CN104476657B - Automatic press mechanical arm - Google Patents
Automatic press mechanical arm Download PDFInfo
- Publication number
- CN104476657B CN104476657B CN201410704419.5A CN201410704419A CN104476657B CN 104476657 B CN104476657 B CN 104476657B CN 201410704419 A CN201410704419 A CN 201410704419A CN 104476657 B CN104476657 B CN 104476657B
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- China
- Prior art keywords
- dip
- feeding
- oiling roller
- watt
- take
- Prior art date
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- Expired - Fee Related
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- 239000000463 material Substances 0.000 claims abstract description 89
- 238000001514 detection method Methods 0.000 claims abstract description 49
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000007598 dipping method Methods 0.000 claims abstract description 27
- 230000007704 transition Effects 0.000 claims description 21
- 230000011218 segmentation Effects 0.000 claims description 12
- 239000010985 leather Substances 0.000 claims description 8
- 238000005452 bending Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000011449 brick Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000011452 unfired brick Substances 0.000 description 2
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 229910052571 earthenware Inorganic materials 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
- B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0205—Feeding the unshaped material to moulds or apparatus for producing shaped articles supplied to the moulding device in form of a coherent mass of material, e.g. a lump or an already partially preshaped tablet, pastil or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Robotics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of automatic press mechanical arm, between pug conveyer belt and the tile press being arranged on some head and the tail sequential, including dipping in oil machine structure, material fetching mechanism and Qu Wa mechanism, described dip in oil machine structure include dipping in oil position-detection sensor, on dip in oiling roller, under dip in oiling roller, dip in oiling roller clutch control device and dip in oiling roller driving means, described on dip in oiling roller and under dip in oiling roller described dip in oiling roller clutch control device control underdrive connect described in dip in oiling roller driving means；Described material fetching mechanism, moves leading screw, feeding mobile motor, feeding lift cylinder and feeding sucker including feeding position-detection sensor, feeding；Described Qu Wa mechanism includes taking a watt mobile leading screw, takes a watt mobile motor, take watt lift cylinder and take a watt sucker.The present invention is greatly reduced the quantity of staff, it is achieved that full automatic working, the overall process time ＜ 4s of each unbaked tile compacting, greatly reduces the labor intensity of workman, improves work efficiency.
Description
Technical field
The present invention relates to a kind of tile press tool, particularly relate to a kind of automatic press mechanical arm.
Background technology
The processing of the compound of sand, clay, etc. for making earthenware built a house mainly includes pulverizing earth material, mud processed, suppresses unbaked tile, dries, fires
Flow process, and suppress unbaked tile operation be one be related to make watt quality, one important procedure of yield.Such as Figure 17
Shown in Figure 18, traditional pressure watt production line includes pug conveyer belt 7 and tile press 8, and tile press 8 is main
Being made up of hydraulic press, the organism bottom at hydraulic press installs system watt lower mold, at hydraulic press
Oil top is upper installs system watt upper mold, by human users's pressing unfired brick.Pressing unfired brick needs to take pug, pug dips in oil,
Blowing, operating, take unbaked tile, put the operation such as unbaked tile, often set tile press 8 needs at least five people to operate simultaneously
Just can complete all operations project, a pressure watt production line by four machine class Three production calculations, then needs work
People 60, is typical labor-intensive production, moreover bricklayer kind labor intensity processed is big, environment and condition
Badly, causing the workman of relevant work post to be difficult to recruit, the increase of labor cost also result in product cost and increases
Add, the problem such as benefit reduction.
Summary of the invention
The technical problem to be solved is to provide a kind of quantity significantly reducing staff, it is achieved that
Full automatic working, is substantially reduced the labor intensity of workman, improves the automatic press mechanical arm of work efficiency.
For solving above-mentioned technical problem, the technical scheme is that automatic press mechanical arm, be used for
It is arranged between pug conveyer belt and the tile press of some head and the tail sequential, or for single machine production equipment,
Including dipping in oil machine structure, material fetching mechanism and Qu Wa mechanism,
Described dip in oil machine structure, include that the oil level that dips in being arranged on pug conveyer belt is put successively along pug conveying direction
Detection sensor and be arranged on adjacent two pug conveyer belt segmentations interstitial dip in oil support, described in dip in oil support
Be provided with and dip in gliding groove on oiling roller, described in dip in slidably connect in gliding groove on oiling roller and lay respectively at upper strata pug
Dip on above and below conveyer belt oiling roller and under dip in oiling roller, described on dip in oiling roller and under dip in oiling roller and connect and dip in
Oiling roller clutch control device, oiling roller is dipped in the leather belt roller connection of two adjacent both sides, pug conveyer belt segmentation space
Driving means, described on dip in oiling roller and under dip in oiling roller and control underdrive even at the described oiling roller clutch control device that dips in
Oiling roller driving means is dipped in described in connecing；
Described material fetching mechanism, includes feeding position-detection sensor and feeding support successively along pug conveying direction,
On described feeding support, the feeding above pug conveyer belt and between tile press is installed and moves leading screw, institute
State feeding to move the end of leading screw and connect and have feeding mobile motor, described feeding to move on leading screw, to be arranged with feeding
Mobile silk braid, described feeding moves silk braid connection feeding upper plate, and described feeding upper plate is also equipped with feeding
Lift cylinder, the piston rod of described feeding lift cylinder connects downwards feeding lower plate, described feeding lower plate
Bottom connects feeding sucker；
Described Qu Wa mechanism, including taking a watt support, described in take to be provided with on watt support and take watt a mobile leading screw, institute
State and take watt the end of mobile leading screw and connect and take a watt mobile motor, described in take to be arranged with on watt mobile leading screw and take watt
Mobile silk braid, described in take a watt mobile silk braid and connect and take a watt upper plate, described in take and be also equipped with on watt upper plate taking watt
Lift cylinder, described in take the piston rod of watt lift cylinder and connect downwards and take a watt lower plate, described in take watt lower plate
Bottom connection takes a watt sucker.
