CN104480591A - Coffee carbon fiber and preparation method thereof - Google Patents

Coffee carbon fiber and preparation method thereof Download PDF

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Publication number
CN104480591A
CN104480591A CN201410664312.2A CN201410664312A CN104480591A CN 104480591 A CN104480591 A CN 104480591A CN 201410664312 A CN201410664312 A CN 201410664312A CN 104480591 A CN104480591 A CN 104480591A
Authority
CN
China
Prior art keywords
coffee
carbon fiber
coffee carbon
accounts
whitening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410664312.2A
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Chinese (zh)
Inventor
吴安福
彭文进
邵传芳
戴筱红
缪洁一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lining Sports Shanghai Co Ltd
Original Assignee
Lining Sports Shanghai Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lining Sports Shanghai Co Ltd filed Critical Lining Sports Shanghai Co Ltd
Priority to CN201410664312.2A priority Critical patent/CN104480591A/en
Publication of CN104480591A publication Critical patent/CN104480591A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/253Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters

Abstract

The invention discloses a coffee carbon fiber and a preparation method thereof. The coffee carbon fiber includes 10-40wt% of white coffee carbon polyester staple fiber, 30-45wt% of acrylic staple fiber and the balance of mucilage glue. The preparation method of the coffee carbon fiber includes the steps of: firstly preparing white coffee carbon polyester filament yarn, cutting the white coffee carbon polyester filament yarn into white coffee carbon polyester staple fiber with predetermined length, mixing with the acrylic staple fiber and the mucilage glue, and then obtaining the coffee carbon fiber sequentially through an opening and clearing process, a cotton carding process, a combing process, a drawing process, a roving process and a spinning process. The coffee carbon fiber is applicable to dying according to requirements of the market, and has the characteristics of deodorization by strong adsorption and heating by strong moisture absorption, and thereby the problems of high dying difficulty, and poor deodorization, moisture absorption and heating performance are overcome.

