defective unit falling hole
Connecing, described defective products passage is connected with described defective products falling hole, described defective products sorting cylinder with described not
Non-defective unit falling hole is connected, with by the blocking or through of described defective products falling hole；
Described brand plastering mechanism includes: label carrier, the 3rd horizontal air cylinder, the 3rd vertical cylinder,
One gripping pawl, the second gripping pawl；Described label carrier is used for transmitting trade mark, and by described brand bonding
On the assembly of described battery core, described glue shell and described cover plate；Described 3rd vertical cylinder is installed on described
On 3rd horizontal air cylinder, described first gripping pawl and described second gripping pawl are installed on the described 3rd vertical cylinder
On, described second gripping pawl is provided with rotation motor, and described rotation motor drives described second gripping pawl to rotate,
Described 3rd horizontal air cylinder drives the described 3rd vertical cylinder to move back and forth in the horizontal direction, described 3rd vertical
First gripping pawl described in air cylinder driven and described second gripping pawl vertically move back and forth；
Described loading mechanism includes: turnover elevating appts, rewinding dish, rewinding cylinder；Described rewinding dish is located at
On described turnover elevating appts, described turnover elevating appts is used for described rewinding dish is overturn or lifted,
Described rewinding cylinder promotes the assembly of described battery core, described glue shell and described cover plate to enter described rewinding dish.
Battery production equipment the most according to claim 1, it is characterised in that described assembly production chain is
Linear.
Battery production equipment the most according to claim 1, it is characterised in that described battery core streamline is
Linear.
Battery production equipment the most according to claim 1, it is characterised in that described glue shell tapping channel
For linear.
Battery production equipment the most according to claim 1, it is characterised in that described resistance welding mechanism
Quantity be two.
Battery production equipment the most according to claim 1, it is characterised in that described transfer streamline is
Linear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410670058.7A CN104485472B (en) | 2014-11-20 | 2014-11-20 | battery production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410670058.7A CN104485472B (en) | 2014-11-20 | 2014-11-20 | battery production equipment |
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| CN104485472A CN104485472A (en) | 2015-04-01 |
| CN104485472B true CN104485472B (en) | 2016-09-14 |
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| CN201410670058.7A Active CN104485472B (en) | 2014-11-20 | 2014-11-20 | battery production equipment |
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