As preferred technical scheme, described in dip in oiling roller clutch control device and include dipping in oiling roller clutch for clutch control cylinder,
The described piston rod dipping in oiling roller clutch for clutch control cylinder connects the two symmetrically arranged oiling roller clutch for clutch control bars that dip in, and two
Described dip in oiling roller clutch for clutch control bar respectively with described on dip in oiling roller and described under dip in oiling roller and be connected.
As the improvement to technique scheme, described in dip in oiling roller driving means and include mud adjacent with two respectively
The two belt-driven sprocket wheels that the leather belt roller of material both sides, conveyer belt segmentation space connects, belt-driven described in two
Chain gear transmission connects dips in oiling roller and drives transition sprocket wheel, described in dip in oiling roller and drive transition sprocket wheel to connect with one heart and dip in
Oiling roller drives transition gear, described in dip in oiling roller and drive transition gear activity engagement to connect to have mutually movable engagement
On dip in oiling roller driven gear or under dip in oiling roller and driven gear, described on dip in oiling roller and driven gear and described
Under dip in oiling roller driven gear respectively with described on dip in oiling roller and described under dip in oiling roller and be connected.
As the further improvement to technique scheme, described material fetching mechanism also includes feeding positioner,
Described feeding positioner includes the located lateral detection sensor being arranged on pug conveyer belt side and longitudinally determines
Level detection sensor, also includes that described feeding moves the feeding that silk braid connects and stretches framework, and described feeding is stretched
Framework is provided with feeding and stretches silk braid, and described feeding upper plate is provided with and is connected with the described feeding framework that stretches
Feeding expansion rail, described feeding upper plate is provided with feeding telescope motor, described feeding telescope motor
Output shaft connects has feeding to stretch leading screw, and the described feeding leading screw that stretches extends through and is enclosed within described feeding and stretches silk braid
On.
As the further improvement to technique scheme, the both sides of described feeding lower plate are respectively by from returning
Position bending folding connects curved material lower plate, and described in two, the bottom of curved material lower plate is connected to described feeding sucker,
Curved material cylinder fixed mount is installed in described feeding lower plate, described curved material cylinder fixed mount is provided with and two institutes
Stating two curved material cylinders that curved material lower plate is corresponding, described in two, the end of the piston rod of curved material cylinder acts against respectively
Above corresponding described curved material lower plate, described feeding upper plate offers curved corresponding to the position of described curved material cylinder
Material cylinder passes through hole.
As the further improvement to technique scheme, described in dip between oil machine structure and described material fetching mechanism
Pug conveyer belt both sides be provided with adjustment clamping plate, described adjustment clamping plate connect adjustment clamping plate actuating cylinder.
As improving the most further technique scheme, described in take to be provided with on watt upper plate and take watt detection
Sensor, described in take correspond in watt lower plate described in take a watt position for detection sensor and offer and take watt a detection hole.
Owing to have employed technique scheme, the invention has the beneficial effects as follows: be greatly reduced staff's
Quantity, a tile press only retains one and puts unbaked tile work post personnel, it is achieved that full automatic working, each
The overall process time ＜ 4s of unbaked tile compacting, greatly reduces the labor intensity of workman, improves work efficiency.
Accompanying drawing explanation
The following drawings is only intended to, in schematically illustrating the present invention and explaining, not delimit the scope of the invention.
Wherein:
Fig. 1 is the structural representation of the embodiment of the present invention one；
Fig. 2 is that the embodiment of the present invention one dips in the oil machine structure structural representation when not dipping in oil condition；
Fig. 3 is that the embodiment of the present invention one dips in the oil machine structure structural representation when dipping in oil condition；
Fig. 4 is the structural representation that the embodiment of the present invention one dips in oiling roller clutch control device；
Fig. 5 is the structural representation that the embodiment of the present invention one dips in oiling roller driving means；
Fig. 6 is that the embodiment of the present invention one dips in the oil machine structure fundamental diagram when not dipping in oil condition；
Fig. 7 is that the embodiment of the present invention one dips in the oil machine structure fundamental diagram when dipping in oil condition；
Fig. 8 is the structural representation of the embodiment of the present invention one material fetching mechanism；
Fig. 9 is the side portion structure schematic diagram of the embodiment of the present invention one material fetching mechanism；
Figure 10 is the structural representation of the embodiment of the present invention one Qu Wa mechanism；
Figure 11 is the side portion structure schematic diagram of the embodiment of the present invention one Qu Wa mechanism；
Figure 12 is the structural representation of the embodiment of the present invention two material fetching mechanism；
Figure 13 is the side portion structure schematic diagram of the embodiment of the present invention two material fetching mechanism；
Figure 14 is the working state schematic representation during embodiment of the present invention two material fetching mechanism crawl pug；
Figure 15 is the working state schematic representation after the embodiment of the present invention two material fetching mechanism captures pug；
Figure 16 is the working state schematic representation that the embodiment of the present invention two material fetching mechanism pug is sent into；
Figure 17 is the structural representation of tile press in prior art；
Figure 18 is the top view of tile press duty in prior art.