Description

Coffee carbon fiber and preparation method thereof
Technical field
The application relates to textile technology field, is specifically related to a kind of coffee carbon fiber and preparation method thereof.
Background technology
Along with the development of society and the progress of civilization, clothes, also by originally simple screening body heat-preserving function, constantly improving by merging the element such as fashion and culture, nowadays, adding again environmental protection and green concept.The sensation of people when selecting a clothes often by First view, so just requires that fibrous raw material has larger processing space, can adapt to the demand of different occasion.
But, because normal coffee Carbon fibe makes the processing space of dyeing and finishing technology diminish because having brown color, greatly limit the market application of coffee carbon fiber.In addition, existing fabric, such as cotton fiber or chemical fibre etc., usually can only absorbing sweat but airtight, and easily produces feeling of oppression and heat, and not easily puts aside heat energy, thus cannot meet the demand of moisture retentive heat insulation simultaneously.
Summary of the invention
Technical problems to be solved in this application are to provide a kind of coffee carbon fiber and preparation method thereof, by the composition of whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue, and then allow coffee carbon fiber be suitable for dying different colors, and there is effect of moisture retentive heat insulation, thus solve normal coffee Carbon fibe and be unfavorable for dyeing and the problem of limit application, and general fabric cannot have the problem of moisture absorption and heat insulation effect concurrently.
In order to solve the problem, this application discloses a kind of coffee carbon fiber, comprise the whitening coffee charcoal terylene short fiber of 10-40wt%, the acrylic staples of 30-45wt% and the viscose glue of surplus, wherein the total amount of whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue is 100wt%.
Further, in above-mentioned coffee carbon fiber, the content of acrylic staples and viscose glue is equal.
Further, in above-mentioned coffee carbon fiber, described whitening coffee charcoal terylene short fiber accounts for 10wt%, described acrylic staples accounts for 45wt% and described viscose glue accounts for 45wt%.
Further, in above-mentioned coffee carbon fiber, described whitening coffee charcoal terylene short fiber accounts for 40wt%, described acrylic staples accounts for 30wt% and described viscose glue accounts for 30wt%.
Further, in above-mentioned coffee carbon fiber, described whitening coffee charcoal terylene short fiber accounts for 20wt%, described acrylic staples accounts for 40wt% and described viscose glue accounts for 40wt%.
Further, the fiber number of above-mentioned coffee carbon fiber is 0.5-3.0dtex.
Further, the fiber number of above-mentioned coffee carbon fiber is 1.5dtex.
Further, the cross section of above-mentioned coffee carbon fiber is hollow structure or decussate texture.
The application also discloses a kind of preparation method of coffee carbon fiber, comprise: prepare whitening coffee charcoal polyester filament, comprise the following steps: mixture of white coffee carbon master batch and PET section, wherein the addition of whitening coffee charcoal master batch is 10-50wt%, then, sequentially carry out drying, melting and spinning operation, obtain whitening coffee charcoal polyester filament; Whitening coffee charcoal polyester filament is cut into the whitening coffee charcoal terylene short fiber of predetermined length, and mix with acrylic staples and viscose glue, wherein whitening coffee charcoal terylene short fiber accounts for 10-40wt%, acrylic staples accounts for 30-45wt% and the viscose glue of surplus, and the total amount of whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue is 100wt%; And by the mixture of whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue sequentially by opening or cleaning operation, carding step, combing process, mixing in doubling step, Roving Frames and spinning process, obtain coffee carbon fiber.
Further, the preparation method of above-mentioned coffee carbon fiber, undertaken in the operation mixed by the whitening coffee charcoal terylene short fiber of predetermined length, acrylic staples and viscose glue, the content of acrylic staples and viscose glue is equal.
Compared with prior art, the application can obtain and comprise following technique effect:
The coffee carbon fiber of the application has strong absorbing and deodorizing and moisture absorption heating function, and especially field or the field of furniture etc. such as use are spun by underwear and family can be widely used in clothes.Can process under traditional dyeing and postfinishing process, obtain the fabric product with more polychrome pool, coffee carbon fiber regulates the functional effect of fiber by regulating the ratio of whitening coffee charcoal terylene short fiber/viscose glue/acrylic staples.This coffee carbon fiber has deodorizing fungistatic effect, and the various peculiar smell of energy efficient adsorption, reaches the effect of fresh air.Further, coffee carbon fiber can produce a large amount of mineral matters in carbonization process, and these mineral matters can act on the external world and people carries launched infrared ray and makes it to be converted into heat energy, make fiber have intensification heat-preserving function.In addition, the combination of viscose glue/acrylic staples makes the hygroscopicity of coffee carbon fiber greatly increase, and the vaporous water of absorption is converted into aqueous water, and this process will release heat, thus reaches the function of moisture absorption heating.Adopt low energy consumption technologies at charing granulation process, CO2 produces total amount to be reduced, and the coffee grounds of recycling decreases environmental pollution.