In figure: 1-dips in oil machine structure；11-dips in oil position-detection sensor；12-dips in oil support；13-dips on oiling roller
Gliding groove；Oiling roller is dipped on 14-；Oiling roller is dipped under 15-；16-adjusts clamping plate；17-adjusts clamping plate actuating cylinder；
2-material fetching mechanism；21-feeding position-detection sensor；22-feeding support；23-feeding moves leading screw；24-
Feeding mobile motor；25-feeding moves silk braid；26-feeding upper plate；27-feeding lift cylinder；28-feeding
Lower plate；29-feeding sucker；3-Qu Wa mechanism；31-takes a watt support；32-takes a watt mobile leading screw；33-takes watt
Mobile motor；34-takes a watt mobile silk braid；35-takes a watt upper plate；36-takes a watt lift cylinder；37-takes a watt lower plate；
38-takes a watt sucker；39-takes a watt detection sensor；4 dip in oiling roller clutch control device；41-dips in oiling roller clutch control
Cylinder processed；42-dips in oiling roller clutch for clutch control bar；5-dips in oiling roller driving means；51-belt-driven sprocket wheel；52-
Dip in oiling roller and drive transition sprocket wheel；53-dips in oiling roller and drives transition gear；Dip in oiling roller on 54-and driven gear；55-
Under dip in oiling roller and driven gear；6-feeding positioner；61-located lateral detection sensor；62-is the most fixed
Level detection sensor；63-feeding is stretched framework；64-feeding is stretched silk braid；65-feeding telescope motor；66-
Feeding is stretched leading screw；7-pug conveyer belt；71-pug；8-tile press；91-curved material lower plate；92-curved material gas
Cylinder；93-curved material cylinder fixed mount；94-curved material cylinder passes through hole；95-is from return bending folding.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment, the present invention is expanded on further.In the following detailed description, the most logical
The mode crossing explanation describes some one exemplary embodiment of the present invention.Undoubtedly, the common skill of this area
Art personnel will be consequently realised that, in the case of without departing from the spirit and scope of the present invention, can use various difference
Mode described embodiment is modified.Therefore, accompanying drawing and description are the most illustrative,
Rather than be used for limiting scope of the claims.
Embodiment one: as it is shown in figure 1, automatic press mechanical arm, be used for being arranged on some head and the tail sequentially
Between pug conveyer belt 7 and the tile press 8 of arrangement, including dipping in oil machine structure 1, material fetching mechanism 2 and taking a watt machine
Structure 3, as shown in Figures 2 and 3, described in dip in oil machine structure 1, along pug 71 conveying direction successively include install
Dipping in oil position-detection sensor 11 and being arranged on adjacent two pug conveyer belt 7 segmentations on pug conveyer belt 7
Interstitial dip in oil support 12, described in dip in oil support 12 and be provided with and dip in gliding groove 13 on oiling roller, described in dip in oil
Slidably connect in gliding groove 13 on roller lay respectively at above and below upper strata pug conveyer belt 7 on dip in oiling roller
14 and under dip in oiling roller 15, described on dip in oiling roller 14 and under dip in oiling roller 15 and connect and dip in oiling roller clutch control device
4, oiling roller driving means 5, institute are dipped in the leather belt roller connection of two adjacent both sides, pug conveyer belt 7 segmentation space
State dip in oiling roller 14 and under dip in oiling roller 15 and control underdrive connect institute at the described oiling roller clutch control device 4 that dips in
State and dip in oiling roller driving means 5；As shown in Figure 8 and Figure 9, described material fetching mechanism 2, along pug 71 side of conveying
To including feeding position-detection sensor 21 and feeding support 22 successively, described feeding support 22 is provided with
Feeding above pug conveyer belt 7 and between tile press 8 moves leading screw 23, and described feeding moves leading screw
The end of 23 connects to be had feeding mobile motor 24, described feeding to move on leading screw 23 to be arranged with feeding movable wire
Set 25, described feeding moves silk braid 25 connection feeding upper plate 26, and described feeding upper plate 26 is also equipped with
Feeding lift cylinder 27, the piston rod of described feeding lift cylinder 27 connects downwards feeding lower plate 28, institute
The bottom connection stating feeding lower plate 28 has feeding sucker 29；As shown in Figure 10 and Figure 11, a watt machine is taken described in
Structure 3, including taking watt support 31, described in take to be provided with on watt support 31 and take watt a mobile leading screw 32, described in take
The end of watt mobile leading screw 32 connects and takes watt mobile motor 33, described in take and be arranged with on watt mobile leading screw 32
Take watt a mobile silk braid 34, described in take a watt mobile silk braid 34 and connect and take watt upper plate 35, described in take watt upper plate 35
On be also equipped with taking watt lift cylinder 36, described in take the piston rod of watt lift cylinder 36 and connect downwards and take watt
Lower plate 37, described in take watt lower plate 37 bottom connect take watt sucker 38.
As shown in Figure 4, dip in oiling roller clutch control device 4 described in include dipping in oiling roller clutch for clutch control cylinder 41, institute
State and dip in the piston rod of oiling roller clutch for clutch control cylinder 41 and connect and have two symmetrically arranged to dip in oiling roller clutch for clutch control bar 42,
Dip in described in two oiling roller clutch for clutch control bar 42 respectively with described on dip in oiling roller 14 and described under dip in oiling roller 15 and be connected.
As shown in Fig. 5, Fig. 6 and Fig. 7, described in dip in oiling roller driving means 5 and include mud adjacent with two respectively
The two belt-driven sprocket wheels 51 that the leather belt roller of material both sides, conveyer belt 7 segmentation space connects, conveyer belt described in two
Drive sprocket 51 be connected with dip in oiling roller drive transition sprocket wheel 52, described in dip in oiling roller drive transition sprocket wheel 52
Connect with one heart and dip in oiling roller and drive transition gear 53, described in dip in oiling roller and drive the movable engagement of transition gear 53 even
Be connected to mutually movable engagement on dip in oiling roller driven gear 54 or under dip in oiling roller and driven gear 55, described
On dip in oiling roller driven gear 54 and described under dip in oiling roller and driven gear 55 to dip in oiling roller 14 on described respectively
Dip in oiling roller 15 and connect under described.
As shown in Figure 8 and Figure 9, described material fetching mechanism 2 also includes feeding positioner 6, and described feeding is fixed
Position device 6 includes located lateral detection sensor 61 and the longitudinal register inspection being arranged on pug conveyer belt 7 side
Survey sensor 62, also include that described feeding moves the feeding that silk braid 25 connects and stretches framework 63, described feeding
Flexible framework 63 is provided with feeding and stretches silk braid 64, and described feeding upper plate 26 is provided with and stretches with described feeding
The feeding expansion rail (not shown) that framework 63 is connected, described feeding upper plate 26 is provided with and takes
Material telescope motor 65, the output shaft of described feeding telescope motor 65 connects has feeding to stretch leading screw 66, described
The feeding leading screw 66 that stretches extends through and is enclosed within described feeding and stretches on silk braid 64.
As shown in Fig. 2, Fig. 3 and Fig. 5, described in dip in the pug between oil machine structure 1 and described material fetching mechanism 2
Conveyer belt 7 both sides are provided with adjustment clamping plate 16, and described adjustment clamping plate 16 connect adjustment clamping plate actuating cylinder 17.
As shown in Figure 10 and Figure 11, take to be provided with on watt upper plate 35 described in and take a watt detection sensor 39, institute
State take correspond in watt lower plate 37 described in take a watt position for detection sensor 39 and offer and take watt a detection hole (figure
Not shown in).
The present embodiment is worked by automatic controlling system in the course of the work, described in dip in oil level put detection sensing
Device 11, described feeding position-detection sensor 21, described located lateral detection sensor 61, longitudinal register
Detection sensor 62 and described take a watt signal output part for detection sensor 39 be connected to described in automatically control and be
The signal input part of system, the control output end of described automatic control system controls to dip in oiling roller clutch control described in connection
Device 4 processed, described feeding mobile motor 24, described feeding lift cylinder 27, described in take watt mobile motor 33,
Described take watt lift cylinder 36, described feeding telescope motor 65, dip in oiling roller clutch for clutch control cylinder 41 and described
Adjust clamping plate actuating cylinder 17.
In the present embodiment, the movement of described material fetching mechanism, flexible, the described Qu Wa mechanism of described material fetching mechanism
Movement driven by corresponding motor and leading screw, be mounted on motion between moving link and fixing component or frame
Slide rail, the conventional means used as this area, schematic diagram does not indicates.
Automatic controlling system use industrial programmable controllers i.e. PLC carry out sensor data acquisition and
Sending control instruction, automatic control system is known technology to those skilled in the art, and it is specifically tied
The concrete connection of structure, operation principle and parts each with the present embodiment thereof does not repeats them here.The described oil level that dips in is put
Detection sensor 11, described feeding position-detection sensor 21, described located lateral detection sensor 61,
Described longitudinal register detection sensor 62 and the described watt detection sensor 39 that takes can be photoelectric sensor, drive
Dynamic element uses contactless semiconductor control part, and all motors all use servo control system, and join
Put the man machine interface with hommization operating function, it is achieved that the automatic of overall process high reliability suppressed by unbaked tile
Change, intellectuality, while decreasing a large amount of operator, it also avoid and made owing to human users slips up
The security incident become, makes whole unbaked tile pressing process safety, technical, economy have and significantly carries
High.
The specific works process of the present embodiment is as follows:
1. dip in oil operation
Dipping in oil operation is in order to pug 71 is during unbaked tile suppressed by tile press 8, does not cause unbaked tile in watt mould
Adhesion and a kind of measure of taking.As shown in Figure 1, Figure 2 and Figure 3, on tile press 8 production line, past
Toward there being several tile presses 8 to work simultaneously, the pug 71 that pressure unbaked tile is used delivers to pressure by pug conveyer belt 7
Watt machine 8 side.The described oil machine structure 1 that dips in is arranged in adjacent two pug conveyer belt 7 segmentations empty by the present embodiment
Between gap, i.e. reserve at adjacent two pug conveyer belt 7 segmentations and dip in oil support 12 described in a fixed gap installation.
As shown in Figure 2 and Figure 6, when not dipping in oil condition, described on dip in oiling roller 14 and described under dip in oiling roller 15
Static and be in disconnected position, pug 71 can dip on described oiling roller 14 and described under dip in oiling roller 15 liang and dip in oil
Pass freely through between roller, due to dip on described oiling roller 14 and described under dip in oiling roller 15 and all leave upper strata pug and pass
Send band 7 plane one certain distance, so when not dipping in oil condition, not dipping in oil when pug 71 is by dipping in oil machine structure 1.