Based on above-mentioned, the coffee carbon fiber of the application has following characteristics:
(1) color is in white, adds dyeing and the Final finishing process window of fiber, can develop suitable color according to the market demand.
(2) the moisture absorption heating performance of coffee carbon fiber can be regulated and controled by the content and ratio regulating viscose glue/acrylic staples, improve snugness of fit and the warmth retention property of fabric.
(3) have deodorizing effect, can be designed to fiber cross section is according to demand decussate texture or hollow structure, increases the specific area of coffee carbon fiber, strengthens the adsorption function of coffee carbon fiber, reaches the object of fresh air.
(4) there is bacteria resistance function, create health, healthy environment.
(5) energy efficient transmission and absorption far infrared, have the warming effect that heats up preferably.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide further understanding of the present application, and form a application's part, the schematic description and description of the application, for explaining the application, does not form the improper restriction to the application.In the accompanying drawings:
Fig. 1 and Fig. 2 is the schematic cross-section of the coffee carbon fiber of the embodiment of the present application respectively;
Fig. 3 is the coffee carbon fiber producing processes flow chart of the embodiment of the present application.
Detailed description of the invention
Drawings and Examples will be coordinated below to describe the embodiment of the application in detail, by this to the application how application technology means solve technical problem and the implementation procedure reaching technology effect can fully understand and implement according to this.
As employed some vocabulary to censure specific components in the middle of description and claim.Those skilled in the art should understand, and hardware manufacturer may call same assembly with different noun.This specification and claims are not used as with the difference of title the mode distinguishing assembly, but are used as the criterion of differentiation with assembly difference functionally." comprising ", " comprising " as mentioned in the middle of description and claim is in the whole text an open language, therefore should be construed to " comprise but be not limited to "." roughly " refer to that in receivable error range, those skilled in the art can solve the technical problem within the scope of certain error, reach described technique effect substantially.Description subsequent descriptions is implement the better embodiment of the application, and right described description is for the purpose of the rule that the application is described, and is not used to the scope limiting the application.The protection domain of the application is when being as the criterion depending on the claims person of defining.
Also it should be noted that, term " comprises ", " comprising " or its other variant any are intended to contain comprising of nonexcludability, thus make to comprise the process of a series of key element, method, commodity or system and not only comprise those key elements, but also comprise other key element clearly do not listed, or also comprise by the intrinsic key element of this process, method, commodity or system.When not more restrictions, the key element limited by statement " comprising ... ", and be not precluded within process, method, commodity or the system comprising described key element and also there is other identical element.
embodiment describes
Please refer to Fig. 1 and Fig. 2, the section morphology of the coffee carbon fiber 10 disclosed by the embodiment of the present application can be but be not limited to hollow structure or cross-shaped configuration.The composition material of this coffee carbon fiber 10 comprises whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue, and wherein coffee carbon fiber 10 can be formed by whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue or be contained other compositions.In the present embodiment, formed as an example with coffee carbon fiber 10 by whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue, but not as limit.
Therefore, in coffee carbon fiber 10, the total amount of whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue is 100wt%, and wherein whitening coffee charcoal terylene short fiber accounts for 10-40wt%, and acrylic staples accounts for 30-45wt%, and its surplus is supplied by viscose glue.In addition, in the preferred embodiment of the application, the content of acrylic staples and viscose glue is equal, and such as, in coffee carbon fiber 10, whitening coffee charcoal terylene short fiber accounts for 10wt%, acrylic staples accounts for 45wt% and viscose glue accounts for 45wt%; Or whitening coffee charcoal terylene short fiber accounts for 40wt%, acrylic staples accounts for 30wt% and viscose glue accounts for 30wt%; Or be that whitening coffee charcoal terylene short fiber accounts for 20wt%, acrylic staples accounts for 40wt% and viscose glue accounts for 40wt% etc.
Further, the fiber number of the coffee carbon fiber be prepared from is between 0.5-3.0dtex, and such as 1.5dtex, therefore can be applied in the different field such as clothes and furniture.Meanwhile, appearance color presents white, thus increase the dyeing scope of fabric, and different colors can be dyed according to different demand.
The preparation method of the application's coffee carbon fiber is described below by way of an embodiment.As shown in Figure 3, the preparation method of the coffee carbon fiber disclosed by the embodiment of the present application comprises the following steps:
Step S101, prepares whitening coffee charcoal polyester filament: mixture of white coffee carbon master batch and PET section, sequentially carries out drying, melting and spinning operation, obtain whitening coffee charcoal polyester filament;
Step S102, cuts into the whitening coffee charcoal terylene short fiber of predetermined length, and mixes with acrylic staples and viscose glue by whitening coffee charcoal polyester filament; And
Step S103, by the mixture of whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue sequentially by opening or cleaning operation, carding step, combing process, mixing in doubling step, Roving Frames and spinning process, obtains coffee carbon fiber.
First, in the step preparing whitening coffee charcoal polyester filament, first, mixture of white coffee carbon master batch and PET section, wherein the addition of whitening coffee charcoal master batch is 10-50wt%.This whitening coffee charcoal master batch to have the coffee carbon master batch of other colors by after bleaching technology, and the appearance color obtained is in the coffee carbon master batch of white.Then, according to different demand, optionally screen according to the particle size of whitening coffee charcoal master batch and PET section, so that acquisition particle size meets whitening coffee charcoal master batch and the PET section of demand, then drying process is carried out by ebullated bed, such as dry at the temperature of about 170 DEG C.Afterwards, by hopper the mixture of the whitening coffee charcoal master batch of drying and PET section sent in screw extruder by grain bucket and carry out melting operation.In melting operation, PET is cut into slices and is subject to high temperature action and melting, ensure simultaneously said mixture after melting operation produce the uniformity of melt.Then, by screw rod start, melt is pushed to the direction flowing of melt distributing pipe.Then, to be dispensed to uniformly in spinning manifold by melt to carry out spinning operation by melt distributing pipe, so that ensure the spinnability of fiber, wherein spinning operation carries out under the spinning speed of the spinning temperature of 285 DEG C and 3000m/min.Then, make melt composition thread by spinneret assembly, and formulate cross sectional shape and the fineness of fiber, such as, cross section is formulated as hollow structure or cross-shaped configuration, by the increase of specific area, carry out the adsorption capacity of fortifying fibre.Then, be 0.45m/min and side-blown under wind-warm syndrome is the environment of 23 DEG C at quench air speed, by the lateral blowing type of cooling, ensure the uniformity that the shaping and bar of fiber is dry, thus obtain whitening coffee charcoal polyester filament.Afterwards, can also be oily on the fiber surface, play lousiness and electrostatic in order to avoid fiber surface; And whitening coffee charcoal polyester filament is wound into package product (S101) for subsequent use.
Then, whitening coffee charcoal polyester filament is cut into the whitening coffee charcoal terylene short fiber of predetermined length, and by the whitening coffee charcoal terylene short fiber of predetermined length and acrylic staples and and viscose glue mix, wherein whitening coffee charcoal terylene short fiber accounts for 10-40wt%, acrylic staples accounts for 30-45wt% and the viscose glue of surplus, and the total amount of whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue is 100wt%.In the present embodiment, be account for 20wt% with whitening coffee charcoal terylene short fiber, acrylic staples accounts for 40wt% and viscose glue accounts for 40wt% as an example, but not as limit (S102).
Then, by the mixture of above-mentioned whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue sequentially by opening or cleaning operation, carding step, combing process, mixing in doubling step, Roving Frames and spinning process etc., the mixture of whitening coffee charcoal terylene short fiber, acrylic staples and viscose glue is made to be prepared to coffee carbon fiber (S103).
The color of the coffee carbon fiber obtained, in white, is suitable for dyeing according to user demand.Further, there is the fiber number of 1.5dtex, be suitable for being applied in the field such as clothes and furniture.In addition, in performance test, 24 hours sustained anti-microbial deodorizing rates of coffee carbon fiber reach 85%, insulation rate reaches 40%, air penetrability reaches 644mm/s (general standard is 180mm/s), the most promotion temperature value of moisture absorption heating is 7.1 degree (standard is 4 degree), and moisture absorption heating on average intensification value is 3.6 degree (standard is 3 degree), thus on heat storage performance comparatively common fabric improve 15-35%.Therefore, the coffee carbon fiber of the application except be suitable for dyeing and Application Areas extensively except, also there is the effects such as strong absorbing and deodorizing and strong moisture absorption heating.
Above-mentioned explanation illustrate and describes some preferred embodiments of the application, but as previously mentioned, be to be understood that the application is not limited to the form disclosed by this paper, should not regard the eliminating to other embodiments as, and can be used for other combinations various, amendment and environment, and can in invention contemplated scope described herein, changed by the technology of above-mentioned instruction or association area or knowledge.And the change that those skilled in the art carry out and change do not depart from the spirit and scope of the application, then all should in the protection domain of the application's claims.