At adjacent two pug conveyer belt 7 segmentations, the rotation of the leather belt roller of both sides drives the described conveyer belt of correspondence to drive respectively
Movable sprocket 51, and drive transition sprocket wheel 52 by dipping in oiling roller described in chain-driving, described in dip in oiling roller and drive transition
Rotating of sprocket wheel 52 drives the oiling roller that dips in being arranged concentrically to drive transition gear 53.When not dipping in oil condition, institute
State dip in oiling roller driven gear 54 and described under dip in oiling roller and driven gear 55 to be provided separately, therefore described
On dip in oiling roller 14 and described under to dip in oiling roller 15 static, but two described belt-driven sprocket wheels 51 and described dip in
Oiling roller drives transition sprocket wheel 52 to rotate all the time under the driving of the leather belt roller of both sides.
As shown in Fig. 3, Fig. 4 and Fig. 7, when dipping in oil condition, dipping in oil support 12 front pug conveyer belt
7 both sides arrange described in dip in oil position-detection sensor 11 for detecting pug 71, when pug 71 arrives,
Pug 71 movable information detected is sent to automatic control system by the described oil position-detection sensor 11 that dips in,
Sent according to the machine materials demand by automatic control system and dip in oil instruction, described in control, dip in oiling roller clutch for clutch control dress
Put 4 actions, i.e. control described in dip in the piston rod of oiling roller clutch for clutch control cylinder 41 and pull and described in two, dip in oiling roller clutch
Control bar 42, make to dip on described oiling roller 14 and described under dip in oiling roller 15 simultaneously to pug 71 near until connecing
Contact the upper and lower surface of pug 71.And contact connection with described oiling roller driving means 5 of dipping in, specifically, described
On dip in oiling roller 14 and described under dip in oiling roller 15 simultaneously to pug 71 near the most simultaneously to pug conveyer belt 7 plane
Time mobile, make to dip on described oiling roller and driven gear 54 and the described oiling roller driving transition gear 53, described of dipping in
Under dip in oiling roller and driven gear 55 to be engaged simultaneously, naturally it is also possible to be described under dip in oiling roller and driven gear 55
With described dip in oiling roller drive transition gear 53, described on dip in oiling roller and driven gear 54 to be engaged simultaneously, make institute
State dip in oiling roller driven gear 54 and described under dip in oiling roller and driven gear 55 to drive with the described oiling roller that dips in simultaneously
Dynamic transition gear 53 rotates, drive dip on described oiling roller 14 and described under dip in oiling roller 15, it is ensured that pug 71
Pass through and dip in oil machine structure 1 and complete to dip in oil.
As shown in Fig. 2, Fig. 3 and Fig. 5, described in dip in the rear end pug conveyer belt 7 of oil machine structure 1 and set both sides above
There are described adjustment clamping plate 16, when dipping in the pug after oil 71 by this position, described adjustment clamping plate action gas
Cylinder 17 action, makes described adjustment clamping plate 16 mobile certain position in the middle of conveyer belt two is lateral, after making to dip in oil
Pug 71 ajust, to ensure the operation of follow-up feeding accurately.
The present embodiment uses tile press 8 to arrange and a set of dips in oil machine structure 1 form, and automatic control system is permissible
Controlling to dip in oil for the pug of the machine according to production procedure, traffic conditions, the pug that the machine does not uses is released,
For other tile presses 8 in production line.A production line can certainly be implemented according to procedure calls
Share and a set of dip in oil machine structure 1.
2. feeding operation
(1) pug captures
As shown in Fig. 1, Fig. 8 and Fig. 9, described feeding upper plate 26 rests on the i.e. pug of initial point before feeding and passes
Sending the upper position with 7, the pug 71 dipping in the system watt after oil moves to described feeding position with pug conveyer belt 7
After putting the investigative range of detection sensor 21, described feeding position-detection sensor 21 is by the motion of pug 71
Track is sent to automatic control system, automatic control system be sent to the instruction of described material fetching mechanism 2 feeding,
After described material fetching mechanism 2 receives feeding instruction, the described rapid action of feeding lift cylinder 27, make described feeding
Lower plate 28 is dropped rapidly to close to the position above pug 71, is set in feeding lower plate 28 feeding sucker above
29 are buckled in above pug 71, and described feeding sucker 29 connects vacuum generator, automatic controlling system
Vacuum generator works, and makes rapidly described feeding sucker 29 be internally formed vacuum, the most described feeding lifting air
Cylinder 27 recovers rapidly, and described feeding lower plate 28 is also promptly restored to original position, and at this moment pug 71 is the most firm
Be attracted in feeding lower plate 28, i.e. material grasping completes firmly.
(2) pug location
In order to eliminate the pug 71 site error during transmitting, capturing, after material grasping completes, first pass through institute
The rotating forward stating feeding mobile motor 24 drives feeding to move leading screw 23 and rotate, feeding move silk braid 25 and drive
Described feeding upper plate 26 is made to drive pug 71 to laterally move to described located lateral detection sensor 61, detection
Behind location, pug 71 lateral attitude, more described feeding is driven to stretch leading screw 66 by described feeding telescope motor 65
Rotate, stretched framework 63 and described feeding expansion rail by stretch silk braid 64, described feeding of described feeding
Make described feeding upper plate 26 move forward to described longitudinal register detection sensor 62 detection range, detect pug 71
Lengthwise position stops behind location, and now pug 71 has been positioned at a fixing position, this ensure that every time
The pug 71 captured all is positioned at same position.
(3) pug is sent into
Pug 71 captures, position and terminate after, according to the location parameter of default tile press 8, described feeding moves
Motor 24 rotating forward drives described feeding to move leading screw 23 and rotates, described feeding move silk braid 25 driving and make institute
State feeding upper plate 26 and described feeding lower plate 28 drives pug 71 to move to tile press 8 center of lower brick mould
Point, automatic controlling system vacuum generator quits work, and recovers rapidly normal pressure in described feeding sucker 29
State, makes pug 71 drop in lower brick mould, and described feeding mobile motor 24 drives described feeding movable wire
Thick stick 23 inverts, and described feeding telescope motor 65 drives the described feeding leading screw 66 that stretches to invert, and makes material fetching mechanism
2 are reset to initial point, then a feeding end cycle.
3. pressure bricklayer sequence
As shown in figure 12, taking pug 71 and terminate, compacting pug 71 used by unbaked tile has been placed in lower brick mould,
Automatic control system sends pressure watt instruction to tile press 8, and tile press 8 oil top declines rapidly and presses,
Under the pressure effect of system watt upper mold and system watt lower mold, pug 71 is pressed into unbaked tile.
For the ease of state-detection and the control of automatic control system detection tile press 8, at application the present embodiment
During automatic press mechanical arm, need to be according to the different structure feature of tile press 8, in the suitable position of tile press 8
Put installation oil top position sensor, repack tile press 8 manual-operating mechanism into pneumatically or electrically pneumatic operating mechanism,
It is common knowledge to those skilled in the art about tile press 8 and improvement thereof, does not repeats them here.
4. take bricklayer sequence
As shown in Fig. 1, Figure 10 and Figure 11, after unbaked tile compacting terminates, automatic control system is sent to described
Qu Wa mechanism 3 takes watt instruction, after described Qu Wa mechanism 3 receives feeding instruction, described in take watt mobile motor 33
Rotate forward and take watt a mobile leading screw 32 described in driving and rotate, driven and take watt upper plate 35 by taking a watt mobile silk braid 34 and move
The central point of lower brick mould to tile press 8, described in take watt lift cylinder 36 action, described in take watt lower plate 37
Be dropped rapidly to the position above unbaked tile, be set in described in take watt lower plate 37 above described in take watt sucker 38 and detain
On unbaked tile, and worked by automatic controlling system vacuum generator, make rapidly described in take watt sucker 38
Be internally formed certain vacuum, then described in take watt lift cylinder 36 and recover rapidly, described in take watt lower plate 37 also
Being promptly restored to original position, at this moment unbaked tile adsorbs the most firmly and takes in watt lower plate 37 described, captures watt
Base completes.For the success rate ensureing to take watt, described in take a watt detection sensor 39 pass through described in take a watt detection hole
Can detect and whether grab unbaked tile, when not picking up unbaked tile, automatic control system sends instructions and again grabs
Taking, again capturing number of times can be arranged, and when unbaked tile can not automatically take out, complete machine quits work, and sends report
Alert signal.After unbaked tile automatically takes out, described in take watt upper plate 35 and the described watt lower plate 37 that takes is taken watt by described
Take a watt mobile leading screw 32 described in mobile motor 33 reversion drive to rotate, make described Qu Wa mechanism 3 move reset
At initial position, automatic controlling system vacuum generator quits work, described in take watt sucker 38 internal fast
Quick-recovery atmospheric pressure state, unbaked tile departs from Qu Wa mechanism 3, puts unbaked tile personnel and is put well by unbaked tile, takes a watt process
Terminate.
The present embodiment provides the benefit that: the quantity of staff is greatly reduced, and a tile press only retains
Putting unbaked tile work post personnel for one, other operators are substituted by the present embodiment, it is achieved that full automatic working,
The overall process time ＜ 4s of each unbaked tile compacting, greatly reduces the labor intensity of workman, improves work effect
Rate.
Embodiment two: as shown in Figure 12 and Figure 13, enforcement two is with the difference of embodiment one, institute
State the both sides of feeding lower plate 28 respectively by having curved material lower plate 91, described in two from return bending folding 95 connection
The bottom of curved material lower plate 91 is connected to described feeding sucker 29, described feeding lower plate 28 is provided with curved
Material cylinder fixed mount 93, described curved material cylinder fixed mount 93 is provided with material lower plate 91 curved with described in two corresponding
Two curved material cylinders 92, the end of the piston rod of curved material cylinder 92 described in two act against respectively correspondence institute
Stating above curved material lower plate 91, described feeding upper plate 26 offers curved corresponding to the position of described curved material cylinder 92
Material cylinder is by hole 94.
It is empty less than or equal to lower brick mould on tile press 8 that the described material fetching mechanism of embodiment one is applicable to physical dimension
Between the pug 71 of size.In the actual unbaked tile course of processing, producer sometimes requires that the geometrical length of pug 71
Grow 20～40mm than the length of watt mould, to improve unbaked tile density, thus improve the quality of tile of finished product, so
If pug 71 use the described material fetching mechanism of smooth modes of emplacement in embodiment one; could be by pug 71
It is totally placed in Wa Monei, therefore for this situation, needs to use the present embodiment.
As shown in figure 14, pug capture time, embodiment two is with the difference of embodiment one, described in take
Material lower plate 28 is dropped rapidly to during the position above pug 71, described curved material cylinder 92, described
Curved material lower plate 91 is Tong Bu with described feeding lower plate 28 to be declined, described curved material lower plate 91 and described feeding lower plate
The bottom surface of 28 flushes, and described curved material cylinder 92 can in described curved material cylinder is by hole 94 slidably.