Claims (10)

1. a coffee carbon fiber, is characterized in that, comprising:
Whitening coffee charcoal terylene short fiber, accounts for 10-40wt%;
Acrylic staples, accounts for 30-45wt%; And
Viscose glue, surplus;
Wherein, the total amount of described whitening coffee charcoal terylene short fiber, described acrylic staples and described viscose glue is 100wt%.
2. coffee carbon fiber as claimed in claim 1, is characterized in that,
The content of described acrylic staples and described viscose glue is equal.
3. coffee carbon fiber as claimed in claim 2, it is characterized in that, described whitening coffee charcoal terylene short fiber accounts for 10wt%, described acrylic staples accounts for 45wt% and described viscose glue accounts for 45wt%.
4. coffee carbon fiber as claimed in claim 2, it is characterized in that, described whitening coffee charcoal terylene short fiber accounts for 40wt%, described acrylic staples accounts for 30wt% and described viscose glue accounts for 30wt%.
5. method as claimed in claim 2, it is characterized in that, described whitening coffee charcoal terylene short fiber accounts for 20wt%, described acrylic staples accounts for 40wt% and described viscose glue accounts for 40wt%.
6. coffee carbon fiber as claimed in claim 1, it is characterized in that, the fiber number of described coffee carbon fiber is 0.5-3.0dtex.
7. coffee carbon fiber as claimed in claim 6, it is characterized in that, the fiber number of described coffee carbon fiber is 1.5dtex.
8. coffee carbon fiber as claimed in claim 1, it is characterized in that, the cross section of described coffee carbon fiber is hollow structure or decussate texture.
9. a preparation method for coffee carbon fiber, is characterized in that, comprising:
Prepare whitening coffee charcoal polyester filament, comprise the following steps: mixture of white coffee carbon master batch and PET section, the addition of wherein said whitening coffee charcoal master batch is 10-50wt%, then, sequentially carry out drying, melting and spinning operation, obtain described whitening coffee charcoal polyester filament;
Described whitening coffee charcoal polyester filament is cut into the whitening coffee charcoal terylene short fiber of predetermined length, and mix with acrylic staples and viscose glue, the viscose glue that wherein said whitening coffee charcoal terylene short fiber accounts for 10-40wt%, described acrylic staples accounts for 30-45wt% and surplus, and the total amount of described whitening coffee charcoal terylene short fiber, described acrylic staples and described viscose glue is 100wt%; And
By the mixture of described whitening coffee charcoal terylene short fiber, described acrylic staples and described viscose glue sequentially by opening or cleaning operation, carding step, combing process, mixing in doubling step, Roving Frames and spinning process, obtain described coffee carbon fiber.
10. the preparation method of coffee carbon fiber as claimed in claim 9, it is characterized in that, undertaken in the operation mixed by the described whitening coffee charcoal terylene short fiber of predetermined length, described acrylic staples and described viscose glue, the content of described acrylic staples and described viscose glue is equal.
CN201410664312.2A 2014-11-19 2014-11-19 Coffee carbon fiber and preparation method thereof Pending CN104480591A (en)

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CN105862206A (en) * 2016-05-25 2016-08-17 东华大学 Moisture-absorbing and heating yarn and preparation and dyeing method thereof
CN106149147A (en) * 2016-07-06 2016-11-23 江苏工程职业技术学院 A kind of production method of the accumulation of heat heating varicosity warming woven fabric of double-decker yarn
TWI625433B (en) * 2016-09-09 2018-06-01 Lai Kui Hui Method for producing coffee fiber products
CN109056139A (en) * 2018-08-06 2018-12-21 南通世纪天虹纺织有限公司 A kind of production technology perspiring warming spandex yarn

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CN103469323A (en) * 2013-08-29 2013-12-25 李宁体育(上海)有限公司 Bionic cross coffee carbon polyester fiber

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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TWI625433B (en) * 2016-09-09 2018-06-01 Lai Kui Hui Method for producing coffee fiber products
CN109056139A (en) * 2018-08-06 2018-12-21 南通世纪天虹纺织有限公司 A kind of production technology perspiring warming spandex yarn

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