It is set in feeding lower plate 28 and described curved material lower plate 91 feeding sucker 29 above is buckled in above pug 71, institute
Stating feeding sucker 29 connection and have vacuum generator, automatic controlling system vacuum generator works, and makes rapidly
Described feeding sucker 29 is internally formed vacuum.
As shown in figure 15, the most described feeding lift cylinder 27 recovers rapidly, and described feeding lower plate 28 is the most fast
Quick-recovery is to original position, and described curved material cylinder 92, described curved material lower plate 91 are with described feeding lower plate 28
Synchronizing to return to original position, at this moment pug 71 is attracted to feeding lower plate 28 and described curved the most firmly
In material lower plate 91, i.e. material grasping completes.
Pug location is identical with the principle of corresponding steps in embodiment one, is not described in detail in this.
As shown in figure 16, when pug is sent into, embodiment two is with the difference of embodiment one, pug
After 71 crawls, location are terminated, according to the location parameter of default tile press 8, described feeding upper plate 26 and institute
Stating feeding lower plate 28 drives pug 71 to move to tile press 8 during the central point of lower brick mould, automatically
Control system controls curved material cylinder 92 action simultaneously described in two, and described in two, the piston rod of curved material cylinder 92 is by institute
Stating curved material lower plate 91 to push up downwards, by top tiltedly, pug 71 bends curved material lower plate 91 described in two therewith, works as pug
During the central point that 71 move lower brick mould to tile press 8, it is possible to script size is longer than the pug 71 of watt mould
It is totally placed in Wa Monei.Automatic controlling system vacuum generator quits work, described feeding sucker
Recover rapidly atmospheric pressure state in 29, make pug 71 drop in lower brick mould.After placing pug 71 end, institute
The all components stating material fetching mechanism recover to original state, and the piston rod of curved material cylinder 92 described in two resets and retracts
After, described from return bending folding 95 under return effect, described in two, curved material lower plate 91 return, described
Curved material lower plate 91 flushes with the bottom surface of described feeding lower plate 28, described can adopt from return bending folding 95
With torsion spring or extension spring from return.
Remaining operation of the present embodiment is identical with the principle of corresponding steps in embodiment one, is not described in detail in this.
It addition, the present embodiment is arranged for structure, stretch silk braid 64 and the flexible electricity of described feeding by described feeding
The location swap of machine 65, this change falls in scope of the claimed invention equally.
The ultimate principle of the present invention, principal character and advantages of the present invention have more than been shown and described.The industry
Skilled person will appreciate that, the present invention is not restricted to the described embodiments, in above-described embodiment and description
The principle that the present invention is simply described described, without departing from the spirit and scope of the present invention, the present invention
Also having various changes and modifications, these changes and improvements both fall within scope of the claimed invention.This
The claimed scope of invention is defined by appending claims and equivalent thereof.
Claims (7)
1. automatic press mechanical arm, for being arranged on pug conveyer belt and the pressure of some head and the tail sequential
Between watt machine, it is characterised in that: include dipping in oil machine structure, material fetching mechanism and Qu Wa mechanism,
Described dip in oil machine structure, include that the oil level that dips in being arranged on pug conveyer belt is put successively along pug conveying direction
Detection sensor and be arranged on adjacent two pug conveyer belt segmentations interstitial dip in oil support, described in dip in oil support
Be provided with and dip in gliding groove on oiling roller, described in dip in slidably connect in gliding groove on oiling roller and lay respectively at upper strata pug
Dip on above and below conveyer belt oiling roller and under dip in oiling roller, described on dip in oiling roller and under dip in oiling roller and connect and dip in
Oiling roller clutch control device, oiling roller is dipped in the leather belt roller connection of two adjacent both sides, pug conveyer belt segmentation space
Driving means, described on dip in oiling roller and under dip in oiling roller and control underdrive even at the described oiling roller clutch control device that dips in
Oiling roller driving means is dipped in described in connecing；
Described material fetching mechanism, includes feeding position-detection sensor and feeding support successively along pug conveying direction,
On described feeding support, the feeding above pug conveyer belt and between tile press is installed and moves leading screw, institute
State feeding to move the end of leading screw and connect and have feeding mobile motor, described feeding to move on leading screw, to be arranged with feeding
Mobile silk braid, described feeding moves silk braid connection feeding upper plate, and described feeding upper plate is also equipped with feeding
Lift cylinder, the piston rod of described feeding lift cylinder connects downwards feeding lower plate, described feeding lower plate
Bottom connects feeding sucker；
Described Qu Wa mechanism, including taking a watt support, described in take to be provided with on watt support and take watt a mobile leading screw, institute
State and take watt the end of mobile leading screw and connect and take a watt mobile motor, described in take to be arranged with on watt mobile leading screw and take watt
Mobile silk braid, described in take a watt mobile silk braid and connect and take a watt upper plate, described in take and be also equipped with on watt upper plate taking watt
Lift cylinder, described in take the piston rod of watt lift cylinder and connect downwards and take a watt lower plate, described in take watt lower plate
Bottom connection takes a watt sucker.
2. automatic press mechanical arm as claimed in claim 1, it is characterised in that dip in described in: oiling roller from
Close control device include dipping in oiling roller clutch for clutch control cylinder, described in dip in oiling roller clutch for clutch control cylinder piston rod connect
Have two symmetrically arranged to dip in oiling roller clutch for clutch control bar, dip in oiling roller clutch for clutch control bar described in two and dip on described respectively
Oiling roller and described under dip in oiling roller connect.
3. automatic press mechanical arm as claimed in claim 1, it is characterised in that dip in oiling roller described in: and drive
Dynamic device includes two conveyer belts that the leather belt roller of both sides, pug conveyer belt segmentation space adjacent with two respectively connects
Drive sprocket, described in two belt-driven chain gear transmission connect dips in oiling roller drive transition sprocket wheel, described in dip in oil
Roller drive transition sprocket wheel connect with one heart dip in oiling roller drive transition gear, described in dip in oiling roller drive transition gear live
Dynamic engagement connect have the most movable engagement on dip in oiling roller driven gear or under dip in oiling roller and driven gear, institute
State dip in oiling roller driven gear and described under dip in oiling roller and driven gear to dip in oiling roller and described on described respectively
Under dip in oiling roller connect.
4. automatic press mechanical arm as claimed in claim 1, it is characterised in that: described material fetching mechanism
Also include that feeding positioner, described feeding positioner include being arranged on the most fixed of pug conveyer belt side
Level detection sensor and longitudinal register detection sensor, also include described feeding move silk braid connect feeding stretch
Contracting framework, the described feeding framework that stretches is provided with feeding and stretches silk braid, and described feeding upper plate is provided with described
Feeding is stretched the feeding expansion rail that framework is connected, and described feeding upper plate is provided with feeding telescope motor,
The output shaft of described feeding telescope motor connects has feeding to stretch leading screw, and the described feeding leading screw that stretches extends and wears
Stretch on silk braid in described feeding.
5. automatic press mechanical arm as claimed in claim 1, it is characterised in that: described feeding lower plate
Both sides have curved material lower plate by connecting from return bending folding respectively, the bottom of curved material lower plate described in two is respectively
Connect and have described feeding sucker, described feeding lower plate is provided with curved material cylinder fixed mount, described curved material cylinder
Two curved material cylinders that material lower plate curved with described in two is corresponding, the work of curved material cylinder described in two are installed on fixed mount
The end of stopper rod acts against above the described curved material lower plate of correspondence respectively, and described feeding upper plate is corresponding to described curved
The position of material cylinder offers curved material cylinder and passes through hole.
6. automatic press mechanical arm as claimed in claim 1, it is characterised in that dip in oil machine structure described in:
With the pug conveyer belt both sides between described material fetching mechanism are provided with adjustment clamping plate, described adjustment clamping plate connect tune
Whole clamping plate actuating cylinder.
7. the automatic press mechanical arm as described in claim 1 to 6 any claim, its feature exists
In: described in take to be provided with on watt upper plate and take a watt detection sensor, described in take correspond in watt lower plate described in take watt
The position of detection sensor offers and takes a watt detection hole.
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| CN201410704419.5A CN104476657B (en) | 2014-11-27 | 2014-11-27 | Automatic press mechanical arm |
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| CN201410704419.5A CN104476657B (en) | 2014-11-27 | 2014-11-27 | Automatic press mechanical arm |
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| CN104476657B true CN104476657B (en) | 2016-08-24 |
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| CN111483039A (en) * | 2020-04-28 | 2020-08-04 | 山东科技大学 | Full-automatic ridge tile press |
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| CN1173420A (en) * | 1996-06-18 | 1998-02-18 | 莱伊斯-布赫尔有限公司 | Process for manufacturing molded part, press for performing process, and molded part made according to process |
| EP1510311A1 (en) * | 2003-08-23 | 2005-03-02 | Euroditan S.L. | Process for the production of ceramic tiles |
| CN201587024U (en) * | 2009-11-27 | 2010-09-22 | 湘潭炜达机电制造有限公司 | Manipulator of automatic tile press |
| CN201693647U (en) * | 2010-06-09 | 2011-01-05 | 常熟通江机械有限公司 | Pressure filtration type cement tile forming machine |
| CN201841584U (en) * | 2010-09-16 | 2011-05-25 | 李伟 | Novel bricking machine |
| CN102689350A (en) * | 2011-03-24 | 2012-09-26 | 吉林久盛机械加工有限公司 | Rapid quantitative material feeding and distributing device for automatic molding machine of building block |
| CN204354257U (en) * | 2014-11-27 | 2015-05-27 | 日照光慧机械设备有限公司 | Automatic press mechanical arm |
-
2014
- 2014-11-27 CN CN201410704419.5A patent/CN104476657B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1173420A (en) * | 1996-06-18 | 1998-02-18 | 莱伊斯-布赫尔有限公司 | Process for manufacturing molded part, press for performing process, and molded part made according to process |
| EP1510311A1 (en) * | 2003-08-23 | 2005-03-02 | Euroditan S.L. | Process for the production of ceramic tiles |
| CN201587024U (en) * | 2009-11-27 | 2010-09-22 | 湘潭炜达机电制造有限公司 | Manipulator of automatic tile press |
| CN201693647U (en) * | 2010-06-09 | 2011-01-05 | 常熟通江机械有限公司 | Pressure filtration type cement tile forming machine |
| CN201841584U (en) * | 2010-09-16 | 2011-05-25 | 李伟 | Novel bricking machine |
| CN102689350A (en) * | 2011-03-24 | 2012-09-26 | 吉林久盛机械加工有限公司 | Rapid quantitative material feeding and distributing device for automatic molding machine of building block |
| CN204354257U (en) * | 2014-11-27 | 2015-05-27 | 日照光慧机械设备有限公司 | Automatic press mechanical arm |
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| CN104476657A (en) | 2015-04-01 |
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